CN108249436A - A kind of method and its vertical activation furnace with steam activation preparing active carbon - Google Patents
A kind of method and its vertical activation furnace with steam activation preparing active carbon Download PDFInfo
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- CN108249436A CN108249436A CN201810237382.8A CN201810237382A CN108249436A CN 108249436 A CN108249436 A CN 108249436A CN 201810237382 A CN201810237382 A CN 201810237382A CN 108249436 A CN108249436 A CN 108249436A
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- activation
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P20/00—Technologies relating to chemical industry
- Y02P20/10—Process efficiency
Abstract
A kind of method and its vertical activation furnace with steam activation preparing active carbon, furnace main body is activated as cylinder, by support column, fuel burner nozzle, furnace body exterior wall, thermal insulation layer, refractory wall, drive shaft, feed spiral, loading hopper, rolling bearing, driving chain, driving motor and retarder, activate tail gas outlet, scrape claw leaf, refractory slab, thermal insulation layer, small activation disk, big activation disk, temperature-measuring heat couple, activate steam pipe, activate drop-bottom, activated material cools down bucket and discharging spiral is formed, the size activation disk that multilayer is alternately arranged is set from top to down in cylindrical housings.Annular steam pipe is installed in the flame retardant coating of activation furnace middle and lower part activation disk; when normally being activated after activating furnace temperature and reaching activation temperature; the activation steam of ejection carries out the fuel gas such as hydrogen, the carbon monoxide of priming reaction generation with the material on flame retardant coating; these fuel gas burn under the air effect being passed through from the air hose of fuel burner nozzle, the heat needed with supplement activation.
Description
First, technical field
Patent of the present invention is related to preparing the activation method and equipment of activated carbon, especially a kind of steam activation system activity
The method and its vertical activation furnace of charcoal.
2nd, background technology
The principle of vapor activation preparing active carbon is：At high temperature charcoal and vapor carry out priming reaction generate hydrogen,
Carbon monoxide, carbon dioxide, make charcoal particle generate flourishing pore structure, and the effect of activation furnace is just to provide charcoal under hot conditions
The place of priming reaction occurs with steam, the requirement to activation furnace is exactly to maintain the condition of high temperature of region of activation, activates steam and charcoal
Expect that active area is larger in region of activation more uniform distribution, activation is uniform, and activation effect is good, and can realize that continuous mechanized feeds
And discharging.At present, the activation furnace that vapor activation prepares activated carbon mainly has vertical Slapple activating furnace and swinging to live
Change two kinds of stove, there is following shortcomings for vertical Slapple activating furnace：The activation furnace has the steam of left and right two to preheat half stove, in work
Changing needs two steams of progress to preheat being switched with vapour and pre- Warm status for half stove during operation, operate cumbersome, operating technology requirement
It is higher；Slapple activating furnace is complicated, and construction investment is big, repair trouble.For another example application No. is 201410373019.0 it is special
Sharp " efficient vertical pipe type activation furnace ", it is characterized in that activation tube is pipe, it is spaced apart to lead to activation vapor in activation tube,
By the material in pipe pipe heater outside, there is activation tube central temperature is lower than activation tube outer rim temperature, temperature of charge is uneven
And cause to activate non-uniform shortcoming；In addition, material is moved down by gravity, there is putty.Swinging activates
The characteristics of stove is that raw material is added in from one end of horizontal shaft, and with the rotation of shaft, material is thus lifted to eminence from lower and falls,
Slowly to the other end move, thickness of feed layer it is uneven and cause to activate it is uneven, activate steam and charcoal material contact area it is smaller,
Activation effect is not good enough.So, it is also very desirable to the contact area for activating steam and charcoal material is larger, and activation effect is good, easy to operate
Activation equipment.According to above-mentioned background, invention a kind of method with steam activation preparing active carbon and its vertical activation
Stove.
3rd, invention content
A kind of method and its vertical activation furnace with steam activation preparing active carbon of invention, in activation furnace under
The surrounding in portion sets several fuel burner nozzles, the high-temp combustion gas heat-activated generated when black furnace starts and heats up with fuel gas buring
Stove；Multi-layer activation disk in activation furnace is set, annular steam pipe is installed in the flame retardant coating of activation furnace middle and lower part activation disk,
Activate furnace temperature reach normally activated after activation temperature when, activation steam sprayed after being heated with the charcoal material on flame retardant coating into
Row priming reaction generates fuel gas, these fuel gas such as hydrogen, carbon monoxide and is passed through in the air hose from fuel burner nozzle
Air effect under burn, with supplement activation need heat.Charcoal material continuously and smoothly to be activated is added with self-conveyor feed
Onto the big activation disk of activation furnace top layer, claw leaf is scraped by motor and speed reducer driving and makees rotary motion, make to scrape claw leaf company
It turns over continuously and copies charcoal material, the heart moves charcoal material thereto by activating disc surfaces along index helix, and falls to next layer small
It activating on disk, the charcoal material on small activation disk, which is scraped claw leaf and scraped, shifts outer rim onto, and falls on following big activation disk,
Charcoal material on activation disk greatly, which is scraped claw leaf and scraped, pushes center movement to, and next layer of small work is fallen to from center blanking port
Change on disk, and so on；Size activation disk is alternately arranged, and charcoal material is able to continue through each activation disk.In the bottom
Activation disk on complete activation charcoal material scraped claw leaf scrape shift center discharge port onto and fall on activated material cooling bucket in through cooling
After discharge；The activation tail gas generated in activation process is mixed with heating combustion gas, from the activation tail gas row being located on head cover
Outlets direct carries out thermal energy to waste heat utilization equipment and recycles heel row to chimney.
A kind of vertical activation furnace with steam activation preparing active carbon described in patent of the present invention, main body are cylinder,
2~3 meters of cylinder internal diameter, 5~8 meters high, the activation furnace is by support column (1), fuel burner nozzle (2), furnace body exterior wall (3), thermal insulation layer
(4), refractory wall (5), drive shaft (6), charging spiral (7), loading hopper (8), rolling bearing (9), driving chain (10), driving electricity
Machine and retarder (11), activation tail gas outlet (12) scrape claw leaf (13), refractory slab (14), thermal insulation layer (15), small activation circle
Disk (16), greatly activation disk (17), temperature-measuring heat couple (18), activation steam pipe (19), activation drop-bottom (20), activated material cooling bucket
(21) and discharging spiral (22) is formed, the size activation circle that multilayer is set to be alternately arranged from top to down in cylindrical housings
Disk, activation disk is formed by stacking by heat safe 310S stainless steel plates, thermal insulation layer and flame retardant coating, in the upper and lower surface of stainless steel plate
Thermostable heat insulation layer is padded, flame retardant coating is laid on thermal insulation layer above；The resistance to of disk is each activated in activation furnace middle and lower part
Multi-ring annular steam pipe is installed in fire bed, make activation steam preheated in flame retardant coating after with the priming reaction speed of charcoal material more
Soon, effect is more preferable, and small steam hole is uniformly opened up in the charcoal material contact surface side of annular vapor pipe, makes activation steam in activating chamber point
Cloth is more uniform, and activation steam is uniformly contacted with charcoal material, and priming reaction is more abundant；In activation disk center setting central blanking greatly
Mouthful, charcoal material is allowed to scrape claw leaf to what central blanking mouth moved when setting rotation on activation disk greatly, in each big activation disk
Upper edge radial direction sets orthogonal four row to scrape claw leaf, make charcoal material mobile from activation disk outer rim to central blanking mouth and
It falls on next layer of small activation disk；Being set on small activation disk allows charcoal material being scraped from what the outside edge in center moved during rotation
Claw leaf sets orthogonal four row to scrape claw leaf, charcoal material is made to justify from activation in each small activation disk upper edge radial direction
The center of disk is mobile to outer rim and falls on next layer of big activation disk, and so on；Claw leaf is scraped mounted on drive shaft
(6) on, the top of drive shaft (6) is mounted on rolling bearing (9), passes through driving chain with driving motor and retarder (11)
(10) rotation of claw leaf is scraped in driving.Loading hopper (8) and charging spiral (7) are set in activation furnace top side, by charcoal to be activated
Material is at the uniform velocity added on the activation disk of top layer；Bucket (21) is cooled down in activation furnace bottom centre setting activated material；In the work of activation furnace
Change section surrounding and several fuel burner nozzles (2) are set, the high-temp combustion gas that fuel gas buring generates flows successively through each work in activation furnace
Change room, with the charcoal material on heat-activated disk；Opposite side setting activation tail gas outlet (12) at the top of activation furnace, activated
Journey generate activation tail gas mix with combustion gas after from this outlet be directed to waste heat utilization equipment progress thermal energy recycling heel row to
Chimney.A kind of vertical activation furnace with steam activation preparing active carbon described in patent of the present invention has following feature：The activation
Stove floor space is small, but has Multi-layer activation disk from top to bottom, and active area is larger, and activation yield is larger, and can basis
The absorption property of activated material adjusts charging rate, and product quality is easily adjusted and controlled.
4th, it illustrates
Attached drawing 1 is illustrated for a kind of vertical activation furnace sectional structure with steam activation preparing active carbon of the present invention
Figure, 1 is support column, and 2 be fuel burner nozzle, and 3 be furnace body exterior wall, and 4 be insulating layer, and 5 be refractory wall, and 6 be drive shaft, and 7 be charging spiral shell
Rotation, 8 be loading hopper, and 9 be rolling bearing, and 10 be driving chain, and 11 be driving motor and retarder, and 12 be activation tail gas discharge
Mouthful, 13 is scrape claw leaf, and 14 be refractory slab, and 15 be thermal insulation layer, and 16 be small activation disk, and 17 be big activation disk, and 18 be thermometric
Thermocouple, 19 be activation steam pipe, and 20 be activation drop-bottom, and 21 cool down bucket for activated material, and 22 be discharging spiral；Fig. 2 is in Fig. 1
Section A-A schematic cross-sectional view；Fig. 3 is section B-B schematic cross-sectional view in Fig. 1, and part description is same as above.
5th, specific embodiment
It is of the present invention a kind of to be performed such operation with the method and its vertical activation furnace of steam activation preparing active carbon
, it is described as follows with reference to attached drawing 1：When black furnace heats up, by fuel burner nozzle (2) burning generate high-temperature flue gas from bottom to top according to
The secondary activating chamber flowed through in activation furnace where each size activation disk, when the middle and lower part of activation furnace, activation room temperature reaches 500
DEG C or so when, particle charcoal is added in by loading hopper (8), the big activation of top layer in activation furnace is at the uniform velocity added to charging spiral (7)
On disk, and driving motor and retarder (11) are opened, scraping claw leaf (13) by driving chain (10) driving rotates, by particle
Charcoal is added on each layer activation disk, is stopped charging when each layer activation disk is paved with particle charcoal, is tuned up the sky of fuel burner nozzle
Tolerance, particle charcoal are burnt under air effect with the heating rate for accelerating to activate disk.When activation furnace middle and lower part activates room temperature
When degree reaches 850 DEG C or so, charcoal material to be activated is added in loading hopper (8), activation furnace is at the uniform velocity added to charging spiral (7)
On the big activation disk of middle top layer, driving motor and retarder (11) are opened, claw leaf is scraped by driving chain (10) driving
(13) it rotates, the big charcoal material activated on disk is just scraped claw leaf and scrapes to push to be moved, and fallen to through central blanking mouth to center
On next layer of small activation disk, then scraped claw leaf and push mobile to activation disk outer rim and fall to next layer of big work
Change on disk, and so on, it repeats the above process.The charcoal material that activation is completed on bottom activation disk is scraped claw leaf and is scraped and shifted onto
Center discharge port falls in activated material cooling bucket (21) and discharges after cooling.The high temperature that fuel burner nozzle (2) burning is generated
Flue gas flows successively through the activating chamber where each size activation disk in activation furnace from bottom to top, to heat each activation disk
On charcoal material, at the same time, activation steam from activation disk annular vapor pipe in spray, with charcoal material carry out priming reaction generation
The fuel gas such as hydrogen, carbon monoxide, these fuel gas burn under the air effect being passed through through fuel burner nozzle air hose with
Heat-activated room.Flue through being arranged at the top of activation furnace after the activation tail gas generated in activation process is mixed with heating flue gas
Gas outlet (12) is directed to after waste heat utilization equipment progress thermal energy recycling through smoke stack emission air.
Claims (2)
1. a kind of method and its vertical activation furnace with steam activation preparing active carbon, it is characterized in that：In activation furnace middle and lower part
Surrounding sets several fuel burner nozzles, the high-temp combustion gas heat-activated stove generated when black furnace starts and heats up with fuel gas buring；
Annular steam pipe is installed in the flame retardant coating of activation furnace middle and lower part activation disk, is carried out after activation furnace temperature reaches activation temperature normal
During activation, activation steam sprays hydrogen, carbon monoxide that priming reaction generation is carried out with the charcoal material on flame retardant coating etc. after being heated
Fuel gas burns under the air effect that these fuel gas are passed through in the air hose from fuel burner nozzle, is needed with supplement activation
The heat wanted；Charcoal material continuously and smoothly to be activated is added on the big activation disk of activation furnace top layer with self-conveyor feed, by
Motor and speed reducer driving scrapes claw leaf and makees rotary motion, makes to scrape claw leaf continuously to turn over and copies charcoal material, and charcoal material is along index helix
By activating disc surfaces, the heart moves, and fall on next layer of small activation disk thereto, the charcoal material on small activation disk
It is scraped claw leaf and is scraped and shift outer rim onto, and fallen on following big activation disk, the charcoal material on activation disk greatly is again by scraper
Rake leaf, which is scraped, pushes center movement to, and fall on next layer of small activation disk from center blanking port, and so on；Size activates
Disk is alternately arranged, and charcoal material is able to continue through each activation disk.The charcoal material quilt of activation is completed on bottom activation disk
Scrape claw leaf scrape the center discharge port of shifting onto fall on activated material cooling bucket in discharge after cooling；The work generated in activation process
Change tail gas to mix with heating combustion gas, being directed to waste heat utilization equipment from the activation tail gas outlet being located on head cover carries out thermal energy
Heel row is recycled to chimney.
2. a kind of method and its vertical activation furnace with steam activation preparing active carbon described in claim 1, it is characterized in that：It should
Furnace main body is activated as cylinder, 2~3 meters of cylinder internal diameter is 5~8 meters high, and the activation furnace is by support column (1), fuel burner nozzle (2), stove
External wall (3), refractory wall (5), drive shaft (6), charging spiral (7), loading hopper (8), rolling bearing (9), passes thermal insulation layer (4)
Dynamic chain (10), driving motor and retarder (11), activation tail gas outlet (12), scrape claw leaf (13), refractory slab (14), every
Thermosphere (15), greatly small activation disk (16), activation disk (17), temperature-measuring heat couple (18), activation steam pipe (19), activation drop-bottom
(20), activated material cooling bucket (21) and discharging spiral (22) are formed, and multilayer are set to replace from top to down in cylindrical housings
The size activation disk of arrangement, activation disk is formed by stacking by heat safe 310S stainless steel plates, thermal insulation layer and flame retardant coating, not
The upper and lower surface liner thermostable heat insulation layer of rust steel plate, flame retardant coating is laid on thermal insulation layer above；In activation furnace middle and lower part
Multi-ring annular steam pipe is installed in the flame retardant coating of each activation disk, make activation steam preheated in flame retardant coating after with charcoal material
Priming reaction speed faster, effect is more preferable, uniformly opens up small steam hole in the charcoal material contact surface side of annular vapor pipe, makes work
Change steam in activating chamber's distribution uniform, activation steam is uniformly contacted with charcoal material, and priming reaction is more abundant；In activation disk greatly
Setting central blanking mouth in centre allows charcoal material to scrape claw leaf to what central blanking mouth moved when setting rotation on activation disk greatly,
Each big activation disk upper edge radial direction sets orthogonal four row to scrape claw leaf, makes charcoal material from activation disk outer rim in
Heart blanking port is mobile and falls on next layer of small activation disk；Charcoal material is allowed from center when setting rotation on small activation disk
Claw leaf is scraped to what outer rim moved, orthogonal four row is set to scrape claw leaf in each small activation disk upper edge radial direction,
Make charcoal material mobile from the center of activation disk to outer rim and fall on next layer of big activation disk, and so on；Scrape claw
Leaf is mounted in drive shaft (6), and the top of drive shaft (6) is mounted on rolling bearing (9), with driving motor and retarder (11)
Claw leaf is scraped by driving chain (10) driving to rotate.In activation furnace top side, loading hopper (8) and charging spiral (7) are set,
Charcoal material to be activated is at the uniform velocity added on the activation disk of top layer；Bucket (21) is cooled down in activation furnace bottom centre setting activated material；
Several fuel burner nozzles (2) are set in the activation section surrounding of activation furnace, the high-temp combustion gas that fuel gas buring generates flows successively through activation
Each activating chamber in stove, with the charcoal material on heat-activated disk；Opposite side setting activation tail gas discharge at the top of activation furnace
Mouth (12), the activation tail gas that activation process generates mix from this outlet with combustion gas and are directed to waste heat utilization equipment progress thermal energy
Pass through smoke stack emission air after recycling.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
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| CN201810237382.8A CN108249436A (en) | 2018-03-20 | 2018-03-20 | A kind of method and its vertical activation furnace with steam activation preparing active carbon |
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| CN201810237382.8A CN108249436A (en) | 2018-03-20 | 2018-03-20 | A kind of method and its vertical activation furnace with steam activation preparing active carbon |
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Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111573663A (en) * | 2020-06-24 | 2020-08-25 | 宁夏洪腾科技开发有限公司 | Continuous smelting device and smelting method for battery negative electrode material |
| CN111847452A (en) * | 2020-08-03 | 2020-10-30 | 范思辰 | One-step preparation device and method for biomass activated carbon |
| CN112076719A (en) * | 2020-08-17 | 2020-12-15 | 北京航天环境工程有限公司 | Improved multi-hearth furnace for activated carbon regeneration and application |
| CN112850709A (en) * | 2021-01-22 | 2021-05-28 | 成都达奇能自科技有限公司 | Activated carbon activation system and activation method |
| CN114192128A (en) * | 2021-12-13 | 2022-03-18 | 温州一霖再生资源有限公司 | Activated carbon regeneration equipment with exhaust-heat boiler |
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| CN1058762A (en) * | 1990-08-10 | 1992-02-19 | 项缙农 | The Apparatus and method for that gac is made |
| JPH0710514A (en) * | 1993-06-29 | 1995-01-13 | Chikatsu Harada | Device for producing active carbon activated with internal heating steam |
| JP2000154012A (en) * | 1998-11-13 | 2000-06-06 | Keihanna Kankyo Kk | Process and equipment for producing active carbon |
| CN101205063A (en) * | 2007-11-01 | 2008-06-25 | 孔祥峰 | Activated char activating furnace and technique for producing activated char by employing the same |
| CN101830461A (en) * | 2010-05-24 | 2010-09-15 | 浙江省林业科学研究院 | Method for making active carbon with powdery wooden materials by using one-step physical method and carbon activation furnace |
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- 2018-03-20 CN CN201810237382.8A patent/CN108249436A/en active Pending
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| CN1058762A (en) * | 1990-08-10 | 1992-02-19 | 项缙农 | The Apparatus and method for that gac is made |
| JPH0710514A (en) * | 1993-06-29 | 1995-01-13 | Chikatsu Harada | Device for producing active carbon activated with internal heating steam |
| JP2000154012A (en) * | 1998-11-13 | 2000-06-06 | Keihanna Kankyo Kk | Process and equipment for producing active carbon |
| CN101205063A (en) * | 2007-11-01 | 2008-06-25 | 孔祥峰 | Activated char activating furnace and technique for producing activated char by employing the same |
| CN101830461A (en) * | 2010-05-24 | 2010-09-15 | 浙江省林业科学研究院 | Method for making active carbon with powdery wooden materials by using one-step physical method and carbon activation furnace |
Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111573663A (en) * | 2020-06-24 | 2020-08-25 | 宁夏洪腾科技开发有限公司 | Continuous smelting device and smelting method for battery negative electrode material |
| CN111847452A (en) * | 2020-08-03 | 2020-10-30 | 范思辰 | One-step preparation device and method for biomass activated carbon |
| CN111847452B (en) * | 2020-08-03 | 2021-08-31 | 范思辰 | One-step preparation device and method for biomass activated carbon |
| CN112076719A (en) * | 2020-08-17 | 2020-12-15 | 北京航天环境工程有限公司 | Improved multi-hearth furnace for activated carbon regeneration and application |
| CN112850709A (en) * | 2021-01-22 | 2021-05-28 | 成都达奇能自科技有限公司 | Activated carbon activation system and activation method |
| CN114192128A (en) * | 2021-12-13 | 2022-03-18 | 温州一霖再生资源有限公司 | Activated carbon regeneration equipment with exhaust-heat boiler |
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