CN108231570A - The manufacturing method of intermediary layer - Google Patents

The manufacturing method of intermediary layer Download PDF

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Publication number
CN108231570A
CN108231570A CN201711282902.9A CN201711282902A CN108231570A CN 108231570 A CN108231570 A CN 108231570A CN 201711282902 A CN201711282902 A CN 201711282902A CN 108231570 A CN108231570 A CN 108231570A
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China
Prior art keywords
glass substrate
laminated body
layer
face
intermediary
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Inventor
铃木克彦
山下阳平
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Disco Corp
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Disco Corp
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    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L21/00Processes or apparatus adapted for the manufacture or treatment of semiconductor or solid state devices or of parts thereof
    • H01L21/70Manufacture or treatment of devices consisting of a plurality of solid state components formed in or on a common substrate or of parts thereof; Manufacture of integrated circuit devices or of parts thereof
    • H01L21/77Manufacture or treatment of devices consisting of a plurality of solid state components or integrated circuits formed in, or on, a common substrate
    • H01L21/78Manufacture or treatment of devices consisting of a plurality of solid state components or integrated circuits formed in, or on, a common substrate with subsequent division of the substrate into plural individual devices
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L21/00Processes or apparatus adapted for the manufacture or treatment of semiconductor or solid state devices or of parts thereof
    • H01L21/02Manufacture or treatment of semiconductor devices or of parts thereof
    • H01L21/04Manufacture or treatment of semiconductor devices or of parts thereof the devices having potential barriers, e.g. a PN junction, depletion layer or carrier concentration layer
    • H01L21/18Manufacture or treatment of semiconductor devices or of parts thereof the devices having potential barriers, e.g. a PN junction, depletion layer or carrier concentration layer the devices having semiconductor bodies comprising elements of Group IV of the Periodic Table or AIIIBV compounds with or without impurities, e.g. doping materials
    • H01L21/30Treatment of semiconductor bodies using processes or apparatus not provided for in groups H01L21/20 - H01L21/26
    • H01L21/302Treatment of semiconductor bodies using processes or apparatus not provided for in groups H01L21/20 - H01L21/26 to change their surface-physical characteristics or shape, e.g. etching, polishing, cutting
    • H01L21/304Mechanical treatment, e.g. grinding, polishing, cutting
    • H01L21/3043Making grooves, e.g. cutting
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K26/00Working by laser beam, e.g. welding, cutting or boring
    • B23K26/36Removing material
    • B23K26/38Removing material by boring or cutting
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L21/00Processes or apparatus adapted for the manufacture or treatment of semiconductor or solid state devices or of parts thereof
    • H01L21/02Manufacture or treatment of semiconductor devices or of parts thereof
    • H01L21/04Manufacture or treatment of semiconductor devices or of parts thereof the devices having potential barriers, e.g. a PN junction, depletion layer or carrier concentration layer
    • H01L21/48Manufacture or treatment of parts, e.g. containers, prior to assembly of the devices, using processes not provided for in a single one of the subgroups H01L21/06 - H01L21/326
    • H01L21/4803Insulating or insulated parts, e.g. mountings, containers, diamond heatsinks
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L21/00Processes or apparatus adapted for the manufacture or treatment of semiconductor or solid state devices or of parts thereof
    • H01L21/70Manufacture or treatment of devices consisting of a plurality of solid state components formed in or on a common substrate or of parts thereof; Manufacture of integrated circuit devices or of parts thereof
    • H01L21/71Manufacture of specific parts of devices defined in group H01L21/70
    • H01L21/76Making of isolation regions between components
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L23/00Details of semiconductor or other solid state devices
    • H01L23/12Mountings, e.g. non-detachable insulating substrates
    • H01L23/14Mountings, e.g. non-detachable insulating substrates characterised by the material or its electrical properties
    • H01L23/15Ceramic or glass substrates
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L24/00Arrangements for connecting or disconnecting semiconductor or solid-state bodies; Methods or apparatus related thereto
    • H01L24/93Batch processes
    • H01L24/95Batch processes at chip-level, i.e. with connecting carried out on a plurality of singulated devices, i.e. on diced chips
    • H01L24/97Batch processes at chip-level, i.e. with connecting carried out on a plurality of singulated devices, i.e. on diced chips the devices being connected to a common substrate, e.g. interposer, said common substrate being separable into individual assemblies after connecting

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  • Engineering & Computer Science (AREA)
  • Physics & Mathematics (AREA)
  • Computer Hardware Design (AREA)
  • Microelectronics & Electronic Packaging (AREA)
  • Power Engineering (AREA)
  • Condensed Matter Physics & Semiconductors (AREA)
  • General Physics & Mathematics (AREA)
  • Manufacturing & Machinery (AREA)
  • Optics & Photonics (AREA)
  • Plasma & Fusion (AREA)
  • Mechanical Engineering (AREA)
  • Chemical & Material Sciences (AREA)
  • Ceramic Engineering (AREA)
  • Laser Beam Processing (AREA)
  • Re-Forming, After-Treatment, Cutting And Transporting Of Glass Products (AREA)
  • Processing Of Stones Or Stones Resemblance Materials (AREA)

Abstract

The manufacturing method of intermediary layer is provided, improves the heat resistance for the intermediary layer for having used glass substrate.The manufacturing method of intermediary layer produces multiple intermediary layers from material substrate, the material substrate has glass substrate and laminated body, wherein, the glass substrate is divided into multiple regions by a plurality of segmentation preset lines of clathrate setting, the laminate layers are stacked on the 1st face of glass substrate or the 2nd face of the side opposite with the 1st face, and comprising insulating layer and wiring layer, this method includes following process:Cutting slot formation process makes cutting tool form the cutting slot for the depth for not reaching glass substrate in laminated body along the exposed surface of segmentation preset lines incision laminated body;Layer formation process is modified, the focal point of the laser beam of the wavelength for glass substrate with permeability is located in the inside of glass substrate along cutting slot and forms modification layer;And segmentation process, external force is applied to glass substrate and glass substrate is split along modification layer, produces multiple intermediary layers.

Description

The manufacturing method of intermediary layer
Technical field
The present invention relates to the manufacturing methods for the intermediary layer for having used glass substrate.
Background technology
It is practical to be overlapped semiconductor in a thickness direction in order to realize smallerization of semiconductor device, highly integrated Chip and utilize through electrode (TSV:Through Silicon Via:Silicon hole) the three-dimensional mounting technique that is attached.But It is, in the three-dimensional mounting technique, due to being overlapped multiple semiconductor chips in a thickness direction, so easily dropping thermal diffusivity Semiconductor chip that is low, can not also using size different.In addition, also in the presence of manufacture cost easily with running through semiconductor chip Through electrode formation and the problem of increase.
In recent years, it is also proposed that by using silicon wafer and the intermediary layer (relaying substrate) that is formed multiple is partly led to install The mounting technique of body chip (for example, referring to patent document 1).The mounting technique is also referred to as 2.5 dimension mounting techniques etc., for example, Semiconductor chip with store function and the semiconductor chip with calculation function connect according to nonoverlapping mode and intermediary layer It connects.In 2.5 dimension mounting techniques, since at least part semiconductor chip is not overlapped in a thickness direction, so easily solving The various problems of above-mentioned three-dimensional mounting technique.
On the other hand, also there are the loss in high-frequency region is larger, higher price in the intermediary layer for having used silicon wafer The problem of.Therefore, it is proposed to loss and the cheap glass advantageously reduced in high-frequency region is used in intermediary layer The technology of substrate (for example, referring to patent document 2).For example, it is formed on the interarea of at least one party of glass substrate comprising insulation The laminated body of layer and wiring layer is split glass substrate then along preset segmentation preset lines and obtains the intermediary Layer.
Patent document 1:Japanese Unexamined Patent Application Publication 2003-503855 bulletins
Patent document 2:Japanese Unexamined Patent Publication 2015-198212 bulletins
In general, using the cutting tool of rotation is made to carry out point of glass substrate along the method for segmentation preset lines incision It cuts.But by this method manufacture intermediary layer there are problems in terms of heat resistance.Specifically, for example, when to the intermediary layer Carry out temperature cycling test (TCT:Temperature Cycling Test) when, can crack on the glass substrate or Laminated body is removed from glass substrate and increases defect rate.
Invention content
The present invention be in view of the problem points and complete, it is intended that provide intermediary layer manufacturing method, can improve The heat resistance of the intermediary layer of glass substrate is used.
A mode according to the present invention provides the manufacturing method of intermediary layer, multiple intermediary layers is produced from material substrate, The material substrate has glass substrate and laminated body, wherein, the glass substrate is by a plurality of segmentation preset lines of clathrate setting Multiple regions are divided into, which is stacked on the 1st face of the glass substrate or the 2nd face of the side opposite with the 1st face, And the laminated body includes insulating layer and wiring layer, and the manufacturing method of the intermediary layer includes following process:Cutting slot forms work Sequence makes cutting tool cut the exposed surface of the laminated body along the segmentation preset lines, is formed in the laminated body and do not reach the glass The cutting slot of the depth of glass substrate;Layer formation process is modified, by the laser beam of the wavelength for the glass substrate with permeability Focal point be located in the inside of the glass substrate along the cutting slot and form modification layer;And segmentation process, to the glass Substrate applies external force and the glass substrate is split along the modification layer, produces multiple intermediary layers.
Also, another mode according to the present invention provides the manufacturing method of intermediary layer, is produced from material substrate multiple Intermediary layer, the material substrate have glass substrate and laminated body, wherein, the glass substrate is by a plurality of segmentation of clathrate setting Preset lines are divided into multiple regions, the laminate layers be stacked in the glass substrate the 1st face or the side opposite with the 1st face On 2 faces, and the laminated body includes insulating layer and wiring layer, and the manufacturing method of the intermediary layer includes following process:Cutting slot Formation process makes cutting tool cut the exposed surface of the laminated body along the segmentation preset lines, is formed in the laminated body and do not arrived Up to the cutting slot of the depth of the glass substrate;Shield tunnel formation process will have the glass substrate wavelength of permeability The focal point of laser beam the inside of the glass substrate is located in along the cutting slot, so as to be formed with pore and noncrystalline area The shield tunnel in domain, wherein, which extends on the thickness direction of the glass substrate, which surrounds the pore; And segmentation process, external force is applied to the glass substrate and the glass substrate is split along the shield tunnel, is produced Multiple intermediary layers.
Also, another mode according to the present invention provides the manufacturing method of intermediary layer, is produced from material substrate multiple Intermediary layer, the material substrate have glass substrate and laminated body, wherein, the glass substrate is by a plurality of segmentation of clathrate setting Preset lines are divided into multiple regions, the laminate layers be stacked in the glass substrate the 1st face or the side opposite with the 1st face On 2 faces, and the laminated body includes insulating layer and wiring layer, and the manufacturing method of the intermediary layer includes following process:Laser adds Work slot formation process has absorbent wave to the exposed surface irradiation of the laminated body along the segmentation preset lines for the laminated body Long laser beam forms the laser processing groove for the depth for not reaching the glass substrate in the laminated body;Layer formation process is modified, The focal point of the laser beam of the wavelength for the glass substrate with permeability is located in the glass along the laser processing groove The inside of substrate and form modification layer;And segmentation process, to glass substrate application external force along the modification layer to the glass Glass substrate is split, and produces multiple intermediary layers.
Also, another mode according to the present invention provides the manufacturing method of intermediary layer, is produced from material substrate multiple Intermediary layer, the material substrate have glass substrate and laminated body, wherein, the glass substrate is by a plurality of segmentation of clathrate setting Preset lines are divided into multiple regions, the laminate layers be stacked in the glass substrate the 1st face or the side opposite with the 1st face On 2 faces, and the laminated body includes insulating layer and wiring layer, and the manufacturing method of the intermediary layer includes following process:Laser adds Work slot formation process has absorbent wave to the exposed surface irradiation of the laminated body along the segmentation preset lines for the laminated body Long laser beam forms the laser processing groove for the depth for not reaching the glass substrate in the laminated body;Shield tunnel forms work The focal point of the laser beam of the wavelength for the glass substrate with permeability is located in the glass by sequence along the laser processing groove The inside of glass substrate, so as to form the shield tunnel with pore and amorphous regions, wherein, the pore is in the glass substrate Extend on thickness direction, which surrounds the pore;And segmentation process, to the glass substrate apply external force and along The shield tunnel is split the glass substrate, produces multiple intermediary layers.
The manufacturing method of intermediary layer according to the present invention does not reach glass being formd in laminated body along segmentation preset lines After the slot (cutting slot or laser processing groove) of the depth of glass substrate, by the laser of the wavelength for glass substrate with permeability The focal point of beam (modifies layer or shield along the construction that the slot is located in the inside of glass substrate and forms the starting point as segmentation Tunnel), leave relatively thin laminated body in the end of intermediary layer for being split and producing to glass substrate.
When the thicker previous intermediary layer of the laminated body to end heats, to end effect have because glass substrate with Larger power caused by the difference of the coefficient of thermal expansion of laminated body, laminated body are easily removed from glass substrate.In contrast, exist By in intermediary layer produced by the present invention, since the laminated body of end is thinning, so with the intermediary that is manufactured by previous method Layer is compared, it is not easy to the larger power for removing laminated body to end effect.
That is, even if to being heated by intermediary layer produced by the present invention, laminated body is also not easy from glass base Plate is removed.In this way, the manufacturing method of intermediary layer according to the present invention, the heat-resisting of the intermediary layer that has used glass substrate can be improved Property.
Description of the drawings
(A) of Fig. 1 is the stereogram for the configuration example for being shown schematically in the material substrate used in present embodiment, figure 1 (B) is sectional view obtained by a part (region A) for material substrate is amplified.
(A) of Fig. 2 and (B) of Fig. 2 are the side elevation in partial section for illustrating cutting slot formation process.
(A) of Fig. 3 is the broken section of modification layer formation process for illustrating to carry out after cutting slot formation process Side view, (B) of Fig. 3 are the stereograms of the configuration example of intermediary layer for schematically showing segmented process and manufacturing.
(A) of Fig. 4 and (B) of Fig. 4 are the broken section side views for illustrating the manufacturing method of the intermediary layer of the 1st variation Figure.
(A) of Fig. 5 and (B) of Fig. 5 are the broken section side views for illustrating the manufacturing method of the intermediary layer of the 2nd variation Figure.
(A) of Fig. 6 and (B) of Fig. 6 are the broken section side views for illustrating the manufacturing method of the intermediary layer of the 3rd variation Figure.
Label declaration
1:Material substrate;3:Intermediary layer;11:Glass substrate;11a:1st face (front);11b:2nd face (back side);11c: Through hole;13:Divide preset lines (spacing track);15:Laminated body;15a:Exposed surface;15b:Cutting slot;15c:Laser processing groove; 17:Wiring layer;19:Insulating layer;21:Electrode;23:Modify layer;25:Shield tunnel;25a:Pore;25b:Amorphous regions;2: Cutting tool;4:Laser beam irradiation unit;6:Laser beam irradiation unit;L1、L2、L3:Laser beam.
Specific embodiment
The embodiment of one embodiment of the present invention is illustrated with reference to attached drawing.The manufacture of the intermediary layer of present embodiment Method is the method for producing multiple intermediary layers from the material substrate with glass substrate and laminated body, includes cutting flute profile Into process (with reference to (A) of Fig. 2 and (B) of Fig. 2), modification layer formation process (with reference to (A) of Fig. 3) and segmentation process (reference (B) of Fig. 3).
In cutting slot formation process, cutting tool is made to cut laminated body along the segmentation preset lines for being set in glass substrate Exposed surface, the cutting slot of the depth for not reaching glass substrate is formed in laminated body.It, will be in layer formation process is modified Glass substrate has the inside that the focal point of the laser beam of the wavelength of permeability is located in glass substrate along cutting slot, is formed and made The modification layer of starting point for segmentation.
In segmentation process, glass substrate along modification layer is split by applying external force to glass substrate, is made Produce multiple intermediary layers.Hereinafter, the manufacturing method of the intermediary layer of present embodiment is described in detail.
(A) of Fig. 1 is to be shown schematically in the stereogram of the configuration example of material substrate 1 used in present embodiment, (B) of Fig. 1 is sectional view obtained by a part (region A) for material substrate 1 is amplified.For example, use discoid glass base Plate 11 forms the material substrate 1 of present embodiment, and the glass substrate 11 is by glass such as soda-lime glass, alkali-free glass, quartz glass Glass is made, which is divided into multiple regions by a plurality of segmentation preset lines (spacing track) 13 of clathrate setting.
On the 1st face (front) 11a of glass substrate 11 and the 2nd face (back side) 11b of the side opposite with the 1st face 11a, It is respectively arranged with the laminated body 15 being laminated by multiple layers (film).The laminated body 15 is made of comprising the conductor by metal Wiring layer 17 and the insulating layer 19 made of the insulators such as resin will be insulated by insulating layer 19 between adjacent wiring layer 17.
Also, the through hole 11c from the 1st face 11a towards the 2nd face 11b perforations is formed on glass substrate 11.It is penetrating through Embedment has the electrode 21 made of the conductors such as metal in the 11c of hole.The wiring of 17 and the 2nd face 11b sides of wiring layer in the 1st face 11a sides Layer 17 is connected via the electrode 21.
In addition, it in the present embodiment, instantiates on two faces of the 1st face 11a and the 2nd face 11b of glass substrate 11 Material substrate 1 with laminated body 15, but laminated body 15 can also be provided only on the side in the 1st face 11a and the 2nd face 11b. In this case, additionally it is possible to omit through hole 11c or electrode 21 etc..Also, laminated body 15 (wiring layer 17, insulating layer 19) passes through Structure and forming method of through-hole 11c, electrode 21 etc. etc. are also not particularly limited.
By being split along segmentation preset lines 13 to the material substrate 1 formed in this way, multiple intermediaries can be produced Layer 3 (with reference to (B) of Fig. 3).In the manufacturing method of the intermediary layer of present embodiment, first, cutting slot formation process is carried out, is made Cutting tool cuts the exposed surface of laminated body 15 along segmentation preset lines 13, is formed in laminated body and does not reach glass substrate 11 The cutting slot of depth.
(A) of Fig. 2 and (B) of Fig. 2 are the side elevation in partial section for illustrating cutting slot formation process.In the cutting slot In formation process, for example, using cricoid cutting tool 2, which utilizes the bond materials such as resin or metal by Buddha's warrior attendant The abrasive grains such as stone are fixed and are formed as defined width (length, thickness in horizontal direction).
The material of abrasive grain or resin for forming cutting tool 2 is suitably set according to material of laminated body 15 etc..Bite The grain size that tool 2 includes abrasive grain is not particularly limited, but for example, 20 μm~40 μm or so, preferably 25 μm~35 μm left sides Right (representative is 30 μm or so).The width of cutting tool 2 is also not particularly limited, but for example, 150 μm~500 μm, Preferably 200 μm~300 μm or so.
The cutting tool 2 is mounted on one end of the main shaft (not shown) as the rotary shaft substantially parallel with horizontal direction Side.The connection (not shown) of the rotary driving sources such as the another side of main shaft and motor, be installed on the cutting tool 2 of main shaft by from The rotary driving source transmit power and rotate.
In cutting slot formation process, first, material substrate 1 is kept into the 1st face 11a sides direction for making glass substrate 11 Top.For example, the holding of material substrate 1 can be carried out using chuck table (not shown) etc..Then, to material substrate 1 Opposite position is adjusted with cutting tool 2, makes cutting tool 2 right on the arbitrarily extended line of segmentation preset lines 13 Together.
Also, the lower end of cutting tool 2 is aligned in lower than the exposed surface 15a of the laminated body 15 of the 1st face 11a sides and compares glass The position of 1st face 11a high of glass substrate 11.Later, rotate cutting tool 2 and make material substrate 1 and cutting tool 2 along with It relatively moves in the direction parallel as the segmentation preset lines 13 of object.
As a result, as shown in (A) of Fig. 2, cutting tool 2 is made to cut the 1st face 11a along the segmentation preset lines 13 as object The exposed surface 15a of the laminated body 15 of side can form the depth for not reaching glass substrate 11 in the laminated body 15 of the 1st face 11a sides The cutting slot 15b of degree.
In addition, the position of the lower end of cutting tool 2 is adjusted to the 1st from the bottom of cutting slot 15b to glass substrate 11 The distance of face 11a is, for example, 1 μm~30 μm or so (preferably 2 μm~20 μm or so).That is, leave example along segmentation preset lines 13 Such as laminated body 15 of the thickness for 1 μm~30 μm or so (preferably 2 μm~20 μm or so).Thereby, it is possible to suitably mitigate because heated And the power generated in the end of intermediary layer 3, prevent the stripping of laminated body 15.
Formd in the laminated body 15 of the 1st face 11a sides along the segmentation preset lines 13 as object cutting slot 15b it Afterwards, repeat above-mentioned action and cutting is formed in the laminated body 15 of the 1st face 11a sides along whole segmentation preset lines 13 Slot 15b.Later, make spinning upside down for material substrate 1 and as shown in (B) of Fig. 2, according to same process in the 2nd face 11b sides Cutting slot 15b is formed in laminated body 15.It is formed in the laminated body 15 of the 2nd face 11b sides when along whole segmentation preset lines 13 During cutting slot 15b, cutting slot formation process terminates.
In addition, in the present embodiment, after cutting slot 15b is formd in the laminated body 15 in the 1st face 11a sides, Cutting slot 15b is formed in the laminated body 15 in the 2nd face 11b sides, but can also form and cut in the laminated body 15 of the 2nd face 11b sides After cutting slot 15b, cutting slot 15b is formed in the laminated body 15 of the 1st face 11a sides.
After cutting slot formation process, modification layer formation process is carried out, will there is permeability for glass substrate 11 The focal point of the laser beam of wavelength is located in the inside of glass substrate 11 along cutting slot 15b, in the inside shape of glass substrate 11 It is shaped as the modification layer of the starting point as segmentation.(A) of Fig. 3 is the broken section side view for illustrating to modify layer formation process Figure.
In the modification layer formation process, for example, using laser beam irradiation unit 4, the laser beam irradiation unit 4 is suitable for irradiating Together in the laser beam L1 of the formation of modification layer.Laser beam irradiation unit 4 has the lens (not shown) of optically focused, will be by laser generation The laser beam L1 that device (not shown) impulse hunting goes out is irradiated and is assembled in defined position.Laser oscillator is configured to pulse Vibrate the laser beam L for the wavelength (being not easy absorbed wavelength) that there is permeability for glass substrate 11.
In layer formation process is modified, first, material substrate 1 is kept into the 1st face 11a sides direction for making glass substrate 11 Top.For example, the holding of material substrate 1 can be carried out using chuck table (not shown) etc..Then, to material substrate 1 Opposite position is adjusted with laser beam irradiation unit 4, and making laser beam irradiation unit 4, (segmentation is predetermined in arbitrary cutting slot 15b Line 13) extended line on be aligned.Also, the position (height) of focal point that laser beam L1 is assembled is made to be aligned in glass substrate 11 Inside.
Then, laser beam L1 is irradiated from laser beam irradiation unit 4 on one side, makes 4 edge of material substrate 1 and laser beam irradiation unit on one side The direction parallel with the cutting slot 15b (segmentation preset lines 13) as object relatively to move.As a result, such as (A) institute of Fig. 3 Show, it, can be by Multiphoton Absorbtion to glass along cutting slot 15b (segmentation preset lines 13) irradiation laser beam L1 as object The inside of substrate 11 is modified and is formed the modification layer 23 of the starting point as segmentation.
The model to form modification layer 23 can be suitably being modified to the inside of glass substrate 11 by Multiphoton Absorbtion Enclose the conditions such as the position (height) of the interior focal point to laser beam L1, the output of spot diameter and laser beam L1 of laser beam L1 It is adjusted.When repeating action as described above and formed and divided along whole cutting slot 15b (segmentation preset lines 13) During required modification layer 23, modification layer formation process terminates.
In addition, it in the present embodiment, as shown in (A) of Fig. 3, is formed for each cutting slot 15b (segmentation preset lines 13) 3 modification layers 23 being overlapped along the thickness direction of glass substrate 11, but formed for each cutting slot 15b (segmentation preset lines 13) The quantity for modifying layer 23 is not restricted.For example, can be directed to each cutting slot 15b (segmentation preset lines 13) forms 1 modification layer 23, the modification layer 23 of two or 4 or more along the thickness direction overlapping of glass substrate 11 can also be formed.
Also, laser beam L1 in the present embodiment, is irradiated, but can also be by material to glass substrate 11 from the 1st face 11a sides Material substrate 1, which is kept into, to be made the 2nd face 11b sides upward and irradiates laser beam L1 to glass substrate 11 from the 2nd face 11b sides.
After layer formation process is modified, be split process, by glass substrate 11 along modification layer 23 be split and Produce multiple intermediary layers 3.For example, this point is carried out by the method being extended to the expansion bands for being pasted on material substrate 1 Cut process.It is extended by pasting expansion bands to material substrate 1, is expanded so as to apply expansion bands to glass substrate 11 The power (external force) in the direction of exhibition.As a result, 23 pairs of glass substrate 11 of modification layer along the starting point as segmentation are split.
When completing multiple intermediary layers 3 when glass substrate 11 is split along modification layer 23, segmentation process terminates.Separately Outside, in the present embodiment, glass substrate is divided by the method being extended to the expansion bands for being pasted on material substrate 1 11, but glass substrate 11 can also be divided by other methods.For example, it is also possible to it is applied using roller or rodlike pressing component Reinforcing (external force) is so as to be split glass substrate 11.
(B) of Fig. 3 is the stereogram of the configuration example of intermediary layer 3 for schematically showing segmented process and manufacturing.Such as Fig. 3 (B) shown in, in the end of intermediary layer 3 manufactured by present embodiment, laminated body 15 is thinner than other regions.Thereby, it is possible to By power (for example, internal stress) inhibition because resulting from end during the difference of glass substrate 11 and the coefficient of thermal expansion of laminated body 15 To be smaller, the stripping of laminated body 15 can be prevented.
As described above, the manufacturing method of intermediary layer according to the present embodiment, along segmentation preset lines (spacing track) After 13 form the cutting slot 15b for the depth for not reaching glass substrate 11 in laminated body 15, will have for glass substrate 11 The focal point for having the laser beam L1 of the wavelength of permeability is located in the inside of glass substrate 11 along cutting slot 15b, is formed and made The modification layer 23 of starting point for segmentation, therefore left in the end of intermediary layer 3 for being split and producing to glass substrate 11 Relatively thin laminated body 15.
When the thicker previous intermediary layer of the laminated body to end heats, to end effect have because glass substrate with Larger power caused by the difference of the coefficient of thermal expansion of laminated body, laminated body are easily removed from glass substrate.In contrast, exist In the intermediary layer 3 manufactured by present embodiment, since the laminated body 15 of end is thinning, so with being manufactured by previous method Intermediary layer compare, it is not easy to the end effect larger power of removing laminated body 15.
That is, even if being heated to the intermediary layer 3 manufactured by present embodiment, laminated body 15 be also not easy from Glass substrate 11 is removed.In this way, the manufacturing method of intermediary layer 3 according to the present embodiment, can improve and use glass substrate The heat resistance of 11 intermediary layer 3.
In order to confirm the heat resistance, carry out (125 DEG C, 15 points of low-temperature treatment (- 55 DEG C, 15 minutes) and high-temperature process Clock) temperature cycling test (TCT of 500 times is repeated respectively:Temperature Cycling Test), as a result in present embodiment Intermediary layer 6 in, there is no the stripping for finding laminated body 15 in 30 samples all.On the other hand, the laminated body of end compared with In thick previous intermediary layer, the stripping of laminated body is found that in all 30 samples.
In addition, the record that present invention is not limited to the embodiments described above, can implement various changes.For example, it is also possible to generation For the modification layer formation process for forming modification layer 23 to be formed the shield tunnel formation process of shield tunnel, wherein, the shield Structure tunnel has:Pore extends on the thickness direction of glass substrate 11;And amorphous regions, surround the pore.
(A) of Fig. 4 and (B) of Fig. 4 are the broken section side views for illustrating the manufacturing method of the intermediary layer of the 1st variation Figure.The manufacturing method of the intermediary layer of 1st variation includes cutting slot formation process (with reference to (A) of Fig. 4), shield tunnel forms work Sequence (with reference to (B) of Fig. 4) and segmentation process.
Work is formed to carry out cutting slot by the same device of cutting slot formation process and process with the above embodiment Sequence.Specifically, as shown in (A) of Fig. 4, cutting tool 2 is made to cut laminated body 15 along the segmentation preset lines 13 as object Exposed surface 15a, the cutting slot 15b of the depth for not reaching glass substrate 11 is formed in laminated body 15.When along whole When segmentation preset lines 13 form cutting slot 15b in the laminated body 15 of 15 and the 2nd face 11b sides of laminated body of the 1st face 11a sides, cut Slot formation process is cut to terminate.
After cutting slot formation process, shield tunnel formation process is carried out, shield tunnel is formed in glass substrate 11. It is used in changing for the device of shield tunnel formation process and the basic process of shield tunnel formation process etc. and the above embodiment Matter layer formation process is similary.But in the shield tunnel formation process, the lens of the optically focused as laser beam irradiation unit 4, The lens for the use of value obtained by numerical aperture (NA) divided by the refractive index of glass substrate 11 being 0.05~0.8.
As a result, along cutting slot 15b (segmentation preset lines 13) irradiation laser beam L2 as object, can be formed by pore The shield tunnel 25 that 25a and amorphous regions 25b is formed, wherein, pore 25a prolongs on the thickness direction of glass substrate 11 It stretches, amorphous regions 25b surrounds pore 25a.The inside of glass substrate 11 can carried out suitably by Multiphoton Absorbtion To the spot diameter of the position (height) of the focal point of laser beam L2, laser beam L2 in the range of modifying and forming shield tunnel 25 And the conditions such as output of laser beam L2 are adjusted.
When forming the shield tunnel 25 needed for segmentation along whole cutting slot 15b (segmentation preset lines 13), shield tunnel Road formation process terminates.In addition, here, laser beam L2 is irradiated, but can also be by material to glass substrate 11 from the 1st face 11a sides Substrate 1, which is kept into, to be made the 2nd face 11b sides upward and irradiates laser beam L2 to glass substrate 11 from the 2nd face 11b sides.In shield Process is split after tunnel formation process.By device same with the segmentation process of the above embodiment and process come into Row segmentation process.
In addition, for example, it is also possible to instead of the cutting slot for forming cutting slot 15b formation process formed using laser beam The laser processing groove formation process of laser processing groove.(A) of Fig. 5 and (B) of Fig. 5 are the intermediary layers for illustrating the 2nd variation Manufacturing method side elevation in partial section.The manufacturing method of the intermediary layer of 2nd variation includes laser processing groove formation process (with reference to (A) of Fig. 5), modification layer formation process (with reference to (B) of Fig. 5) and segmentation process.
In laser processing groove formation process, for example, using for irradiating the laser beam irradiation unit 6 of laser beam L3.Laser Illumination unit 6 has the lens (not shown) of optically focused, makes the laser beam L3 gone out by laser oscillator (not shown) impulse hunting It irradiates and assembles in defined position.Laser oscillator is configured to impulse hunting and goes out (particularly insulate for laminated body 15 19) layer has the laser beam L3 of absorbent wavelength (being not easy the wavelength absorbed).
In laser processing groove formation process, first, material substrate 1 is kept into the 1st face 11a sides for making glass substrate 11 Upward.For example, the holding of material substrate 1 can be carried out using chuck table (not shown) etc..Then, to material base The position opposite with laser beam irradiation unit 6 of plate 1 is adjusted, and makes laser beam irradiation unit 6 in arbitrarily segmentation preset lines 13 It is aligned on extended line.
Then, laser beam L is irradiated from laser beam irradiation unit 6 on one side, makes 6 edge of material substrate 1 and laser beam irradiation unit on one side The direction parallel with the segmentation preset lines 13 as object relatively to move.As a result, as shown in (A) of Fig. 5, along as right The segmentation preset lines 13 of elephant irradiate laser beam L3 to the exposed surface 15a of the laminated body 15 of the 1st face 11a sides, can be to the 1st face The laminated body 15 of 11a sides carries out ablation and forms laser processing groove 15c.
In addition, add in the laser that the depth for not reaching glass substrate 11 can be formed in the laminated body 15 of the 1st face 11a sides The position of focal point, the spot diameter of laser beam L3 and laser beam L3 in the range of work slot 15c to assembling laser beam L3 The conditions such as output be adjusted.Specifically, such as 1 μm~30 μm or so are left (preferably according to along segmentation preset lines 13 Be 2 μm~20 μm or so) thickness laminated body 15 condition irradiation laser beam L3.Thereby, it is possible to prevent caused by heated The stripping of laminated body 15.
Along the segmentation preset lines 13 as object laser processing groove is being formd in the laminated body 15 of the 1st face 11a sides After 15c, repeat above-mentioned action and along whole segmentation preset lines 13 in the laminated body 15 of the 1st face 11a sides shape Into laser processing groove 15c.Later, make spinning upside down for material substrate 1 and according to stacking of the same process in the 2nd face 11b sides Laser processing groove 15c is formed in body 15.It is formed in the laminated body 15 of the 2nd face 11b sides when along whole segmentation preset lines 13 During laser processing groove 15c, laser processing groove formation process terminates.
In addition, here, after laser processing groove 15c is formd in the laminated body 15 in the 1st face 11a sides, in the 2nd face Laser processing groove 15c is formed in the laminated body 15 of 11b sides, but laser can also be formd in the laminated body 15 of the 2nd face 11b sides After processing groove 15c, laser processing groove 15c is formed in the laminated body 15 of the 1st face 11a sides.
After laser processing groove formation process, modification layer formation process is carried out, is formed and made in the inside of glass substrate 11 The modification layer 23 of starting point for segmentation.By the same device of modification layer formation process with the above embodiment and process come into Row modification layer formation process.Also, after layer formation process is modified, it is split process.By with the above embodiment The same device of segmentation process and process are split process.
(A) of Fig. 6 and (B) of Fig. 6 are the broken section side views for illustrating the manufacturing method of the intermediary layer of the 3rd variation Figure.The manufacturing method of the intermediary layer of 3rd variation includes laser processing groove formation process (with reference to (A) of Fig. 6), shield tunnel shape Into process (with reference to (B) of Fig. 6) and segmentation process.
It is laser machined by the same device of laser processing groove formation process and process with above-mentioned 2nd variation Slot formation process.After laser processing groove formation process, shield tunnel formation process is carried out, is formed and made in glass substrate 11 The shield tunnel 25 of starting point for segmentation.Pass through the same device of shield tunnel formation process and mistake with above-mentioned 1st variation Journey carries out shield tunnel formation process.Also, after shield tunnel formation process, it is split process.By with it is above-mentioned The same device of segmentation process of embodiment and process are split process.
As long as in addition, the construction of the above embodiment, method etc. just can in the range of the purpose of the present invention is not departed from It suitably changes and implements.

Claims (4)

1. a kind of manufacturing method of intermediary layer produces multiple intermediary layers from material substrate, which has glass substrate And laminated body, wherein, which is divided into multiple regions by a plurality of segmentation preset lines of clathrate setting, the laminated body It is layered on the 1st face of the glass substrate or the 2nd face of the side opposite with the 1st face, and the laminated body includes insulating layer And wiring layer, the manufacturing method of the intermediary layer are characterized in that, include following process:
Cutting slot formation process makes cutting tool cut the exposed surface of the laminated body along the segmentation preset lines, in the laminated body The middle cutting slot for forming the depth for not reaching the glass substrate;
Layer formation process is modified, by the focal point of the laser beam of wavelength for the glass substrate with permeability along the cutting Slot is located in the inside of the glass substrate and forms modification layer;And
Segmentation process applies external force to the glass substrate and the glass substrate is split along the modification layer, produces more A intermediary layer.
2. a kind of manufacturing method of intermediary layer produces multiple intermediary layers from material substrate, which has glass substrate And laminated body, wherein, which is divided into multiple regions by a plurality of segmentation preset lines of clathrate setting, the laminated body It is layered on the 1st face of the glass substrate or the 2nd face of the side opposite with the 1st face, and the laminated body includes insulating layer And wiring layer, the manufacturing method of the intermediary layer are characterized in that, include following process:
Cutting slot formation process makes cutting tool cut the exposed surface of the laminated body along the segmentation preset lines, in the laminated body The middle cutting slot for forming the depth for not reaching the glass substrate;
Shield tunnel formation process cuts the focal point of the laser beam of the wavelength for the glass substrate with permeability along this The inside that slot is located in the glass substrate is cut, so as to form the shield tunnel with pore and amorphous regions, wherein, the pore Extend on the thickness direction of the glass substrate, which surrounds the pore;And
Segmentation process applies external force to the glass substrate and the glass substrate is split along the shield tunnel, produces Multiple intermediary layers.
3. a kind of manufacturing method of intermediary layer produces multiple intermediary layers from material substrate, which has glass substrate And laminated body, wherein, which is divided into multiple regions by a plurality of segmentation preset lines of clathrate setting, the laminated body It is layered on the 1st face of the glass substrate or the 2nd face of the side opposite with the 1st face, and the laminated body includes insulating layer And wiring layer, the manufacturing method of the intermediary layer are characterized in that, include following process:
Laser processing groove formation process has the laminated body exposed surface irradiation of the laminated body along the segmentation preset lines The laser beam of the wavelength of absorbability forms the laser processing groove for the depth for not reaching the glass substrate in the laminated body;
Layer formation process is modified, by the focal point of the laser beam of wavelength for the glass substrate with permeability along the laser Processing groove is located in the inside of the glass substrate and forms modification layer;And
Segmentation process applies external force to the glass substrate and the glass substrate is split along the modification layer, produces more A intermediary layer.
4. a kind of manufacturing method of intermediary layer produces multiple intermediary layers from material substrate, which has glass substrate And laminated body, wherein, which is divided into multiple regions by a plurality of segmentation preset lines of clathrate setting, the laminated body It is layered on the 1st face of the glass substrate or the 2nd face of the side opposite with the 1st face, and the laminated body includes insulating layer And wiring layer, the manufacturing method of the intermediary layer are characterized in that, include following process:
Laser processing groove formation process has the laminated body exposed surface irradiation of the laminated body along the segmentation preset lines The laser beam of the wavelength of absorbability forms the laser processing groove for the depth for not reaching the glass substrate in the laminated body;
Shield tunnel formation process swashs the focal point of the laser beam of the wavelength for the glass substrate with permeability along this Light processing groove is located in the inside of the glass substrate, so as to form the shield tunnel with pore and amorphous regions, wherein, it should Pore extends on the thickness direction of the glass substrate, which surrounds the pore;And
Segmentation process applies external force to the glass substrate and the glass substrate is split along the shield tunnel, produces Multiple intermediary layers.
CN201711282902.9A 2016-12-14 2017-12-07 The manufacturing method of intermediary layer Pending CN108231570A (en)

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Application publication date: 20180629