CN108305778B - Fully automatic wire winding machine - Google Patents
Fully automatic wire winding machine Download PDFInfo
- Publication number
- CN108305778B CN108305778B CN201711377145.3A CN201711377145A CN108305778B CN 108305778 B CN108305778 B CN 108305778B CN 201711377145 A CN201711377145 A CN 201711377145A CN 108305778 B CN108305778 B CN 108305778B
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- China
- Prior art keywords
- base
- sliding
- coil holder
- fixture
- sliding block
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01F—MAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
- H01F41/00—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties
- H01F41/02—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets
- H01F41/04—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets for manufacturing coils
- H01F41/06—Coil winding
- H01F41/09—Winding machines having two or more work holders or formers
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01F—MAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
- H01F41/00—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties
- H01F41/02—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets
- H01F41/04—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets for manufacturing coils
- H01F41/06—Coil winding
- H01F41/09—Winding machines having two or more work holders or formers
- H01F41/092—Turrets; Turntables
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01F—MAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
- H01F41/00—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties
- H01F41/02—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets
- H01F41/04—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets for manufacturing coils
- H01F41/06—Coil winding
- H01F41/096—Dispensing or feeding devices
Abstract
The invention discloses a kind of fully automatic wire winding machines, including base, base is equipped with for supplying baffled coil holder and realizing the vibrating disk for arranging and exporting, output end on base positioned at vibrating disk is communicated with the clip cavity placed for coil holder, the base is equipped with for adjusting the plectrum device for being located at coil holder overhead gage position in clip cavity, the automatic loading and unloading mechanism for grabbing coil holder in clip cavity is equipped with close to the position of plectrum device on the base, it is located at automatic loading and unloading mechanism on base back to the side of vibrating disk equipped with the rotary motion mechanism for fixed coil holder of arranging, it is located at rotary motion mechanism on the base and is equipped with flying trident winding mechanism back to the side of clip cavity, it is located at automatic loading and unloading mechanism on the base and is equipped with automatic disc filling mechanism back to the side of rotary motion mechanism.The present invention has the following advantages and effects: this programme utilizes new mechanical structure, which realizes the full-automation of coil holder winding process, improve the production efficiency of coil, reduce entreprise cost.
Description
Technical field
The present invention relates to a kind of spooling equipment, in particular to a kind of fully automatic wire winding machine.
Background technique
Coil winding machine is exactly the machine linear object being wound on specific coil holder.Current electric equipment products need mostly
Coil is turned to copper wire or enameled wire.Such as: various clock coils, motor stator, the coil in rotor electromagnetic component is all
It needs with flying trident coil winding machine come coiling.When this kind of coil winding machine works, generally coil holder is fixed on fixture, coil holder is with fixture
It circumferentially rotates and moves axially and line is wound on coil holder and becomes coil.
General machine core coil (with reference to shown in attached drawing 13), including coil holder 24, is arranged in coil holder 24 and along the width of coil holder 24
The baffle 25 that degree direction is symmetrical set and the conducting wire 26 for being wound in coil holder 24 and being located between two baffles 25, the coil holder
24 include blocking the coiling portion 24.1 set and the connection for being separately positioned on 24.1 both ends of coiling portion for the winding of conducting wire 26 and baffle 25
Portion 24.2.And flying trident coil winding machine in the prior art can only realize the coiling of conducting wire on coil holder after the good baffle of card, remaining is very much
Process all need to also be by manually going to realize；Cause existing flying trident coil winding machine production efficiency lower, and increases enterprise
Production cost.
Summary of the invention
The object of the present invention is to provide a kind of fully automatic wire winding machine, which is able to achieve coil-winding process
Full-automation reduces enterprise's production cost to improve production efficiency.
Above-mentioned technical purpose of the invention has the technical scheme that a kind of fully automatic wire winding machine, packet
Base is included, the base is equipped with for supplying baffled coil holder and realizing the vibrating disk for arranging and exporting, on the base
The clip cavity placed for coil holder is communicated with positioned at the output end of vibrating disk, the base, which is equipped with, is located at coil holder in clip cavity for adjusting
The plectrum device of overhead gage position, on the base close to the position of plectrum device be equipped with for grab coil holder in clip cavity from
Charging and discharging mechanism is moved, is located at automatic loading and unloading mechanism on the base and is equipped with back to the side of vibrating disk for fixed coil holder of arranging
Rotary motion mechanism, rotary motion mechanism is located on the base back to the side of clip cavity and is equipped with flying trident winding mechanism, it is described
It is located at automatic loading and unloading mechanism on base and is equipped with automatic disc filling mechanism back to the side of rotary motion mechanism.
By using above-mentioned technical proposal, baffled coil holder is placed in vibrating disk, work of the coil holder in vibrating disk
It is arranged successively transmission under to clip cavity, is transposed by plectrum device to the baffle on coil holder, guarantees that conducting wire can be wound on two
Position between a baffle.Coil holder after positioning is grabbed one by one and put by automatic loading and unloading mechanism is fixed on rotary motion mechanism
On, coil holder is transferred to the side of flying trident winding mechanism by rotary motion mechanism, is completed on coil holder by flying trident winding mechanism
The coiling of conducting wire；The coil holder that coiling is completed is transmitted again by automatic loading and unloading mechanism to automatic disc filling mechanism, by automatic
Loading mechanism realizes that carrying out automatic disc filling to coil reduces entreprise cost to improve production efficiency.
Be further arranged to: the plectrum device includes the fixed base frame being set to below clip cavity and is arranged in fixing seat
Intracorporal first sliding block and the second sliding block, towards opposite or back to direction toward polyslip between first sliding block and the second sliding block
Setting, the interior slideway for being equipped with connection clip cavity of the fixed base frame, first sliding block extend slideway with the second sliding block and are used for
Driving baffle is moved along the length direction realization of coil holder, and the first sliding block of driving is equipped in the fixed base frame and the second sliding block is realized
The slide of synchronizing moving, the fixed base frame are equipped with the first actuator that driving slide realizes past polyslip.
By using above-mentioned technical proposal, the first actuator drives slide to realize sliding, and the change of sledge position drives
Between first sliding block and the second sliding block towards both it is opposite or back to direction realize synchronizing moving.When the first sliding block and second
When mobile towards opposite direction between sliding block, mutually draw close and contradict between the first sliding block and the second sliding block；When the first sliding block
With the second sliding block towards back to direction it is mobile when, the first sliding block and the second sliding block contradict opposite between two baffles respectively
On one side, to drive baffle realization to slide in coiling portion and baffle is driven to contact at interconnecting piece, for realizing the tune to baffle
Position.
Be further arranged to: the side wall of the clip cavity is equipped with the channel of connection vibrating disk output end, is located on the slideway
The extended position in channel is equipped with carrying coil holder and transmits the fixed part into clip cavity, corresponds on first sliding block and the second sliding block solid
The position for determining portion is equipped with caulking groove, and sliding is equipped with the gliding mass for being sheathed on slide in the fixed base frame, the slide and gliding mass it
Between damp sliding, the cavity of connection gliding mass is equipped in the fixed base frame, is equipped with to be driven by gliding mass in the cavity and realizes sliding
Mounting blocks, first sliding block and the sliding of the second sliding block be set to mounting blocks, and the mounting blocks are equipped with the cunning of connection slideway
Chamber, when mounting blocks contradict cavity one side wall when, caulking groove be embedded the coiling portion on leading-in bracket, when mounting blocks contradict cavity it is another
When side wall, caulking groove separates with coil holder.
By using above-mentioned technical proposal, damping friction makes that frictional resistance can be formed between gliding mass and slide, makes slide
Gliding mass can be driven to realize movement in the process of moving.Gliding mass on the move drives mounting blocks mobile, when mounting blocks contradict cavity
One side wall when, define moving and being embedded caulking groove into coiling portion for gliding mass, and slide is then continued in the first actuator
Active force under realize movement, drive the first sliding block and the second sliding block to realize driving to baffle.After adjusting baffle, the first driving
Part drives slide to realize return, then drives gliding mass to realize movement together by frictional resistance, so that real between caulking groove and coiling portion
Now separate；When mounting blocks contradict another side wall of cavity, the movement of gliding mass is defined, so that the first actuator continues drive the
One sliding block and the second sliding block, which are realized, to be moved, and is made to realize between the two and be drawn close.When the first sliding block and the second sliding block are far from clip cavity, line
Frame can play the role of carrying to coil holder by the setting of fixed part by mobile towards slideway direction behind channel, enable coil holder
It is stably fixed in clip cavity, to realize that coil holder is transmitted from vibrating disk to clip cavity.
Be further arranged to: the rotary motion mechanism includes the bracket for being fixed on base, is rotatably arranged on bracket
Main shaft, driving spindle are realized the 5th actuator of rotation and are arranged on main shaft for clamping the fixture of coil holder, the fixture
It is arranged to form fixture group along the axially spaced-apart of main shaft, the fixture group is along main shaft circumferentially around setting, the fixture packet
Holder is included, the placed side that is arranged on holder and holder is rotatably dispose in and contradicts the fixture block of placed side, the holder always
Upper forced section with outward extension, the placed side are equipped with the pilot pin worn for through-hole on coil holder, right on the fixture block
It should be equipped with gap slot in the position of pilot pin, the position on the base positioned at fixture and automatic loading and unloading mechanism between is equipped with drive
Dynamic fixture group realizes the opening and closing component of opening and closing.
By using above-mentioned technical proposal, component is opened and closed for realizing the opening and closing to fixture, passes through automatic loading and unloading mechanism
Coil holder is placed on placed side and the through-hole on coil holder is enable to be arranged into pilot pin, passes through the cooperation between pilot pin and through-hole
For realizing the fixation to coil holder in placement.After all installing coil holder in fixture group, fixture is closed by opening and closing component, is made
The cooperation for obtaining fixture block and placed side is able to achieve the clamping to coil holder；5th actuator drives main shaft to realize rotation, by what is fixed
The side that coil holder turns to flying trident winding mechanism carries out coiling.
Be further arranged to: sliding is equipped with movable plate on the placed side, and the movable plate corresponds to the position of pilot pin
Equipped with the notch section that the interconnecting piece for coil holder is placed and is adapted to therewith, the fixture block is equipped with to drive during unlatching and lack
The protrusion of the remotely located needle of oral area is equipped with driving notch section towards the first of pilot pin movement between the movable plate and holder
Elastic component.
By using above-mentioned technical proposal, fixture block and placed side contradict movable plate during unlatching, through protrusion
Increase the distance between pilot pin and notch section, convenient for placement of the coil holder in pilot pin；Fixture block and placed side are in closure, and the
One elastic component drives notch section mobile towards pilot pin direction, is limited by the cooperation between pilot pin and notch section coil holder
Position clamping, to realize the more preferable fixation of coil holder.
It is further arranged to: being equipped with gumming mechanism, the gluing between the flying trident winding mechanism and rotary motion mechanism
Mechanism includes that glue groove, the glue spraying head being set in glue groove and driving glue groove axially realize the first driving structure moved along main shaft
Part, the interior end positions positioned at glue spraying head towards moving direction of the glue groove are equipped with cleaning brush.
By using above-mentioned technical proposal, after conducting wire is completed in the coil holder coiling in fixture group, pass through the first drive member band
Dynamic glue groove realizes sliding, and glue spraying head sprays glue during sliding and adheres to the surface of coiling conducting wire, to coiling conducting wire
The end of a thread play fixed function；And glue extra on conducting wire is cleared up by cleaning brush, prevent the drippage of glue.
It is further arranged to: being equipped with thread cutting mechanism positioned at the top of fixture on the bracket, the thread cutting mechanism includes setting
It is placed in bracket and the slide bar being axially extended along main shaft, the scissors that is arranged on slide bar and the suction pipe for extending to scissors.
By using above-mentioned technical proposal, scissors realization slides on slide bar, repairs for realizing to the extra the end of a thread of conducting wire
It cuts, the suction that suction pipe generates is for realizing the cleaning to scrap wire head after trimming.
Be further arranged to: the automatic disc filling mechanism include sliding be arranged on base sliding component, setting sliding
On part and for coil holder place die cavity and the first manipulator on base close to sliding component is set, it is close on the base
It is equipped with packing box in the position of the first manipulator, the base, which is equipped with, drives the first manipulator to be moved to coil from die cavity
Second drive member of packing box.
By using above-mentioned technical proposal, coil after processing is completed is taken out and is put from fixture by automatic loading and unloading mechanism
It sets on die cavity, sliding component drives die cavity mobile towards the first manipulator direction, drives the first machinery by the second drive member
Hand is mobile, and the coil in die cavity is placed on packing box, realizes that the storage to coil is packed.
Be further arranged to: second drive member includes the support for being fixedly arranged on base, in the horizontal direction sliding setting
Realize that the first driving assembly of sliding, first manipulator are set to sliding rail in the sliding rail and driving sliding rail of support, institute
It states and is equipped with the 6th actuator that the first manipulator of driving is moved back and forth towards die cavity between sliding rail and the first manipulator, the packaging
Box is set to base along the glide direction perpendicular to sliding rail, and the base is equipped with the second driving for driving packing box to realize sliding
Component.
By using above-mentioned technical proposal, the first driving assembly cooperates the 6th actuator to realize the first manipulator along vertical side
To and horizontal direction sliding, thus drive the first manipulator the coil in die cavity is placed into packing box；And pass through the
Two driving assemblies cooperate the first driving assembly that the first manipulator is moved in the top of packing box along direction of warp and weft realization, this
Coil can be placed on packing box by sample in a manner of longitude and latitude arrangement, realize the neat storage of coil.
Be further arranged to: the automatic loading and unloading mechanism includes being set to base and realizing along fixture orientation to slide
First movement part, be set to first movement part mounting base and drive installation seat moved back and forth towards fixture direction the 7th
Actuator, sliding is equipped with the feeding manipulator and blanking mechanical hand mobile towards base, the installation respectively in the mounting base
It is respectively equipped with driving feeding manipulator on seat and blanking mechanical hand realizes the 8th actuator and the 9th actuator of past polyslip.
By using above-mentioned technical proposal, first movement part drives mounting base to realize sliding, the along the orientation of fixture
Seven actuators drive mounting base mobile towards fixture direction and drive feeding under the action of the 8th actuator and nine actuators
Manipulator and blanking mechanical hand are mobile towards base direction, so that feeding manipulator is placed in the process of fixture in crawl coil holder
In, blanking mechanical hand can take out the coil after processing from fixture, realize that one takes a crawl process put, to be promoted automatic
The crawl efficiency of charging and discharging mechanism.
In conclusion the invention has the following advantages: the full-automation of coil holder winding process, promotion are realized in the invention
The production efficiency of coil, reduces entreprise cost；And it can guarantee the quality for processing coil.
Detailed description of the invention
Fig. 1 is the perspective view of embodiment；
Fig. 2 is the partial perspective view (being mainly used for indicating the structure of clip cavity) of embodiment；
Fig. 3 is the portion A enlarged drawing in Fig. 2；
Fig. 4 is the cross-sectional view of plectrum device in embodiment；
Fig. 5 is the portion B enlarged drawing in Fig. 4；
Fig. 6 is the structural schematic diagram of automatic loading and unloading mechanism in embodiment；
Fig. 7 is the structural schematic diagram that component is opened and closed in embodiment；
Fig. 8 is the structural schematic diagram of rotary motion mechanism and thread cutting mechanism in embodiment；
Fig. 9 is the perspective view of fixture in embodiment；
Figure 10 is the cross-sectional view of fixture in embodiment；
Figure 11 is the structural schematic diagram of gumming mechanism and flying trident winding mechanism in embodiment；
Figure 12 is the structural schematic diagram of automatic disc filling mechanism in embodiment；
Figure 13 is the perspective view of machine core coil in the prior art.
In figure: 1, base；2, vibrating disk；3, clip cavity；4, plectrum device；4.1, fixed base frame；4.10, the first sliding block；
4.2, the second sliding block；4.3, slideway；4.4, slide；4.5, the first actuator；4.6, gliding mass；4.7, cavity；4.71, horizontal segment；
4.72, vertical section；4.8, mounting blocks；4.9, sliding chamber；5, automatic loading and unloading mechanism；5.1, first movement part；5.2, mounting base；
5.3, the 7th actuator；5.4, feeding manipulator；5.5, blanking mechanical hand；5.6, the 8th actuator；5.7, the 9th actuator；6,
Rotary motion mechanism；6.1, bracket；6.2, main shaft；6.3, the 5th actuator；6.4, fixture；6.41, holder；6.42, placed side；
6.43, fixture block；6.44, forced section；6.45, pilot pin；6.46, gap slot；6.47, movable plate；6.48, notch section；6.49, it is convex
Portion out；6.50, the first elastic component；6.51, magnetic part；7, flying trident winding mechanism；7.1, flying trident seat；7.2, flying trident winding member；
7.3, flying trident motor；7.4, flying trident cylinder；8, automatic disc filling mechanism；8.1, sliding component；8.2, die cavity；8.3, the first manipulator；
8.4, packing box；8.5, the second drive member；8.51, support；8.52, sliding rail；8.53, the first driving assembly；8.6, it the 6th drives
Moving part；8.7, the second driving assembly；8.71, double track slide bar；8.72, fixed disk；9, channel；10, fixed part；11, caulking groove；12,
Open and close component；12.1, force application board；12.2, straight line cylinder；13, gumming mechanism；13.1, glue groove；13.2, glue spraying head；13.3,
One drive member；13.4, cleaning brush；13.5, sliding rail is glued；14, thread cutting mechanism；14.1, slide bar；14.2, scissors；14.3,
Suction pipe；14.4, sliding seat；15, linear vibration feeder；16, the second elastic component；17, sliding slot；18, the first link arm；19, second
Link arm；24, coil holder；24.1, coiling portion；24.2, interconnecting piece；25, baffle；26, conducting wire.
Specific embodiment
Below in conjunction with attached drawing, invention is further described in detail.
With reference to Fig. 1, a kind of fully automatic wire winding machine, including base 1,1 upper surface of base are fixedly installed vibrating disk 2, vibration
The output end of disk 2 is connected with clip cavity 3, and the plectrum device 4 for being fixed on base 1 is equipped with positioned at the lower section of clip cavity 3；1 upper surface of base
Automatic loading and unloading mechanism 5 is fixed with above vibrating disk 2 and clip cavity 3 between the two position.Clip cavity 3 is relative on automatic
The other side of cutting agency 5 is provided with the rotary motion mechanism 6 for being fixed on base 1, and the top positioned at rotary motion mechanism 6 is equipped with
Thread cutting mechanism 14；Position between rotary motion mechanism 6 and clip cavity 3 is equipped with opening and closing component 12.Rotary motion mechanism 6 is relative to folder
The other side of chamber 3 is equipped with the gumming mechanism 13 for being fixed on base 1, the other side of the gumming mechanism 13 relative to rotary motion mechanism 6
Equipped with the flying trident winding mechanism 7 for being fixed on base 1；The side that 1 upper surface of base is located at vibrating disk 2 is fixedly installed automatic disc filling
Mechanism 8.
Referring to figs. 2 and 3, the position on base (referring to Fig. 1) between clip cavity 3 and vibrating disk 2 is fixed with straight line
Vibration feeder 15, output end, the other end of one end connection vibrating disk 2 of linear vibration feeder 15 are connected to 3 side wall of clip cavity；Folder
The lower section of chamber 3 is equipped with plectrum device 4(and refers to Fig. 1), plectrum device 4 includes fixed base frame 4.1, the position for being fixed on 3 bottom of clip cavity
It is fixed with the first actuator 4.5 in the lower section of fixed base frame 4.1, the first actuator 4.5 is cylinder.3 inner sidewall of clip cavity opens up
There are channel 9,3 bottom of clip cavity of connection linear vibration feeder 15 to offer the slideway 4.3 inside connection fixed base frame 4.1, it is sliding
Extended position on road 4.3 positioned at channel 9 is equipped with fixed part 10, and the upper surface of fixed part 10 and the bottom in channel 9 are fair and wide
Degree is equal to the width in coiling portion on coil holder.
It is T-shaped cavity 4.7 that shape is equipped with reference to Fig. 4 and Fig. 5, in fixed base frame 4.1, and cavity 4.7 includes horizontal segment
4.71 are equipped with shape for the gliding mass 4.6 of cuboid, along vertical in gliding mass 4.6 with vertical section 4.72, the interior sliding of vertical section 4.72
Direction, which wears sliding, slide 4.4, and cooperation is damped between slide 4.4 and gliding mass 4.6；4.4 bottom of slide and the first actuator 4.5
It is fixedly connected for driving slide 4.4 to realize movement.The length direction of horizontal segment 4.71 is parallel with the length direction in channel 9 to be set
It sets, the mounting blocks 4.8 that shape is strip is equipped in horizontal segment 4.71, glide direction is offered in mounting blocks 4.8 and is parallel to water
The sliding slot 17 of flat section 4.71, the interior sliding of sliding slot 17 are equipped with the first sliding block 4.10 and the second sliding block 4.2；Mounting blocks 4.8 and gliding mass 4.6
It is fixedly connected.Sliding chamber 4.9 is equipped with corresponding to the position of slideway 4.3 at the top of mounting blocks 4.8 and sliding chamber 4.9 is connected to sliding slot 17 and sets
It sets, all extends to slideway 4.3 at the top of 4.10 top of the first sliding block and the second sliding block 4.2, the first sliding block 4.10 corresponds to fixed part
The position that 10 position, the second sliding block 4.2 correspond to fixed part 10 is equipped with the caulking groove for being recessed inwardly and wearing for fixed part 10
11, the shape of caulking groove 11 is U-shaped；The width of horizontal segment 4.71 is greater than the width of mounting blocks 4.8.
First sliding block 4.10 is equipped with the first link arm 18, the upper end of the first link arm 18 and the first sliding block 4.10 and is turned by shaft
Dynamic connection, the medium position of the first link arm 18 and gliding mass 4.6 are rotatablely connected by shaft；Slide 4.4 is equipped with the second link arm 19,
The upper end of second link arm 19 and the free end of the first link arm 18 are turned by shaft rotation connection, lower end and slide 4.4 by shaft
Dynamic connection.By the first above-mentioned link arm 18 with the second link arm 19 and with above-mentioned identical between second sliding block 4.2 and slide 4.4
Connection type realizes connection, and is symmetrical set along the vertical direction.When mounting blocks 4.8 contradict the upper surface of horizontal segment 4.71,
The top of first sliding block 4.10 and the upper surface of clip cavity 3 maintain an equal level；When mounting blocks 4.8 contradict the lower surface of horizontal segment 4.71, the
The top of one sliding block 4.10 is located at the lower section of clip cavity 3.
With reference to Fig. 6, automatic loading and unloading mechanism 5(refers to Fig. 1) it include the first movement part 5.1 slid along the x axis, first
Moving member 5.1 is straight line Axle mould group, and sliding is provided with mounting base 5.2, mounting base 5.2 and first movement on first movement part 5.1
The 7th actuator 5.3 that drive installation seat 5.2 slides along the y axis is equipped between part 5.1, the 7th actuator 5.3 is cylinder.Peace
Glide direction on dress seat 5.2 along first movement part 5.1 is arranged at intervals with feeding manipulator 5.4 and blanking mechanical hand 5.5, feeding
Between manipulator 5.4 and mounting base 5.2 be equipped with driving feeding manipulator 5.4 along the 8th actuator 5.6 that Z-direction slides, under
The 9th actuator 5.7 that driving blanking mechanical hand 5.5 slides along Z-direction is equipped between material manipulator 5.5 and mounting base 5.2,
8th actuator 5.6 and the 9th actuator 5.7 are cylinder.
With reference to Fig. 7, the force application board 12.1 and be arranged in force application board that component 12 includes horizontally extending setting are opened and closed
12.1 lower sections and the straight line cylinder 12.2 for being alternatively arranged along 12.1 length direction of force application board setting, the cylinder body of straight line cylinder 12.2 with
Base 1 is fixedly connected, piston cylinder is fixedly connected with force application board 12.1.
With reference to Fig. 8, rotary motion mechanism 6 includes bracket 6.1, wears on bracket 6.1 and is connected with main shaft 6.2 and bracket 6.1
On be fixed with driving spindle 6.2 realize rotation the 5th actuator 6.3, the 5th actuator 6.3 be motor；It is solid on main shaft 6.2
Surely it is equipped with fixture 6.4, fixture 6.4 is arranged to form fixture group along the axially spaced-apart of main shaft 6.2, and fixture group is around main shaft
6.2 radially around distribution be arranged.
With reference to Fig. 9 and Figure 10, fixture 6.4(refers to Fig. 8) it include the holder 6.41 that shape is cylinder, 6.41 side wall of holder
And placed side 6.42 is offered by the position of proximal end face, the axial reciprocating sliding on placed side 6.42 along holder 6.41, which is equipped with, moves
Plate 6.47；Fixture block 6.43 is rotatably connected to by shaft on holder 6.41,6.43 upper end of fixture block is around shaft towards movable plate
6.47 upper surface rotates, lower end extends outward to form the forced section 6.44, and between forced section 6.44 and fixture block 6.43
The shape of composition is similar to C font.The second elastic component 16 is equipped between fixture block 6.43 and holder 6.41, the second elastic component 16 is to turn round
Spring, torsion spring set is set to shaft and one end contradicts fixture block 6.43, the other end contradicts holder 6.41, moves for driving fixture block 6.43 to contradict
Movable plate 6.47.
6.47 upper surface of movable plate offers the notch section 6.48 for adapting to coil holder interconnecting piece, and notch section 6.48 is along vertical side
To through setting and simultaneously through movable plate 6.47 back to the second elastic component 16 one side wall；Correspond to notch on placed side 6.42
The position in portion 6.48 is fixed with pilot pin 6.45, and when interconnecting piece is placed in notch section 6.48, pilot pin 6.45 is just passed through
Through-hole on interconnecting piece, and the thickness of movable plate 6.47 is less than the thickness of interconnecting piece.Correspond to pilot pin 6.45 on fixture block 6.43
Position offer through setting gap slot 6.46.Positioned at the lower section of movable plate 6.47 and close to pilot pin on holder 6.41
6.45 position is fixed with magnetic part 6.51, and magnetic part 6.51 is permanent magnet；Fixture block 6.43 is back to the side of pilot pin 6.45
Equipped with the protrusion 6.49 outwardly protruded, protrusion 6.49 contradicts movable plate 6.47 towards protrusion 6.49 in the course of rotation
An end face；Movable plate 6.47 is back to being equipped with the first elastic component 6.50 between the one side wall and holder 6.41 of pilot pin 6.45, and the
One elastic component 6.50 is compressed spring.
With reference to Fig. 8, thread cutting mechanism 14 includes the slide bar 14.1 for being set to bracket 6.1, and sliding is provided with cunning on slide bar 14.1
Dynamic seat 14.4, along the axially spaced-apart setting perpendicular to slide bar 14.1, there are two scissors 14.2, two scissors on sliding seat 14.4
14.2 lower end passes through shaft and sliding seat 14.4 is rotatablely connected, and the upper end of two scissors 14.2 is rotatablely connected by shaft
There is the same cylinder, and the cylinder is fixedly installed on sliding seat 14.4.Suction pipe 14.3, suction pipe are fixedly connected on bracket 6.1
14.3 free end extends between two scissors 14.2 and opening down setting, and the other end of suction pipe 14.3 connects vacuum pump
The mode of (not shown) for realizing suction pipe 14.3 absorption function.It is arranged on bracket 6.1 positioned at the top of slide bar 14.1
There are motor and runner, belt is arranged between the shaft and runner of motor, belt is driven and consolidated with sliding seat 14.4 by motor
Fixed connection realizes that sliding seat 14.4 realizes sliding on slide bar 14.1.
With reference to Figure 11, gumming mechanism 13 include setting base 1(refer to Fig. 1) on gluing sliding rail 13.5 and sliding set
The glue groove 13.1 on gluing sliding rail 13.5 is set, the length direction of edge gluing sliding rail 13.5 is arranged at intervals with two in glue groove 13.1
Cleaning brush 13.4 and glue spraying head 13.2 is installed between two cleaning brush 13.4.Base 1 is equipped with driving glue groove
13.1 realize sliding the first drive member 13.3, the first drive member 13.3 include runner, motor and be sheathed on motor with
The belt of runner, belt are driven and be fixedly connected with glue groove 13.1 by motors for realizing glue groove 13.1 in gluing sliding rail 13.5
Upper sliding.
7 packet flying trident seat 7.1 of flying trident winding mechanism, the multiple flying trident winding members 7.2 being arranged on flying trident seat 7.1,
Flying trident motor 7.3 and flying trident cylinder 7.4, flying trident motor 7.3 drive multiple flying trident winding members 7.2 to realize while turning simultaneously
It is dynamic；The sliding of flying trident seat 7.1 is arranged on base 1, and flying trident cylinder 7.4 drives the realization of flying trident seat 7.1 to slide on base 1.
With reference to Figure 12, automatic disc filling mechanism 8(refers to Fig. 1) include that setting in base 1(refers to Fig. 1) on sliding component 8.1,
One end of sliding component 8.1 extends to automatic loading and unloading mechanism 5, (with reference to Fig. 1) other end extends outwardly, slides on sliding component 8.1
It is provided with die cavity 8.2, sliding component 8.1 is no thick stick cylinder；Sliding component 8.1 is provided with second far from the position of automatic loading and unloading mechanism 5
Drive member 8.5, the second drive member 8.5 include support 8.51, sliding rail 8.52, the first driving assembly 8.53.Support 8.51 is solid
Fixed to be arranged on base 1,8.52 horizontal sliding of sliding rail is set to support 8.51, and sliding is provided with vertical shift on sliding rail 8.52
First manipulator 8.3 is fixedly connected with the 6th actuator 8.6, the 6th actuator between sliding rail 8.52 and the first manipulator 8.3
8.6 be cylinder.First driving assembly 8.53 includes rack gear and motor, and rack gear sliding is arranged on support 8.51 and and sliding rail
8.52 are arranged in parallel, and motor is fixedly connected with support 8.51, rack gear is fixedly connected with sliding rail 8.52 and is engaged with motor.Base 1
The upper side positioned at the second drive member 8.5 is equipped with packing box 8.4, and base 1 is equipped with drive packing box 8.4 mobile second and drives
Dynamic component 8.7.
Second driving assembly 8.7 includes that double track slide bar 8.71, fixed disk 8.72 and card set and be fixed in fixed disk 8.72
Packing box 8.4, double track slide bar 8.71 be fixedly installed on base 1 and fixed disk 8.72 sliding be arranged on double track slide bar 8.71.
The lower section of double track slide bar 8.71 is provided with motor and runner, is arranged with belt between the shaft and runner of motor, belt is by motor
It drives and is fixedly connected with fixed disk 8.72.
The course of work: coil holder is transmitted to clip cavity 3,4.5 band of the first actuator by linear vibration feeder 15 by vibrating disk 2
Dynamic slide 4.4 is mobile towards 3 direction of clip cavity with gliding mass 4.6, so that caulking groove 11 can enter on the coil holder for being located at and adding in clip cavity 3；
When gliding mass 4.6 is fixed and slide 4.4 continues to move to, slide 4.4 drives the first sliding block 4.10 and the second sliding block 4.2 towards opposite
Direction is mobile and contradicts baffle and transposes.The first sliding block 4.10 and the second sliding block are driven by the first actuator 4.5 after positioning
4.2 retraction；While feeding manipulator 5.4 grabs coil holder in clip cavity 3, main shaft 6.2 drives fixture 6.4 to rotate in place in force application board
12.1 surface, and the forced section 6.44 on fixture 6.4 is contradicted by force application board 12.1, for realizing opening to fixture 6.4
It opens, then coil holder is placed on fixture 6.4.Fixture 6.4 is closed to rotate in place by main shaft 6.2 in flying trident winding mechanism 7 again
Side completes the coiling of conducting wire and realizes under the drive of gumming mechanism 13 to glue by flying trident winding mechanism 7；Line after gluing
Circle turns to the position of thread cutting mechanism 14, realizes trimming to extra conducting wire and aspirates realization cleaning by suction pipe 14.3.Trimming
Coil afterwards is transmitted to the side of automatic loading and unloading mechanism 5 by the main shaft 6.2 in rotation, by blanking mechanical hand 5.5 by line
Circle is grabbed and is placed in die cavity 8.2, and die cavity 8.2 is slid onto the position of the first manipulator 8.3, will by the first manipulator 8.3
Coil is neat to be placed in packing box 8.4；And automatic loading and unloading mechanism 5 is able to achieve feeding progress synchronous with blanking, is promoted
The processing efficiency of equipment.
This specific embodiment is only explanation of the invention, is not limitation of the present invention, those skilled in the art
Member can according to need the modification that not creative contribution is made to the present embodiment after reading this specification, but as long as at this
All by the protection of Patent Law in the scope of the claims of invention.
Claims (9)
1. a kind of fully automatic wire winding machine, it is characterised in that: including base (1), the base (1) is equipped with for supplying with gear
The coil holder of plate and the vibrating disk (2) for realizing arrangement output, the output end that vibrating disk (2) are located on the base (1) are communicated with confession
The clip cavity (3) that coil holder is placed, the base (1) are equipped with for adjusting the plectrum positioned at clip cavity (3) interior coil holder overhead gage position
Mechanism (4) is equipped with for grabbing the automatic of clip cavity (3) interior coil holder on the base (1) close to the position of plectrum device (4)
Cutting agency (5) is located at automatic loading and unloading mechanism (5) on the base (1) and is equipped with back to the side of vibrating disk (2) for arranging
The rotary motion mechanism (6) of coil holder is fixed, the side that rotary motion mechanism (6) back to clip cavity (3) are located on the base (1) is set
Have flying trident winding mechanism (7), on the base (1) be located at automatic loading and unloading mechanism (5) back to rotary motion mechanism (6) side
Equipped with automatic disc filling mechanism (8), the plectrum device (4) includes being set to the fixed base frame (4.1) below clip cavity (3) and setting
The first sliding block (4.10) in fixed base frame (4.1) and the second sliding block (4.2) are set, first sliding block (4.10) is sliding with second
Towards being arranged relatively or back to direction toward polyslip between block (4.2), connection clip cavity (3) is equipped in the fixed base frame (4.1)
Slideway (4.3), slideway (4.3) are extended for driving baffle edge in first sliding block (4.10) and the second sliding block (4.2)
The length direction of coil holder realizes movement, is equipped with driving the first sliding block (4.10) and the second sliding block in the fixed base frame (4.1)
(4.2) slide (4.4) of synchronizing moving is realized, the fixed base frame (4.1) is equipped with driving slide (4.4) and realizes toward polyslip
The first actuator (4.5).
2. fully automatic wire winding machine according to claim 1, it is characterised in that: the side wall of the clip cavity (3) is equipped with connection vibration
The channel (9) of Moving plate (2) output end, be located on the slideway (4.3) channel (9) extended position be equipped with carrying coil holder transmit into
The fixed part (10) of clip cavity (3), first sliding block (4.10) and the position for corresponding to fixed part (10) on the second sliding block (4.2)
It is equipped with caulking groove (11), sliding is equipped with the gliding mass (4.6) for being sheathed on slide (4.4), the slide in the fixed base frame (4.1)
(4.4) sliding is damped between gliding mass (4.6), and the cavity (4.7) of connection gliding mass (4.6) is equipped in the fixed base frame (4.1),
Be equipped with the mounting blocks (4.8) for being driven by gliding mass (4.6) and realizing sliding in the cavity (4.7), first sliding block (4.10) with
Second sliding block (4.2) sliding is set to mounting blocks (4.8), and the mounting blocks (4.8) are equipped with the cunning chamber of connection slideway (4.3)
(4.9), when mounting blocks (4.8) contradict cavity (4.7) one side wall when, caulking groove (11) be embedded the coiling portion on leading-in bracket, work as peace
When dress block (4.8) contradicts another side wall of cavity (4.7), caulking groove (11) separates with coil holder.
3. fully automatic wire winding machine according to claim 1, it is characterised in that: the rotary motion mechanism (6) includes fixing
Rotation is realized in the bracket (6.1) of base (1), the main shaft (6.2) being rotatably arranged on bracket (6.1), driving spindle (6.2)
5th actuator (6.3) and setting are used to clamp the fixture (6.4) of coil holder on main shaft (6.2), and the fixture (6.4) is along master
The axially spaced-apart of axis (6.2) is arranged to form fixture group, the fixture group along main shaft (6.2) circumferentially around setting, it is described
Fixture (6.4) includes holder (6.41), the placed side (6.42) being arranged on holder (6.41) and is rotatably dispose in holder
(6.41) and always the fixture block (6.43) of placed side (6.42), forced section with outward extension on the holder (6.41) are contradicted
(6.44), the placed side (6.42) is equipped with the pilot pin (6.45) that wears for through-hole on coil holder, on the fixture block (6.43)
Position corresponding to pilot pin (6.45) is equipped with gap slot (6.46), be located on the base (1) fixture (6.4) and it is automatic up and down
Position between material mechanism (5), which is equipped with, drives fixture group opening and closing component (12) for realizing opening and closing.
4. fully automatic wire winding machine according to claim 3, it is characterised in that: sliding, which is equipped with, on the placed side (6.42) moves
Movable plate (6.47), the movable plate (6.47) correspond to pilot pin (6.45) position be equipped with for coil holder interconnecting piece place and with
Adaptation notch section (6.48), the fixture block (6.43) be equipped with can drive notch section (6.48) separate during unlatching
The protrusion (6.49) of pilot pin (6.45) is equipped with driving notch section between the movable plate (6.47) and holder (6.41)
(6.48) first elastic component (6.50) mobile towards pilot pin (6.45).
5. fully automatic wire winding machine according to claim 3, it is characterised in that: the flying trident winding mechanism (7) and rotation turn
Gumming mechanism (13) are equipped between motivation structure (6), the gumming mechanism (13) includes glue groove (13.1), is set to glue groove (13.1)
Interior glue spraying head (13.2) and driving glue groove (13.1) axially realizes the first mobile drive member along main shaft (6.2)
(13.3), the end positions in the glue groove (13.1) positioned at glue spraying head (13.2) towards moving direction are equipped with cleaning brush
(13.4)。
6. fully automatic wire winding machine according to claim 3, it is characterised in that: be located at fixture (6.4) on the bracket (6.1)
Top be equipped with thread cutting mechanism (14), the thread cutting mechanism (14) include be set to bracket (6.1) and along main shaft (6.2) axially prolong
The slide bar (14.1) for stretching setting, the scissors (14.2) being arranged on slide bar (14.1) and the suction pipe for extending to scissors (14.2)
(14.3)。
7. fully automatic wire winding machine according to claim 1, it is characterised in that: the automatic disc filling mechanism (8) includes sliding
Die cavity (8.2) in the sliding component (8.1), setting on base (1) on sliding component (8.1) and for coil holder placement is set and is set
The first manipulator (8.3) on base (1) close to sliding component (8.1) is set, close to the first manipulator on the base (1)
(8.3) position is equipped with packing box (8.4), and the base (1), which is equipped with, drives the first manipulator (8.3) by coil from die cavity
(8.2) the second drive member (8.5) of packing box (8.4) is moved in.
8. fully automatic wire winding machine according to claim 7, it is characterised in that: second drive member (8.5) includes solid
Set on the support (8.51) of base (1), sliding is set to the sliding rail (8.52) of support (8.51) in the horizontal direction and driving is slided
Rail (8.52) realizes that the first driving assembly (8.53) of sliding, first manipulator (8.3) are set to sliding rail (8.52), institute
It states and is equipped with driving the first manipulator (8.3) between sliding rail (8.52) and the first manipulator (8.3) towards die cavity (8.2) reciprocating movement
The 6th actuator (8.6), the packing box (8.4) is set to base (1), institute along the glide direction perpendicular to sliding rail (8.52)
It states base (1) and is equipped with the second driving assembly (8.7) for driving packing box (8.4) to realize sliding.
9. fully automatic wire winding machine according to claim 3, it is characterised in that: the automatic loading and unloading mechanism (5) includes setting
It is placed in base (1) and realizes the first movement part (5.1) of sliding along fixture (6.4) orientation, is set to first movement part
(5.1) the 7th actuator that mounting base (5.2) and drive installation seat (5.2) is moved back and forth towards fixture (6.4) direction
(5.3), sliding is equipped with the feeding manipulator (5.4) and blanking mechanical mobile towards base (1) respectively on the mounting base (5.2)
Hand (5.5), be respectively equipped with driving feeding manipulator (5.4) on the mounting base (5.2) and blanking mechanical hand (5.5) realize it is reciprocal
The 8th actuator (5.6) and the 9th actuator (5.7) of sliding.
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201711377145.3A CN108305778B (en) | 2017-12-19 | 2017-12-19 | Fully automatic wire winding machine |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201711377145.3A CN108305778B (en) | 2017-12-19 | 2017-12-19 | Fully automatic wire winding machine |
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| CN108305778A CN108305778A (en) | 2018-07-20 |
| CN108305778B true CN108305778B (en) | 2019-12-03 |
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Families Citing this family (3)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN109273252B (en) * | 2018-11-13 | 2020-06-30 | 阜阳汇中芯自动化技术有限公司 | E style of calligraphy inductance automatic processing device |
| CN110033941B (en) * | 2019-04-28 | 2021-02-12 | 苏州北二高自动化科技有限公司 | Tcore inductance front-end production process method |
| CN115092776B (en) * | 2022-06-29 | 2024-01-05 | 河北德源九州机电科技有限公司 | Full-automatic feeding winding machine |
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