Embodiment one, referring to shown in Fig. 1 to Figure 16, a kind of half iron core stator pin type coil winding machine, including rack 1, lines are opened
Power device 5, winding mechanism 2, conducting wire baffle mechanism 4 and stator jig mechanism 3.
The lines tensioner 5 is set in rack 1, and is located at the rear side of rack 1, for being tensioned lines, and lines are defeated
Give winding mechanism 2.
The winding mechanism 2 is set in rack 1, and is located at the front side of rack 1, has upper coiling station 21 and lower coiling work
Position 22, including upper coiling shaft and lower coiling shaft, upper and lower coiling shaft horizontally rotates one on the other to be arranged in rack 1, is used
In on multiple wire casings that lines are wrapped in half iron core stator 5.
The conducting wire baffle mechanism 4 is set in rack 1, and is located at the front side of rack 1, for guiding lines to be wrapped in half iron
On multiple wire casings of core stator 5.
The stator jig mechanism 3 is set in rack 1, and is located at the front side of rack 1, for clamping half iron core stator 5, and
Half iron core stator 5 is driven to move forward and backward, move left and right, rotary motion and lifting moving, to be transported to conducting wire baffle
In mechanism 4, after carrying out coiling and coiling so as to the wire casing of double of iron core stator 5 of winding mechanism, for driving half iron core
Stator 5 rises and all around moves, so that the tail end of the kinking thimble spiral winding lines of half iron core stator 5.
As the more specific technical solution of the utility model.
The winding mechanism 2 includes main engine bed 20, coiling electric motor 23, upper coiling shaft 24 and lower coiling shaft 25, institute
State upper and lower coiling shaft 24,25 and horizontally rotate one on the other and be arranged on main engine bed 20, the coiling electric motor 23 with above and below around
The rear end of line shaft 24,25 is drivingly connected, be respectively equipped in the upper and lower coiling shaft 24,25 coiling flying trident 243 and under around
Line flying trident 253, upper coiling flying trident 243 and lower coiling flying trident 253 are located at the front side of main engine bed 20, upper 243 He of coiling flying trident
The end of lower coiling flying trident 253 is equipped with wire winding needle 255, to constitute upper coiling station 21 and lower coiling station 22.
The rear end of the upper and lower coiling shaft 24,25 extends to the rear side of main engine bed 20, the upper and lower coiling shaft 24,
25 rear end is equipped with driven wheel 256, and the motor shaft of the coiling electric motor 23 is equipped with driving wheel 257, the driving wheel 257 with from
It is connected between driving wheel 256 by belt 258 or chain drive, tensioning wheel 259 is equipped between driving wheel 257 and driven wheel 256.
The conducting wire baffle mechanism 4 includes that conducting wire is kept off before conducting wire baffle 242, second before conducting wire baffle 241, first after first
Conducting wire baffle 251 after plate 252 and second, conducting wire baffle 241 is rotationally connected with the front end of coiling shaft 24, institute after described first
The front side of conducting wire baffle after conducting wire baffle is set to first before stating first, after described second conducting wire baffle 251 be rotationally connected with down around
The front end of line shaft 25, the front side of conducting wire baffle, the front side of the main engine bed 20 after conducting wire baffle is set to second before described second
Equipped with front plate bracing frame 26, the front plate bracing frame 26 is in ┤ shape, conducting wire before conducting wire baffle 242, second before described first
Baffle 252 is separately positioned on the upper and lower end of front plate bracing frame 26.
Conducting wire baffle 241 is in same level height after conducting wire baffle 242 and first before described first, before described second
Conducting wire baffle 251 is in same level height after conducting wire baffle 252 and second, conducting wire baffle 242 before described first, second,
Conducting wire baffle 241,251 is equipped with coiling opening 247, conducting wire baffle 242 and first before described first after 252 and first, second
241 front and back of conducting wire baffle is perpendicular to form one between conducting wire baffle 241 after the conducting wire baffle 242, first before first mutually from setting afterwards
Straight first around linear slit 240, first after the coiling opening 247 and first of conducting wire baffle 242 before the connection of linear slit 240 first conducting wire
The coiling opening 247 of baffle 241, to constitute upper coiling station 21.
The front end rotation of the upper and lower coiling shaft is equipped with rear baffle support frame 2460, and rear conducting wire baffle is set to rear baffle
On support frame 2460.
Before described second after conducting wire baffle 252 and second front and back of conducting wire baffle 251 mutually from setting, with before second conducting wire keep off
One vertical second is formed after plate 252, second between conducting wire baffle 251 around linear slit 250, second before the connection of linear slit 250 second
The coiling opening 247 of conducting wire baffle 251 after the coiling opening 247 and second of conducting wire baffle 252, to constitute lower coiling station
22。
The front plate bracing frame 26 be located at upper coiling shaft 24 upper coiling flying trident 243 and lower coiling shaft 25 under around
Between line flying trident 253.
The top of the coiling opening of the preceding conducting wire baffle and rear conducting wire baffle is opened wide, and opening up.
The coiling of conducting wire baffle 241,251 is open after conducting wire baffle 242,252 and first, second before described first, second
247 U-shaped shapes and opening up, before described first, second after the coiling opening 247 and first, second of conducting wire baffle 242,252
Coiling opening 247 on conducting wire baffle 241,251 is overlapped, so that half iron core stator 5 can up remove coiling opening
247, facilitate the kinking kinking thimble of half iron core stator 5 to wind lines tail end.
The upper and lower coiling flying trident 243,253 is in Contraband shape, and the center of upper and lower coiling flying trident is separately positioned on upper and lower coiling
In shaft.
Conducting wire baffle 241,251 after the shape, size and first, second of conducting wire baffle 242,252 before described first, second
Shape, size is adapted.
Conducting wire baffle 242,252 is equipped with the first magnetic patch 245 before described first, second, and conducting wire is kept off after described first, second
The position of corresponding first magnetic patch 245 is equipped with the second magnetic patch 246 on plate 241,251, due to rear conducting wire baffle be rotationally connected with around
In line shaft, because hereafter conducting wire baffle is easy to be freely rotated, but due to the magneticaction of the first magnetic patch by preceding conducting wire baffle,
So that attracting each other before and after forward and backward conducting wire baffle, rear conducting wire baffle is not easy to be freely rotated, to keep forward and backward conducting wire
The coiling register of baffle and simultaneously upward.
Before described first, second after conducting wire baffle 242,252 and first, second conducting wire baffle 241,251 arranged on left and right sides
And/or/bottom is equipped with the magnetic patch, so that preceding conducting wire baffle and rear conducting wire baffle can preferably be aligned, rear conducting wire baffle
Position fixation is more stable.
First magnetic patch 245 and the second magnetic patch 246 are hidden respectively to be arranged on preceding conducting wire baffle and rear conducting wire baffle, from
And magnetic patch is avoided to influence 2 coiling of winding mechanism.
Conducting wire baffle 241,251 is corresponding to coiling after conducting wire baffle 242,252 and first, second before described first, second
The side wall of seam is equipped with anti-kerf arc surface 248, thus when avoiding coiling, the sharp keen edge of forward and backward conducting wire baffle can scratch or
Cut off lines.
The position of the wire winding needle 255 of the upper coiling yoke with first around linear slit aligned in position.
The position of the wire winding needle 255 of the lower coiling yoke with second around linear slit aligned in position.
As the more detailed technical solution of the utility model.
The stator jig mechanism 3 includes being moved forward and backward motor 31, moving left and right motor 32, be moved forward and backward plate 33, left and right
Movable plate 34, lifting rotation shaft assembly 30 and fixture support frame 35, the front-rear direction level for being moved forward and backward plate 33 along rack 1 are sliding
Dynamic to be arranged in rack 1, the back-and-forth motion motor 31 is set in rack 1 and connect with 33 screw rod transmission of plate is moved forward and backward, left
It moves to right movable plate 34 and is slidably arranged on back-and-forth motion plate 33 along the left and right directions level of rack 1, it is described to move left and right motor 32
Set on being moved forward and backward on plate 33 and connecting with 34 screw rod transmission of plate is moved left and right, the setting of lifting rotation shaft assembly 30 is in left and right
The bottom surface of movable plate 34, the fixture support frame rotation are set to the top surface for moving left and right plate, the lifting rotation shaft assembly 30
Upper end, which is upward through, to be moved left and right plate 34 and is fixedly connected with fixture support frame 35, it is described fixture support frame 35 along the vertical direction
Stator jig component 36 there are two setting gradually.
The lifting rotation shaft assembly 30 includes rotating electric machine 37, lifting motor 38, lifting rotating shaft 301, feed screw nut
302, spline housing 303 and supporting table 388, the lifting rotating shaft 301 is rotatably arranged on vertically to be moved left and right on plate, the liter
It drops rotary shaft 301 and is equipped with external splines and external screw thread, the external screw thread is located at the lower section of external splines, 302 sets of the feed screw nut
If being threadedly coupled in lifting rotating shaft 301 and with external screw thread, the spline housing 303 be sheathed in lifting rotating shaft 301 and with it is outer
Spline engagement, the rotating electric machine 37, which is set to, to be moved left and right on plate and is drivingly connected with spline housing 303, and the lifting motor 38 is set
In moving left and right on plate and being drivingly connected with feed screw nut 302, the upper end of the lifting rotating shaft 301, which is upward through, to be moved left and right
Plate 34 is simultaneously fixedly connected with fixture support frame 35.The rotating electric machine drives lifting rotating shaft rotation, lifting electricity by spline housing
Machine drives lifting rotating shaft lifting by feed screw nut, so that lifting rotating shaft can make lifting moving and rotation fortune simultaneously
Dynamic, lifting rotating shaft can rotate simultaneously in lifting moving.
The supporting table 388, which is connected to, to be moved left and right board bottom face and is located at the lower section for being moved forward and backward plate, the feed screw nut
302, spline housing 303 and lifting rotating shaft 301 are rotatably dispose in supporting table 388, and the supporting table 388 horizontally slips setting
In the second abdicating through hole 311.
The motor shaft of the rotating electric machine 37 is drivingly connected by the first belt mechanism and spline housing 303, the lifting electricity
The motor shaft of machine 38 is drivingly connected by the second belt mechanism and spline housing 303.First belt mechanism includes the first belt pulley
307, the second belt pulley 308 and the first belt 309, the second belt mechanism include third belt pulley 305, the 4th belt pulley 304
And second belt 306.
The motor shaft of the rotating electric machine 37 is equipped with first belt pulley 307, and the spline housing 303 is equipped with described
Second belt pulley 308 is equipped with first belt 309, the liter between first belt pulley 307 and the second belt pulley 308
The motor shaft for dropping motor 38 is equipped with the third belt pulley 305, and the feed screw nut 302 is equipped with the 4th belt pulley
304, second belt 306 is equipped between the third belt pulley 305 and the 4th belt pulley 304.
It is moved forward and backward on plate 33 and corresponds to 301 component 30 of lifting rotating shaft equipped with the first resigning long hole 330, the first resigning long hole
330 are arranged along the left and right directions of rack 1, and lifting rotating shaft 301 is passed down through the first resigning long hole 330, and the spline housing 303 is solid
Surely it is connected to and moves left and right on plate 34.
As the more specific technical solution of the utility model.
The rack 1 is equipped with mounting plate 310, and the back-and-forth motion motor 31 is set on mounting plate 310, the mounting plate
Corresponding 301 component 30 of lifting rotating shaft is equipped with the second resigning long hole 311, and the second resigning long hole 311 is set along the front-rear direction of rack 1
It sets, lifting rotating shaft 301 is passed down through the second resigning long hole 311, and the mounting plate is equipped with first along the front-rear direction of rack 1 and slides
Rail 312, sliding is provided with the first sliding block 313 on the first sliding rail 312, and the back-and-forths motion plate 33 is on the first sliding block 313.
The back-and-forth motion plate 33 is equipped with the second sliding rail 314 along the left and right directions of rack 1, slides and sets on the second sliding rail 314
It is equipped with the second sliding block 315, the plate 34 that moves left and right is on the second sliding block 315.
The back-and-forth motion motor 31 is by the first screw rod transmission pair and is moved forward and backward the drive connection of plate 33, is moved forward and backward electricity
The motor shaft of machine 31 is connect with the first screw rod of the first screw rod transmission pair, and the nut block of the first screw rod transmission pair, which is set to, to be moved forward and backward
On plate 33.
Described to move left and right motor 32 by the second screw rod transmission pair 316 and move left and right the drive connection of plate 34, left and right is moved
The motor shaft of dynamic motor 32 is connect with the second screw rod 317 of the second screw rod transmission pair 316, the nut of the second screw rod transmission pair 316
Block 318 is set to and moves left and right on plate 34.
The stator jig component 36 include clamping seats 361, grip slide 362, sliding axle 363, reset spring 364 and
Fixture locking member 365, the clamping seats 361, which are equipped with, clamps sliding slot 366, and 362 level of grip slide is slidably arranged in clamping
In sliding slot 366, the one end for clamping sliding slot 366, which is equipped with, clamps notch 369, and the grip slide 362 is equipped with the first guiding skewed slot
367, be equipped with the second guiding straight trough 368 on the clamping seats 361 along the vertical direction, the first guiding skewed slot 367 with the second guiding directly
The position of slot 368 is corresponding, and the sliding axle is slidably arranged on clamping seats along the vertical direction, the sliding axle 363 by it is interior outward
The second guiding straight trough 368 and the first guiding skewed slot 367 are sequentially passed through, the lower end of the reset spring 364 is connected to sliding axle 363
On, the upper end of the reset spring is against on clamping seats or fixture support frame.First guiding skewed slot 367 and the second guiding straight trough
368 cooperation guidance grip slides 362 are moved forward and backward on clamping seats 361, so that grip slide 362 locks and clamps half iron core
Stator 5 unlocks and unclamps half iron core stator 5.Under general state, due to reset spring 364 elastic force act on, sliding axle 363 to
Lower movement, to drive grip slide 362 mobile toward 369 direction of notch is clamped, to clamp half iron core stator 5.When worker wants to tear open
When lower half iron core stator 5, worker can push grip slide 362 toward opposite direction, and sliding axle 363 overcomes the bullet of reset spring 364
Power rises, and grip slide 362, which unclamps, clamps half iron core stator 5.
Two clamp mouths 351, the clamp mouth are successively arranged on the fixture support frame 35 along the vertical direction
351 be in dovetail channel-shaped, and the bottom of the clamping seats 361 is in dovetail shaped, and the clamp mouth 351 is equipped with the stator jig group
Part 36, the clamp mouth side are equipped with the fixture locking member 365 for locking stator jig component, the fixture sticking department
Part 365 includes lock cylinder 352 and locking regulations and parameters 353, the cylinder rod of the lock cylinder 352 and one end of locking regulations and parameters 353
The middle part of connection, locking regulations and parameters 353 is rotatably connected on fixture support frame 35, and the other end of the locking regulations and parameters 353 is equipped with lock
Determine block 354, the clamping block 354 is equipped with the locking mouth 355 in wedge type shape, and the lock cylinder pushes up locking regulations and parameters,
The locking mouth of the clamping block extends downwardly into clamp mouth, and locking mouth clasps the bottom of clamping seats.
The utility model can for different model, different size half iron core stator 5 and replace stator jig component, this reality
It can be shunk by controlling the cylinder rod of lock cylinder with novel, and lift clamping block, so that stator jig component 36 is unlocked, worker
Stator jig component 36 can be replaced.
Working principle of the utility model is:
The utility model is used to multiple wire casing coilings of half iron core stator 55 of semicircle shape.
The utility model divides 180 ° of semicircle according to the quantity etc. of the wire casing 51 of half iron core stator 55, calculates equal part angle and is
B, such as when wire casing quantity is 8, equal part angle is that the angle between 23 ° of adjacent two wire casings is 23 °, while also according to line
The size of slot 51, width design go out symmetrical deflection angle A(with the notch center line of wire casing for symmetrical beat center line L).This reality
With novel using the center of circle of half iron core stator 5 as index center, using half iron core stator, 5 wire casing notch as coiling center, symmetrical beat
Angle A is with coiling center RO calculating.
Before utility model works, worker or robot first pass through stator jig component and press from both sides one end of half iron core stator 5
Tightly on clamping seats 361, and the lines on tensioner are drawn on the wire winding needle 255 of upper and lower coiling yoke and drawing.
When utility model works, worker starts coil winding machine, before the driving of back-and-forth motion motor 31 is moved forward and backward plate 33
After move, move left and right the driving of motor 32 and move left and right plate 34 and move left and right, lifting motor drives lifting rotating shaft lifting, rotation
Motor driven lifting rotating shaft rotation, so that half iron core stator 5 on fixture support frame is moved to forward and backward conducting wire baffle
Coiling opening, and the other end of half iron core stator 5 is made to be directed at coiling opening insertion, so that first line of half iron core stator 5
Slot is directed at that (i.e. wire winding needle 255 is aligned with the notch center of first wire casing, so that it is determined that index center initial point with around linear slit
O1).
Later, rotating electric machine driving lifting rotating shaft rotation, so that half iron core stator 5 is first toward anticlockwise A angle, then
Again toward 2 times of A angles of right rotation, then rotating electric machine is to drive half iron core stator 5 or so back and forth by the swing angle of 2 times of A angles
It swings (using the notch center line of wire casing as the center line of beat), during half iron core stator 5 or so swings back and forth, coiling
Needle 255 is aligned with the notch of first wire casing always, realizes coiling.
At the same time, coiling electric motor drives upper and lower coiling shaft rotation, and then drives upper and lower coiling yoke and its coiling
Needle 255 rotates, and wire winding needle 255 draws lines, and forward and backward guide plate guidance lines are around first of linear slit, half iron core stator 5
Coiling on wire casing, until wire winding needle 255 is around full first wire casing (when coiling yoke rotates winding times arrival setting number).
For wire winding needle 255 after full first wire casing, the back-and-forth motion motor 31 drives again is moved forward and backward 33 front and back of plate
It is mobile, move left and right motor 32 and drive again and move left and right plate 34 and move left and right, rotating electric machine drive half iron core stator 5 mobile and
Rotation, so that the center of circle of half iron core stator 5 comes back to the position of index center initial point O1, and half iron core stator 5 at this time
Second wire casing is aligned with around linear slit, i.e., wire winding needle 255 is aligned with the notch center of second wire casing, at this time half iron core stator 5
B angle is rotated in index center initial point, to realize indexing.
After the notch of wire winding needle 255 and second wire casing is to good position, coiling yoke continues to rotate coiling, the electric rotating
Machine continues to drive half iron core fixed using the notch center line of the second wire casing as beat center line, equally with the swing angle of 2 times of A angles
Son 5 or so swings back and forth, and wire winding needle 255 draws lines, the coiling on second wire casing of half iron core stator 5, until coiling
Needle 255 is around full second wire casing.
And so on, coiling yoke is by all wire casings on half iron core stator 5 all around full lines.
For all wire casings on half iron core stator 5 all after full lines, the utility model coil winding machine can be by lines tail end spiral shell
Rotation is wrapped on the kinking thimble of half iron core stator 5, and when kinking thimble winds lines tail end, stator jig mechanism first drives half iron
Core stator 5 rises, and half iron core stator 5 is detached from the coiling opening of forward and backward wire guide plate, and stator jig mechanism drives half iron core stator again
5 successively rear left and right directions movements forward, so that lines tail end is spirally wound on kinking thimble.Kinking thimble winds lines
After tail end, the utility model will fuse or cut lines.
The upper and lower double-station of the utility model coil winding machine can be completed at the same time the coiling work of two and half iron core stators 5.This
Double winding station is set upper and lower coiling station by the rack of utility model, one shared coiling electric motor of upper and lower coiling station and
A set of stator jig mechanism, therefore the utility model production cost is low, compact-sized, small in size, area occupied is small.This is practical new
After type completes coiling work, and the processing of kinking can be carried out to lines line tail, to facilitate subsequent double of iron core stator 5 of worker
Carry out wiring work.