CN1082578A - Epoxy resin powder coating composition - Google Patents

Epoxy resin powder coating composition Download PDF

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Publication number
CN1082578A
CN1082578A CN93107227A CN93107227A CN1082578A CN 1082578 A CN1082578 A CN 1082578A CN 93107227 A CN93107227 A CN 93107227A CN 93107227 A CN93107227 A CN 93107227A CN 1082578 A CN1082578 A CN 1082578A
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epoxy resin
weight
weight parts
epoxy
bisphenol
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CN93107227A
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CN1042343C (en
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安田彰
山口勉
藤基佳久
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Somar Corp
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Somar Corp
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    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09DCOATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
    • C09D163/00Coating compositions based on epoxy resins; Coating compositions based on derivatives of epoxy resins
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09DCOATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
    • C09D163/00Coating compositions based on epoxy resins; Coating compositions based on derivatives of epoxy resins
    • C09D163/04Epoxynovolacs
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09DCOATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
    • C09D5/00Coating compositions, e.g. paints, varnishes or lacquers, characterised by their physical nature or the effects produced; Filling pastes
    • C09D5/03Powdery paints
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10STECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10S525/00Synthetic resins or natural rubbers -- part of the class 520 series
    • Y10S525/934Powdered coating composition

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  • Chemical & Material Sciences (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Materials Engineering (AREA)
  • Wood Science & Technology (AREA)
  • Organic Chemistry (AREA)
  • Paints Or Removers (AREA)
  • Epoxy Resins (AREA)
  • Compositions Of Macromolecular Compounds (AREA)

Abstract

A kind of plasticity-epoxy resin powder coating composition, it is characterized in that the blending epoxy formed by bisphenol-type epoxy resin and phenolic resin varnish type epoxy resin and by the bisphenol derivative solidifying agent shown in the formula (I), fusing point more than 200 ℃, median size are the nylon fine powder of 18~50 μ m, and the silica fine powder mixes, corresponding to these fusing point Resins, epoxy 100 weight parts, the use level of nylon fine powder is 5~30 weight parts, and the use level of silica fine powder is 100~200 weight parts.(n is 0~8 integer in the formula).

Description

Epoxy resin powder coating composition
The invention relates to the pliability epoxy resin powder coating composition.Composition of the present invention, particularly in the occasion of using as powder coating, because it has invested wet fastness, thermotolerance, resistance to chemical reagents, bond strength, the good coating of thermal cycling, thereby suitable electronic unit, for example the insulated enclosure powder coating of coil components such as ceramic condenser, impedance network, hybrid integrated circuit, inducer done.
Up to now, insulation as ceramic condenser or inducer-coil is coated with the epoxy powder coating of carrying out usefulness, open the blending epoxy and the bisphenol derivative that constitute by bisphenol-type epoxy resin and phenolic resin varnish type epoxy resin that proposes in the flat 1-210419 communique the spy, and the coating formed such as promotor.
Yet the performance of this composition can't be very satisfied, and particularly weather resistance and the thermotolerance aspect for mechanical shock and thermal shocking is still waiting to improve.
Wet fastness, excellent heat resistance have been the objective of the invention is to provide, especially for mechanical shock and the good epoxy resin composition of thermal shocking weather resistance in order to solve existing the problems referred to above in the prior art.
Include bisphenol-type epoxy resin 40~80%(weight according to epoxy resin powder coating composition provided by the invention by epoxy equivalent (weight) 180~2500) and phenolic resin varnish type epoxy resin 60~20%(weight of epoxy equivalent (weight) 180~230) blending epoxy 100 weight parts formed and contain the formula I
Figure 931072271_IMG3
(n is 0~8 integer in the formula)
The solidifying agent of shown bisphenol derivative (the epoxy group(ing) 1 equivalent curing dose with respect to this blending epoxy is 0.6~1.5 equivalent), curing catalyst 0.2~5 weight part, fusing point is more than 200 ℃, median size is nylon fine powder 5~30 weight parts of 18~50 μ m, and silica fine powder 100~200 weight parts of median size 1~50 μ m.
Used blending epoxy is the mixture of bisphenol-type epoxy resin and phenolic resin varnish type epoxy resin among the present invention, is solid state at normal temperatures.The melting point of blending epoxy, usually in 50~90 ℃ of scopes for well, when using as powder coating under this scope, melt viscosity is suitable, appearance of film is good, the surface does not produce crowfoot cracks or the limit of collapsing (ダ レ), all level and smooth everywhere the filming in surface.
Bisphenol-type epoxy resin is a bisphenol diglycidyl, bis-phenol as this class uses known A type and F type bis-phenol, the bis-phenol that particularly uses the A type is for well, phenolic resin varnish type epoxy resin is a novolac glycidyl ethers, resol as this class uses known phenol phenol aldehyde type or cresols phenol aldehyde type etc., particularly uses the cresols novolac type phenolic resin for well.The epoxy equivalent (weight) of blending epoxy, the cooperation ratio by regulating both also is adjusted in 350~1000 scopes.Preferred blending epoxy is bisphenol A type epoxy resin 40~80%(weight of epoxy equivalent (weight) 180~2500 among the present invention) and cresols phenol aldehyde type epoxy resin 20~60%(weight of epoxy equivalent (weight) 180~250) the average epoxy equivalent (weight) of composition be 350~1000, fusing point is 50~90 ℃ Resins, epoxy.
Bisphenol derivative shown in the formula I before composition of the present invention contains.In the bisphenol derivative shown in this formula I, copolymerization is right to be generally 0~8, is preferably 0~6.Because cooperated the solidifying agent of this class, it is good to obtain pliability, cross-linking density is high simultaneously, the high cured article of second-order transition temperature more than 100 ℃.The usage quantity of this solidifying agent is 0.6~1.5 equivalent with respect to the every epoxy equivalent (weight) of blending epoxy, is preferably 0.7~1.2 equivalent.
Composition of the present invention contains the silica fine powder.Example as the silica fine powder has fused silica (also containing spherical product) and crystallinity silica etc., preferably uses breaking type fused silica particle.The median size of silica particle is 1.0~50 μ m, is preferably 10~35 μ m.It is surface-treated that the silica fine powder can use silane coupling agent to carry out.In this case, the example as silane coupling agent has epoxy silane, 2-(3,4-epoxy group(ing) cyclohexyl)-ethyl trimethoxy silane, 3-glycidoxy propyl group methoxy silane etc.
Silica fine powder usage quantity in the present invention is 100~200 weight parts with respect to the blending epoxy of 100 weight parts, is preferably 130~180 weight parts.Use the big silica fine powder of a large amount of hydrophobicitys in the present invention, owing to used a large amount of silica fine powders hygroscopic composition that can be inhibited, can obtain the good cured article of wet fastness thus like this.
Composition of the present invention contains the nylon fine powder of fusing point more than 200 ℃.Example as this nylon fine powder has nylon-6 (211 ℃ of fusing points) and nylon 6,273 ℃ of 6(fusing points) fine powder.Fusing point is lower than 200 ℃ nylon makes the thermotolerance of cured article impaired, thereby is bad.The median size of nylon fine powder is 18~50 μ m, is preferably 18~30 μ m.
The usage quantity of nylon fine powder is 5~30 weight parts with respect to 100 weight parts of blending epoxy, is preferably 5~20 weight parts.The nylon fine powder has invested the resiliency and the toughness of cured article, has improved the weather resistance to the mechanical shock and the thermal shocking of cured article.
Composition of the present invention contains curing catalyst.The curing catalyst that uses is curing catalyst commonly used, glyoxal ethyline for example, 2,4-diamino-6-[2-Methylimidazole (1)] the acid amides systems, 1 such as imidazoles system, dicyano diamide of ethyl-S-three azines etc., phosphines such as diaza system, triphenylphosphine such as 8-diazabicylo (5,4,0) hendecyne-7 and its esters are that curing catalyst can be used, especially, from for the viewpoint that obtains the good cured article of pliability so that to use phosphine be curing catalyst for well.The usage quantity of this class curing catalyst is 0.2~5 weight part with respect to blending epoxy 100 weight parts, is preferably 0.5~3.0 weight part.
Mixture of the present invention except the composition of above-mentioned necessity, also can contain ancillary component as follows in case of necessity.
Water-resisting agent
Can use known compound as water-resisting agent, usually use silane coupling agent with waterproof action.As silane coupling agent, for example preferably use epoxy silane, 2-(3, the 4-epoxycyclohexyl)-ethyl trimethoxy silane, 3-glycidoxy propyl group methoxy silane etc.The addition of silane coupling agent is 0.5~6 weight part with respect to 100 weight part silica flours, is preferably 0.5~1.5 weight part.
Fire retardant
Can use known fire retardant as fire retardant, for example bromize aromatic compound and antimonous oxide are used in combination.In this case, the example as the bromination aromatic compound has hexabromo-cyclohexane, bromination phenol, hexabromo biphenol, ten brominated diphenyls etc.The antimonous oxide usage quantity is 0.3~0.7 weight part with respect to the bromination aromatic compound of 1 weight part, is preferably about 0.5 weight part.In addition, the total amount of bromination aromatic compound and antimonous oxide is 15~40 weight parts with respect to 100 weight part blending epoxies, is preferably 20~25 weight parts.According to such cooperation fire retardant, usually, under the cured resin thickness was occasion more than the 0.5 μ m, the V-O specification, oxygen index that can obtain meeting the UL94 flammability test was greater than 32 flame-retardant composition.
Mint-mark agent (マ one キ Application ゲ material)
Can use material known as the mint-mark agent, alkali formula Lead Phosphite, Dibasic (Coated) for example, ventilation breather, basic lead sulfite etc.Mint-mark agent usage quantity is 5~100 weight parts with respect to 100 weight part blending epoxies, is preferably 10~50 weight parts.Relevant mint-mark agent for example is described further in the fair 4-1709 communique of spy.
Except above-mentioned auxiliary composition, also can use thixotropic agent such as flow agent, polyvinyl butyral acetal, various tinting materials etc. such as origoester acrylate in right amount in the present composition.
The present composition as the powder coating service condition under, according to method in common, each component after mix mixing, is carried out the melting mixing processing with the kneading extrusion machine, gained mixture cooling curing, broken then better through fine powder.
Below describe the present invention in detail with embodiment.
Embodiment 1
The powder coating of forming (weight part) with component shown in the well-established law modulometer 1.
Each composition with above-mentioned gained, by powder coated machine (PC-25, (strain) lappingout), in the electrostatic capacity that has two outlet lines the cured coating film that forms the about 0.5mm of thickness on the surface of polyester film condenser element of 0.01 μ F, obtained the capacitor element painting object.The condition of cure of Shi Yonging is to experience 60 minutes under 120 ℃ in this case.
Then the sample that the above-mentioned capacitor element painting object that obtains is used as performance evaluation carries out the evaluation of following project.
(1) outlet line intensity
Two outlet lines of sample that will not have paint film defect are in multiple-purpose tester (テ Application シ ロ Application UTM-5000(strain) オ リ エ Application テ Star Network society system) go up mutual reverse stretching, tensile stress when measuring outlet line and on painting object, breaking away from.It is at this moment anti-that to stretch stress big, expression film and the outlet line adherence good, it is best in quality to film.Table 1 has been listed the result of test.These test-results are to represent with the mean value of 10 samples.
(2) wet fastness
To not have the sample of paint film defect to be placed in the pressure cooking test device, under 120 ℃, the condition of relative humidity 95%, place 48 hours after, sample is taken out in device, the weight that calculates before and after the test increases part (%).The water absorbability of the big more cured coating film of this value is big more, represents that its wet fastness is poor.Test-results is listed in the table 1.This test-results is to represent with the mean value of 10 samples.
(3) thermotolerance
To not have after the sample of paint film defect placed 60 hours in the constant temperature and humidity cabinet that is set at 60 ℃ of 95%RH, in the silicone oil bath of the temperature of setting (150-200 ℃), flooded for 120 seconds again, then it is taken out from oil bath, at room temperature naturally cooling is cooled to room temperature.Use opticmicroscope to judge to film whether the crack is arranged to these cooling samples with range estimation.Investigate the number that the crack sample is arranged in 10 samples, its data are listed in the table 1.This numeral is more for a short time to show that the thermotolerance of cured coating film is good more.
In addition, the gradation composition shown in the table 1 has following content.
Bisphenol A type epoxy resin (エ ピ コ one ト 1001) (epoxy equivalent (weight) 475) (oiling シ エ Le エ Port キ シ society system)
Bisphenol A type epoxy resin (エ ピ コ one ト 1002) (epoxy equivalent (weight) 650) (oiling シ エ Le エ Port キ シ society system)
O-Hydroxytoluene formaldehyde epoxy resin (EOCN104) (epoxy equivalent (weight) 235) (Japanese chemical drug society system)
Breaking type fusion silica flour (ヒ コ one ス レ Star Network ス RD8) (median size 13 μ m) (Long Senshe system)
Bis-phenol base propane polymer (エ ピ キ コ ァ EK-171N)
Figure 931072271_IMG4
(mixture of n=0~8 in the above-mentioned logical formula I, principal constituent is the compound of dihydroxyphenyl propane and n=2, hydroxyl equivalent 220) (oiling シ エ Le エ Port キ シ society system)
Triphenylphosphine (PP-360) (ケ イ ァ イ changes into society's system)
Phenol phenolic aldehyde ( マ ノ one Le 754) (Off エ ノ one Le Port ラ Star Network) resin (hydroxyl equivalent 105) (the chemical society in waste river system)
2,4-diamino-6-[2-methylimidazolyl (1)]-ethyl S-three azines
(キ コ ァ ゾ one Le 2MZ-A) (1)]-ethyl S-three azines (four countries change into society's system)
211 ℃ of nylon 6 melting points, median size 20 μ m(コ one Le one カ ウ Application one method) (Japanese リ Le サ Application society system)
Red iron oxide is according to field, the median size 0.15 μ m(family industry society system of BET method)
Silane coupling agent γ-glycidoxypropyltrime,hoxysilane ((strain) チ Star ソ society system)
In addition, nylon fusing point (mp) the apparatus for thermal analysis TA-4000/DSC20S differential calorimeter measurement of メ ト ラ one society's system.Fusing point is its main peak value temperature in this case.
Table 1
Figure 931072271_IMG5
* represent comparative example
Embodiment 2
By bisphenol A type epoxy resin 30 weight parts, bisphenol A type epoxy resin 30 weight parts, triphenylphosphine phenol phenolic aldehyde: 40 weight parts, breaking type fusion silica flour: 150 weight parts, bis-phenol base propane polymer: 60 weight parts, PP-360:1.8 weight part, alkali formula Lead Phosphite, Dibasic (Coated) (mint-mark agent): 30 weight parts, red iron oxide: 3 weight parts, silane coupling agent: the various nylon fine powders of the median size 20 μ m shown in 1.5 weight parts, the table 3: the powder coating that 10 weight parts constitute, modulate by usual method.The performance of this powder coating is estimated with the situation of embodiment 1 the samely.Its result is as shown in table 2.
In addition, symbol B represents Yin Nilong droplet treatment in the cured coating film and in the situation of cured coating film surface emptying in the thermotolerance evaluation result shown in the table 2.
Figure 931072271_IMG6
Embodiment 3
By bisphenol A type epoxy resin 30 weight parts, bisphenol A type epoxy resin 30 weight parts, o-Hydroxytoluene formaldehyde epoxy resin: 40 weight parts, breaking type fusion silica flour: 150 weight parts, bis-phenol base propane polymer: 60 weight parts, PP-360:1.8 weight part, alkali formula Lead Phosphite, Dibasic (Coated) (mint-mark agent): 30 weight parts, red iron oxide: 3 weight parts, silane coupling agent: nylon 6 fine powders of the various granularities shown in 1.5 weight parts, the table 3: the powder coating that 10 weight parts constitute, modulate by usual method.For this powder coating, calculate its melt level flowability as described below and have or not the defective of filming, estimate its outlet line intensity, thermotolerance and anti-outlet line cyclicity (リ one De サ イ Network Le) simultaneously similarly to Example 1.Its result is as shown in table 3.
Melt level flowing water rate
1.4g powder coating test portion is shaped as the thin slice that diameter is 16mm, places it on the mild steel plate, in 140 ℃ of stoves, make its molten gelization, measure its wide diameter, be calculated as follows out melt level flowing water rate (R 1):
R 1(%)=(L-16)/16×100
Paint film defect
Make 50 painting object with embodiment 1 the samely, the about face of this painting object is estimated judgement with opticmicroscope to the surface-coated powder coating of film capacitor element.All be judged to be the defectiveness of filming to what arbitrary face of about side had a gas hole defect.Represented to have in 50 test samples the number of the sample of paint film defect in the table 3.

Claims (3)

1, a kind of epoxy resin powder coating composition, it comprises: blending epoxy 100 weight parts of being made up of bisphenol-type epoxy resin 40~80% (weight) with 180~2500 epoxy equivalent (weight)s and phenolic resin varnish type epoxy resin 60~20% (weight) with 180~230 epoxy equivalent (weight)s; Contain the bisphenol derivative solidifying agent (1 equivalent epoxy group(ing) corresponding to this blending epoxy is 0.6~1.5 equivalent solidifying agent) shown in formula I; Curing catalyst 0.2~5 weight part; Fusing point is more than 200 ℃, and median size is nylon fine powder 5~30 weight parts of 18~50 μ m; And median size is silica fine powder 100~200 weight parts of 1~50 μ m,
Figure 931072271_IMG2
(n is 0~8 integer in the formula)
2, the composition of claim 1, wherein the average epoxy equivalent (weight) of blending epoxy is 350~1000.
3, claim 1 or 2 composition, wherein bisphenol-type epoxy resin is a bisphenol A type epoxy resin, and phenolic resin varnish type epoxy resin is the cresols phenolic resin varnish type epoxy resin.
CN93107227A 1992-07-10 1993-05-19 Epoxy resin powder coating composition Expired - Fee Related CN1042343C (en)

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JP207605/92 1992-07-10
JP4207605A JP2580444B2 (en) 1992-07-10 1992-07-10 Flexible epoxy resin composition

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CN1042343C CN1042343C (en) 1999-03-03

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CN1330721C (en) * 2005-11-11 2007-08-08 淄博广通化工有限责任公司 Novel nylon powder coating and its preparation method
CN100345921C (en) * 2004-03-24 2007-10-31 中央硝子株式会社 Coating material and mirror coated therewith
CN101709195A (en) * 2009-12-25 2010-05-19 广州擎天实业有限公司 Pure epoxy powder coating for coating bakelite board and preparation method thereof
CN101608091B (en) * 2009-07-07 2011-06-01 宁波市派特勒粉末涂料有限公司 Low-temperature curing heavy-duty anticorrosion powder coating
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CN100345921C (en) * 2004-03-24 2007-10-31 中央硝子株式会社 Coating material and mirror coated therewith
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KR930023430A (en) 1993-12-18
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KR0146384B1 (en) 1998-08-01
JPH0641278A (en) 1994-02-15

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