CN108221516B - A kind of track switch maintenance polishing system - Google Patents
A kind of track switch maintenance polishing system Download PDFInfo
- Publication number
- CN108221516B CN108221516B CN201810025423.7A CN201810025423A CN108221516B CN 108221516 B CN108221516 B CN 108221516B CN 201810025423 A CN201810025423 A CN 201810025423A CN 108221516 B CN108221516 B CN 108221516B
- Authority
- CN
- China
- Prior art keywords
- polishing
- module
- mcu
- distribution box
- control module
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Classifications
-
- E—FIXED CONSTRUCTIONS
- E01—CONSTRUCTION OF ROADS, RAILWAYS, OR BRIDGES
- E01B—PERMANENT WAY; PERMANENT-WAY TOOLS; MACHINES FOR MAKING RAILWAYS OF ALL KINDS
- E01B31/00—Working rails, sleepers, baseplates, or the like, in or on the line; Machines, tools, or auxiliary devices specially designed therefor
- E01B31/02—Working rail or other metal track components on the spot
- E01B31/12—Removing metal from rails, rail joints, or baseplates, e.g. for deburring welds, reconditioning worn rails
- E01B31/17—Removing metal from rails, rail joints, or baseplates, e.g. for deburring welds, reconditioning worn rails by grinding
Abstract
The present invention relates to a kind of track switches to safeguard polishing system, including protecting frame, hydraulic press, telescopic mast, rotating mechanism, distribution box, driving mechanism, damping, workpiece polishing mechanism, injection equipment, water tank, power supply, low pressure difference linear voltage regulator, MCU, signal relay control circuit, locating module, GPRS module, spray control module and polishing control module, it is characterized in that hydraulic press drives distribution box to carry out stretching motion by telescopic mast, there are two driving mechanism is set, and it is symmetric and is fixedly connected on distribution box both ends, there are two protecting frame is set, and it is symmetric and is fixedly connected on distribution box both ends, driving mechanism drives workpiece polishing mechanism to be rotated by rotating mechanism.It is the configuration of the present invention is simple, easy to use, it when polishing rail while can clear up, the particle residue after capable of preventing polishing causes dangerous generation on rail, can recognize that the distance that grinding machine is worked, versatility are good in real time.
Description
Technical field
The present invention relates to track switch maintenance area, refer specifically to when polishing to rail while to clear up, and energy
The universal track switch maintenance polishing system for the distance that grinding machine is worked enough is recognized in real time.
Background technique
Rail is the main building block of railroad track.Its function is that the wheel of pilot engine vehicle advances, and bears
The immense pressure of wheel, and be transmitted on sleeper.Rail is necessary for wheel and provides continuous, the smooth and the smallest rolling table of resistance
Face.In electric railway or automatic block district, rail can also also serve as track circuit and be used.
The section configuration of rail uses the I-shape cross section with best anti-bending strength, there is rail head, the web of the rail and rail bottom three
Part forms.To make rail preferably bear the power from various aspects, guarantee that necessary strength condition, rail there should be enough height
Degree, head and bottom should have enough areas and height, waist and bottom should not be too thin.
Track needs to polish to it in maintenance, at this moment just needs to use the quick workpiece polishing mechanism of subway, subway is quick
The appearance of workpiece polishing mechanism facilitates worker and maintains railway, and equipment when in use, needs to guarantee the grinding effect to railway
It is good, to prevent train from causing danger under steam.
Existing track switch maintenance grinding device can not be handled the particle after polishing, and particle is easy to remain in rail
On, dangerous generation is caused, while existing track switch maintenance grinding device can not recognize the distance that grinding machine is worked in real time.
Summary of the invention
The present invention exactly against the above technical problems, provide one kind can when polishing rail simultaneously carry out clearly
Reason, and a kind of track switch maintenance polishing system for the distance that grinding machine is worked can be recognized in real time.
The present invention is mainly achieved through the following technical solutions.
A kind of track switch maintenance polishing system, including protecting frame, hydraulic press, telescopic mast, rotating mechanism, distribution box, driving machine
Structure, damping, workpiece polishing mechanism, injection equipment, water tank, power supply, low pressure difference linear voltage regulator, MCU, signal relay control electricity
Road, locating module, GPRS module, sprinkling control module and polishing control module, it is characterised in that hydraulic press passes through telescopic mast band
Dynamic distribution box carries out stretching motion, there are two driving mechanism is set, and is symmetric and is fixedly connected on distribution box both ends, protecting frame
There are two if, and be symmetric and be fixedly connected on distribution box both ends, driving mechanism by rotating mechanism drive workpiece polishing mechanism into
Row rotation, damping is mounted on rotating mechanism side end face by sleeve, and is connected by shaft with rotating mechanism on the inside of sleeve,
Damping one end is fixed on top on the inside of protecting frame, and water tank is fixed on protecting frame side, and injection equipment is mounted under water tank
End, power supply are connect by the port VIN with low pressure difference linear voltage regulator, low pressure difference linear voltage regulator to MCU output power be 3.3V/
0.5A, power supply is by low pressure difference linear voltage regulator to MCU, signal relay control circuit, locating module, GPRS module, sprinkling
Control module and polishing control module are powered, and MCU passes through GPIO port and sprinkling control module and polishing control module phase
Connection, MCU are connected by the port UART with locating module and GPRS module.GPRS module is connected with SIM card holder.MCU type
Number be ARM Cortex-M3 32Bit.Signal relay control circuit is connected by serial port with communication apparatus.Positioning mould
Block and GPRS module are mounted on antenna.GPRS module model AIR200.
In use, power supply is powered hydraulic press and distribution box, hydraulic press push to telescopic mast to be made to beat the present invention
Grinding machine structure is contacted with rail, and operation control terminal is by MCU to sprinkling control module and polishing control module signal, driving mechanism
Workpiece polishing mechanism rotation is driven to polish rail by rotating mechanism, meanwhile, injection equipment makes the water inside water tank to polishing
The rail crossed is sprayed, and the particle residue after preventing polishing causes dangerous generation on rail, while locating module is to setting
It is standby to be positioned, and MCU trigger signal is given, MCU is responded, what MCU according to response travelled grinding machine when starting polishing
Distance is calculated, and obtained data are transferred to terminal by GPRS module, can recognize that grinding machine worked in real time away from
From.
It is the configuration of the present invention is simple, easy to use, it when polishing rail while can clear up, can prevent from beating
Particle residue after mill causes dangerous generation on rail, can recognize the distance that grinding machine is worked, versatility in real time
It is good.
Detailed description of the invention
In attached drawing, Fig. 1 is agent structure schematic diagram of the present invention, and Fig. 2 is present system block diagram, in which:
1-protecting frame, 2-hydraulic presses, 3-telescopic masts, 4-rotating mechanisms, 5-distribution boxs, 6-driving mechanisms, 7-subtract
Shake mechanism, 8-workpiece polishing mechanisms, 9-injection equipments, 10-water tanks, 11-power supplys, 12-low pressure difference linear voltage regulators, 13-
MCU, 14-signal relay control circuits, 15-locating modules, 16-GPRS modules, 17-sprinkling control modules, 18-beat
Grind control module.
Specific embodiment
The present invention will be further explained below with reference to the attached drawings.
A kind of track switch maintenance polishing system, including protecting frame 1, hydraulic press 2, telescopic mast 3, rotating mechanism 4, distribution box 5, drive
Motivation structure 6, damping 7, workpiece polishing mechanism 8, injection equipment 9, water tank 10, power supply 11, low pressure difference linear voltage regulator 12, MCU
13, signal relay control circuit 14, locating module 15, GPRS module 16, sprinkling control module 17 and polishing control module 18,
It is characterized in that hydraulic press 2 drives distribution box 5 to carry out stretching motion by telescopic mast 3, there are two driving mechanism 6 is set, and in pair
Claim distribution to be fixedly connected on 5 both ends of distribution box, there are two protecting frame 1 is set, and is symmetric and is fixedly connected on 5 liang of distribution box
End, driving mechanism 6 drive workpiece polishing mechanism 8 to be rotated by rotating mechanism 4, and damping 7 is mounted on rotating machine by sleeve
4 side end face of structure, and connected by shaft with rotating mechanism 4 on the inside of sleeve, 7 one end of damping is fixed on 1 medial roof of protecting frame
End, water tank 10 are fixed on 1 side of protecting frame, and injection equipment 9 is mounted on 10 lower end of water tank, power supply 11 by the port VIN with it is low
Pressure difference linear voltage regulator 12 connects, and low pressure difference linear voltage regulator 12 is 3.3V/0.5A to 13 output power of MCU, and power supply 11 passes through
Low pressure difference linear voltage regulator 12 controls MCU 13, signal relay control circuit 14, locating module 15, GPRS module 16, sprinkling
Molding block 17 and polishing control module 18 are powered, and MCU 13 is controlled by GPIO port and sprinkling control module 17 and polishing
Module 18 is connected, and MCU 13 is connected by the port UART with locating module 15 and GPRS module 16.GPRS module 16 and SIM
Deck is connected.MCU13 model ARM Cortex-M3 32Bit.Signal relay control circuit 14 by serial port with
Communication apparatus is connected.Locating module 15 and GPRS module 16 are mounted on antenna.16 model AIR200 of GPRS module.
For the present invention in use, power supply 11 is powered hydraulic press 2 and distribution box 5, hydraulic press 2 pushes away telescopic mast 3
Dynamic to contact workpiece polishing mechanism 8 with rail, operation control terminal is by MCU 13 to sprinkling control module 17 and polishing control module
18 signals, driving mechanism 6 drive the rotation of workpiece polishing mechanism 8 to polish rail by rotating mechanism 4, meanwhile, injection equipment 9 makes
Water inside water tank 10 honed rail of fighting each other is sprayed, and the particle residue after preventing polishing causes dangerous hair on rail
It is raw, while locating module 15 positions equipment, and gives 13 trigger signal of MCU, MCU 13 is responded, 13 basis of MCU
It responds and the distance that grinding machine is travelled when starting polishing is calculated, obtained data are transferred to end by GPRS module 16
End, can recognize the distance that grinding machine is worked in real time.
It is the configuration of the present invention is simple, easy to use, it when polishing rail while can clear up, can prevent from beating
Particle residue after mill causes dangerous generation on rail, can recognize the distance that grinding machine is worked, versatility in real time
It is good.
The above embodiments merely illustrate the technical concept and features of the present invention, and its object is to allow person skilled in the art
Scholar cans understand the content of the present invention and implement it accordingly, and it is not intended to limit the scope of the present invention.It is all according to the present invention
Equivalent change or modification made by Spirit Essence, should be covered by the protection scope of the present invention.
Claims (6)
1. a kind of track switch safeguards polishing system, including protecting frame, hydraulic press, telescopic mast, rotating mechanism, distribution box, driving mechanism,
Damping, workpiece polishing mechanism, injection equipment, water tank, power supply, low pressure difference linear voltage regulator, MCU, signal relay control circuit,
Locating module, GPRS module, sprinkling control module and polishing control module, it is characterised in that hydraulic press is matched by telescopic mast drive
Electronic box carries out stretching motion, there are two driving mechanism is set, and is symmetric and is fixedly connected on distribution box both ends, protecting frame is equipped with
Two, and be symmetric and be fixedly connected on distribution box both ends, driving mechanism drives workpiece polishing mechanism to be turned by rotating mechanism
Dynamic, damping is mounted on rotating mechanism side end face by sleeve, and is connected by shaft with rotating mechanism on the inside of sleeve, damping
Mechanism one end is fixed on top on the inside of protecting frame, and water tank is fixed on the protecting frame on right side, and injection equipment is mounted on water tank lower end,
Power supply is connect by the port VIN with low pressure difference linear voltage regulator, low pressure difference linear voltage regulator to MCU output power be 3.3V/
0.5A, power supply is by low pressure difference linear voltage regulator to MCU, signal relay control circuit, locating module, GPRS module, sprinkling
Control module and polishing control module are powered, and MCU passes through GPIO port and sprinkling control module and polishing control module phase
Connection, MCU are connected by the port UART with locating module and GPRS module.
2. a kind of track switch safeguards polishing system according to claim 1, it is characterised in that GPRS module is connected with SIM card holder
It connects.
3. a kind of track switch safeguards polishing system according to claim 1, it is characterised in that MCU model ARM Cortex-M3
32Bit。
4. a kind of track switch safeguards polishing system according to claim 1, it is characterised in that signal relay control circuit passes through
Serial port is connected with communication apparatus.
5. a kind of track switch safeguards polishing system according to claim 4, it is characterised in that locating module and GPRS module are pacified
Equipped with antenna.
6. a kind of track switch safeguards polishing system according to claim 1, it is characterised in that GPRS module model AIR200.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810025423.7A CN108221516B (en) | 2018-01-11 | 2018-01-11 | A kind of track switch maintenance polishing system |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810025423.7A CN108221516B (en) | 2018-01-11 | 2018-01-11 | A kind of track switch maintenance polishing system |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN108221516A CN108221516A (en) | 2018-06-29 |
| CN108221516B true CN108221516B (en) | 2019-10-08 |
Family
ID=62641900
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201810025423.7A Expired - Fee Related CN108221516B (en) | 2018-01-11 | 2018-01-11 | A kind of track switch maintenance polishing system |
Country Status (1)
| Country | Link |
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| CN (1) | CN108221516B (en) |
Families Citing this family (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110438856A (en) * | 2019-08-14 | 2019-11-12 | 上海两擎机电科技合伙企业(有限合伙) | A kind of device and method for the polishing of rail high rate discharge |
Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102312402A (en) * | 2011-07-12 | 2012-01-11 | 中国科学院半导体研究所 | Rapid rail grinding and cleaning device |
| JP2013032664A (en) * | 2011-08-03 | 2013-02-14 | East Japan Railway Co | Rail weld excess metal re-profiling device and rail weld excess metal re-profiling method |
| CN104141265A (en) * | 2014-07-30 | 2014-11-12 | 苏州市华宁机械制造有限公司 | Remote visualization water cooling type rail side face automatic electric polishing device |
| CN104213483A (en) * | 2014-08-06 | 2014-12-17 | 苏州市华宁机械制造有限公司 | Iron rail grinding machine |
| CN104652186A (en) * | 2015-02-16 | 2015-05-27 | 北京东风机车电器厂 | Turnout grinding control system and control method of metro rail grinding train |
-
2018
- 2018-01-11 CN CN201810025423.7A patent/CN108221516B/en not_active Expired - Fee Related
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102312402A (en) * | 2011-07-12 | 2012-01-11 | 中国科学院半导体研究所 | Rapid rail grinding and cleaning device |
| JP2013032664A (en) * | 2011-08-03 | 2013-02-14 | East Japan Railway Co | Rail weld excess metal re-profiling device and rail weld excess metal re-profiling method |
| CN104141265A (en) * | 2014-07-30 | 2014-11-12 | 苏州市华宁机械制造有限公司 | Remote visualization water cooling type rail side face automatic electric polishing device |
| CN104213483A (en) * | 2014-08-06 | 2014-12-17 | 苏州市华宁机械制造有限公司 | Iron rail grinding machine |
| CN104652186A (en) * | 2015-02-16 | 2015-05-27 | 北京东风机车电器厂 | Turnout grinding control system and control method of metro rail grinding train |
Also Published As
| Publication number | Publication date |
|---|---|
| CN108221516A (en) | 2018-06-29 |
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| CB03 | Change of inventor or designer information |
Inventor after: Wang Yizhi Inventor after: Jiang Weiwei Inventor after: Li Tianhao Inventor after: Yin Yingying Inventor after: Sun Xihai Inventor before: Wang Yizhi |
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Granted publication date: 20191008 Termination date: 20220111 |
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