CN206172982U - Vertical activation furnace from steam system of producing active carbon - Google Patents

Vertical activation furnace from steam system of producing active carbon Download PDF

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Publication number
CN206172982U
CN206172982U CN201621106883.5U CN201621106883U CN206172982U CN 206172982 U CN206172982 U CN 206172982U CN 201621106883 U CN201621106883 U CN 201621106883U CN 206172982 U CN206172982 U CN 206172982U
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China
Prior art keywords
activation
steam
pipe
furnace
water vapour
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Expired - Fee Related
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CN201621106883.5U
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Chinese (zh)
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蒋应梯
庄晓伟
潘炘
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Zhejiang Academy of Forestry
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Zhejiang Academy of Forestry
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P20/00Technologies relating to chemical industry
    • Y02P20/10Process efficiency
    • Y02P20/129Energy recovery, e.g. by cogeneration, H2recovery or pressure recovery turbines

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Abstract

The utility model provides a both sides set up a plurality of heating combustion chambers that vertical activation furnace from steam system of producing active carbon, its appearance is dodecagon, forms the cavity that the cross -section be regular hexagon stove inside, set up in the cavity utilize activation tail gas to make the heat source exhaust -heat boiler from producing the steam, inverted circular truncated cone's activation pipe is hexagonal loop configuration according to two rows to be arranged, activation pipe around inside and outside the activation furnace. Set up the steam coil pipe and preheat activation steam in the flue of activation tail gas, all set up steam pipe and high -temperature gas honeycomb duct at every activation pipe center, further heat activation steam, all set up annular steam distribution pipe in every section activation pipe, messenger's steam distributes in the raw materials of treating the activation more uniformly to improve the activation reaction effect of steam and raw materials. The discharging device who changes harrow and ejection of compact spiral constitution through the ejection of compact of gear motor driven carries out continuous discharge, and the accessible is adjusted ejection of compact speed and is adjusted the decolorizing ability of the soak time of raw materials in the activation pipe with regulation and control active carbon product.

Description

A kind of vertical activation furnace of self-produced water vapour preparing active carbon
First, technical field
The equipment that this utility model is related to preparing active carbon, especially a kind of vertical activation of self-produced water vapour preparing active carbon Stove.
2nd, background technology
At present, produce the method for activated carbon mainly to have physical activation method and phosphoric acid that water vapour makees activator is activator Two kinds of chemical activation method, either which kind of method preparing active carbon, activation furnace is all the equipment of most critical, and the structure of activation furnace is shadow Ring the determiner of quality of activated carbon and yield.The activation furnace of steam physical method preparing active carbon has vertical Slapple activating furnace With swash plate moving bed activation furnace and horizontal rotary furnace etc., the operation of Slapple activating furnace needs to be equipped with steam boiler, and it has a left side Right two and half stoves and two regenerator, be preheated in turn and handover operation, complex structure to steam, and operating technology is required Height, investment is big;The quarl species of swash plate moving bed activation furnace is more, and the customization of refractory brick and the building construction of activation furnace are difficult Degree is larger, and the quarl having is easily damaged, and the service life of stove is not long, in addition, activator water vapour is without pre- Heat is just passed directly into combustor, causes the reduction of furnace temperature, in addition, raw material is less with the contact surface of water vapour, activation effect is paid no attention to Think.Swash plate moving bed activation furnace cross section is square structure, is heated mainly by the combustor of both sides, the activation road temperature at stove center Degree it is lower than close combustor, stove is bigger, and furnace temperature is more uneven, and activation furnace is unfit to do too big, thus activation yield compared with It is little.If Physical activation furnace need not be equipped with steam boiler, investment can be saved more, and floor space can be less, if steam is being lived Change furnace interior preheated after again with raw material haptoreaction, activation effect will be more preferable.Based on above-mentioned background and imagination, this practicality A kind of vertical activation furnace of self-produced water vapour preparing active carbon of new design.
3rd, the content of the invention
A kind of vertical activation furnace of self-produced water vapour preparing active carbon of the present utility model, its external form is twelve edge Shape, is orthohexagonal cavity in the section that is internally formed of stove, and the waste heat pot for making thermal source using activation tail gas is arranged in cavity The self-produced water vapour of stove;The loop configuration arrangement hexagonal in two rows of the activation tube of reverse frustoconic, surrounding is lived inside and outside activation furnace The both sides for changing pipe arrange multiple plus hot chamber.The vertical activation furnace mainly by activation tail gas flue (1), drawing mechanism (2), go out Expects pipe (3), support column (4), activation tube support baseboard (5), reverse frustoconic activation tube (6), combustor (7), fuel burner nozzle (8), Combustor dividing plate (9), feed bin (10), sealed cistern (11), feed bin lid (12), waste heat boiler (13), steam pipe coil (14), combustion gas In pipe (15), heat-resistant layer (16), activation furnace exterior wall (17), annular steam distributor pipe (18), steam pipe (19), high-temperature gas water conservancy diversion Heart pipe (20), truncated cone-shaped passage (21), high-temperature gas water conservancy diversion bottom pipe (22) and annular activation tube cover plate (23) are constituted.Activation Road is piled up by more piece reverse frustoconic activation tube (6) and is formed, and combustor (7) is arranged between activation tube and heat-resistant layer.By reverse frustoconic The activation road that activation tube (6) is constituted with truncated cone-shaped passage (21) and high-temperature gas water conservancy diversion central canal (20) is in differing heights position Cross section in the loop configuration that differs in size, raw material curvilinear motion from top to down in activation road, make material constantly Change the contact surface of location, continuous feed change and activation tube in activation road.In activation offgas outlet and activation tail Waste heat boiler is set between gas flue, is produced steam using the waste-heat water of activation tail gas and is made activator, from waste heat boiler Water vapour through being arranged on activation tail gas flue in steam pipe coil preheating after be passed into each activation tube hub steam pipe (19) in, Jing often saves the annular steam of activation tube after further being heated by the high-temperature gas in high-temperature gas water conservancy diversion central canal (20) During distributor pipe (18) is uniformly distributed to raw material, the priming reaction effect of steam and raw material is improved.Vertical activation of the present invention The activation tube of stove presses the loop configuration arrangement of hexagon, can arrange more activation tube, and the yield of preparing active carbon is larger.
The furnace roof that the raw material elevator of preparing active carbon is lifted to activation furnace is added in feed bin (10), and raw material exists from top to bottom Reverse frustoconic activation tube is progressively heated in (6).Annular is set between the middle epimere low-temperature space of activation furnace, upper and lower two sections activation tube Cover plate (23), makes tight between upper and lower two sections activation tube, the fuel gas produced when raw material is heated be forced from volatilization gas to lead Discharge orifice (24) Jing high-temperature gases water conservancy diversion central canal (20) is directed to the combustor of furnace bottom and is burnt.Set in each combustor Fuel burner nozzle is put, combustion heating is used for when starting for black furnace and is heated up or the additional heat in activation process.Under in activation furnace Section high-temperature region, between upper and lower two sections activation tube annular cover plate is not provided with, water vapour carry out with raw material charcoal priming reaction generation CO, The fuel gas such as H2 a, part is passed directly to corresponding combustor and is burnt with heat-activated pipe, a part of Jing high-temperature gases Water conservancy diversion central canal (20) is directed to the combustor of furnace bottom and is burnt.Combustion gas pass through from lower to upper each combustor, are in Discharge from the flue gas outlet at top after the activation tube of the whole activation furnace of path heating of serpentine, and heating is arranged in flue Steam pipe coil being preheated with steam to activation therein, be then passed in waste heat boiler plus hot water steam confession activation With the activation tail gas after waste heat boiler is introduced to chimney and arranges to air.Activated carbon Jing after high-temperature activation is in discharge nozzle (3) In cooled down, by reducing motor drive discharging turn rake and discharge spiral constitute drawing mechanism (2) carry out continuous discharge, Can pass through to adjust the discharging speed of motor, and then adjust soak time of the raw material in activation tube with regulation activity charcoal product Decolorizing ability.
Vertical activation furnace described in this practicality has three innovations:One is arranged inside activation furnace using activation tail gas Make the self-produced water vapour of waste heat boiler of thermal source;Two is to arrange the pre- thermal activation of steam pipe coil in the flue of activation tail gas to be steamed with water Vapour, in each activation tube hub steam pipe and high-temperature gas mozzle are arranged, and allow high-temperature gas to be enclosed in outside steam pipe, to work Change water vapour is further heated, to improve the priming reaction speed of water vapour and raw material;Three are all set in every section activation tube Annular steam distributor pipe is put, water vapour is relatively evenly assigned in raw material to be activated, to improve the work of steam and raw material Change reaction effect.
4th, illustrate
Fig. 1 is a kind of vertical activation furnace facade cross-sectional schematic of self-produced water vapour preparing active carbon described in the utility model, (1) it is tail gas flue;(2) it is drawing mechanism;(3) it is discharge nozzle;(4) it is support column, is formed by armored concrete cast;(5) For activation tube support baseboard;(6) it is reverse frustoconic activation tube, is formed by refractory material system;(7) it is combustor;(8) it is combustion gas burning Mouth;(9) it is combustor dividing plate, is formed by refractory material system;(10) it is feed bin;(11) it is sealed cistern;(12) it is feed bin lid; (13) it is waste heat boiler;(14) it is steam pipe coil;(15) it is Gas Pipe;(16) it is heat-resistant layer, is built into by refractory brick;(17) it is work Change stove exterior wall, be built into by common brick.
Fig. 2 is the profile of Section A-A in Fig. 1, and part description is ibid.
Fig. 3 is the profile of section B-B in Fig. 1, and part description is ibid.
Fig. 4 is the broken section structural representation for activating furnace bottom high-temperature region activation tube, and (18) are annular steam distributor pipe; (19) it is steam pipe;(20) it is high-temperature gas water conservancy diversion central canal;(21) be truncated cone-shaped passage, (22) be high-temperature gas water conservancy diversion bottom Pipe;Remaining part is illustrated ibid.
Fig. 5 is the broken section structural representation of activation furnace top low-temperature space activation tube, and (23) are annular activation tube cover plate; (24) it is volatilization gas pod apertures.Steam pipe coil (14), annular steam distributor pipe (18), steam pipe (19), high-temperature gas water conservancy diversion Central canal (20), truncated cone-shaped passage (21) and high-temperature gas water conservancy diversion bottom pipe (22) are made by resistant to elevated temperatures 310S rustless steels.
5th, specific embodiment
A kind of vertical activation furnace of self-produced water vapour preparing active carbon described in the utility model is performed such operation:Cold When stove starts baker heat temperature raising, the fuel burner nozzle of the multiple combustor in bottom is lighted, with appropriate programming rate heat-activated stove, when When activation furnace middle portion temperature reaches 400 DEG C or so, graininess Linesless charcoal or coal are lifted the furnace roof to vertical activation furnace with elevator And be added in feed bin (10), Linesless charcoal or coal just fall the bottom of activation tube, and Linesless charcoal or coal will burn to help activation furnace to raise Temperature, when the activation tube temperature of middle and lower part reaches 850 DEG C or so, with the Linesless charcoal of raw material substitution heated oven to be activated or Coal, by activation furnace normal activation production is proceeded to.Raw material is progressively heated from top to bottom in reverse frustoconic activation tube (6), The middle epimere low-temperature space of activation furnace, annular activation tube cover plate (23) makes tight between upper and lower two sections activation tube, when raw material is heated The fuel gas of generation is directed into furnace bottom by volatilization gas pod apertures (24) and high-temperature gas water conservancy diversion central canal (20) Combustor burnt.In the middle hypomere high-temperature region of activation furnace, because being not provided with annular activation lid between upper and lower two activation tube Plate, water vapour carries out the fuel gas such as CO, H2 of priming reaction generation with raw material charcoal, and a part is passed directly to corresponding combustor Burnt with heat-activated pipe, the combustor that a part of Jing high-temperature gases water conservancy diversion central canal (20) is directed into furnace bottom enters Row burning, combustion gas pass through from lower to upper each combustor, from top after the activation tube of the whole activation furnace of the heating of the path in serpentine The flue gas outlet in portion is discharged, and heating is arranged on after the steam pipe coil in flue leads to again in waste heat boiler (13) plus the steaming of hot water system Vapour is used for activation, and the activation tail gas after waste heat boiler is introduced to chimney and arranges to air.Activity Jing after high-temperature activation Charcoal is cooled down in discharge nozzle (3), the drawing mechanism (2) that the discharging driven by reducing motor turns rake and the spiral that discharges is constituted Carry out continuous discharge, can pass through to adjust the discharging speed of motor, so adjust soak time of the raw material in activation tube with The decolorizing ability of regulation activity charcoal product.

Claims (3)

1. a kind of vertical activation furnace of self-produced water vapour preparing active carbon, is characterized in that:It is filled by tail gas flue (1), discharging is activated Put (2), discharge nozzle (3), support column (4), activation tube support baseboard (5), reverse frustoconic activation tube (6), combustor (7), combustion gas Burner (8), combustor dividing plate (9), feed bin (10), sealed cistern (11), feed bin lid (12), waste heat boiler (13), steam pipe coil (14), Gas Pipe (15), heat-resistant layer (16), activation furnace exterior wall (17), annular steam distributor pipe (18), steam pipe (19), high temperature Gas flow guiding central canal (20), truncated cone-shaped passage (21), high-temperature gas water conservancy diversion bottom pipe (22) and annular activation tube cover plate (23) Constituted, the external form of activation furnace is dodecagon, section is internally formed for orthohexagonal cavity, the setting in cavity in stove Make the self-produced water vapour of waste heat boiler of thermal source using activation tail gas, the activation tube of reverse frustoconic ring junction hexagonal in two rows Structure is arranged, and the both sides of surrounding activation tube arrange multiple plus hot chamber inside and outside activation furnace.
2. a kind of vertical activation furnace of self-produced water vapour preparing active carbon according to claim 1, is characterized in that:In activation tail Steam pipe coil pre- thermal activation water vapour is set in the flue of gas, steam pipe and high-temperature gas are set in each activation tube hub Mozzle, to the further heating of water vapour.
3. a kind of vertical activation furnace of self-produced water vapour preparing active carbon according to claim 1, is characterized in that:Live in every section Change in pipe and be all provided with annular steam distributor pipe, water vapour is relatively evenly assigned in raw material to be activated, to improve water steaming The priming reaction effect of vapour and raw material.
CN201621106883.5U 2016-09-29 2016-09-29 Vertical activation furnace from steam system of producing active carbon Expired - Fee Related CN206172982U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
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Application Number Priority Date Filing Date Title
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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106348293A (en) * 2016-09-29 2017-01-25 浙江省林业科学研究院 Vertical type activation furnace for preparing active carbon through self-produced steam
CN109678156A (en) * 2019-01-09 2019-04-26 清华大学 A kind of revolving activation furnace preparing high-quality active carbon from coal
CN112320798A (en) * 2019-05-24 2021-02-05 南昌市同立活性炭有限责任公司 Novel smoldering charcoal activation furnace

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106348293A (en) * 2016-09-29 2017-01-25 浙江省林业科学研究院 Vertical type activation furnace for preparing active carbon through self-produced steam
CN109678156A (en) * 2019-01-09 2019-04-26 清华大学 A kind of revolving activation furnace preparing high-quality active carbon from coal
CN112320798A (en) * 2019-05-24 2021-02-05 南昌市同立活性炭有限责任公司 Novel smoldering charcoal activation furnace
CN112320798B (en) * 2019-05-24 2023-08-29 南昌市同立活性炭有限责任公司 Smoldering charcoal activation furnace

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CF01 Termination of patent right due to non-payment of annual fee

Granted publication date: 20170517

Termination date: 20170929

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