CN109088525A - A kind of half iron core stator pin type coil winding machine with upper and lower coiling station - Google Patents
A kind of half iron core stator pin type coil winding machine with upper and lower coiling station Download PDFInfo
- Publication number
- CN109088525A CN109088525A CN201811116705.4A CN201811116705A CN109088525A CN 109088525 A CN109088525 A CN 109088525A CN 201811116705 A CN201811116705 A CN 201811116705A CN 109088525 A CN109088525 A CN 109088525A
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- iron core
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- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical group [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 title claims abstract description 78
- 238000004804 winding Methods 0.000 title claims abstract description 65
- 230000007246 mechanism Effects 0.000 claims abstract description 33
- 238000004519 manufacturing process Methods 0.000 abstract description 7
- 238000010586 diagram Methods 0.000 description 12
- 230000033001 locomotion Effects 0.000 description 10
- 230000005540 biological transmission Effects 0.000 description 8
- 230000005611 electricity Effects 0.000 description 3
- 229910052742 iron Inorganic materials 0.000 description 3
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000000354 decomposition reaction Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000003780 insertion Methods 0.000 description 1
- 230000037431 insertion Effects 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 239000007787 solid Substances 0.000 description 1
Classifications
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- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02K—DYNAMO-ELECTRIC MACHINES
- H02K15/00—Processes or apparatus specially adapted for manufacturing, assembling, maintaining or repairing of dynamo-electric machines
- H02K15/08—Forming windings by laying conductors into or around core parts
-
- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02K—DYNAMO-ELECTRIC MACHINES
- H02K15/00—Processes or apparatus specially adapted for manufacturing, assembling, maintaining or repairing of dynamo-electric machines
- H02K15/08—Forming windings by laying conductors into or around core parts
- H02K15/085—Forming windings by laying conductors into or around core parts by laying conductors into slotted stators
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- Manufacturing & Machinery (AREA)
- Power Engineering (AREA)
- Manufacture Of Motors, Generators (AREA)
Abstract
The present invention relates to a kind of half iron core stator pin type coil winding machine with upper and lower coiling station.It includes rack, the rack is equipped with winding mechanism, the winding mechanism includes main engine bed, coiling electric motor, upper coiling shaft and lower coiling shaft, the upper and lower coiling shaft horizontally rotates one on the other to be arranged on main engine bed, the rear end of the coiling electric motor and upper and lower coiling shaft is drivingly connected, the upper and lower coiling shaft is equipped with coiling flying trident, coiling flying trident is located at the front side of main engine bed, the end of the coiling flying trident is equipped with wire winding needle, to constitute upper coiling station and lower coiling station.Double winding station is set upper and lower coiling station by rack of the invention, and upper and lower coiling station shares coiling electric motor and stator jig mechanism, therefore production cost of the present invention is low, compact-sized, small in size, area occupied is small.
Description
Technical field
The present invention relates to a kind of technical field of stator winder, especially a kind of half iron with upper and lower coiling station
Core stator pin type coil winding machine.
Background technique
Existing half iron core stator pin type coil winding machine is the coil winding machine of left and right double winding station, left and right double winding station
Need two sets of frock clamps for fixing half iron core stator and left and right two sets of winding mechanisms, therefore existing half iron core stator pin type around
The production cost of line machine is higher, and lateral volume is big, area occupied is big, and the front and back conducting wire baffle of half iron core stator pin type coil winding machine
On coiling opening be the aperture of closure, the stator jig mechanism of half iron core stator pin type coil winding machine is only moved forward and backward and rotation
Turn, half iron core stator can not rise the forward and backward conducting wire baffle for removing coil winding machine, cannot achieve kinking.
Therefore the function that existing half iron core stator pin type coil winding machine does not have processing lines tail end (twines lines tail end
It is wound on the kinking thimble of stator) therefore existing half iron core stator pin type coil winding machine, half iron core stator produced, it still needs to
Manually lines tail end to be wrapped on the kinking thimble of stator, but artificial kinking unstable quality, low efficiency.
Summary of the invention
The purpose of the present invention is to provide it is a kind of it is simple and reasonable for structure, production cost is low, area occupied is small, production efficiency
The high half iron core stator pin type coil winding machine with upper and lower coiling station.
The object of the present invention is achieved like this:
A kind of half iron core stator pin type coil winding machine with upper and lower coiling station, including rack, the rack are equipped with coil winding machine
Structure, characterized in that the winding mechanism includes main engine bed, coiling electric motor, upper coiling shaft and lower coiling shaft, it is described it is upper,
Lower coiling shaft horizontally rotates one on the other to be arranged on main engine bed, and the rear end of the coiling electric motor and upper and lower coiling shaft is driven
Dynamic connection, the upper and lower coiling shaft are equipped with coiling flying trident, and coiling flying trident is located at the front side of main engine bed, the coiling flying trident
End be equipped with wire winding needle, to constitute upper coiling station and lower coiling station.
The present invention can also improve further below.
The front end rotation of the upper and lower coiling shaft is equipped with rear conducting wire baffle, before the front side of the rear conducting wire baffle is equipped with
Conducting wire baffle, the preceding conducting wire baffle and rear conducting wire baffle are in same level height, the preceding conducting wire baffle and rear conducting wire
Baffle is open equipped with coiling, before and after the preceding conducting wire baffle and rear conducting wire baffle phase from setting, with forward and backward conducting wire baffle it
Between formed one vertical around linear slit, the coiling opening of preceding conducting wire baffle and the coiling opening of rear conducting wire baffle are connected to around linear slit.
The front side of the main engine bed is equipped with front plate bracing frame, and the front plate bracing frame is in ┤ shape, front plate bracing frame
Between the coiling flying trident of upper coiling shaft and the coiling flying trident of lower coiling shaft, the upper/lower terminal of front plate bracing frame is set
There is the leading line baffle.
The U-shaped shape of coiling opening and opening up, the preceding conducting wire gear on the preceding conducting wire baffle and rear conducting wire baffle
Coiling in the coiling opening of plate and rear conducting wire baffle, which is open, to be overlapped, and is opened so that half iron core stator can up remove coiling
Mouthful, facilitate the kinking thimble of half iron core stator to wind lines tail end.
The coiling flying trident is in Contraband shape, and coiling flying trident is centrally disposed in corresponding coiling shaft.
The position of the wire winding needle and the aligned in position around linear slit.
The preceding conducting wire baffle is equipped with the first magnetic patch, it is described after on conducting wire baffle the position of corresponding first magnetic patch be equipped with the
Two magnetic patch, since rear conducting wire baffle is rotationally connected in coiling shaft, because hereafter conducting wire baffle is easy to be freely rotated, but by
In the magneticaction of the first magnetic patch by preceding conducting wire baffle, so that attract each other before and after forward and backward conducting wire baffle, rear conducting wire gear
Plate is not easy to be freely rotated, to keep the coiling register of forward and backward conducting wire baffle and simultaneously upward.
The arranged on left and right sides and/or bottom of the preceding conducting wire baffle and rear conducting wire baffle are equipped with the magnetic patch, so that preceding
Conducting wire baffle and rear conducting wire baffle can be better aligned, the fixation of the position of rear conducting wire baffle is more stable.
First magnetic patch and the second magnetic patch are hidden respectively to be arranged on preceding conducting wire baffle and rear conducting wire baffle, to avoid
Magnetic patch influences winding mechanism coiling.
The preceding conducting wire baffle and rear conducting wire baffle are equipped with anti-kerf arc surface on the corresponding side wall around linear slit, to keep away
When exempting from coiling, the sharp keen edge of forward and backward conducting wire baffle can scratch or cut off lines.
Beneficial effects of the present invention are as follows:
(1) double winding station is set upper and lower coiling station, the one shared coiling of upper and lower coiling station by rack of the invention
Motor and a set of stator jig mechanism, therefore production cost of the present invention is low, compact-sized, small in size, area occupied is small.
(2) in addition, the top that the coiling on forward and backward conducting wire baffle is open is arranged to open state by the present invention, so as to half iron
Core stator can up rise, and half iron core stator is detached from the coiling opening of forward and backward wire guide plate, and stator jig mechanism drives half iron again
Successively rear left and right directions is mobile forward for core stator, and coiling function carries out spiral kinking to lines tail end, and lines are spirally wound on
On the kinking thimble of half iron core stator, high degree of automation of the present invention is not necessarily to artificial kinking, and kinking is high-quality, stablizes, production effect
Rate.
Detailed description of the invention
Fig. 1 is the structural schematic diagram of half iron core stator pin type coil winding machine of the invention.
Fig. 2 is the structural schematic diagram of half another angle of iron core stator pin type coil winding machine of the invention.
Fig. 3 is the rearview of Fig. 1.
Fig. 4 is the side view of Fig. 1.
Fig. 5 is that the present invention hides the structural schematic diagram for moving left and right plate.
Fig. 6 is the structural schematic diagram of another angle of Fig. 5.
Fig. 7, which is that stator jig mechanism of the invention is hiding, moves left and right plate, fixture support frame and stator fixture group
Structural schematic diagram after part.
Fig. 8 is the top view of Fig. 7.
Fig. 9 is that Fig. 7 hides the structural schematic diagram after lifting rotation shaft assembly.
Figure 10 is the structural schematic diagram of lifting rotation shaft assembly of the invention.
Figure 11 is the structural schematic diagram of fixture support frame and stator clamp assembly of the invention.
Figure 12 is the decomposition texture schematic diagram of Figure 11.
Figure 13 is the structural schematic diagram of conducting wire baffle mechanism of the invention.
Figure 14 is the structural schematic diagram of forward and backward conducting wire baffle of the invention.
Figure 15 is coiling schematic diagram of the invention.
Figure 16 is the entire coiling flow chart of double of iron core stator winding of the invention.
Specific embodiment
The invention will be further described with reference to the accompanying drawings and embodiments.
Embodiment one, referring to shown in Fig. 1 to Figure 16, a kind of half iron core stator pin type coil winding machine, including rack 1, lines are opened
Power device 5, winding mechanism 2, conducting wire baffle mechanism 4 and stator jig mechanism 3.
The lines tensioner 5 is set in rack 1, and is located at the rear side of rack 1, for being tensioned lines, and lines are defeated
Give winding mechanism 2.
The winding mechanism 2 is set in rack 1, and is located at the front side of rack 1, has upper coiling station 21 and lower coiling work
Position 22, including upper coiling shaft and lower coiling shaft, upper and lower coiling shaft horizontally rotates one on the other to be arranged in rack 1, is used
In on multiple wire casings that lines are wrapped in half iron core stator 5.
The conducting wire baffle mechanism 4 is set in rack 1, and is located at the front side of rack 1, for guiding lines to be wrapped in half iron
On multiple wire casings of core stator 5.
The stator jig mechanism 3 is set in rack 1, and is located at the front side of rack 1, for clamping half iron core stator 5, and
Half iron core stator 5 is driven to move forward and backward, move left and right, rotary motion and lifting moving, to be transported to conducting wire baffle
In mechanism 4, after carrying out coiling and coiling so as to the wire casing of double of iron core stator 5 of winding mechanism, for driving half iron core
Stator 5 rises and all around moves, so that the tail end of the kinking thimble spiral winding lines of half iron core stator 5.
As the more specific technical solution of the present invention.
The winding mechanism 2 includes main engine bed 20, coiling electric motor 23, upper coiling shaft 24 and lower coiling shaft 25, institute
State upper and lower coiling shaft 24,25 and horizontally rotate one on the other and be arranged on main engine bed 20, the coiling electric motor 23 with above and below around
The rear end of line shaft 24,25 is drivingly connected, be respectively equipped in the upper and lower coiling shaft 24,25 coiling flying trident 243 and under around
Line flying trident 253, upper coiling flying trident 243 and lower coiling flying trident 253 are located at the front side of main engine bed 20, upper 243 He of coiling flying trident
The end of lower coiling flying trident 253 is equipped with wire winding needle 255, to constitute upper coiling station 21 and lower coiling station 22.
The rear end of the upper and lower coiling shaft 24,25 extends to the rear side of main engine bed 20, the upper and lower coiling shaft 24,
25 rear end is equipped with driven wheel 256, and the motor shaft of the coiling electric motor 23 is equipped with driving wheel 257, the driving wheel 257 with from
It is connected between driving wheel 256 by belt 258 or chain drive, tensioning wheel 259 is equipped between driving wheel 257 and driven wheel 256.
The conducting wire baffle mechanism 4 includes that conducting wire is kept off before conducting wire baffle 242, second before conducting wire baffle 241, first after first
Conducting wire baffle 251 after plate 252 and second, conducting wire baffle 241 is rotationally connected with the front end of coiling shaft 24, institute after described first
The front side of conducting wire baffle after conducting wire baffle is set to first before stating first, after described second conducting wire baffle 251 be rotationally connected with down around
The front end of line shaft 25, the front side of conducting wire baffle, the front side of the main engine bed 20 after conducting wire baffle is set to second before described second
Equipped with front plate bracing frame 26, the front plate bracing frame 26 is in ┤ shape, conducting wire before conducting wire baffle 242, second before described first
Baffle 252 is separately positioned on the upper and lower end of front plate bracing frame 26.
Conducting wire baffle 241 is in same level height after conducting wire baffle 242 and first before described first, before described second
Conducting wire baffle 251 is in same level height after conducting wire baffle 252 and second, conducting wire baffle 242 before described first, second,
Conducting wire baffle 241,251 is equipped with coiling opening 247, conducting wire baffle 242 and first before described first after 252 and first, second
241 front and back of conducting wire baffle is perpendicular to form one between conducting wire baffle 241 after the conducting wire baffle 242, first before first mutually from setting afterwards
Straight first around linear slit 240, first after the coiling opening 247 and first of conducting wire baffle 242 before the connection of linear slit 240 first conducting wire
The coiling opening 247 of baffle 241, to constitute upper coiling station 21.
The front end rotation of the upper and lower coiling shaft is equipped with rear baffle support frame 2460, and rear conducting wire baffle is set to rear baffle
On support frame 2460.
Before described second after conducting wire baffle 252 and second front and back of conducting wire baffle 251 mutually from setting, with before second conducting wire keep off
One vertical second is formed after plate 252, second between conducting wire baffle 251 around linear slit 250, second before the connection of linear slit 250 second
The coiling opening 247 of conducting wire baffle 251 after the coiling opening 247 and second of conducting wire baffle 252, to constitute lower coiling station
22。
The front plate bracing frame 26 be located at upper coiling shaft 24 upper coiling flying trident 243 and lower coiling shaft 25 under around
Between line flying trident 253.
The top of the coiling opening of the preceding conducting wire baffle and rear conducting wire baffle is opened wide, and opening up.
The coiling of conducting wire baffle 241,251 is open after conducting wire baffle 242,252 and first, second before described first, second
247 U-shaped shapes and opening up, before described first, second after the coiling opening 247 and first, second of conducting wire baffle 242,252
Coiling opening 247 on conducting wire baffle 241,251 is overlapped, so that half iron core stator 5 can up remove coiling opening
247, facilitate the kinking kinking thimble of half iron core stator 5 to wind lines tail end.
The upper and lower coiling flying trident 243,253 is in Contraband shape, and the center of upper and lower coiling flying trident is separately positioned on upper and lower coiling
In shaft.
Conducting wire baffle 241,251 after the shape, size and first, second of conducting wire baffle 242,252 before described first, second
Shape, size is adapted.
Conducting wire baffle 242,252 is equipped with the first magnetic patch 245 before described first, second, and conducting wire is kept off after described first, second
The position of corresponding first magnetic patch 245 is equipped with the second magnetic patch 246 on plate 241,251, due to rear conducting wire baffle be rotationally connected with around
In line shaft, because hereafter conducting wire baffle is easy to be freely rotated, but due to the magneticaction of the first magnetic patch by preceding conducting wire baffle,
So that attracting each other before and after forward and backward conducting wire baffle, rear conducting wire baffle is not easy to be freely rotated, to keep forward and backward conducting wire
The coiling register of baffle and simultaneously upward.
Before described first, second after conducting wire baffle 242,252 and first, second conducting wire baffle 241,251 arranged on left and right sides
And/or/bottom is equipped with the magnetic patch, so that preceding conducting wire baffle and rear conducting wire baffle can preferably be aligned, rear conducting wire baffle
Position fixation is more stable.
First magnetic patch 245 and the second magnetic patch 246 are hidden respectively to be arranged on preceding conducting wire baffle and rear conducting wire baffle, from
And magnetic patch is avoided to influence 2 coiling of winding mechanism.
Conducting wire baffle 241,251 is corresponding to coiling after conducting wire baffle 242,252 and first, second before described first, second
The side wall of seam is equipped with anti-kerf arc surface 248, thus when avoiding coiling, the sharp keen edge of forward and backward conducting wire baffle can scratch or
Cut off lines.
The position of the wire winding needle 255 of the upper coiling yoke with first around linear slit aligned in position.
The position of the wire winding needle 255 of the lower coiling yoke with second around linear slit aligned in position.
As the more detailed technical solution of the present invention.
The stator jig mechanism 3 includes being moved forward and backward motor 31, moving left and right motor 32, be moved forward and backward plate 33, left and right
Movable plate 34, lifting rotation shaft assembly 30 and fixture support frame 35, the front-rear direction level for being moved forward and backward plate 33 along rack 1 are sliding
Dynamic to be arranged in rack 1, the back-and-forth motion motor 31 is set in rack 1 and connect with 33 screw rod transmission of plate is moved forward and backward, left
It moves to right movable plate 34 and is slidably arranged on back-and-forth motion plate 33 along the left and right directions level of rack 1, it is described to move left and right motor 32
Set on being moved forward and backward on plate 33 and connecting with 34 screw rod transmission of plate is moved left and right, the setting of lifting rotation shaft assembly 30 is in left and right
The bottom surface of movable plate 34, the fixture support frame rotation are set to the top surface for moving left and right plate, the lifting rotation shaft assembly 30
Upper end, which is upward through, to be moved left and right plate 34 and is fixedly connected with fixture support frame 35, it is described fixture support frame 35 along the vertical direction
Stator jig component 36 there are two setting gradually.
The lifting rotation shaft assembly 30 includes rotating electric machine 37, lifting motor 38, lifting rotating shaft 301, feed screw nut
302, spline housing 303 and supporting table 388, the lifting rotating shaft 301 is rotatably arranged on vertically to be moved left and right on plate, the liter
It drops rotary shaft 301 and is equipped with external splines and external screw thread, the external screw thread is located at the lower section of external splines, 302 sets of the feed screw nut
If being threadedly coupled in lifting rotating shaft 301 and with external screw thread, the spline housing 303 be sheathed in lifting rotating shaft 301 and with it is outer
Spline engagement, the rotating electric machine 37, which is set to, to be moved left and right on plate and is drivingly connected with spline housing 303, and the lifting motor 38 is set
In moving left and right on plate and being drivingly connected with feed screw nut 302, the upper end of the lifting rotating shaft 301, which is upward through, to be moved left and right
Plate 34 is simultaneously fixedly connected with fixture support frame 35.The rotating electric machine drives lifting rotating shaft rotation, lifting electricity by spline housing
Machine drives lifting rotating shaft lifting by feed screw nut, so that lifting rotating shaft can make lifting moving and rotation fortune simultaneously
Dynamic, lifting rotating shaft can rotate simultaneously in lifting moving.
The supporting table 388, which is connected to, to be moved left and right board bottom face and is located at the lower section for being moved forward and backward plate, the feed screw nut
302, spline housing 303 and lifting rotating shaft 301 are rotatably dispose in supporting table 388, and the supporting table 388 horizontally slips setting
In the second abdicating through hole 311.
The motor shaft of the rotating electric machine 37 is drivingly connected by the first belt mechanism and spline housing 303, the lifting electricity
The motor shaft of machine 38 is drivingly connected by the second belt mechanism and spline housing 303.First belt mechanism includes the first belt pulley
307, the second belt pulley 308 and the first belt 309, the second belt mechanism include third belt pulley 305, the 4th belt pulley 304
And second belt 306.
The motor shaft of the rotating electric machine 37 is equipped with first belt pulley 307, and the spline housing 303 is equipped with described
Second belt pulley 308 is equipped with first belt 309, the liter between first belt pulley 307 and the second belt pulley 308
The motor shaft for dropping motor 38 is equipped with the third belt pulley 305, and the feed screw nut 302 is equipped with the 4th belt pulley
304, second belt 306 is equipped between the third belt pulley 305 and the 4th belt pulley 304.
It is moved forward and backward on plate 33 and corresponds to 301 component 30 of lifting rotating shaft equipped with the first resigning long hole 330, the first resigning long hole
330 are arranged along the left and right directions of rack 1, and lifting rotating shaft 301 is passed down through the first resigning long hole 330, and the spline housing 303 is solid
Surely it is connected to and moves left and right on plate 34.
As the more specific technical solution of the present invention.
The rack 1 is equipped with mounting plate 310, and the back-and-forth motion motor 31 is set on mounting plate 310, the mounting plate
Corresponding 301 component 30 of lifting rotating shaft is equipped with the second resigning long hole 311, and the second resigning long hole 311 is set along the front-rear direction of rack 1
It sets, lifting rotating shaft 301 is passed down through the second resigning long hole 311, and the mounting plate is equipped with first along the front-rear direction of rack 1 and slides
Rail 312, sliding is provided with the first sliding block 313 on the first sliding rail 312, and the back-and-forths motion plate 33 is on the first sliding block 313.
The back-and-forth motion plate 33 is equipped with the second sliding rail 314 along the left and right directions of rack 1, slides and sets on the second sliding rail 314
It is equipped with the second sliding block 315, the plate 34 that moves left and right is on the second sliding block 315.
The back-and-forth motion motor 31 is by the first screw rod transmission pair and is moved forward and backward the drive connection of plate 33, is moved forward and backward electricity
The motor shaft of machine 31 is connect with the first screw rod of the first screw rod transmission pair, and the nut block of the first screw rod transmission pair, which is set to, to be moved forward and backward
On plate 33.
Described to move left and right motor 32 by the second screw rod transmission pair 316 and move left and right the drive connection of plate 34, left and right is moved
The motor shaft of dynamic motor 32 is connect with the second screw rod 317 of the second screw rod transmission pair 316, the nut of the second screw rod transmission pair 316
Block 318 is set to and moves left and right on plate 34.
The stator jig component 36 include clamping seats 361, grip slide 362, sliding axle 363, reset spring 364 and
Fixture locking member 365, the clamping seats 361, which are equipped with, clamps sliding slot 366, and 362 level of grip slide is slidably arranged in clamping
In sliding slot 366, the one end for clamping sliding slot 366, which is equipped with, clamps notch 369, and the grip slide 362 is equipped with the first guiding skewed slot
367, be equipped with the second guiding straight trough 368 on the clamping seats 361 along the vertical direction, the first guiding skewed slot 367 with the second guiding directly
The position of slot 368 is corresponding, and the sliding axle is slidably arranged on clamping seats along the vertical direction, the sliding axle 363 by it is interior outward
The second guiding straight trough 368 and the first guiding skewed slot 367 are sequentially passed through, the lower end of the reset spring 364 is connected to sliding axle 363
On, the upper end of the reset spring is against on clamping seats or fixture support frame.First guiding skewed slot 367 and the second guiding straight trough
368 cooperation guidance grip slides 362 are moved forward and backward on clamping seats 361, so that grip slide 362 locks and clamps half iron core
Stator 5 unlocks and unclamps half iron core stator 5.Under general state, due to reset spring 364 elastic force act on, sliding axle 363 to
Lower movement, to drive grip slide 362 mobile toward 369 direction of notch is clamped, to clamp half iron core stator 5.When worker wants to tear open
When lower half iron core stator 5, worker can push grip slide 362 toward opposite direction, and sliding axle 363 overcomes the bullet of reset spring 364
Power rises, and grip slide 362, which unclamps, clamps half iron core stator 5.
Two clamp mouths 351, the clamp mouth are successively arranged on the fixture support frame 35 along the vertical direction
351 be in dovetail channel-shaped, and the bottom of the clamping seats 361 is in dovetail shaped, and the clamp mouth 351 is equipped with the stator jig group
Part 36, the clamp mouth side are equipped with the fixture locking member 365 for locking stator jig component, the fixture sticking department
Part 365 includes lock cylinder 352 and locking regulations and parameters 353, the cylinder rod of the lock cylinder 352 and one end of locking regulations and parameters 353
The middle part of connection, locking regulations and parameters 353 is rotatably connected on fixture support frame 35, and the other end of the locking regulations and parameters 353 is equipped with lock
Determine block 354, the clamping block 354 is equipped with the locking mouth 355 in wedge type shape, and the lock cylinder pushes up locking regulations and parameters,
The locking mouth of the clamping block extends downwardly into clamp mouth, and locking mouth clasps the bottom of clamping seats.
The present invention can for different model, different size half iron core stator 5 and replace stator jig component, the present invention can
Cylinder rod by controlling lock cylinder is shunk, and lifts clamping block, to unlock stator jig component 36, worker can be replaced
Stator jig component 36.
The working principle of the invention:
The present invention is used to multiple wire casing coilings of half iron core stator 55 of semicircle shape.
The present invention divides 180 ° of semicircle according to the quantity etc. of the wire casing 51 of half iron core stator 55, and calculating equal part angle is B, example
When such as wire casing quantity being 8, equal part angle is that the angle between 23 ° of adjacent two wire casings is 23 °, while also according to wire casing 51
Size, width design go out symmetrical deflection angle A(with the notch center line of wire casing be symmetrical beat center line L).The present invention with
The center of circle of half iron core stator 5 be index center, using half iron core stator, 5 wire casing notch as coiling center, symmetrical deflection angle A with around
Line center RO is calculated.
Before present invention work, worker or robot first pass through stator jig component and are clamped in one end of half iron core stator 5
On clamping seats 361, and the lines on tensioner are drawn on the wire winding needle 255 of upper and lower coiling yoke and drawing.
When the invention works, worker starts coil winding machine, and the driving of back-and-forth motion motor 31 moves before and after being moved forward and backward plate 33
It is dynamic, it moves left and right the driving of motor 32 and moves left and right plate 34 and move left and right, lifting motor drives lifting rotating shaft lifting, rotating electric machine
Lifting rotating shaft rotation is driven, so that half iron core stator 5 on fixture support frame is moved to the coiling of forward and backward conducting wire baffle
Opening, and make half iron core stator 5 the other end be aligned coiling opening insertion so that first wire casing of half iron core stator 5 with
(i.e. wire winding needle 255 is aligned with the notch center of first wire casing, so that it is determined that index center initial point O1) is directed at around linear slit.
Later, rotating electric machine driving lifting rotating shaft rotation, so that half iron core stator 5 is first toward anticlockwise A angle, then
Again toward 2 times of A angles of right rotation, then rotating electric machine is to drive half iron core stator 5 or so back and forth by the swing angle of 2 times of A angles
It swings (using the notch center line of wire casing as the center line of beat), during half iron core stator 5 or so swings back and forth, coiling
Needle 255 is aligned with the notch of first wire casing always, realizes coiling.
At the same time, coiling electric motor drives upper and lower coiling shaft rotation, and then drives upper and lower coiling yoke and its coiling
Needle 255 rotates, and wire winding needle 255 draws lines, and forward and backward guide plate guidance lines are around first of linear slit, half iron core stator 5
Coiling on wire casing, until wire winding needle 255 is around full first wire casing (when coiling yoke rotates winding times arrival setting number).
For wire winding needle 255 after full first wire casing, the back-and-forth motion motor 31 drives again is moved forward and backward 33 front and back of plate
It is mobile, move left and right motor 32 and drive again and move left and right plate 34 and move left and right, rotating electric machine drive half iron core stator 5 mobile and
Rotation, so that the center of circle of half iron core stator 5 comes back to the position of index center initial point O1, and half iron core stator 5 at this time
Second wire casing is aligned with around linear slit, i.e., wire winding needle 255 is aligned with the notch center of second wire casing, at this time half iron core stator 5
B angle is rotated in index center initial point, to realize indexing.
After the notch of wire winding needle 255 and second wire casing is to good position, coiling yoke continues to rotate coiling, the electric rotating
Machine continues to drive half iron core fixed using the notch center line of the second wire casing as beat center line, equally with the swing angle of 2 times of A angles
Son 5 or so swings back and forth, and wire winding needle 255 draws lines, the coiling on second wire casing of half iron core stator 5, until coiling
Needle 255 is around full second wire casing.
And so on, coiling yoke is by all wire casings on half iron core stator 5 all around full lines.
All after full lines, coil winding machine of the present invention can twine lines tail end spiral all wire casings on half iron core stator 5
It is wound on the kinking thimble of half iron core stator 5, when kinking thimble winds lines tail end, stator jig mechanism first drives half iron core fixed
Son 5 rise, half iron core stator 5 be detached from forward and backward wire guide plate coiling opening, stator jig mechanism drive again half iron core stator 5 according to
Secondary left and right directions rear forward is mobile, so that lines tail end is spirally wound on kinking thimble.Kinking thimble winds lines tail
After end, the present invention will fuse or cut lines.
The upper and lower double-station of coil winding machine of the present invention can be completed at the same time the coiling work of two and half iron core stators 5.The present invention
Rack set upper and lower coiling station, one shared coiling electric motor of upper and lower coiling station and a set of stator for double winding station
Clamp mechanism, therefore production cost of the present invention is low, compact-sized, small in size, area occupied is small.The present invention completes coiling and works it
Afterwards, and the processing of kinking can be carried out to lines line tail, so that subsequent double of iron core stator 5 of worker be facilitated to carry out wiring work.
Claims (9)
1. a kind of half iron core stator pin type coil winding machine with upper and lower coiling station, including rack, the rack is equipped with coiling
Mechanism, characterized in that the winding mechanism includes main engine bed, coiling electric motor, upper coiling shaft and lower coiling shaft, described
Upper and lower coiling shaft horizontally rotates one on the other to be arranged on main engine bed, the rear end of the coiling electric motor and upper and lower coiling shaft
It is drivingly connected, the upper and lower coiling shaft is equipped with coiling flying trident, and coiling flying trident is located at the front side of main engine bed, and the coiling flies
The end of fork is equipped with wire winding needle, to constitute upper coiling station and lower coiling station.
2. according to claim 1 with half iron core stator pin type coil winding machine of upper and lower coiling station, characterized in that described
The front end rotation of upper and lower coiling shaft is equipped with rear conducting wire baffle, and the front side of the rear conducting wire baffle is equipped with preceding conducting wire baffle, described
Preceding conducting wire baffle and rear conducting wire baffle are open equipped with coiling, before and after the preceding conducting wire baffle and rear conducting wire baffle phase from setting,
To form one between forward and backward conducting wire baffle around linear slit, the coiling for being connected to preceding conducting wire baffle around linear slit is open and rear conducting wire baffle
Coiling opening.
3. according to claim 2 with half iron core stator pin type coil winding machine of upper and lower coiling station, characterized in that described
Preceding conducting wire baffle and rear conducting wire baffle are in same level height.
4. according to claim 2 with half iron core stator pin type coil winding machine of upper and lower coiling station, characterized in that described
The front side of main engine bed is equipped with front plate bracing frame, and the front plate bracing frame is in ┤ shape, and front plate bracing frame is located at upper coiling and turns
Between the coiling flying trident of axis and the coiling flying trident of lower coiling shaft, the upper/lower terminal of front plate bracing frame is equipped with the preceding conducting wire
Baffle.
5. according to claim 2 with half iron core stator pin type coil winding machine of upper and lower coiling station, characterized in that described
The top of the coiling opening of preceding conducting wire baffle and rear conducting wire baffle is opened wide, and opening up.
6. according to claim 4 with half iron core stator pin type coil winding machine of upper and lower coiling station, characterized in that described
The position of wire winding needle and the aligned in position around linear slit.
7. according to claim 5 with half iron core stator pin type coil winding machine of upper and lower coiling station, characterized in that described
Preceding conducting wire baffle is equipped with the first magnetic patch, and the position of corresponding first magnetic patch is equipped with the second magnetic patch on the rear conducting wire baffle.
8. according to claim 6 with half iron core stator pin type coil winding machine of upper and lower coiling station, characterized in that described
The arranged on left and right sides and/or bottom of preceding conducting wire baffle and rear conducting wire baffle are equipped with the magnetic patch.
9. according to claim 7 with half iron core stator pin type coil winding machine of upper and lower coiling station, characterized in that described
Preceding conducting wire baffle and rear conducting wire baffle are equipped with anti-kerf arc surface on the corresponding side wall around linear slit.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201811116705.4A CN109088525B (en) | 2018-09-25 | 2018-09-25 | Half-core stator needle type winding machine with upper winding station and lower winding station |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201811116705.4A CN109088525B (en) | 2018-09-25 | 2018-09-25 | Half-core stator needle type winding machine with upper winding station and lower winding station |
Publications (2)
| Publication Number | Publication Date |
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| CN109088525A true CN109088525A (en) | 2018-12-25 |
| CN109088525B CN109088525B (en) | 2024-07-12 |
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| Application Number | Title | Priority Date | Filing Date |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN109525085A (en) * | 2018-12-29 | 2019-03-26 | 巨力自动化设备（浙江）有限公司 | Device is fixed in the tooth coiling of brushless motor stator pole |
| CN111786519A (en) * | 2020-07-04 | 2020-10-16 | 广东顺德三合工业自动化设备股份有限公司 | A semi-iron core stator winding production line |
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| CN209046485U (en) * | 2018-09-25 | 2019-06-28 | 广东顺德三合工业自动化设备股份有限公司 | A kind of half iron core stator pin type coil winding machine with upper and lower coiling station |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN109525085A (en) * | 2018-12-29 | 2019-03-26 | 巨力自动化设备（浙江）有限公司 | Device is fixed in the tooth coiling of brushless motor stator pole |
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| CN111786519A (en) * | 2020-07-04 | 2020-10-16 | 广东顺德三合工业自动化设备股份有限公司 | A semi-iron core stator winding production line |
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| Publication number | Publication date |
|---|---|
| CN109088525B (en) | 2024-07-12 |
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