CN111334902A - Cotton fiber impurity removing structure - Google Patents

Cotton fiber impurity removing structure Download PDF

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CN111334902A
CN111334902A CN202010122099.8A CN202010122099A CN111334902A CN 111334902 A CN111334902 A CN 111334902A CN 202010122099 A CN202010122099 A CN 202010122099A CN 111334902 A CN111334902 A CN 111334902A
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licker
rack
roller
cotton fiber
knife
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CN111334902B (en
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吴学文
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Hubei Baiao Science And Technology Co ltd
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    • D—TEXTILES; PAPER
    • D01—NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
    • D01G—PRELIMINARY TREATMENT OF FIBRES, e.g. FOR SPINNING
    • D01G9/00—Opening or cleaning fibres, e.g. scutching cotton
    • D01G9/06—Opening or cleaning fibres, e.g. scutching cotton by means of toothed members
    • D—TEXTILES; PAPER
    • D01—NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
    • D01G—PRELIMINARY TREATMENT OF FIBRES, e.g. FOR SPINNING
    • D01G9/00—Opening or cleaning fibres, e.g. scutching cotton
    • D01G9/14—Details of machines or apparatus
    • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02W—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
    • Y02W30/00—Technologies for solid waste management
    • Y02W30/50—Reuse, recycling or recovery technologies
    • Y02W30/66—Disintegrating fibre-containing textile articles to obtain fibres for re-use

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  • Textile Engineering (AREA)
  • Preliminary Treatment Of Fibers (AREA)

Abstract

The invention discloses a cotton fiber impurity removing structure which comprises a licker-in and a plurality of impurity removing knives, wherein the impurity removing knives are arranged on one side of the licker-in, the gap between the surface of a knife body on one side of each impurity removing knife, which faces the licker-in, and the surface of the licker-in is adjustable from 0.6mm to 6mm, comb teeth are densely distributed on one side of each impurity removing knife, which faces the licker-in, are spaced from the licker-in rack on the licker-in, the spacing h between the tips of the comb teeth and the rack of the licker-in is smaller than the spacing between the tips of the impurity removing knives and the rack of the licker-in, the spacing arc length of the adjacent impurity removing knives in the circumferential direction of the licker-in is not smaller than the length of cotton fibers, the comb teeth and the rack of the licker-in face opposite to each other, the rack front angle α of the comb teeth is-arcsin (h/c), the length of the cotton fibers is c, and the front angle β of the rack of the licker-.

Description

一种棉纤维排杂结构A cotton fiber impurity removal structure

技术领域technical field

本发明涉及棉花初加工机械领域,尤其是一种棉纤维排杂结构。The invention relates to the field of cotton primary processing machinery, in particular to a cotton fiber impurity removal structure.

背景技术Background technique

现有的棉花初加工机械,特别是皮棉清理机,大多安装了多把排杂刀,如专利:CN201722457U,CN201588010U,CN201362763Y等等,排杂刀是皮棉清理机排除杂质的关键核心部件,为了提高排杂效率,目前皮棉清理机的刺条辊筒直径越来越大,排杂刀的安装数量越来越多,特别是在清理机采棉时,还要使用上述皮棉清理机2-3台,排杂刀的使用数量更多,这种皮棉清理机及使用更多数量排杂刀进行除杂的方法存在二个明显的弊端:The existing cotton primary processing machinery, especially the lint cleaning machine, is mostly equipped with multiple impurities removal knives, such as patents: CN201722457U, CN201588010U, CN201362763Y, etc. The impurities removal knife is the key core component of the lint cleaning machine to remove impurities. Impurity removal efficiency. At present, the diameter of the barbed roller of the lint cleaning machine is getting larger and larger, and the number of installed impurities removal knives is increasing. Especially when the cleaning machine picks cotton, 2-3 lint cleaning machines are required. , the number of trash removal knives used is more, this lint cleaning machine and the method of using more trash removal knives for impurity removal have two obvious drawbacks:

弊端1.除杂效率较低,且对细小的棉叶、棉星、棉结、索丝等杂质难以清除:根据皮棉清理机GB/T21308-2007技术要求4.2.2“清杂效率(以清理前皮棉含杂率为基数):清前皮棉含杂率大于2.5%时,清杂效率不小于40%”,即经过一台上述皮棉清理机清理后的皮棉还含有60%左右的杂质没有被清理,轧工质量只能达到《锯齿加工细绒棉质量差价表》的P3值,价差降低200元/吨左右,尤其在加工机采棉时,由于机采棉棉纤维上的细小棉叶、棉结、索丝等含杂量更高,这类杂质质量轻、体积小、混合在棉纤维中,现有皮棉清理机仅靠排杂刀的冲击力排杂很难有效将其清除,导致轧工质量更差,皮棉的价差降低更多。Disadvantages 1. The impurity removal efficiency is low, and it is difficult to remove impurities such as fine cotton leaves, cotton stars, neps, and ropes: According to the technical requirements of lint cleaning machine GB/T21308-2007 4.2. The impurity content of the lint before cleaning is the base number): when the impurity content of the lint before cleaning is greater than 2.5%, the cleaning efficiency is not less than 40%", that is, the lint cleaned by the above-mentioned lint cleaning machine still contains about 60% of the impurities that are not cleaned. After cleaning, the quality of the gins can only reach the P3 value of the "Sawtooth Processing Fine Staple Cotton Quality Difference Table", and the price difference is reduced by about 200 yuan/ton. The content of impurities such as neps and ropes is higher. Such impurities are light in weight, small in size and mixed in the cotton fiber. The existing lint cleaning machine can hardly remove the impurities effectively only by the impact force of the impurity removal knife, resulting in The quality of the gins is worse and the spread on lint is even lower.

弊端2.多台皮棉清理机的使用即更多排杂刀的冲击力会加剧造成棉纤维的进一步损伤,根据新疆大学纺织与服装学院徐红等发表的论文《锯齿式皮棉清理机对机采棉性能的影响》记载:“每经过一次皮棉清理纤维的主体长度都会下降0.5mm,长度整齐度下降0.1-0.3%,断裂度降到0.6-0.7cN/tex”,再如安徽省棉麻公司安庆分公司的报道“试述皮棉清理机对皮棉品质的影响”造成棉纤维的损伤,短纤维较未经皮棉清理的棉纤维增加40%;所以经过2台皮棉清理机的清理,仅棉纤维的主体长度就会下降1mm一项,根据《锯齿加工细绒棉质量差价表》,棉纤维长度每下降1mm,价差会降低-210至-820元/吨,导致棉纤维价值严重损失;另外,皮棉清理机使用数量的增加,还会造成皮棉清理设备的建设成本和运行成本成倍增高。Disadvantage 2. The use of multiple lint cleaning machines, that is, the impact force of more impurity knives will aggravate further damage to cotton fibers. "Influence of Cotton Performance" records: "Every time the lint is cleaned, the main length of the fiber will decrease by 0.5mm, the length uniformity will decrease by 0.1-0.3%, and the breaking degree will decrease to 0.6-0.7cN/tex." Anqing Branch's report "Treat the impact of lint cleaning machines on the quality of lint cotton" caused damage to cotton fibers, and the short fibers increased by 40% compared with cotton fibers without lint cleaning; therefore, after two lint cleaning machines, only cotton fibers were cleaned. The length of the main body will decrease by 1mm. According to the "Sawtooth Processing Fine Staple Cotton Quality Difference Table", for every 1mm decrease in cotton fiber length, the price difference will decrease by -210 to -820 yuan / ton, resulting in a serious loss of cotton fiber value; in addition, The increase in the number of lint cleaning machines used will also cause the construction and operating costs of lint cleaning equipment to increase exponentially.

发明内容SUMMARY OF THE INVENTION

为解决当前棉花初加工机械排杂刀排杂效率较低的问题,本发明提供一种棉纤维排杂结构。In order to solve the problem of low impurity removal efficiency of the current cotton primary processing mechanical impurity removal knife, the present invention provides a cotton fiber impurity removal structure.

本发明采取的技术方案:The technical scheme adopted by the present invention:

一种棉纤维排杂结构,包括:刺辊,多个排杂刀,所述排杂刀布置在所述刺辊的一侧,该排杂刀面向刺辊的一侧刀体与所述刺辊表面的间隙为0.6mm-6mm,每个排杂刀面向刺辊的一侧密布有梳针锯齿,且沿刺辊轴线方向分布的任一一排的所有梳针锯齿或每排梳针锯齿到所述刺辊表面的距离相等;所述梳针锯齿与刺辊上的刺辊齿条间隔隔开并且间距h小于所述排杂刀的刀踵端距刺辊齿条的间距,所述排杂刀刀锋端距刺辊的距离不大于刀踵端距刺辊的距离,相邻排杂刀在刺辊圆周方向的间隔弧长不小于棉纤维的长度,所述梳针锯齿与刺辊齿条朝向相反,所述梳针锯齿的齿条前角α为-arcsin(h/c)~arcsin(h/c)°,棉纤维长度为c,所述刺辊的刺辊齿条前角β为arcsin(h/c)~36°。A cotton fiber impurity removing structure, comprising: a licker-in roller, a plurality of impurity removing knives, the impurity removing knives are arranged on one side of the licker-in roller, the impurity removing knives face the side of the licker-in roller and the knife body and the thorn The gap on the surface of the roller is 0.6mm-6mm, and the side of each impurity removing knife facing the licker-in roller is densely covered with comb needle teeth, and all the comb needle teeth in any row or each row of comb needle teeth distributed along the axis of the licker-in roller. The distances to the surface of the licker-in are equal; the serrations of the comb needles are spaced apart from the licker-in rack on the licker-in, and the distance h is smaller than the distance between the butt end of the impurity removal knife and the licker-in rack, and the The distance between the blade edge of the impurity removing knife and the licker-in roller is not greater than the distance between the butt end of the knife and the licker-in roller, and the arc length of the interval between adjacent impurity removing knives in the circumferential direction of the licker-in roller is not less than the length of the cotton fiber. The rack faces are opposite, the rack rake angle α of the comb needle teeth is -arcsin(h/c)~arcsin(h/c)°, the cotton fiber length is c, and the licker-in rack rake angle of the licker-in β is arcsin(h/c)~36°.

优选的,所述排杂刀的刀锋端及与刀锋端相对的刀踵端距所述刺辊表面距离可调。Preferably, the distance between the blade edge end of the trash removing knife and the blade butt end opposite to the blade edge end from the surface of the licker-in roller is adjustable.

优选的,所述梳针锯齿的齿条条间距小于刺辊齿条的齿条缠绕间距。Preferably, the rack spacing of the comb needle teeth is smaller than the rack winding spacing of the licker-in rack.

优选的,所述梳针锯齿在排杂刀表面形成分梳面,分梳面沿刺辊轴向延伸的长度大于刺辊轴向长度,分梳面在垂直于刺辊轴向方向的宽度大于棉纤维的长度。Preferably, the comb needle serrations form an opening surface on the surface of the impurity removal knife, the length of the opening surface extending in the axial direction of the licker-in is greater than the axial length of the licker-in, and the width of the opening surface in the direction perpendicular to the axial direction of the licker-in is greater than The length of cotton fibers.

优选的,所述排杂刀面向刺辊的一侧形成与刺辊表面配合的弧形面。Preferably, the side of the impurity removing blade facing the licker-in roller forms an arc surface matching with the surface of the licker-in roller.

优选的,所述排杂刀面向刺辊的一侧设有沿刺辊轴向延伸的凹槽,密布有梳针锯齿的梳针板安装在所述凹槽内。Preferably, a groove extending along the axial direction of the licker-in is provided on the side of the impurity removing blade facing the licker-in, and a comb needle plate densely covered with comb needle teeth is installed in the groove.

进一步的,所述棉纤维长度为10~30mm,所述梳针锯齿的齿条高度为0.6~1.5mm,所述梳针锯齿的齿条前角α为-5~5°,所述刺辊的刺辊齿条前角β为10~36°。Further, the length of the cotton fiber is 10 to 30 mm, the height of the rack of the comb needle teeth is 0.6 to 1.5 mm, the rack front angle α of the comb needle teeth is -5 to 5°, and the licker-in roller The rake angle β of the licker-in rack is 10° to 36°.

本发明的排杂过程和有益效果如下:The impurity removal process and beneficial effects of the present invention are as follows:

刺辊勾拉着棉纤维到达排杂刀锋端时,棉纤维中掺杂的如不孕籽、棉籽壳等杂质,由于体积较大、质量较重,受刺辊旋转的离心力较大,浮游在刺辊棉纤维层的外侧,受排杂刀前端刀锋端阻隔,排出棉纤维层;排杂刀刀锋与刺辊间隙越小,排杂越多,但同时由于刺辊的转速、刺辊齿条的齿前角、以及给棉时的压力、排杂刀距给棉点的弧长等均会影响刺辊对棉纤维的握持力和离心力,因此排杂刀刀锋与刺辊的间隙优选的设置为0.6-6mm;排杂刀刀锋端距刺辊较近时用于排杂,刀踵端距刺辊较远时便于棉纤维随刺辊旋转在使杂质分离至浮游层表面,排杂刀上的分梳面沿刺辊旋转方向的宽度不小于棉纤维的长度即大于棉纤维受刺辊勾拉后的长度,优选的设置为20-80mm,目的是便于将棉纤维完全拉伸、梳理成直线状态,便于杂质与棉纤维分离,以及便于将棉结索丝扯开;When the licker-in hook pulls the cotton fiber to the edge of the impurity removal blade, impurities such as infertile seeds and cottonseed hulls are mixed in the cotton fiber. The outer side of the cotton fiber layer of the licker-in is blocked by the front end of the licker-in knife, and the cotton fiber layer is discharged; The rake angle of the teeth, the pressure when feeding cotton, the arc length of the impurity removal blade distance from the cotton feeding point, etc. will all affect the gripping force and centrifugal force of the licker-in on the cotton fiber, so the gap between the blade of the impurity removal blade and the licker-in roller is preferred. It is set to 0.6-6mm; when the blade end of the impurity removal knife is close to the licker-in, it is used for impurity removal. When the butt end of the knife is far away from the licker-in, it is convenient for cotton fibers to rotate with the licker-in to separate impurities to the surface of the floating layer. The width of the upper carding surface along the rotation direction of the licker-in roller is not less than the length of the cotton fiber, that is, greater than the length of the cotton fiber after being pulled by the licker-in roller. In a straight line, it is convenient to separate impurities from cotton fibers, and to tear apart the neps and cords;

一些细小的杂质如棉叶、棉星等,以及一些轻质杂质如棉结、索丝等由于重量较轻或者与棉纤维缠绕较紧,附着在棉纤维层中,难以被排杂刀前端清除,随刺辊勾拉进入所述排杂刀面向刺辊的一侧弧形面;Some small impurities such as cotton leaves, cotton stars, etc., as well as some light impurities such as neps, ropes, etc., are attached to the cotton fiber layer due to their light weight or tight entanglement with cotton fibers, and are difficult to be removed by the front end of the trash removal knife. , with the hook of the licker-in roller into the curved surface of the side of the impurity removal knife facing the licker-in roller;

由于棉纤维长度一般为10-30mm,受刺辊齿条勾拉旋转后,进入排杂刀与刺辊之间间隙的棉纤维浮游层,受刺辊齿条的带动,以及排杂刀上部设置的梳针齿条的分梳,使每根纤维都受到梳理拉直,在这个过程中,受离心力作用混合在棉纤维上的细小杂质与棉纤维附着力减小并脱离棉纤维,混合在棉纤维中的棉结索丝被梳理扯开,形成有效棉纤维,将原本损伤的棉纤维得以回收利用;Since the length of cotton fiber is generally 10-30mm, after being pulled and rotated by the licker-in rack, the cotton fiber floating layer entering the gap between the licker-in knife and the licker-in roller is driven by the licker-in rack and the upper part of the licker-in knife is set The combing of the comb needle and rack makes each fiber straightened by carding. In this process, the fine impurities mixed on the cotton fiber by the centrifugal force reduce the adhesion of the cotton fiber and separate from the cotton fiber, and mix in the cotton fiber. The neps in the fibers are combed and torn apart to form effective cotton fibers, and the originally damaged cotton fibers can be recycled;

经过梳理后的棉纤维,随刺辊运动离开所述排杂刀,在梳理过程中被分离出棉纤维的细小杂质或落在排杂刀上的梳针齿条内,被刺辊勾拉高速旋转的棉纤维尾巴清扫出梳针齿条,在排杂刀背向刀锋的一端排落出棉层;After carding, the cotton fibers leave the impurity removal knife with the movement of the licker-in. During the carding process, the fine impurities of the cotton fibers are separated out or fall into the pin rack on the impurity removal knife, and are pulled by the licker-in roller at a high speed. The rotating cotton fiber tail sweeps out the comb needle rack, and the cotton layer is discharged from the end of the impurity removing knife facing away from the blade;

在梳理过程中部分没有完全与棉纤维分离的杂质,也因为在梳理时与棉纤维的附着力减小,在棉纤维层离开排杂刀后,受刺辊的离心力及刺辊产生的风力作用,被甩出棉纤维层;During the carding process, some impurities are not completely separated from the cotton fibers, and because the adhesion with the cotton fibers is reduced during carding, after the cotton fiber layer leaves the impurity removal knife, it is affected by the centrifugal force of the licker-in and the wind generated by the licker-in. , was thrown out of the cotton fiber layer;

在分梳后的棉纤维还没有脱离刺辊之前,在依上方法安装下一把所述排杂刀,对棉纤维进行再次的分梳清理,依此进行多次的清理。Before the carded cotton fibers are separated from the licker-in, install the next impurity removal knife according to the above method, and perform carding and cleaning on the cotton fibers again, and perform cleaning for many times.

相邻排杂刀在刺辊圆周方向的间隔弧长不小于棉纤维的长度即大于棉纤维受刺辊勾拉后的长度,优选的设置为20-80mm,目的是便于将棉纤维完全拉伸、梳理成直线状态,便于杂质与棉纤维分离,以及便于将棉结索丝扯开;The interval arc length of adjacent impurity removing knives in the circumferential direction of the licker-in roller is not less than the length of the cotton fiber, that is, greater than the length of the cotton fiber after being pulled by the licker-in roller. , Comb into a straight state, easy to separate impurities and cotton fibers, and easy to tear the neps and ropes apart;

将排杂刀上的梳针锯齿的高度设置为0.6~1.5mm即梳针锯齿与刺辊上的刺辊齿条间隔隔开并且间距均值小于所述排杂刀面向刺辊的刀体表面距刺辊齿条的间距均值,若排杂刀刀锋端与刺辊的间隙为0.6mm时,那么,棉纤维中且位于齿条辊筒外层的单粒大于0.6mm的杂质会被排杂刀刀锋端排出,另一部分杂质夹杂在刺条辊筒的刺辊齿条内层(刺辊齿条高2mm左右),此时若排杂刀刀踵端距刺辊表面6mm,刀踵与刀锋之间的刀体梳针齿条的作用是对刺辊上的棉纤维进行托持导向并分梳的作用,刀踵端刺辊表面的间距越大,刺辊上的棉纤维及杂质分离的越快,则分离的距离越短,排杂刀安装的数量越多,反之,刀踵端距刺辊表面间隙越小,棉纤维及杂质从刺辊上分离的距离越长,排杂刀安装的数量越少。Set the height of the comb needle teeth on the trash removal knife to 0.6-1.5mm, that is, the comb needle teeth are spaced apart from the licker-in rack on the licker-in, and the average value of the spacing is smaller than the distance between the surface of the knife body of the trash removal knife facing the licker-in. The average spacing of the licker-in rack, if the gap between the blade end of the impurity removal knife and the licker-in roller is 0.6mm, then the impurities in the cotton fiber and located in the outer layer of the rack roller with a single grain larger than 0.6mm will be removed by the impurity removal knife The blade end is discharged, and another part of the impurities is mixed in the inner layer of the licker-in rack of the licker-in roller (the height of the licker-in rack is about 2mm). The function of the inter-knife comb needle rack is to support, guide and comb the cotton fibers on the licker-in. Faster, the shorter the separation distance, the more the number of impurity removal knives installed. On the contrary, the smaller the gap between the butt end of the knife and the licker-in roller surface, the longer the separation distance of cotton fibers and impurities from the licker-in roller. The smaller the number.

假设每个棉纤维两端都被梳针锯齿和刺辊钩拉拉直,梳针锯齿与刺辊表面的间距越大,则被拉直的棉纤维与刺辊表面的夹角越大,靠近刀踵端的梳针锯齿距刺辊的间距h为4.5~5.4mm,刀踵端的每根被梳针齿条和刺辊齿条拉直的棉纤维与刺辊表面的夹角为arcsin(h/c)=8.62°~32.68°,其中c=10~30mm,优选的,梳针锯齿与刺辊齿条朝向相反,将梳针锯齿前角为-5°~5°,或正负5°,而刺辊的刺辊齿条前角设置为arcsin(h/c)~36°,目的是当梳针锯齿前角大于arcsin(h/c)°时,梳针锯齿对棉纤维施加朝向梳针锯齿齿根移动的分力,会使少数棉纤维脱离刺辊齿条,脱离的棉纤维在梳针锯齿上积累会产生棉纤维堵塞,梳针锯齿前角小于5°时,刀踵端的棉纤维不会从刺辊上脱离;而当刀踵端梳针锯齿前角小于-arcsin(h/c)°时,梳针锯齿将棉纤维推向刺辊,棉纤维不易拉直并分梳,夹杂在棉纤维间的细小杂质不易离心。Assuming that both ends of each cotton fiber are straightened by the needle teeth and the licker-in hook, the greater the distance between the needle teeth and the licker-in surface, the greater the angle between the straightened cotton fiber and the licker-in surface, and the closer The distance h between the teeth of the comb needle at the butt end and the licker-in roller is 4.5 to 5.4 mm, and the angle between each cotton fiber at the butt end that is straightened by the comb needle rack and the licker-in rack and the surface of the licker-in roller is arcsin (h/ c)=8.62°~32.68°, wherein c=10~30mm, preferably, the direction of the serrations of the comb needle and the rack of the licker-in are opposite, and the front angle of the serrations of the comb needle is -5°~5°, or plus or minus 5°, The rake angle of the licker-in rack is set to arcsin(h/c)~36°, the purpose is that when the rake angle of the needle teeth is greater than arcsin(h/c)°, the needle sawtooth exerts a direction toward the needle on the cotton fiber. The component force of the tooth root movement of the serrations will make a small number of cotton fibers detach from the licker-in rack, and the detached cotton fibers will accumulate on the serrations of the comb needles, which will cause cotton fibers to block. It will not be separated from the licker-in; and when the rake angle of the comb needle at the butt end is less than -arcsin(h/c)°, the needle sawtooth push the cotton fiber to the licker-in, and the cotton fiber is not easy to be straightened and combed, and mixed Small impurities between cotton fibers are not easily centrifuged.

而使刺辊的刺辊齿条前角β为arcsin(h/c)~36°的目的是使刺辊齿条对棉纤维施加向刺辊齿条齿根移动的分力,并使该分力大于棉纤维施向梳针锯齿齿根移动的分力,让排杂刀上的梳针锯齿的摩擦力小于刺辊齿条对棉纤维的握持力,进一步防止棉纤维堵塞。The purpose of making the rake angle β of the licker-in rack to be arcsin (h/c) ~ 36° is to make the licker-in rack exert a component force on the cotton fibers that moves towards the root of the licker-in rack, and make this point The force is greater than the component force applied by the cotton fibers to the movement of the tooth roots of the comb needle teeth, so that the friction force of the comb needle teeth on the trash removal knife is smaller than the grip force of the licker-in rack on the cotton fibers, which further prevents the cotton fibers from clogging.

将梳针锯齿密度设置为30-100齿/25mm2大于刺辊齿条密度即所述梳针锯齿的齿条条间距小于刺辊齿条的齿条缠绕间距;目的是让刺辊勾拉的棉纤维都均匀受到排杂刀上梳针锯齿的分梳。The tooth density of the comb needle is set to 30-100 teeth/25mm2, which is greater than the density of the licker-in rack, that is, the rack spacing of the comb needle teeth is smaller than the winding spacing of the licker-in rack; the purpose is to allow the licker-in to pull. The cotton fibers are evenly combed by the serrations of the comb needles on the trash removal knife.

本发明的有益之一在于:在不增加棉花初加工机械动能消耗的前提下,可以提高每块排杂刀的排杂效率8%以上,每台机械可以提高排杂效率30%以上,特别是对现有排杂刀难以清除的细小杂质,本发明可以大幅提高对其的清杂效率;One of the benefits of the present invention is that: on the premise of not increasing the kinetic energy consumption of the cotton preliminary processing machinery, the impurity removal efficiency of each impurity removal knife can be improved by more than 8%, and the impurity removal efficiency of each machine can be improved by more than 30%, especially For the small impurities that are difficult to be removed by the existing impurity removing knife, the present invention can greatly improve the impurity removal efficiency thereof;

本发明的有益之二在于:本发明对于现有棉花初加工机械难以清除的棉结索丝可以开松和回收利用,每块排杂刀可以减少棉结、索丝含量15%以上,经本发明机械清理后的棉纤维上基本无棉结索丝,并不伤损棉纤维;The second advantage of the present invention is that: the present invention can open and recycle the neps and cables that are difficult to remove by the existing cotton primary processing machinery, and each scrap knife can reduce the content of neps and cables by more than 15%. It is invented that the cotton fibers after mechanical cleaning are basically free of neps and cords, and the cotton fibers are not damaged;

本发明的有益之三在于:清理后的棉纤维的外观形态包括棉纤维的色泽得到极大改善,提高了棉纤维的使用价值和经济价值。The third benefit of the present invention is that the appearance and shape of the cleaned cotton fibers, including the color and luster of the cotton fibers, are greatly improved, and the use value and economic value of the cotton fibers are improved.

附图说明Description of drawings

图1是本发明的棉纤维排杂结构的结构示意图;Fig. 1 is the structural representation of the cotton fiber impurity discharge structure of the present invention;

图2是本发明的排杂刀的放大示意图;Fig. 2 is the enlarged schematic diagram of the impurity removing knife of the present invention;

图3是本发明的棉纤维排杂结构的拉直棉纤维的原理示意图;Fig. 3 is the principle schematic diagram of straightening cotton fiber of the cotton fiber impurity removing structure of the present invention;

图4是本发明的棉纤维排杂结构的拉直棉纤维的原理示意图;Fig. 4 is the principle schematic diagram of the straightening cotton fiber of the cotton fiber impurity removing structure of the present invention;

图5是本发明的棉纤维排杂结构的结构示意图。Figure 5 is a schematic structural diagram of the cotton fiber impurity-removing structure of the present invention.

具体实施方式Detailed ways

下面将详细描述本发明的具体实施例,应当注意,这里描述的实施例只用于举例说明,并不用于限制本发明。在以下描述中,为了提供对本发明的透彻理解,阐述了大量特定细节。然而,对于本领域普通技术人员显而易见的是,不必采用这些特定细节来实行本发明。在其他实例中,为了避免混淆本发明,未具体描述公知的电路、材料或方法。The specific embodiments of the present invention will be described in detail below. It should be noted that the embodiments described herein are only used for illustration and are not used to limit the present invention. In the following description, numerous specific details are set forth in order to provide a thorough understanding of the present invention. It will be apparent, however, to one of ordinary skill in the art that these specific details need not be employed to practice the present invention. In other instances, well-known circuits, materials, or methods have not been described in detail in order to avoid obscuring the present invention.

实施例1Example 1

如图1和图2,一种棉纤维排杂结构,包括:刺辊2,多个排杂刀1,排杂刀1布置在刺辊2的一侧,每个排杂刀1面向刺辊2的一侧的延伸面与刺辊2表面平行,且与刺辊2表面的间隙为5~6mm,使排杂刀1不损伤随刺辊2旋转的棉纤维;每个排杂刀1面向刺辊2的一侧密布有梳针锯齿11,参见图3c,梳针锯齿11与刺辊2上的刺辊齿条21间隔隔开并且间距h小于所述排杂刀1刀踵15端距刺辊齿条21的间距,相邻排杂刀1在刺辊2圆周方向的间隔弧长不小于棉纤维的长度,优选40~80mm,梳针锯齿11在排杂刀1表面形成分梳面,分梳面沿刺辊2轴向延伸的长度大于刺辊2轴向长度,分梳面在垂直于刺辊2轴向方向的宽度大于棉纤维的长度,如20~80mm。梳针锯齿11与刺辊齿条21朝向相反,参见图3a~图3c梳针锯齿11的齿条前角α为-arcsin(h/c)~arcsin(h/c)°,棉纤维长度为c=10~30mm,刺辊2的刺辊齿条21前角β为arcsin(h/c)~36°,梳针锯齿的齿条密度为30~100齿/25mm2。As shown in Figures 1 and 2, a cotton fiber impurity removal structure includes: a licker-in 2, a plurality of impurity removal knives 1, the impurity removal knives 1 are arranged on one side of the licker-in roller 2, and each impurity removal knife 1 faces the licker-in roller The extension surface of one side of 2 is parallel to the surface of the licker-in 2, and the gap with the surface of the licker-in 2 is 5-6 mm, so that the impurity removing knife 1 does not damage the cotton fibers rotating with the licking-in roller 2; each impurity removing knife 1 faces One side of the licker-in 2 is densely covered with comb needle teeth 11, see Figure 3c, the comb needle teeth 11 are spaced apart from the licker-in rack 21 on the licker-in 2, and the distance h is smaller than the end distance of the butt 15 of the trash removal knife 1 The spacing between the licker-in racks 21, the arc length of the adjacent licker-in knives 1 in the circumferential direction of the licker-in 2 is not less than the length of the cotton fiber, preferably 40-80 mm, the comb needle serrations 11 form a combing surface on the surface of the licker-in knife 1 , the length of the opening surface extending in the axial direction of the licker-in 2 is greater than the axial length of the licker-in 2, and the width of the opening surface in the direction perpendicular to the axial direction of the licker-in 2 is greater than the length of the cotton fiber, such as 20-80mm. The needle teeth 11 and the licker-in rack 21 face oppositely. See Figure 3a to Figure 3c. The rack front angle α of the needle teeth 11 is -arcsin(h/c)~arcsin(h/c)°, and the cotton fiber length is c=10~30mm, the rake angle β of the licker-in rack 21 of the licker-in 2 is arcsin(h/c)~36°, and the rack density of the comb needle teeth is 30~100 teeth/25mm 2 .

即棉纤维两端分别被刺辊齿条21和梳针锯齿11钩拉拉直时,分别收到方向相反大小相当的拉力L,棉纤维在刺辊齿条21一端受到齿前法向压力Nc和离心力U,齿前法向压力Nc的分力即分梳力R,齿前法向压力Nc与分梳力R夹角的值等于刺辊齿条前角β的值,齿前法向压力Nc在刺辊法向的分力为Ncsinβ,与离心力U方向相反,使棉纤维向刺辊齿条齿根移动。That is to say, when the two ends of the cotton fiber are pulled and straightened by the hooks of the licker-in rack 21 and the needle teeth 11, respectively, they receive a pulling force L of the same magnitude in opposite directions, and the cotton fiber is subjected to the normal pressure Nc in front of the teeth at one end of the licker-in rack 21. and centrifugal force U, the component force of the normal pressure Nc in front of the tooth is the opening force R, the value of the angle between the normal pressure Nc in front of the tooth and the opening force R is equal to the value of the rake angle β of the licker-in rack, the normal pressure in front of the tooth The component force of Nc in the normal direction of the licker-in is Ncsinβ, which is opposite to the direction of the centrifugal force U, which makes the cotton fiber move to the root of the licker-in rack.

棉纤维在梳针锯齿11一端受到梳针锯齿齿条前的压力Np,压力Np能分解成沿棉纤维方向的拉力L和垂直于棉纤维方向的分力fp。The cotton fibers are subjected to the pressure Np before the toothed rack of the comb needles at one end of the needle teeth 11, and the pressure Np can be decomposed into a tensile force L along the cotton fiber direction and a component force fp perpendicular to the cotton fiber direction.

棉纤维被刺辊齿条21和梳针锯齿11拉直时与刺辊表面的最小夹角为arcsin(3.5/30)=6.69°;When the cotton fiber is straightened by the licker-in rack 21 and the needle teeth 11, the minimum included angle with the licker-in surface is arcsin(3.5/30)=6.69°;

如图3a,梳针锯齿11的齿条前角α设置为0°时,压力Np在垂直于棉纤维方向的分力fp朝向刺辊2,棉纤维不会被梳针锯齿11钩拉远离刺辊齿条21的齿根,即不会脱离刺辊,但能使棉纤维分梳拉直,并使棉纤维间的细小杂质离心。As shown in Figure 3a, when the rack rake angle α of the needle teeth 11 is set to 0°, the component force fp of the pressure Np in the direction perpendicular to the cotton fiber faces the licker-in 2, and the cotton fibers will not be pulled away from the thorn by the needle teeth 11. The tooth root of the roller rack 21 will not be separated from the licker-in, but it can straighten the cotton fibers and centrifuge the fine impurities between the cotton fibers.

如图3b,梳针锯齿11的齿条前角α设置为-5°时,压力Np在垂直于棉纤维方向的分力fp朝向刺辊2,棉纤维不会被梳针锯齿11钩拉远离刺辊齿条21的齿根,即不会脱离刺辊,但能使棉纤维分梳拉直,并使棉纤维间的细小杂质离心,但齿条前角α更小时分力fp变大,拉力L变小,棉纤维不易拉直,棉纤维间的细小杂质不易暴露并离心。As shown in Figure 3b, when the rack front angle α of the needle teeth 11 is set to -5°, the component force fp of the pressure Np in the direction perpendicular to the cotton fiber is directed to the licker-in roller 2, and the cotton fibers will not be pulled away by the needle teeth 11. The tooth root of the licker-in rack 21 will not be separated from the licker-in, but it can straighten the cotton fibers and make the fine impurities between the cotton fibers centrifugal. The tension L becomes smaller, the cotton fibers are not easy to straighten, and the fine impurities between the cotton fibers are not easily exposed and centrifuged.

如图3c,梳针锯齿11的齿条前角α设置为5°时,压力Np与棉纤维的纵长方向几乎重合,不产生分力fp,棉纤维不会被梳针锯齿11钩拉远离刺辊齿条21的齿根,即不会脱离刺辊,并能更好的使棉纤维分梳拉直,并使棉纤维间的细小杂质离心。As shown in Figure 3c, when the rack front angle α of the needle teeth 11 is set to 5°, the pressure Np almost coincides with the longitudinal direction of the cotton fibers, no component force fp is generated, and the cotton fibers will not be pulled away by the needle teeth 11. The tooth root of the licker-in rack 21 will not be separated from the licker-in, and can better open and straighten the cotton fibers and centrifuge the fine impurities between the cotton fibers.

如图4,梳针锯齿11的齿条前角α设置为大于arcsin(h/c)°时,压力Np在垂直于棉纤维方向的分力fp朝向梳针锯齿11,棉纤维会被梳针锯齿11钩拉向梳针锯齿齿根移动,会拉断部分棉纤维,若刺辊的刺辊齿条前角β小于arcsin(h/c)°,则齿前法向压力Nc在刺辊法向的分力为Ncsinβ会小于fp,即棉纤维会脱离刺辊,导致棉纤维堵塞。As shown in Fig. 4, when the rack front angle α of the needle teeth 11 is set to be greater than arcsin(h/c)°, the component force fp of the pressure Np in the direction perpendicular to the cotton fiber is directed to the needle teeth 11, and the cotton fibers will be blocked by the needle teeth. The hook of the serration 11 is pulled towards the tooth root of the comb needle, which will break part of the cotton fiber. If the rake angle β of the licker-in rack is less than arcsin(h/c)°, the normal pressure Nc in front of the teeth is in the licker-in method. The component force in the direction is that Ncsinβ will be less than fp, that is, the cotton fiber will be separated from the licker-in, resulting in the clogging of the cotton fiber.

作为一种实施方式,排杂刀1向刺辊2的一侧形成与刺辊表面配合的弧形面。As an embodiment, the impurity removing knife 1 forms an arc-shaped surface which is matched with the surface of the licker-in roll 2 toward the side of the licker-in roll 2 .

作为一种实施方式,排杂刀1向刺辊2的一侧设有沿刺辊2轴向延伸的凹槽12,密布有梳针锯齿11的梳针板13安装在凹槽12内。As an embodiment, a groove 12 extending along the axial direction of the licker-in 2 is provided on the side of the impurity removing knife 1 to the licker-in 2 , and the comb needle plate 13 densely covered with the comb needle teeth 11 is installed in the groove 12 .

棉纤维受到的拉力L=Rcos(arcsin(h/c)),arcsin(h/c)°越小,棉纤维受到的拉力越大,越容易克服棉纤维间的弹力拉直,故要将排杂刀1靠近刺辊2布置,若相互的间距为5mm以上时既能利用排杂刀刀锋排杂又能不损伤棉纤维,梳针锯齿的齿条前角α优选为-5~5°小于arcsin(h/c)°的最小值时排出的直径较大,但不伤棉纤维。The tensile force L=Rcos(arcsin(h/c)) of the cotton fiber, the smaller the arcsin(h/c)°, the greater the tensile force on the cotton fiber, the easier it is to overcome the elastic force between the cotton fibers and straighten, so it is necessary to discharge The miscellaneous knives 1 are arranged close to the licker-in rollers 2. If the mutual distance is more than 5mm, the knives of the miscellaneous knives can be used to remove impurities without damaging the cotton fibers. At the minimum value of arcsin(h/c)°, the diameter of the discharge is larger, but it does not hurt the cotton fiber.

实施例1中也可以将排杂刀1面向刺辊2的表面与刺辊2的距离设置为0.8~2mm,使棉纤维更多的分布在刺辊齿条21的齿根,此时排杂刀1能分离出的杂质的直径更小。In Example 1, the distance between the surface of the impurity removal knife 1 facing the licker-in roller 2 and the licker-in roller 2 can also be set to 0.8-2 mm, so that more cotton fibers are distributed on the tooth roots of the licker-in roller rack 21. At this time, impurities are removed. The diameter of the impurities that can be separated by the knife 1 is smaller.

实施例2Example 2

如图5和图2,一种棉纤维排杂结构,包括:2刺辊,多个排杂刀1,排杂刀1布置在刺辊2的一侧,该排杂刀1面向刺辊2的一侧刀体与刺辊表面的间隙为0.6mm-6mm可调,每个排杂刀1面向刺辊2的一侧密布有梳针锯齿11,且沿刺辊2轴线方向分布的任一一排的所有梳针锯齿11到刺辊2表面的距离相等,排杂刀1的刀锋14端至刀踵15端之间的刀体表面距刺辊2的距离不大于刀踵至刺辊2的距离,例如按以下调整为,刀锋端14距刺辊2表面0.6mm,刀踵端15到刺辊2表面6mm,相邻排杂刀1在刺辊2圆周方向的间隔弧长不小于棉纤维的长度,设置为20mm,梳针锯齿11与刺辊齿条21朝向相反,梳针锯齿11的齿条前角α为-arcsin(h/c)~arcsin(h/c)°,优选5°棉纤维长度为c=20mm,刺辊2的刺辊齿条21前角β为arcsin(h/c)~36°,优选10~36°,如此实施例2的排杂刀1较实施例1可安装的更多,提高排杂效率。如实施例1在排杂刀1表面与刺辊2表面平行时,梳针锯齿11齿条前角α不会导致堵棉和分梳效果差的问题,实施例2的排杂刀1较实施例1倾斜,抵消了梳针锯齿11齿条前角α使刺辊2上的棉纤维脱离的作用,更不会发生堵棉的问题,实施例2的梳针锯齿11齿条前角α的值较实施例1增大,梳棉效果更好。5 and 2, a cotton fiber impurity removal structure, comprising: 2 licker-in rollers, a plurality of impurity removal knives 1, the impurity removal knife 1 is arranged on one side of the licker-in roller 2, and the impurity removal knife 1 faces the licker-in roller 2 The gap between one side of the knife body and the surface of the licker-in can be adjusted from 0.6mm to 6mm, and the side of each impurity removal knife 1 facing the licker-in 2 is densely covered with comb needle teeth 11, and any one of them distributed along the axis of the licker-in 2 The distances from all the comb needle teeth 11 in a row to the surface of the licker-in 2 are equal, and the distance between the surface of the knife body between the blade edge 14 end and the butt 15 end of the miscellaneous removal knife 1 and the licker-in roll 2 is not greater than the distance from the knife butt to the licker-in roll 2 The distance, for example, is adjusted as follows, the blade end 14 is 0.6mm from the surface of the licker-in 2, the butt end 15 of the knife is 6mm from the surface of the licker-in 2, and the interval arc length of the adjacent impurity removing knives 1 in the circumferential direction of the licker-in 2 is not less than cotton The length of the fiber is set to 20mm, the needle teeth 11 and the licker-in rack 21 are facing opposite, and the rack front angle α of the needle teeth 11 is -arcsin(h/c)~arcsin(h/c)°, preferably 5 °The length of cotton fiber is c=20mm, and the front angle β of the licker-in rack 21 of the licker-in 2 is arcsin(h/c)~36°, preferably 10~36°, so the trash removing knife 1 of the embodiment 2 is compared with the embodiment 1 More can be installed to improve the efficiency of impurity removal. For example, in Example 1, when the surface of the impurity removing knife 1 is parallel to the surface of the licker-in roller 2, the rake angle α of the comb needle serrations 11 will not cause the problem of cotton blocking and poor opening effect. The inclination of Example 1 offsets the effect of the rake angle α of the serrations 11 of the combs making the cotton fibers on the licker-in 2 detached, and the problem of cotton clogging will not occur. The value is higher than that of Example 1, and the carding effect is better.

Claims (7)

1.一种棉纤维排杂结构,包括:刺辊,多个排杂刀,其特征在于,所述排杂刀布置在所述刺辊的一侧,该排杂刀面向刺辊的一侧刀体与所述刺辊表面的间隙为0.6mm-6mm,每个排杂刀面向刺辊的一侧密布有梳针锯齿,且沿刺辊轴线方向分布的任一一排的所有梳针锯齿或每排梳针锯齿到所述刺辊表面的距离相等;所述梳针锯齿与刺辊上的刺辊齿条间隔隔开并且间距h小于所述排杂刀的刀踵端距刺辊齿条的间距,所述排杂刀刀锋端距刺辊的距离不大于刀踵端距刺辊的距离,相邻排杂刀在刺辊圆周方向的间隔弧长不小于棉纤维的长度,所述梳针锯齿与刺辊齿条朝向相反,所述梳针锯齿的齿条前角α为-arcsin(h/c)~arcsin(h/c)°,棉纤维长度为c,所述刺辊的刺辊齿条前角β为arcsin(h/c)~36°。1. a cotton fiber impurity removing structure, comprising: licker-in, a plurality of impurity removing knives, it is characterized in that, described impurity removing knife is arranged on one side of described licker-in, this impurity removing knife faces the side of licker-in roller The gap between the knife body and the surface of the licker-in is 0.6mm-6mm, the side of each impurity removal knife facing the licker-in roller is densely covered with comb needle teeth, and all the comb needle teeth in any row along the axis of the licker-in roller are distributed. Or the distances between the teeth of each row of comb needles and the surface of the licker-in are equal; the teeth of the comb needles are spaced apart from the licker-in racks on the licker-in, and the distance h is smaller than the distance between the butt end of the trash removal knife and the teeth of the licker-in. The distance between the strips, the distance between the blade end of the trash removal knife and the licker-in roller is not greater than the distance between the butt end of the knife and the licker-in roller, and the interval arc length of the adjacent trash removal knives in the circumferential direction of the licker-in roller is not less than the length of the cotton fiber. The direction of the needle teeth and the licker-in rack is opposite, the rack front angle α of the comb needle teeth is -arcsin(h/c)~arcsin(h/c)°, the cotton fiber length is c, and the licker-in The rake angle β of the licker-in rack is arcsin(h/c)~36°. 2.根据权利要求1所述的棉纤维排杂结构,其特征在于,所述排杂刀的刀锋端及与刀锋端相对的刀踵端距所述刺辊表面距离可调。2 . The cotton fiber impurity removal structure according to claim 1 , wherein the distance between the blade edge end of the trash removal knife and the knife butt end opposite to the blade edge end from the surface of the licker-in roller is adjustable. 3 . 3.根据权利要求1所述的棉纤维排杂结构,其特征在于,所述梳针锯齿的齿条条间距小于刺辊齿条的齿条缠绕间距。3 . The cotton fiber impurity removal structure according to claim 1 , wherein the rack spacing of the comb needle teeth is smaller than the rack winding spacing of the licker-in rack. 4 . 4.根据权利要求1所述的棉纤维排杂结构,其特征在于,所述梳针锯齿在排杂刀表面形成分梳面,分梳面沿刺辊轴向延伸的长度大于刺辊轴向长度,分梳面在垂直于刺辊轴向方向的宽度大于棉纤维的长度。4. The cotton fiber impurity removal structure according to claim 1, wherein the comb needle serrations form a carding surface on the surface of the impurity removal knife, and the length of the opening surface extending in the axial direction of the licker-in is greater than the axial direction of the licker-in. Length, the width of the opening surface in the direction perpendicular to the axial direction of the licker-in is greater than the length of the cotton fibers. 5.根据权利要求1所述的棉纤维排杂结构,其特征在于,所述排杂刀面向刺辊的一侧形成与刺辊表面配合的弧形面。5 . The cotton fiber impurity removing structure according to claim 1 , wherein the side of the impurity removing blade facing the licker-in roller forms an arc-shaped surface that matches the surface of the licker-in roller. 6 . 6.根据权利要求1所述的棉纤维排杂结构,其特征在于,所述排杂刀面向刺辊的一侧设有沿刺辊轴向延伸的凹槽,密布有梳针锯齿的梳针板安装在所述凹槽内。6 . The cotton fiber impurity removing structure according to claim 1 , wherein the side of the impurity removing blade facing the licker-in roller is provided with a groove extending in the axial direction of the licker-in roller, and the comb needles with comb needle teeth are densely covered. A plate is installed in the groove. 7.根据权利要求1~6任一项所述的棉纤维排杂结构,其特征在于,所述棉纤维长度为10~30mm,所述梳针锯齿的齿条高度为0.6~1.5mm,所述梳针锯齿的齿条前角α为-5~5°,所述刺辊的刺辊齿条前角β为10~36°。7. The cotton fiber impurity removal structure according to any one of claims 1 to 6, wherein the length of the cotton fiber is 10 to 30 mm, and the height of the rack of the needle teeth is 0.6 to 1.5 mm. The rack rake angle α of the comb needle teeth is -5-5°, and the licker-in rack rake angle β of the licker-in is 10-36°.
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