CN108265352B - Comber capable of reducing noil and nep - Google Patents
Comber capable of reducing noil and nep Download PDFInfo
- Publication number
- CN108265352B CN108265352B CN201810233222.6A CN201810233222A CN108265352B CN 108265352 B CN108265352 B CN 108265352B CN 201810233222 A CN201810233222 A CN 201810233222A CN 108265352 B CN108265352 B CN 108265352B
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- cotton
- nipper
- cotton feeding
- roller
- neps
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- D—TEXTILES; PAPER
- D01—NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
- D01G—PRELIMINARY TREATMENT OF FIBRES, e.g. FOR SPINNING
- D01G19/00—Combing machines
- D01G19/06—Details
- D01G19/22—Arrangements for removing, or disposing of, noil or waste
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- D—TEXTILES; PAPER
- D01—NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
- D01G—PRELIMINARY TREATMENT OF FIBRES, e.g. FOR SPINNING
- D01G19/00—Combing machines
- D01G19/06—Details
- D01G19/08—Feeding apparatus
-
- D—TEXTILES; PAPER
- D01—NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
- D01G—PRELIMINARY TREATMENT OF FIBRES, e.g. FOR SPINNING
- D01G19/00—Combing machines
- D01G19/06—Details
- D01G19/10—Construction, mounting, or operating features of combing elements
- D01G19/105—Combing cylinders
-
- D—TEXTILES; PAPER
- D01—NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
- D01G—PRELIMINARY TREATMENT OF FIBRES, e.g. FOR SPINNING
- D01G19/00—Combing machines
- D01G19/06—Details
- D01G19/12—Devices for laying or holding fibres in combs, e.g. dabbing brushes
-
- D—TEXTILES; PAPER
- D01—NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
- D01G—PRELIMINARY TREATMENT OF FIBRES, e.g. FOR SPINNING
- D01G19/00—Combing machines
- D01G19/06—Details
- D01G19/14—Drawing-off and delivery apparatus
- D01G19/16—Nipper mechanisms
-
- D—TEXTILES; PAPER
- D01—NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
- D01G—PRELIMINARY TREATMENT OF FIBRES, e.g. FOR SPINNING
- D01G19/00—Combing machines
- D01G19/06—Details
- D01G19/28—Air draught or like pneumatic arrangements
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02W—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
- Y02W30/00—Technologies for solid waste management
- Y02W30/50—Reuse, recycling or recovery technologies
- Y02W30/66—Disintegrating fibre-containing textile articles to obtain fibres for re-use
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- Engineering & Computer Science (AREA)
- Textile Engineering (AREA)
- Environmental & Geological Engineering (AREA)
- Preliminary Treatment Of Fibers (AREA)
Abstract
The invention discloses a combing machine capable of reducing doffing and neps, which comprises neps, wherein a carrying roller A and a carrying roller B are respectively arranged below the neps, a cotton feeding roller is arranged below one side of the carrying roller B, a cotton guide plate is arranged between the cotton feeding roller and the carrying roller B, an upper nipper and a lower nipper are respectively arranged at the upper side and the lower side of the cotton feeding roller, an arc plate is arranged above the lower nipper, the arc plate is positioned below the cotton feeding roller, a cylinder and a cylindrical brush are sequentially arranged below a jaw formed by the upper nipper and the lower nipper, an air suction pipeline is arranged below the brush, and two separating leather rollers and two separating rollers are respectively arranged at the front sides of a jaw formed by the upper nipper and the lower nipper; the two ends of the mandrel of the cotton feeding roller are respectively provided with a cotton feeding ratchet wheel, and the two cotton feeding ratchet wheels are respectively fixed at the two ends of the mandrel of the cotton feeding roller through bolts. Can effectively reduce neps and reduce doffing rate.
Description
Technical Field
The application relates to the technical field of cotton spinning, in particular to a combing machine capable of reducing noil and neps.
Background
In cotton spinning enterprises, the combing process is a key process in combed spinning, plays a decisive role in the quality of finished yarn, and the processing of a combing machine adopts a holding carding method to partially remove neps, short piles and impurities in a cotton layer, so that the quality of the finished yarn after combing is obviously improved.
Neps are small white stars in cotton sliver, which are formed by intertwining and intertwining fibers in the cotton processing process, and the quantity of neps directly influences the quality of finished yarns. Thus, the less neps the better the quality of the resultant yarn.
The doffing is the sum of short staple, neps and impurities of cylinder and top comb carding, the doffing rate is the doffing rate compared with the feeding amount of the cotton rolls, and the lower the doffing rate is, the better the doffing rate is along with the development of society and the vigorous market competition is for obtaining higher benefit.
Disclosure of Invention
The invention aims to provide a comber capable of reducing cotton and neps, and capable of effectively reducing neps and reducing the cotton doffing rate.
The technical scheme adopted by the invention is that the combing machine capable of reducing doffing and neps comprises a cotton roll, wherein a carrying roller A and a carrying roller B are respectively arranged below the cotton roll, a cotton feeding roller is arranged below one side of the carrying roller B, a cotton guide plate is arranged between the cotton feeding roller and the carrying roller B, an upper nipper and a lower nipper are respectively arranged on the upper side and the lower side of the cotton feeding roller, an arc-shaped plate is arranged above the lower nipper and is positioned below the cotton feeding roller, a cylinder and a cylindrical brush are sequentially arranged below a jaw formed by the upper nipper and the lower nipper, an air suction pipeline is arranged below the brush, and two separating leather rollers and two separating rollers are respectively arranged on the front sides of a jaw formed by the upper nipper and the lower nipper;
the two ends of the mandrel of the cotton feeding roller are respectively provided with a cotton feeding ratchet wheel, and the two cotton feeding ratchet wheels are respectively fixed at the two ends of the mandrel of the cotton feeding roller through bolts.
The present invention is also characterized in that,
the number of teeth of the cotton feeding ratchet wheel is 22-24 teeth.
The jaw of the lower nipper is provided with a cotton supporting plate, and the thickness of the cotton supporting plate is 2.5-4.5 mm.
The jaw distance formed by the upper nipper and the lower nipper is 17.5mm.
The lower part of the cylinder is provided with a cambered plate which is used for positioning the cylinder.
The gauge between the uppermost end of the brush and the lowermost end of the cylinder is 2-2.5 mm.
The jaw formed by the upper nipper and the lower nipper is also provided with a top comb.
The cotton feeding ratchet wheel is fixed through the bolts, the cotton supporting plate is arranged on the lower nipper plate, the proper thickness of the cotton supporting plate is selected, and the jaw gauge between the upper nipper plate and the lower panel is determined, so that the quality index of cotton knots to form yarn is improved by 30% -40% in the combing process of a cotton layer, and the cotton doffing rate of combing is reduced by 2% -4% on the premise of improving the quality of the formed yarn, the cotton knots and the cotton doffing rate are effectively reduced, the efficiency of a combing machine is greatly improved, and the cotton cost for ton yarn is reduced.
Drawings
FIG. 1 is a schematic view showing the structure of a comber capable of reducing noil and neps according to the present invention;
fig. 2 is a view showing the installation and detachment of a feed roller and a feed ratchet in a combing machine capable of reducing doffing and nep according to the present invention.
In the figure, 1 cotton roll, 2 receiving roller A,3 cotton guide plate, 4 cotton feeding roller, 5 arc plate, 6 lower nipper, 7 upper nipper, 8 cotton supporting plate, 9 top comb, 10 cylinder, 11 arc plate, 12 brush, 13 separating roller, 14 separating roller, 15 air suction pipe, 16 receiving roller B,17 cotton feeding ratchet wheel, 18 bolt and 19 cotton layer.
Detailed Description
The invention will be described in detail below with reference to the drawings and the detailed description.
The invention relates to a combing machine capable of reducing doffing and neps, which is shown in figure 1, and comprises a cotton roll 1, wherein a carrying roller A2 and a carrying roller B16 are respectively arranged below the cotton roll 1, a cotton feeding roller 4 is arranged below one side of the carrying roller B16, a cotton guide plate 3 is arranged between the cotton feeding roller 4 and the carrying roller B16, an upper nipper 7 and a lower nipper 6 are respectively arranged on the upper side and the lower side of the cotton feeding roller 4, an arc-shaped plate 5 is arranged above the lower nipper 6, the arc-shaped plate 5 is positioned below the cotton feeding roller 4, a cylinder 10 and a roller-shaped brush 12 are sequentially arranged below a jaw formed by the upper nipper 7 and the lower nipper 6, an air suction pipeline 15 is arranged below the brush 12, and two separating leather rollers 14 and two separating rollers 13 are respectively arranged on the front sides of the jaw formed by the upper nipper 7 and the lower nipper 6;
as shown in fig. 2, two ends of the mandrel of the cotton feeding roller 4 are respectively provided with a cotton feeding ratchet wheel 17, and the two cotton feeding ratchet wheels 17 are respectively fixed at two ends of the mandrel of the cotton feeding roller 4 through bolts 18.
The number of teeth of the cotton feeding ratchet wheel 17 is 22-24 teeth.
The jaw of the lower nipper 6 is provided with a cotton supporting plate 8, and the thickness of the cotton supporting plate 8 is 2.5-4.5 mm.
The upper nipper 7 and the lower nipper 6 form a jaw gauge of 17.5mm (i.e. a distance a of 17.5mm in fig. 1).
A cambered plate 11 is arranged below the cylinder 10, and the cambered plate 11 is used for positioning the cylinder 10.
The distance between the uppermost end of the brush 12 and the lowermost end of the cylinder 10 is 2 to 2.5mm (i.e., the distance B in fig. 1 is 17.5 mm).
The jaw formed by the upper nipper 7 and the lower nipper 6 is also provided with a top comb 9.
In the combing process, the following works are needed to be done for reducing neps and doffing:
(1) Installation of a feed ratchet 17 on a feed roller 4
The cotton feeding roller 4 and the cotton feeding ratchet wheel 17 are fastened by using the embedded bolt 18, so that the phenomenon that the cotton feeding ratchet wheel 17 is loose or the cotton feeding ratchet wheels at the two ends of the cotton feeding roller are not parallel is avoided.
(2) Cotton feeding form of comber
The cotton feeding mode of the combing machine is front feeding cotton, and the front feeding cotton is that a cotton feeding pawl toggles a cotton feeding ratchet wheel 17 to rotate by one tooth when a jaw of an upper nipper 7 and a jaw of a lower nipper 6 clamp a cotton layer 19 to move forwards.
(3) Determination of the number of teeth of the cotton feeding ratchet 17
The cotton feeding amount of the cotton feeding roller 4 is regulated by the number of teeth of a cotton feeding ratchet wheel, the more the number of teeth of the cotton feeding ratchet wheel is, the shorter the length of the cotton feeding ratchet wheel is, and in the combing and carding cycle, the more times of carding of a small tendril (within the unit length range) are, and the effect is equivalent to that of combing more neps, impurities and short piles from a small roll, so that the quality of a combed cotton layer is improved, the actual yield of combing is reduced, but as the demand of society for the quality of products is increasingly increased, 22 teeth, 23 teeth and 24 teeth are more suitable.
(4) Use of cotton supporting plate of lower nipper
The function of the cotton supporting plate 8 is to be matched with the arc-shaped plate 5, so that the cotton layer 19 horizontally passes through, the cotton layer 19 normally enters into a jaw between the lower nipper 6 and the upper nipper 7, the cotton supporting plate is only an auxiliary part, and is fixedly stuck on the nipper by using inlet glue, and the thickness of the cotton supporting plate of the lower nipper 6 is changed when the cotton falling scale of the combing machine is 7.5 mm-8.5 mm, so that the cotton falling rate is influenced;
according to the design of the thickness of the nipper 6 cotton supporting plates below the nipper, the cotton supporting plates with the thickness of 2.5mm, 3.5mm and 4.5mm are respectively replaced, under the condition that the yarn quality is ensured, the scheme can be used for further reducing the combed cotton falling rate, the combed cotton falling rate can be reduced by 1-3%, and the method can be used for the production design of the nipper and the reconstruction of the old nipper in future, and can reduce the cotton cost for enterprises.
(5) Carding state of brush 12
The brush 12 is used as a special tool for cleaning the cylinder 10, and timely cleans short piles, neps and impurities on the cylinder 10 so as to keep the effect of carding cotton layers of the cylinder, the brush replacement period is two to three years, the distance between the brush and the cylinder is 2-2.5 mm, in the production process, the brush gauge is checked and adjusted once every half year, the carding state of the brush is checked, and the brush 12 can be rotated by hand when the calibrated scale of the combing machine head is 12 degrees, so that the phenomenon that the brush gauge is not adjusted in place is avoided by taking rotation as a standard.
(5) Negative pressure of suction pipe 15
In order to ensure that short velvet and nep impurities of the cylinder 10 are brushed off by the brush 12, the short velvet and nep impurities are sucked away by wind in the wind suction pipeline 15, the wind suction negative pressure in the wind suction pipeline 15 is not lower than 330Pa, the pressure difference of a water column surface is 14-20 grids, the wind suction negative pressure is small, the cotton net holes are easy to be caused, the cotton net is not well jointed, and besides the opening of the baffle plate of the wind suction pipeline can be adjusted, the wind channel is also clean, so that the phenomena of hanging flowers and blocking flowers are prevented.
(6) Pressure of separating leather roller
Under the conditions of small scale of the spun long-staple cotton or deeper penetration depth of the top comb, the lap joint of the cotton web is poor, the broken web condition occurs, and some spun fine-staple cotton has small pressure, and part of fibers are sucked by suction to cause the condition of increasing doffing, so that the pressure of a separation leather roller is properly increased, the pressure of the separation leather roller 14 is adjusted to be 0.25-0.6 Pa, the joint condition of the cotton web is good, and the doffing is reduced.
(7) Top comb needle shape
The top comb has no continuous or multiple top comb needles, broken needles, bent needles and needle combining phenomenon, prevents the top comb needles from having intarsia, has influence on the top comb carding effect and timely changes of comb needle damage.
(8) Front and rear position positioning of top comb
In order to keep the top comb at the position among the separating leather roller, the separating roller and the nipper, the special tool is required to be corrected before and after the top comb without touching the separating leather roller (or the separating roller) or the nipper during the production movement, and the distance between the correction number and the special tool is at least 0.1mm, the top comb needle is prevented from touching the separating roller due to the deepening of the penetration depth of the top comb, and when the distance between the top comb and the special tool is corrected, or the special tool head 20 is lengthened, the wire is preferably enlarged to 30 wires. Meanwhile, when correcting the front and back positions of the eight eye top comb frames, each top comb is corrected to the left or right, and all the left and right are corrected, in particular, the top comb is marked with a table number and an eye number, so that the top comb is prevented from being damaged due to inaccurate gauge caused by deformation of the top comb frames and the top comb brackets.
(9) Length and width of top comb needle tip
The top comb needle point is high in hardness, difficult to deform and difficult to embed impurities, and is more strong in filtering cotton knots, short piles and impurities for better playing the top comb function, and the length of the top comb needle point is 7mm and the width is 2mm.
(10) Top comb density
Along with the continuous improvement of the product quality requirement, the top comb with the top comb density of more than 35 needles/cm has better effect of removing neps, short piles and impurities.
(11) Design of top comb depth
The penetration depth of the top comb has influence on neps, short piles and impurities, and the larger the penetration depth of the top comb is, the larger the influence on neps is, and vice versa; with the increase of the penetration depth of the top comb, the quality of the finished yarn is obviously improved, however, the penetration depth of the top comb is too deep, the top comb can prevent fiber clusters, the top comb is easy to hang, when the cotton layer thickness is large, the cotton net cannot be normally separated and jointed, the net breakage occurs, and in the production process of the top comb, the design of the top comb is that the top comb needle does not collide with the detaching roller, so that the detaching roller is prevented from damaging the top comb needle.
The invention relates to a working process of a combing machine capable of reducing doffing and neps, which comprises the steps that a cotton layer 19 in a cotton roll 1 passes through a guide plate 3 downwards from a receiving roller 2, a cotton feeding pawl is stirred between a cotton feeding roller 4 and a radian plate 5 to rotate the cotton feeding roller 4 one by a cotton feeding ratchet 17, the cotton is fed across the guide plate 3 to a nip formed between an upper nipper 7 and a lower nipper 6, after the nip between the upper nipper 7 and the lower nipper 6 is closed to clamp the cotton layer 19, the cotton layer 19 is retreated backwards, at the moment, a cylinder 10 moves forwards (anticlockwise), the cotton layer clamped by the nipper nip of the cylinder 10 is combed, the cylinder 10 is rotated to the rear part after being combed, contacts with a rotating brush 12, neps, short piles and impurities carried by combing on the cylinder 10 are cleaned by the brush 12, then the head of the cotton layer 19 combed by the cylinder 10 enters between a separating roller 13 and a separating roller 14 along with the front swing of the upper nipper 7 and the lower nipper 6, and the cotton layer 19 is repeatedly combed by the top of the cotton layer 9, and the cotton layer 9 is removed by the top of the combing machine after the cotton layer is combed by the top of the cotton layer 9.
Claims (5)
1. The comber capable of reducing doffing and neping comprises a cotton roll (1) and is characterized in that a carrying roller A (2) and a carrying roller B (16) are respectively arranged below the cotton roll (1), a cotton feeding roller (4) is arranged below one side of the carrying roller B (16), a cotton guide plate (3) is arranged between the cotton feeding roller (4) and the carrying roller B (16), an upper nipper (7) and a lower nipper (6) are respectively arranged on the upper side and the lower side of the cotton feeding roller (4), an arc-shaped plate (5) is arranged above the lower nipper (6), the arc-shaped plate (5) is positioned below the cotton feeding roller (4), a cylinder (10) and a cylindrical brush (12) are sequentially arranged below a jaw formed by the upper nipper (7) and the lower nipper (6), an air suction pipeline (15) is arranged below the brush (12), and two separating leather rollers (14) and two separating rollers (13) are respectively arranged on the front sides of the jaw formed by the upper nipper (7) and the lower nipper (6);
the two ends of the mandrel of the cotton feeding roller (4) are respectively provided with a cotton feeding ratchet wheel (17), and the two cotton feeding ratchet wheels (17) are respectively fixed at the two ends of the mandrel of the cotton feeding roller (4) through bolts (18);
a cambered plate (11) is arranged below the cylinder (10), and the cambered plate (11) is used for positioning the cylinder (10); and a top comb (9) is arranged at a jaw formed by the upper nipper (7) and the lower nipper (6).
2. A combing machine capable of reducing noil and neps according to claim 1, characterized in that the number of teeth of the cotton feeding ratchet wheel (17) is 22-24 teeth.
3. A combing machine capable of reducing noil and neps according to claim 1, characterized in that the jaw of the lower nipper (6) is provided with a cotton supporting plate (8), the thickness of the cotton supporting plate (8) is 2.5-4.5 mm.
4. A combing machine capable of reducing noil and neps according to claim 1, characterized in that the upper nipper (7) and the lower nipper (6) form a nipper gauge of 17.5mm.
5. A combing machine capable of reducing noil and nep according to claim 1, characterized in that the gauge of the uppermost end of the brush (12) to the lowermost end of the cylinder (10) is 2-2.5 mm.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810233222.6A CN108265352B (en) | 2018-03-21 | 2018-03-21 | Comber capable of reducing noil and nep |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810233222.6A CN108265352B (en) | 2018-03-21 | 2018-03-21 | Comber capable of reducing noil and nep |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN108265352A CN108265352A (en) | 2018-07-10 |
| CN108265352B true CN108265352B (en) | 2023-07-14 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201810233222.6A Active CN108265352B (en) | 2018-03-21 | 2018-03-21 | Comber capable of reducing noil and nep |
Country Status (1)
| Country | Link |
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| CN (1) | CN108265352B (en) |
Families Citing this family (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN115787163A (en) * | 2022-11-24 | 2023-03-14 | 山东联润色纺科技有限公司 | Carbon-reducing environment-friendly dyeable gray siro compact yarn and production process thereof |
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| CN107177909A (en) * | 2017-07-21 | 2017-09-19 | 宁夏如意科技时尚产业有限公司 | A kind of combing machine lap automatic piecing arrangement |
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| CN208008974U (en) * | 2018-03-21 | 2018-10-26 | 宁夏如意科技时尚产业有限公司 | A kind of combing machine that can reduce noil and cotton knot |
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| GB564093A (en) * | 1942-11-23 | 1944-09-13 | Frederick Raubitschek | A method and machine for combing cotton and other textile fibres |
| GB1488802A (en) * | 1976-03-23 | 1977-10-12 | Ts Nii Sherstya Promy | Method of and an apparatus for feeding slivers to a nip comber |
| CH679590A5 (en) * | 1989-08-23 | 1992-03-13 | Rieter Ag Maschf | Top comb plate - has projecting needles aligned in two directions towards the material |
| CN2094557U (en) * | 1991-05-03 | 1992-01-29 | 上海第一纺织机械厂 | Spring auxiliary clamp structure |
| EP1449944A1 (en) * | 2003-02-21 | 2004-08-25 | Maschinenfabrik Rieter Ag | Nipper mechanism for a combing machine |
| GB0814901D0 (en) * | 2007-08-17 | 2008-09-17 | Truetzschler Gmbh & Co Kg | Apparatus on a combing machine for monitoring the noil percentage |
| CN204509556U (en) * | 2015-03-07 | 2015-07-29 | 象山康丽针织厂 | Electrostatic inhales the straight type cotton comber of suede |
| CN205275821U (en) * | 2015-12-17 | 2016-06-01 | 安徽创荣服装辅料有限公司 | Cotton combing device |
| CN107177909A (en) * | 2017-07-21 | 2017-09-19 | 宁夏如意科技时尚产业有限公司 | A kind of combing machine lap automatic piecing arrangement |
Also Published As
| Publication number | Publication date |
|---|---|
| CN108265352A (en) | 2018-07-10 |
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