CN209072294U - A kind of half iron core stator pin type coil winding machine - Google Patents
A kind of half iron core stator pin type coil winding machine Download PDFInfo
- Publication number
- CN209072294U CN209072294U CN201821567717.4U CN201821567717U CN209072294U CN 209072294 U CN209072294 U CN 209072294U CN 201821567717 U CN201821567717 U CN 201821567717U CN 209072294 U CN209072294 U CN 209072294U
- Authority
- CN
- China
- Prior art keywords
- coiling
- conducting wire
- iron core
- half iron
- core stator
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Active
Links
Abstract
The utility model relates to a kind of half iron core stator pin type coil winding machines.It includes rack, lines tensioner, winding mechanism, conducting wire baffle mechanism and stator jig mechanism.The winding mechanism is used to for lines being wrapped in multiple wire casings of half iron core stator.Multiple wire casings that the conducting wire baffle mechanism is used to that lines to be guided to be wrapped in half iron core stator.The stator jig mechanism drives half iron core stator move forward and backward, move left and right, rotary motion and lifting moving for clamping half iron core stator, to be transported on conducting wire baffle mechanism, so that the wire casing of double of iron core stator of winding mechanism carries out coiling.Double winding station is set upper and lower coiling station by the rack of the utility model, and upper and lower coiling station shares coiling electric motor and stator jig mechanism, therefore the utility model production cost is low, compact-sized, small in size, area occupied is small.
Description
Technical field
The utility model relates to a kind of technical field of stator winder, especially a kind of half iron core stator pin type coiling
Machine.
Background technique
Existing half iron core stator pin type coil winding machine is the coil winding machine of left and right double winding station, left and right double winding station
Need two sets of frock clamps for fixing half iron core stator and left and right two sets of winding mechanisms, therefore existing half iron core stator pin type around
The production cost of line machine is higher, and lateral volume is big, area occupied is big, and the front and back conducting wire baffle of half iron core stator pin type coil winding machine
On coiling opening be the aperture of closure, the stator jig mechanism of half iron core stator pin type coil winding machine is only moved forward and backward and rotation
Turn, half iron core stator can not rise the forward and backward conducting wire baffle for removing coil winding machine, cannot achieve kinking.
Therefore the function that existing half iron core stator pin type coil winding machine does not have processing lines tail end (twines lines tail end
It is wound on the kinking thimble of stator) therefore existing half iron core stator pin type coil winding machine, half iron core stator produced, it still needs to
Manually lines tail end to be wrapped on the kinking thimble of stator, but artificial kinking unstable quality, low efficiency.
Utility model content
The purpose of this utility model is that overcome above-mentioned the shortcomings of the prior art, and provide a kind of structure it is simple,
Rationally, half low, compact-sized, small in size, area occupied is small iron core stator pin type coil winding machine of production cost.
Purpose of the utility model is realized as follows:
A kind of half iron core stator pin type coil winding machine, including rack, lines tensioner, winding mechanism, conducting wire baffle mechanism with
And stator jig mechanism.
The lines tensioner is set in rack, and is located at the rear side of rack, is conveyed to for being tensioned lines, and by lines
Winding mechanism.
The winding mechanism is set in rack, and is located at the front side of rack, has upper coiling station and lower coiling station, packet
Coiling shaft and lower coiling shaft are included, upper and lower coiling shaft horizontally rotates one on the other to be arranged on the rack, and is used for lines
It is wrapped on multiple wire casings of half iron core stator.
The conducting wire baffle mechanism is set in rack, and is located at the front side of rack, for guiding lines to be wrapped in half iron core
On multiple wire casings of stator.
The stator jig mechanism is set in rack, and is located at the front side of rack, for clamping half iron core stator, and is driven
Half iron core stator moves forward and backward, moves left and right, rotary motion and lifting moving, to be transported to conducting wire baffle mechanism
On, after carrying out coiling and coiling so as to the wire casing of double of iron core stator of winding mechanism, for driving half iron core stator
It rises and all around moves, so that the thimble spiral winding lines tail end of half iron core stator.
The utility model can also improve further below.
The winding mechanism includes main engine bed, coiling electric motor, upper coiling shaft and lower coiling shaft, it is described above and below around
Line shaft horizontally rotates one on the other to be arranged on main engine bed, and the rear end of the coiling electric motor and upper and lower coiling shaft, which drives, to be connected
It connects, the upper and lower coiling shaft is equipped with coiling flying trident, and coiling flying trident is located at the front side of main engine bed, the end of the coiling flying trident
Portion is equipped with wire winding needle, to constitute upper coiling station and lower coiling station.
The rear end of the upper and lower coiling shaft extends to the rear side of main engine bed, and the rear end of the upper and lower coiling shaft is equipped with
The motor shaft of driven wheel, the coiling electric motor is equipped with driving wheel, passes through belt or chain between the driving wheel and driven wheel
Transmission connection is equipped with tensioning wheel between driving wheel and driven wheel.
The conducting wire baffle mechanism includes rear conducting wire baffle and preceding conducting wire baffle, and the rear conducting wire flapper is connected to
The front end of upper and lower coiling shaft, the preceding conducting wire baffle are set to the front side of rear conducting wire baffle, the preceding conducting wire baffle and rear conducting wire
Baffle is in same level height, and the preceding conducting wire baffle and rear conducting wire baffle are open equipped with coiling, the preceding conducting wire gear
Plate with before and after rear conducting wire baffle mutually from setting, it is vertical around linear slit to form one between forward and backward conducting wire baffle, be connected to around linear slit
The coiling of the coiling opening and rear conducting wire baffle of preceding conducting wire baffle is open.
The front side of the main engine bed is equipped with front plate bracing frame, and the front plate bracing frame is in ┤ shape, front plate bracing frame
Between the coiling flying trident of upper coiling shaft and the coiling flying trident of lower coiling shaft, the upper/lower terminal of front plate bracing frame is set
There is the leading line baffle.The preceding conducting wire baffle of the upper end of front plate bracing frame and the rear conducting wire baffle fit of upper coiling shaft,
Coiling station in composition, the preceding conducting wire baffle of the lower end of front plate bracing frame and the rear conducting wire baffle fit of lower coiling shaft, structure
At lower coiling station.
The top of the coiling opening of the preceding conducting wire baffle and rear conducting wire baffle is opened wide, and opening up.
The coiling is open U-shaped shape and opening up, the coiling opening of the preceding conducting wire baffle on rear conducting wire baffle
Coiling be open be overlapped so that half iron core stator can up remove coiling opening, facilitate the kinking top of half iron core stator
Needle winds lines tail end.
The coiling flying trident is in Contraband shape, and coiling flying trident is centrally disposed in corresponding coiling shaft.
Shape, the size of the shape of the preceding conducting wire baffle, size and rear conducting wire baffle are adapted.
The preceding conducting wire baffle is equipped with the first magnetic patch, it is described after on conducting wire baffle the position of corresponding first magnetic patch be equipped with the
Two magnetic patch, since rear conducting wire baffle is rotationally connected in coiling shaft, because hereafter conducting wire baffle is easy to be freely rotated, but by
The magneticaction of first magnetic patch of Yu Shouqian conducting wire baffle, so that attract each other before and after forward and backward conducting wire baffle, rear conducting wire gear
Plate is not easy to be freely rotated, to keep the coiling register of forward and backward conducting wire baffle and simultaneously upward.
The arranged on left and right sides and/or/bottom of the preceding conducting wire baffle and rear conducting wire baffle are equipped with the magnetic patch, so that preceding
Conducting wire baffle and rear conducting wire baffle can be better aligned, the fixation of the position of rear conducting wire baffle is more stable.
First magnetic patch and the second magnetic patch are hidden respectively to be arranged on preceding conducting wire baffle and rear conducting wire baffle, to avoid
Magnetic patch influences winding mechanism coiling.
The preceding conducting wire baffle and rear conducting wire baffle are equipped with anti-kerf arc surface on the corresponding side wall around linear slit, to keep away
When exempting from coiling, the sharp keen edge of forward and backward conducting wire baffle can scratch or cut off lines.
The wire winding needle is aligned with around linear slit.
The stator jig mechanism include be moved forward and backward motor, move left and right motor, be moved forward and backward plate, move left and right plate,
Lifting rotation shaft assembly and fixture support frame are moved forward and backward plate and are slidably arranged in rack along the front-rear direction level of rack,
The back-and-forth motion motor is set in rack and connect with plate screw rod transmission is moved forward and backward, and moves left and right right and left of the plate along rack
To level be slidably arranged in be moved forward and backward plate on, it is described move left and right motor be set to be moved forward and backward plate on and with move left and right plate silk
Bar transmission connection, the lifting rotation shaft assembly are arranged on moving left and right plate, and the fixture support frame rotation is set to left and right and moves
The top surface of movable plate.
The lifting rotation shaft assembly includes rotating electric machine, lifting motor, lifting rotating shaft, feed screw nut and spline
Set, the lifting rotating shaft is rotatably arranged on vertically to be moved left and right on plate, and the feed screw nut is threadedly coupled with lifting rotating shaft,
The spline housing is connect with lifting rotating shaft spline, and the rotating electric machine driving spline housing rotation, the lifting motor drives silk
Stem nut rotation, the upper end of the lifting rotating shaft is fixedly connected with fixture support frame, along vertical side on the fixture support frame
To being disposed at least two stator jig components.
The rotating electric machine drives lifting rotating shaft rotation by spline housing, and lifting motor is driven by feed screw nut and gone up and down
Rotary shaft lifting, so that lifting rotating shaft can make lifting moving and rotary motion simultaneously, lifting rotating shaft is moved in lifting
When dynamic, it can rotate simultaneously.
The motor shaft of the rotating electric machine is drivingly connected by the first belt mechanism and spline housing, the electricity of the lifting motor
Arbor is drivingly connected by the second belt mechanism and spline housing.First belt mechanism include the first belt pulley, the second belt pulley with
And first belt, the second belt mechanism includes third belt pulley, the 4th belt pulley and the second belt.
The motor shaft of the rotating electric machine is equipped with the first belt pulley, and the spline housing is equipped with the second belt pulley, described
The first belt is equipped between first belt pulley and the second belt pulley, the motor shaft of the lifting motor is equipped with third belt pulley,
The feed screw nut is equipped with the 4th belt pulley, and the second belt is equipped between the third belt pulley and the 4th belt pulley.
It is moved forward and backward on plate and corresponds to lifting rotating shaft equipped with the first resigning long hole, the first resigning long hole is along the right and left of rack
To setting, lifting rotating shaft is passed down through the first resigning long hole, and the spline housing, which is fixedly connected on, to be moved left and right on plate.Work as lifting
Rotary shaft is slided along the left and right directions of rack, and lifting rotating shaft is slided in the first resigning long hole, and the back-and-forth motion plate will not
Interference is generated to lifting rotating shaft.
The rack is equipped with mounting plate, and the back-and-forth motion motor is set on mounting plate, the corresponding lifting of the mounting plate
Rotary shaft is equipped with the second resigning long hole, and the second resigning long hole is arranged along the front-rear direction of rack, and lifting rotating shaft is passed down through the
Two resigning long holes, the mounting plate are equipped with the first sliding rail along the front-rear direction of rack, and it is sliding to be provided with first for sliding on the first sliding rail
Block, the back-and-forth motion plate are set on the first sliding block.When lifting rotating shaft is slided along the front-rear direction of rack, lifting rotating shaft exists
Sliding in second resigning long hole, the mounting plate will not generate interference to lifting rotating shaft.
The back-and-forth motion plate is equipped with the second sliding rail along the left and right directions of rack, and it is sliding to be provided with second for sliding on the second sliding rail
Block, the plate that moves left and right is on the second sliding block.
The back-and-forth motion motor is by the first screw rod transmission pair and is moved forward and backward plate drive connection, is moved forward and backward motor
Motor shaft is connect with the first screw rod of the first screw rod transmission pair, and the nut block of the first screw rod transmission pair, which is set to, to be moved forward and backward on plate.
It is described to move left and right motor by the second screw rod transmission pair and move left and right plate drive connection, move left and right motor
Motor shaft is connect with the second screw rod of the second screw rod transmission pair, and the nut block of the second screw rod transmission pair, which is set to, to be moved left and right on plate.
The stator jig component includes clamping seats, grip slide, sliding axle and reset spring, is set on the clamping seats
There is clamping sliding slot, grip slide level, which is slidably arranged in, to be clamped in sliding slot, and the one end for clamping sliding slot, which is equipped with, clamps notch, the folder
Tight sliding block is equipped with the first guiding skewed slot, is equipped with the second guiding straight trough, the first guiding skewed slot on the clamping seats along the vertical direction
With second guiding the position of straight trough it is corresponding, the sliding axle is slidably arranged on clamping seats along the vertical direction, the sliding axle by
The second guiding straight trough and the first guiding skewed slot are inside sequentially passed through outward, and the lower end of the reset spring is connected on sliding axle, institute
The upper end for stating reset spring is against on clamping seats or fixture support frame.The reset spring of the utility model push sliding axle vertically to
Lower slider, sliding axle drives grip slide mobile to notch direction is clamped, to realize half iron core stator of Automatic-clamping.Worker tears open
When filling half iron core stator, grip slide can be pushed toward the opposite direction of clamping slot mouth, and (sliding axle slides straight up, resets bullet
Spring is compressed) so that grip slide is detached from half iron core stator, therefore, the half iron core stator of the utility model is convenient for disassembly and assembly, and solid
It is fixed firm.
At least two clamp mouths are successively arranged on the fixture support frame along the vertical direction, the clamp mouth is set
There is the stator jig component, the fixture locking member for locking stator jig component, institute are equipped with by the clamp mouth
Stating fixture locking member includes lock cylinder and locking regulations and parameters, and the cylinder rod of the lock cylinder and one end of locking regulations and parameters connect
It connects, locks and be rotatably connected in the middle part of regulations and parameters on fixture support frame, the other end of the locking regulations and parameters is equipped with clamping block, the lock
Determine block and be equipped with locking mouth, the lock cylinder pushes up locking regulations and parameters, and the locking mouth of the clamping block extends downwardly into fixture
In grip orifice, locking mouth clasps clamping seats.The utility model can be shunk by controlling the cylinder rod of lock cylinder, and lift locking
Block, to unlock stator jig component, worker can replace stator jig component.Therefore, the stator jig group of the utility model
Part dismounting, replacement are convenient and fixed.
The beneficial effects of the utility model are as follows:
(1) double winding station is set upper and lower coiling station by the rack of the utility model, and upper and lower coiling station shares
Coiling electric motor and stator jig mechanism, therefore the utility model production cost is low, compact-sized, small in size, area occupied is small.
(2) the utility model drives half by being moved forward and backward motor, moving left and right motor, rotating electric machine, lifting motor
Iron core stator moves forward and backward, moves left and right, rotary motion and lifting moving, and then realizes the linkage of 4 axis, so that fixture
Half iron core stator on support frame is moved to the coiling opening of forward and backward conducting wire baffle, and opens the alignment coiling of half iron core stator
Mouth insertion, so that the wire casing of half iron core stator is aligned with around linear slit, so that pin type coil winding machine is to all wire casings thereon every time
Carry out accurate coiling.
(3) in addition, the top that the coiling on forward and backward conducting wire baffle is open is arranged to open state by the utility model, so as to
Half iron core stator can up rise, and coiling function carries out spiral kinking to lines tail end, and lines are spirally wound on half iron core
On the kinking thimble of stator, the utility model high degree of automation is not necessarily to artificial kinking, and kinking is high-quality, stablizes, production effect
Rate.
(4) moreover, the half iron core stator of the utility model, by stator jig component Automatic-clamping, half iron core stator is torn open
It fills very convenient.
(5) more have plenty of, the stator jig component of the utility model is locked on fixture support frame by lock cylinder
, therefore, the disassembling, assembling and replacing of the stator jig component of the utility model is also very convenient.
Detailed description of the invention
Fig. 1 is the structural schematic diagram of half iron core stator pin type coil winding machine of the utility model.
Fig. 2 is the structural schematic diagram of half another angle of iron core stator pin type coil winding machine of the utility model.
Fig. 3 is the rearview of Fig. 1.
Fig. 4 is the side view of Fig. 1.
Fig. 5 is that the utility model hides the structural schematic diagram for moving left and right plate.
Fig. 6 is the structural schematic diagram of another angle of Fig. 5.
Fig. 7, which is that the stator jig mechanism of the utility model is hiding, moves left and right plate, fixture support frame and stator jig group
Structural schematic diagram after part.
Fig. 8 is the top view of Fig. 7.
Fig. 9 is that Fig. 7 hides the structural schematic diagram after lifting rotation shaft assembly.
Figure 10 is the structural schematic diagram of the lifting rotation shaft assembly of the utility model.
Figure 11 is the fixture support frame of the utility model and the structural schematic diagram of stator jig component.
Figure 12 is the decomposition texture schematic diagram of Figure 11.
Figure 13 is the structural schematic diagram of the conducting wire baffle mechanism of the utility model.
Figure 14 is the structural schematic diagram of the forward and backward conducting wire baffle of the utility model.
Figure 15 is the coiling schematic diagram of the utility model.
Figure 16 is the entire coiling flow chart of double of iron core stator winding of the utility model.
Specific embodiment
The utility model is further described with reference to the accompanying drawings and embodiments.
Embodiment one, referring to shown in Fig. 1 to Figure 16, a kind of half iron core stator pin type coil winding machine, including rack 1, lines are opened
Power device 5, winding mechanism 2, conducting wire baffle mechanism 4 and stator jig mechanism 3.
The lines tensioner 5 is set in rack 1, and is located at the rear side of rack 1, for being tensioned lines, and lines are defeated
Give winding mechanism 2.
The winding mechanism 2 is set in rack 1, and is located at the front side of rack 1, has upper coiling station 21 and lower coiling work
Position 22, including upper coiling shaft and lower coiling shaft, upper and lower coiling shaft horizontally rotates one on the other to be arranged in rack 1, is used
In on multiple wire casings that lines are wrapped in half iron core stator 5.
The conducting wire baffle mechanism 4 is set in rack 1, and is located at the front side of rack 1, for guiding lines to be wrapped in half iron
On multiple wire casings of core stator 5.
The stator jig mechanism 3 is set in rack 1, and is located at the front side of rack 1, for clamping half iron core stator 5, and
Half iron core stator 5 is driven to move forward and backward, move left and right, rotary motion and lifting moving, to be transported to conducting wire baffle
In mechanism 4, after carrying out coiling and coiling so as to the wire casing of double of iron core stator 5 of winding mechanism, for driving half iron core
Stator 5 rises and all around moves, so that the tail end of the kinking thimble spiral winding lines of half iron core stator 5.
As the more specific technical solution of the utility model.
The winding mechanism 2 includes main engine bed 20, coiling electric motor 23, upper coiling shaft 24 and lower coiling shaft 25, institute
State upper and lower coiling shaft 24,25 and horizontally rotate one on the other and be arranged on main engine bed 20, the coiling electric motor 23 with above and below around
The rear end of line shaft 24,25 is drivingly connected, be respectively equipped in the upper and lower coiling shaft 24,25 coiling flying trident 243 and under around
Line flying trident 253, upper coiling flying trident 243 and lower coiling flying trident 253 are located at the front side of main engine bed 20, upper 243 He of coiling flying trident
The end of lower coiling flying trident 253 is equipped with wire winding needle 255, to constitute upper coiling station 21 and lower coiling station 22.
The rear end of the upper and lower coiling shaft 24,25 extends to the rear side of main engine bed 20, the upper and lower coiling shaft 24,
25 rear end is equipped with driven wheel 256, and the motor shaft of the coiling electric motor 23 is equipped with driving wheel 257, the driving wheel 257 with from
It is connected between driving wheel 256 by belt 258 or chain drive, tensioning wheel 259 is equipped between driving wheel 257 and driven wheel 256.
The conducting wire baffle mechanism 4 includes that conducting wire is kept off before conducting wire baffle 242, second before conducting wire baffle 241, first after first
Conducting wire baffle 251 after plate 252 and second, conducting wire baffle 241 is rotationally connected with the front end of coiling shaft 24, institute after described first
The front side of conducting wire baffle after conducting wire baffle is set to first before stating first, after described second conducting wire baffle 251 be rotationally connected with down around
The front end of line shaft 25, the front side of conducting wire baffle, the front side of the main engine bed 20 after conducting wire baffle is set to second before described second
Equipped with front plate bracing frame 26, the front plate bracing frame 26 is in ┤ shape, conducting wire before conducting wire baffle 242, second before described first
Baffle 252 is separately positioned on the upper and lower end of front plate bracing frame 26.
Conducting wire baffle 241 is in same level height after conducting wire baffle 242 and first before described first, before described second
Conducting wire baffle 251 is in same level height after conducting wire baffle 252 and second, conducting wire baffle 242 before described first, second,
Conducting wire baffle 241,251 is equipped with coiling opening 247, conducting wire baffle 242 and first before described first after 252 and first, second
241 front and back of conducting wire baffle is perpendicular to form one between conducting wire baffle 241 after the conducting wire baffle 242, first before first mutually from setting afterwards
Straight first around linear slit 240, first after the coiling opening 247 and first of conducting wire baffle 242 before the connection of linear slit 240 first conducting wire
The coiling opening 247 of baffle 241, to constitute upper coiling station 21.
The front end rotation of the upper and lower coiling shaft is equipped with rear baffle support frame 2460, and rear conducting wire baffle is set to rear baffle
On support frame 2460.
Before described second after conducting wire baffle 252 and second front and back of conducting wire baffle 251 mutually from setting, with before second conducting wire keep off
One vertical second is formed after plate 252, second between conducting wire baffle 251 around linear slit 250, second before the connection of linear slit 250 second
The coiling opening 247 of conducting wire baffle 251 after the coiling opening 247 and second of conducting wire baffle 252, to constitute lower coiling station
22。
The front plate bracing frame 26 be located at upper coiling shaft 24 upper coiling flying trident 243 and lower coiling shaft 25 under around
Between line flying trident 253.
The top of the coiling opening of the preceding conducting wire baffle and rear conducting wire baffle is opened wide, and opening up.
The coiling of conducting wire baffle 241,251 is open after conducting wire baffle 242,252 and first, second before described first, second
247 U-shaped shapes and opening up, before described first, second after the coiling opening 247 and first, second of conducting wire baffle 242,252
Coiling opening 247 on conducting wire baffle 241,251 is overlapped, so that half iron core stator 5 can up remove coiling opening
247, facilitate the kinking kinking thimble of half iron core stator 5 to wind lines tail end.
The upper and lower coiling flying trident 243,253 is in Contraband shape, and the center of upper and lower coiling flying trident is separately positioned on upper and lower coiling
In shaft.
Conducting wire baffle 241,251 after the shape, size and first, second of conducting wire baffle 242,252 before described first, second
Shape, size is adapted.
Conducting wire baffle 242,252 is equipped with the first magnetic patch 245 before described first, second, and conducting wire is kept off after described first, second
The position of corresponding first magnetic patch 245 is equipped with the second magnetic patch 246 on plate 241,251, due to rear conducting wire baffle be rotationally connected with around
In line shaft, because hereafter conducting wire baffle is easy to be freely rotated, but due to the magneticaction of the first magnetic patch by preceding conducting wire baffle,
So that attracting each other before and after forward and backward conducting wire baffle, rear conducting wire baffle is not easy to be freely rotated, to keep forward and backward conducting wire
The coiling register of baffle and simultaneously upward.
Before described first, second after conducting wire baffle 242,252 and first, second conducting wire baffle 241,251 arranged on left and right sides
And/or/bottom is equipped with the magnetic patch, so that preceding conducting wire baffle and rear conducting wire baffle can preferably be aligned, rear conducting wire baffle
Position fixation is more stable.
First magnetic patch 245 and the second magnetic patch 246 are hidden respectively to be arranged on preceding conducting wire baffle and rear conducting wire baffle, from
And magnetic patch is avoided to influence 2 coiling of winding mechanism.
Conducting wire baffle 241,251 is corresponding to coiling after conducting wire baffle 242,252 and first, second before described first, second
The side wall of seam is equipped with anti-kerf arc surface 248, thus when avoiding coiling, the sharp keen edge of forward and backward conducting wire baffle can scratch or
Cut off lines.
The position of the wire winding needle 255 of the upper coiling yoke with first around linear slit aligned in position.
The position of the wire winding needle 255 of the lower coiling yoke with second around linear slit aligned in position.
As the more detailed technical solution of the utility model.
The stator jig mechanism 3 includes being moved forward and backward motor 31, moving left and right motor 32, be moved forward and backward plate 33, left and right
Movable plate 34, lifting rotation shaft assembly 30 and fixture support frame 35, the front-rear direction level for being moved forward and backward plate 33 along rack 1 are sliding
Dynamic to be arranged in rack 1, the back-and-forth motion motor 31 is set in rack 1 and connect with 33 screw rod transmission of plate is moved forward and backward, left
It moves to right movable plate 34 and is slidably arranged on back-and-forth motion plate 33 along the left and right directions level of rack 1, it is described to move left and right motor 32
Set on being moved forward and backward on plate 33 and connecting with 34 screw rod transmission of plate is moved left and right, the setting of lifting rotation shaft assembly 30 is in left and right
The bottom surface of movable plate 34, the fixture support frame rotation are set to the top surface for moving left and right plate, the lifting rotation shaft assembly 30
Upper end, which is upward through, to be moved left and right plate 34 and is fixedly connected with fixture support frame 35, it is described fixture support frame 35 along the vertical direction
Stator jig component 36 there are two setting gradually.
The lifting rotation shaft assembly 30 includes rotating electric machine 37, lifting motor 38, lifting rotating shaft 301, feed screw nut
302, spline housing 303 and supporting table 388, the lifting rotating shaft 301 is rotatably arranged on vertically to be moved left and right on plate, the liter
It drops rotary shaft 301 and is equipped with external splines and external screw thread, the external screw thread is located at the lower section of external splines, 302 sets of the feed screw nut
If being threadedly coupled in lifting rotating shaft 301 and with external screw thread, the spline housing 303 be sheathed in lifting rotating shaft 301 and with it is outer
Spline engagement, the rotating electric machine 37, which is set to, to be moved left and right on plate and is drivingly connected with spline housing 303, and the lifting motor 38 is set
In moving left and right on plate and being drivingly connected with feed screw nut 302, the upper end of the lifting rotating shaft 301, which is upward through, to be moved left and right
Plate 34 is simultaneously fixedly connected with fixture support frame 35.The rotating electric machine drives lifting rotating shaft rotation, lifting electricity by spline housing
Machine drives lifting rotating shaft lifting by feed screw nut, so that lifting rotating shaft can make lifting moving and rotation fortune simultaneously
Dynamic, lifting rotating shaft can rotate simultaneously in lifting moving.
The supporting table 388, which is connected to, to be moved left and right board bottom face and is located at the lower section for being moved forward and backward plate, the feed screw nut
302, spline housing 303 and lifting rotating shaft 301 are rotatably dispose in supporting table 388, and the supporting table 388 horizontally slips setting
In the second abdicating through hole 311.
The motor shaft of the rotating electric machine 37 is drivingly connected by the first belt mechanism and spline housing 303, the lifting electricity
The motor shaft of machine 38 is drivingly connected by the second belt mechanism and spline housing 303.First belt mechanism includes the first belt pulley
307, the second belt pulley 308 and the first belt 309, the second belt mechanism include third belt pulley 305, the 4th belt pulley 304
And second belt 306.
The motor shaft of the rotating electric machine 37 is equipped with first belt pulley 307, and the spline housing 303 is equipped with described
Second belt pulley 308 is equipped with first belt 309, the liter between first belt pulley 307 and the second belt pulley 308
The motor shaft for dropping motor 38 is equipped with the third belt pulley 305, and the feed screw nut 302 is equipped with the 4th belt pulley
304, second belt 306 is equipped between the third belt pulley 305 and the 4th belt pulley 304.
It is moved forward and backward on plate 33 and corresponds to 301 component 30 of lifting rotating shaft equipped with the first resigning long hole 330, the first resigning long hole
330 are arranged along the left and right directions of rack 1, and lifting rotating shaft 301 is passed down through the first resigning long hole 330, and the spline housing 303 is solid
Surely it is connected to and moves left and right on plate 34.
As the more specific technical solution of the utility model.
The rack 1 is equipped with mounting plate 310, and the back-and-forth motion motor 31 is set on mounting plate 310, the mounting plate
Corresponding 301 component 30 of lifting rotating shaft is equipped with the second resigning long hole 311, and the second resigning long hole 311 is set along the front-rear direction of rack 1
It sets, lifting rotating shaft 301 is passed down through the second resigning long hole 311, and the mounting plate is equipped with first along the front-rear direction of rack 1 and slides
Rail 312, sliding is provided with the first sliding block 313 on the first sliding rail 312, and the back-and-forths motion plate 33 is on the first sliding block 313.
The back-and-forth motion plate 33 is equipped with the second sliding rail 314 along the left and right directions of rack 1, slides and sets on the second sliding rail 314
It is equipped with the second sliding block 315, the plate 34 that moves left and right is on the second sliding block 315.
The back-and-forth motion motor 31 is by the first screw rod transmission pair and is moved forward and backward the drive connection of plate 33, is moved forward and backward electricity
The motor shaft of machine 31 is connect with the first screw rod of the first screw rod transmission pair, and the nut block of the first screw rod transmission pair, which is set to, to be moved forward and backward
On plate 33.
Described to move left and right motor 32 by the second screw rod transmission pair 316 and move left and right the drive connection of plate 34, left and right is moved
The motor shaft of dynamic motor 32 is connect with the second screw rod 317 of the second screw rod transmission pair 316, the nut of the second screw rod transmission pair 316
Block 318 is set to and moves left and right on plate 34.
The stator jig component 36 include clamping seats 361, grip slide 362, sliding axle 363, reset spring 364 and
Fixture locking member 365, the clamping seats 361, which are equipped with, clamps sliding slot 366, and 362 level of grip slide is slidably arranged in clamping
In sliding slot 366, the one end for clamping sliding slot 366, which is equipped with, clamps notch 369, and the grip slide 362 is equipped with the first guiding skewed slot
367, be equipped with the second guiding straight trough 368 on the clamping seats 361 along the vertical direction, the first guiding skewed slot 367 with the second guiding directly
The position of slot 368 is corresponding, and the sliding axle is slidably arranged on clamping seats along the vertical direction, the sliding axle 363 by it is interior outward
The second guiding straight trough 368 and the first guiding skewed slot 367 are sequentially passed through, the lower end of the reset spring 364 is connected to sliding axle 363
On, the upper end of the reset spring is against on clamping seats or fixture support frame.First guiding skewed slot 367 and the second guiding straight trough
368 cooperation guidance grip slides 362 are moved forward and backward on clamping seats 361, so that grip slide 362 locks and clamps half iron core
Stator 5 unlocks and unclamps half iron core stator 5.Under general state, due to reset spring 364 elastic force act on, sliding axle 363 to
Lower movement, to drive grip slide 362 mobile toward 369 direction of notch is clamped, to clamp half iron core stator 5.When worker wants to tear open
When lower half iron core stator 5, worker can push grip slide 362 toward opposite direction, and sliding axle 363 overcomes the bullet of reset spring 364
Power rises, and grip slide 362, which unclamps, clamps half iron core stator 5.
Two clamp mouths 351, the clamp mouth are successively arranged on the fixture support frame 35 along the vertical direction
351 be in dovetail channel-shaped, and the bottom of the clamping seats 361 is in dovetail shaped, and the clamp mouth 351 is equipped with the stator jig group
Part 36, the clamp mouth side are equipped with the fixture locking member 365 for locking stator jig component, the fixture sticking department
Part 365 includes lock cylinder 352 and locking regulations and parameters 353, the cylinder rod of the lock cylinder 352 and one end of locking regulations and parameters 353
The middle part of connection, locking regulations and parameters 353 is rotatably connected on fixture support frame 35, and the other end of the locking regulations and parameters 353 is equipped with lock
Determine block 354, the clamping block 354 is equipped with the locking mouth 355 in wedge type shape, and the lock cylinder pushes up locking regulations and parameters,
The locking mouth of the clamping block extends downwardly into clamp mouth, and locking mouth clasps the bottom of clamping seats.
The utility model can for different model, different size half iron core stator 5 and replace stator jig component, this reality
It can be shunk by controlling the cylinder rod of lock cylinder with novel, and lift clamping block, so that stator jig component 36 is unlocked, worker
Stator jig component 36 can be replaced.
Working principle of the utility model is:
The utility model is used to multiple wire casing coilings of half iron core stator 55 of semicircle shape.
The utility model divides 180 ° of semicircle according to the quantity etc. of the wire casing 51 of half iron core stator 55, calculates equal part angle and is
B, such as when wire casing quantity is 8, equal part angle is that the angle between 23 ° of adjacent two wire casings is 23 °, while also according to line
The size of slot 51, width design go out symmetrical deflection angle A(with the notch center line of wire casing for symmetrical beat center line L).This reality
With novel using the center of circle of half iron core stator 5 as index center, using half iron core stator, 5 wire casing notch as coiling center, symmetrical beat
Angle A is with coiling center RO calculating.
Before utility model works, worker or robot first pass through stator jig component and press from both sides one end of half iron core stator 5
Tightly on clamping seats 361, and the lines on tensioner are drawn on the wire winding needle 255 of upper and lower coiling yoke and drawing.
When utility model works, worker starts coil winding machine, before the driving of back-and-forth motion motor 31 is moved forward and backward plate 33
After move, move left and right the driving of motor 32 and move left and right plate 34 and move left and right, lifting motor drives lifting rotating shaft lifting, rotation
Motor driven lifting rotating shaft rotation, so that half iron core stator 5 on fixture support frame is moved to forward and backward conducting wire baffle
Coiling opening, and the other end of half iron core stator 5 is made to be directed at coiling opening insertion, so that first line of half iron core stator 5
Slot is directed at that (i.e. wire winding needle 255 is aligned with the notch center of first wire casing, so that it is determined that index center initial point with around linear slit
O1).
Later, rotating electric machine driving lifting rotating shaft rotation, so that half iron core stator 5 is first toward anticlockwise A angle, then
Again toward 2 times of A angles of right rotation, then rotating electric machine is to drive half iron core stator 5 or so back and forth by the swing angle of 2 times of A angles
It swings (using the notch center line of wire casing as the center line of beat), during half iron core stator 5 or so swings back and forth, coiling
Needle 255 is aligned with the notch of first wire casing always, realizes coiling.
At the same time, coiling electric motor drives upper and lower coiling shaft rotation, and then drives upper and lower coiling yoke and its coiling
Needle 255 rotates, and wire winding needle 255 draws lines, and forward and backward guide plate guidance lines are around first of linear slit, half iron core stator 5
Coiling on wire casing, until wire winding needle 255 is around full first wire casing (when coiling yoke rotates winding times arrival setting number).
For wire winding needle 255 after full first wire casing, the back-and-forth motion motor 31 drives again is moved forward and backward 33 front and back of plate
It is mobile, move left and right motor 32 and drive again and move left and right plate 34 and move left and right, rotating electric machine drive half iron core stator 5 mobile and
Rotation, so that the center of circle of half iron core stator 5 comes back to the position of index center initial point O1, and half iron core stator 5 at this time
Second wire casing is aligned with around linear slit, i.e., wire winding needle 255 is aligned with the notch center of second wire casing, at this time half iron core stator 5
B angle is rotated in index center initial point, to realize indexing.
After the notch of wire winding needle 255 and second wire casing is to good position, coiling yoke continues to rotate coiling, the electric rotating
Machine continues to drive half iron core fixed using the notch center line of the second wire casing as beat center line, equally with the swing angle of 2 times of A angles
Son 5 or so swings back and forth, and wire winding needle 255 draws lines, the coiling on second wire casing of half iron core stator 5, until coiling
Needle 255 is around full second wire casing.
And so on, coiling yoke is by all wire casings on half iron core stator 5 all around full lines.
For all wire casings on half iron core stator 5 all after full lines, the utility model coil winding machine can be by lines tail end spiral shell
Rotation is wrapped on the kinking thimble of half iron core stator 5, and when kinking thimble winds lines tail end, stator jig mechanism first drives half iron
Core stator 5 rises, and half iron core stator 5 is detached from the coiling opening of forward and backward wire guide plate, and stator jig mechanism drives half iron core stator again
5 successively rear left and right directions movements forward, so that lines tail end is spirally wound on kinking thimble.Kinking thimble winds lines
After tail end, the utility model will fuse or cut lines.
The upper and lower double-station of the utility model coil winding machine can be completed at the same time the coiling work of two and half iron core stators 5.This
Double winding station is set upper and lower coiling station by the rack of utility model, one shared coiling electric motor of upper and lower coiling station and
A set of stator jig mechanism, therefore the utility model production cost is low, compact-sized, small in size, area occupied is small.This is practical new
After type completes coiling work, and the processing of kinking can be carried out to lines line tail, to facilitate subsequent double of iron core stator 5 of worker
Carry out wiring work.
Claims (10)
1. a kind of half iron core stator pin type coil winding machine, characterized in that including
Rack；
Winding mechanism is set in rack, has upper coiling station and lower coiling station, including upper coiling shaft and lower coiling turn
Axis, upper and lower coiling shaft horizontally rotates one on the other to be arranged on the rack, for lines to be wrapped in the multiple of half iron core stator
On wire casing；
Conducting wire baffle mechanism is set in rack, for guiding lines to be wrapped in multiple wire casings of half iron core stator；
Stator jig mechanism is set in rack, for clamping half iron core stator, and drives half iron core stator to move forward and backward, is left
It moves right, rotary motion and lifting moving, to be transported on conducting wire baffle mechanism, so that double of iron core of winding mechanism is fixed
After the wire casing of son carries out coiling and coiling, for driving half iron core stator to rise and all around moving, so that half iron
The thimble spiral winding lines tail end of core stator.
2. half iron core stator pin type coil winding machine according to claim 1, characterized in that the winding mechanism include main engine bed,
Coiling electric motor, upper coiling shaft and lower coiling shaft, the upper and lower coiling shaft horizontally rotates one on the other to be arranged in host
On seat, the rear end of the coiling electric motor and upper and lower coiling shaft is drivingly connected, and the upper and lower coiling shaft flies equipped with coiling
Fork, coiling flying trident are located at the front side of main engine bed, and the end of the coiling flying trident is equipped with wire winding needle, to constitute upper coiling station under
Coiling station.
3. half iron core stator pin type coil winding machine according to claim 2, characterized in that the conducting wire baffle mechanism is led after including
Line baffle and preceding conducting wire baffle, the rear conducting wire flapper are connected to the front end of upper and lower coiling shaft, the preceding conducting wire baffle
Set on the front side of rear conducting wire baffle, the preceding conducting wire baffle and rear conducting wire baffle are in same level height, the preceding conducting wire
Baffle and rear conducting wire baffle are open equipped with coiling, before and after the preceding conducting wire baffle and rear conducting wire baffle phase from setting, with it is preceding,
One is formed between conducting wire baffle afterwards around linear slit, the coiling for being connected to the coiling opening and rear conducting wire baffle of preceding conducting wire baffle around linear slit is opened
Mouthful.
4. half iron core stator pin type coil winding machine according to claim 3, characterized in that the front side of the main engine bed is equipped with front
Plate bracing frame, the front plate bracing frame be in ┤ shape, front plate bracing frame be located at upper coiling shaft coiling flying trident and lower coiling
Between the coiling flying trident of shaft, the upper/lower terminal of front plate bracing frame is equipped with the preceding conducting wire baffle.
5. half iron core stator pin type coil winding machine according to claim 4, characterized in that the preceding conducting wire baffle and rear conducting wire gear
The top of the coiling opening of plate is opened wide, and opening up.
6. half iron core stator pin type coil winding machine according to claim 5, characterized in that the preceding conducting wire baffle is equipped with first
Magnetic patch, it is described after on conducting wire baffle the position of corresponding first magnetic patch be equipped with the second magnetic patch.
7. half iron core stator pin type coil winding machine according to claim 1, characterized in that the stator jig mechanism includes front and back
Mobile motor moves left and right motor, is moved forward and backward plate, moves left and right plate, lifting rotation shaft assembly and fixture support frame, front and back
Movable plate is slidably arranged in rack along the front-rear direction level of rack, the back-and-forth motion motor be set to rack on and with front and back
The connection of movable plate screw rod transmission moves left and right plate and is slidably arranged on back-and-forth motion plate along the left and right directions level of rack, described
It moves left and right motor to be set on back-and-forth motion plate and connect with plate screw rod transmission is moved left and right, the lifting rotation shaft assembly setting
On moving left and right plate, the fixture support frame rotation is set to the top surface for moving left and right plate, and lifting rotation shaft assembly includes rotation
Motor, lifting motor, lifting rotating shaft, feed screw nut and spline housing, the lifting rotating shaft are rotatably arranged on left and right vertically
On movable plate, the feed screw nut is threadedly coupled with lifting rotating shaft, and the spline housing is connect with lifting rotating shaft spline, described
Rotating electric machine drives spline housing rotation, lifting motor driving feed screw nut's rotation, the upper end of the lifting rotating shaft and folder
Tool support frame is fixedly connected, and is disposed at least two stator jig groups on the fixture support frame along the vertical direction
Part.
8. half iron core stator pin type coil winding machine according to claim 7, characterized in that the lifting rotation shaft assembly includes rotation
Rotating motor, lifting motor, lifting rotating shaft, feed screw nut and spline housing, the lifting rotating shaft are rotatably arranged on a left side vertically
It moves to right on movable plate, the lifting rotating shaft is equipped with external splines and external screw thread, and the external screw thread is located at the lower section of external splines, described
Feed screw nut is arranged in lifting rotating shaft and is threadedly coupled with external screw thread, the spline housing be sheathed in lifting rotating shaft and with it is outer
Spline engagement, the rotating electric machine, which is set to, to be moved left and right on plate and is drivingly connected with spline housing, and the lifting motor is set to left and right
On movable plate and with feed screw nut be drivingly connected, the upper end of the lifting rotating shaft be upward through move left and right plate and with fixture branch
Support is fixedly connected.
9. half iron core stator pin type coil winding machine according to claim 8, characterized in that the stator jig component includes clamping
Seat, grip slide, sliding axle and reset spring, the clamping seats, which are equipped with, clamps sliding slot, the sliding setting of grip slide level
It is clamping in sliding slot, the one end for clamping sliding slot, which is equipped with, clamps notch, and the grip slide is equipped with the first guiding skewed slot, the folder
The second guiding straight trough is equipped on tight seat along the vertical direction, the first guiding skewed slot is corresponding with the second guiding position of straight trough, the cunning
Moving axis is slidably arranged on clamping seats along the vertical direction, and the sliding axle sequentially passes through the second guiding straight trough and first by interior outward
It is oriented to skewed slot, the lower end of the reset spring is connected on sliding axle, and the upper end of the reset spring is against clamping seats or fixture
On support frame.
10. half iron core stator pin type coil winding machine according to claim 9, characterized in that along vertical on the fixture support frame
Direction is successively arranged at least two clamp mouths, and the clamp mouth is equipped with the stator jig component, the fixture
Be equipped with the fixture locking member for locking stator jig component by grip orifice, the fixture locking member include lock cylinder and
Regulations and parameters is locked, the cylinder rod of the lock cylinder connect with one end of locking regulations and parameters, locks and be rotatably connected on folder in the middle part of regulations and parameters
Have on support frame, the other end of the locking regulations and parameters is equipped with clamping block, and the clamping block is equipped with locking mouth, and lock cylinder is upward
Locking regulations and parameters is pushed, the locking mouth of the clamping block extends downwardly into clamp mouth, and locking mouth clasps clamping seats.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201821567717.4U CN209072294U (en) | 2018-09-25 | 2018-09-25 | A kind of half iron core stator pin type coil winding machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201821567717.4U CN209072294U (en) | 2018-09-25 | 2018-09-25 | A kind of half iron core stator pin type coil winding machine |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN209072294U true CN209072294U (en) | 2019-07-05 |
Family
ID=67093303
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201821567717.4U Active CN209072294U (en) | 2018-09-25 | 2018-09-25 | A kind of half iron core stator pin type coil winding machine |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN209072294U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108964385A (en) * | 2018-09-25 | 2018-12-07 | 广东顺德三合工业自动化设备股份有限公司 | A kind of half iron core stator pin type coil winding machine |
-
2018
- 2018-09-25 CN CN201821567717.4U patent/CN209072294U/en active Active
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108964385A (en) * | 2018-09-25 | 2018-12-07 | 广东顺德三合工业自动化设备股份有限公司 | A kind of half iron core stator pin type coil winding machine |
| CN108964385B (en) * | 2018-09-25 | 2023-11-17 | 广东顺德三合工业自动化设备股份有限公司 | Half-core stator needle type winding machine |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN109921585A (en) | A kind of stator jig mechanism of half iron core stator pin type coil winding machine | |
| CN207116224U (en) | Winding mechanism | |
| US4635865A (en) | Apparatus and process for winding electrical coils | |
| CN203174324U (en) | Needle bar synchronous rotating mechanism | |
| CN108964385A (en) | A kind of half iron core stator pin type coil winding machine | |
| CN209072294U (en) | A kind of half iron core stator pin type coil winding machine | |
| CN209545393U (en) | A kind of stator jig mechanism of half iron core stator winder | |
| CN109038983A (en) | Generator HP flat wire stator automatic wire inserting and equipment of turning one's head | |
| CN209046485U (en) | A kind of half iron core stator pin type coil winding machine with upper and lower coiling station | |
| CN209170179U (en) | A kind of conducting wire baffle mechanism of half iron core stator winder | |
| CN109088525A (en) | A kind of half iron core stator pin type coil winding machine with upper and lower coiling station | |
| CN104539119A (en) | Heightened horizontal single binding machine | |
| CN209072292U (en) | A kind of conducting wire baffle of half iron core stator winder | |
| CN209805629U (en) | Rotor winding machine | |
| CN112176570A (en) | Bead feeding mechanism capable of conveying beads of multiple colors or/and multiple specifications and embroidery machine | |
| CN211110346U (en) | Wire winding device | |
| CN209156985U (en) | Torsion machine | |
| CN208738037U (en) | A kind of Clamping mechanism of butterfly winding method inductance | |
| CN109921584A (en) | A kind of conducting wire baffle mechanism of half iron core stator pin type coil winding machine | |
| CN114915123B (en) | Permanent magnet motor rotor winding mechanism | |
| CN213072388U (en) | Full-automatic stator winding machine | |
| CN210314771U (en) | Thread take-up structure of sewing machine | |
| CN109192500B (en) | Coiling machine | |
| CN107731513A (en) | Winding mechanism and its method for winding | |
| CN112176571A (en) | Multi-color or/and multi-specification bead feeding device and embroidery machine |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| PE01 | Entry into force of the registration of the contract for pledge of patent right |
Denomination of utility model: A semi iron core stator needle winding machine Effective date of registration: 20200915 Granted publication date: 20190705 Pledgee: Shunde Guangdong rural commercial bank Limited by Share Ltd. Daliang branch Pledgor: GUANGDONG SHUNDE SANHE INDUSTRIAL AUTOMATION EQUIPMENT Co.,Ltd. Registration number: Y2020980006068 |
|
| PE01 | Entry into force of the registration of the contract for pledge of patent right | ||
| PC01 | Cancellation of the registration of the contract for pledge of patent right |
Date of cancellation: 20220420 Granted publication date: 20190705 Pledgee: Shunde Guangdong rural commercial bank Limited by Share Ltd. Daliang branch Pledgor: GUANGDONG SHUNDE SANHE INDUSTRIAL AUTOMATION EQUIPMENT Co.,Ltd. Registration number: Y2020980006068 |
|
| PC01 | Cancellation of the registration of the contract for pledge of patent right |