CN108213978A - A kind of automation plate welding stamping line - Google Patents
A kind of automation plate welding stamping line Download PDFInfo
- Publication number
- CN108213978A CN108213978A CN201611197257.6A CN201611197257A CN108213978A CN 108213978 A CN108213978 A CN 108213978A CN 201611197257 A CN201611197257 A CN 201611197257A CN 108213978 A CN108213978 A CN 108213978A
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- CN
- China
- Prior art keywords
- welding
- plate
- welded
- alignment table
- machine
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- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K9/00—Arc welding or cutting
- B23K9/02—Seam welding; Backing means; Inserts
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K9/00—Arc welding or cutting
- B23K9/235—Preliminary treatment
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P23/00—Machines or arrangements of machines for performing specified combinations of different metal-working operations not covered by a single other subclass
- B23P23/06—Metal-working plant comprising a number of associated machines or apparatus
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- Engineering & Computer Science (AREA)
- Physics & Mathematics (AREA)
- Mechanical Engineering (AREA)
- Plasma & Fusion (AREA)
- Optics & Photonics (AREA)
- Butt Welding And Welding Of Specific Article (AREA)
Abstract
The present invention discloses a kind of automation plate welding stamping line, including skip car, sheet cleaning machine, plate oiler, alignment table, multiple tactic forcing presses, belt feeder and the check-out console set gradually, the sheet cleaning machine and plate oiler are run through by a magnetic belt machine, and magnetic belt machine connects alignment table through end；Robot is equipped between the skip car and magnetic belt machine, between alignment table and forcing press, between multiple tactic forcing presses.
Description
Technical field
The invention belongs to production line technology field, especially a kind of automation plate welding stamping line.
Background technology
During automobile production, the metal plate punching line of body of a motor car is the capital equipment in production process, production efficiency
The production efficiency of auto manufacturing and the quality of production of automobile are directly affected with the quality of production.Traditional stamping line is mostly
Artificial production line, non-automated line.With the development of automated arm, more car manufacturers referred to rush in recent years
Press automatic production line.But in automobile body sheet metal part punching course, plank cleaning mostly divides with oiling with stamping line
From enterprise can only carry out cleaning oiling in the special personnel of other production site arrangements, and plate is sent to punching press again after the completion
Punching press is participated on automatic production line, causes to produce discontinuous, influences production efficiency, removing repeatedly after the completion of sheet cleaning oiling
The problems such as fortune will also result in scuffing causes product quality to decline；This production model, causes enterprises production efficiency to reduce, Er Qiezeng
Personnel and management cost are added.
Invention content
The defects of to overcome the above-mentioned prior art, the present invention provide a kind of automation plate welding stamping line.To reach
To above-mentioned purpose, technological means that the present invention uses for：A kind of automation plate welding stamping line, including what is set gradually
Skip car, sheet cleaning machine, plate oiler, alignment table, multiple tactic forcing presses, belt feeder and check-out console, institute
It states sheet cleaning machine and plate oiler by a magnetic belt machine to be run through, magnetic belt machine connects alignment table through end；It is described
Machine is equipped between skip car and magnetic belt machine, between alignment table and forcing press, between multiple tactic forcing presses
People.
Further, the welding process after the completion of the sheet-metal press working is as follows：
Firstth, corresponding groove is prepared according to steel plate thickness；
Secondth, the whether compound drawing requirement of quality of forming a team of welded part groove is checked；
Third, the surface contaminants for removing part to be welded；
4th, it carries out forming a team to be welded, is welded length 10.15mm, set welding parameter, welding wire is selected Type
Number be ER55-D2 heat resisting steel welding wire, mixed gas flow 15-20L/min, welding current 180-220A, welding arc electricity
It presses as 16-20V, speed of welding 250-350mm/min；
5th, important welding structure is under the conditions of possible, should overleaf spot welding, should be by the back side after front welds
After spot welding slices off, then weld the back side；
6th：Welding, welding wire are selectedThe heat resisting steel welding wire of model ER55-D2, gas flow 18-
25L/min, welding current 240-2820A, arc voltage 24-28V, speed of welding 350-400mm/min；It is welded during welding
For filling together, together, the interlayer temperature of welding bead controls between 230-260 DEG C capping road number；
7th, interlayer checks and wants thorough during multilayer welding
8th, it thoroughly checks slag and splash, self-test weld appearance size and surface quality, apparent size answers composite diagram
Paper requirement.
Description of the drawings
Fig. 1 is the schematic diagram of automatic stamping production line of the present invention；
Specific embodiment
As shown in Figure 1：It is a kind of automation sheet-metal press working production line, including set gradually skip car 1, sheet cleaning machine 3,
Plate oiler 4, alignment table 5, multiple tactic forcing presses 7, belt feeder 8 and check-out console 9, the sheet cleaning machine 3
Run through with plate oiler 4 by a magnetic belt machine 2, magnetic belt machine 2 connects alignment table 5 through end；The skip car 1 with
Robot 6 is equipped between magnetic belt machine 2, between alignment table 5 and forcing press 7, between multiple tactic forcing presses 7.
When carrying out punching production, plate is chopped into material and is put on feeding trolley 1 using fork truck or driving, feeding trolley 1 will
Plate is transported to feeding area, and feeding area is equipped with robot 6, and robot 6 captures plate by end terminal-collecting machine and is placed on magnetic at this time
On property belt feeder 2, the plate on magnetic belt machine 2 is passed in sheet cleaning machine 3, after the completion of cleaning, through magnetic skin
Band machine 2 be transferred into plate oiler 4, plate oiler 4 to by plate carry out site-directed quantitative oiling, that is, pass through intelligence
Control system and can control the painting oil mass in each region with programming Control in which region oiling of steel plate；After oiling
Plate is transported to by magnetic belt machine 2 on alignment table 5, and the alignment table 5 carries out centering processing to plate, ensures that robotic end is picked up
The crawl plate that device is correctly stablized；By centering treated plate, captured by robot 6, be put into the workbench of forcing press 7
On；Multiple forcing presses 7 respectively successively carry out plate by the crawl of robot 6 punching press of different station；Punching press is complete
Cheng Hou, the workpiece that the crawl of robot 6 that end line tail is set in conveying is completed is placed on the belt feeder 8 of conveying back segment, by described
Belt feeder 8 on check-out console 9, manually tests in workpiece transport to check-out console 9 to workpiece, and artificial pile, complete after inspection
Into the punching press of a workpiece；In whole process, it is only necessary to before transporting section and conveying back segment arrange respectively a people to plate into
It row feeding and tests to the workpiece of completion, and the transport of intermediate plate only needs robot to complete, the degree of automation
It is higher, human cost greatly reduces, effectively increases working efficiency and product quality.
Welding process after the completion of the sheet-metal press working is as follows：
Firstth, corresponding groove is prepared according to steel plate thickness；
Secondth, the whether compound drawing requirement of quality of forming a team of welded part groove is checked；
Third, the surface contaminants for removing part to be welded；
4th, it carries out forming a team to be welded, is welded length 10.15mm, set welding parameter, welding wire is selectedType
Number be ER55-D2 heat resisting steel welding wire, mixed gas flow 15-20L/min, welding current 180-220A, welding arc electricity
It presses as 16-20V, speed of welding 250-350mm/min；
5th, important welding structure is under the conditions of possible, should overleaf spot welding, should be by the back side after front welds
After spot welding slices off, then weld the back side；
6th：Welding, welding wire are selectedThe heat resisting steel welding wire of model ER55-D2, gas flow 18-
25L/min, welding current 240-2820A, arc voltage 24-28V, speed of welding 350-400mm/min；It is welded during welding
For filling together, together, the interlayer temperature of welding bead controls between 230-260 DEG C capping road number；
7th, interlayer checks and wants thorough during multilayer welding
8th, it thoroughly checks slag and splash, self-test weld appearance size and surface quality, apparent size answers composite diagram
Paper requirement.
Claims (2)
1. a kind of automation plate welding stamping line, it is characterised in that：Skip car (1), plate including setting gradually are clear
Washing machine (3), plate oiler (4), alignment table (5), multiple tactic forcing presses (7), belt feeder (8) and check-out console
(9), the sheet cleaning machine (3) and plate oiler (4) are run through by a magnetic belt machine (2), and magnetic belt machine (2) is through end
End connection alignment table (5)；Between the skip car (1) and magnetic belt machine (2), between alignment table (5) and forcing press (7), it is more
Robot (6) is equipped between a tactic forcing press (7).
2. a kind of automation plate welding stamping line, it is characterised in that：Welding process after the completion of the sheet-metal press working is such as
Under：
Firstth, corresponding groove is prepared according to steel plate thickness；
Secondth, the whether compound drawing requirement of quality of forming a team of welded part groove is checked；
Third, the surface contaminants for removing part to be welded；
4th, it carries out forming a team to be welded, is welded length 10.15mm, set welding parameter, welding wire is selected Model
The heat resisting steel welding wire of ER55-D2, mixed gas flow 15-20L/min, welding current 180-220A, welding arc voltage are
16-20V, speed of welding 250-350mm/min；
5th, important welding structure is under the conditions of possible, should overleaf spot welding, should be by the spot welding at the back side after front welds
After slicing off, then weld the back side；
6th：Welding, welding wire are selectedThe heat resisting steel welding wire of model ER55-D2, gas flow 18-25L/
Min, welding current 240-2820A, arc voltage 24-28V, speed of welding 350-400mm/min；Number of weld passes during welding
For filling together, together, the interlayer temperature of welding bead controls between 230-260 DEG C capping；
7th, interlayer checks and wants thorough during multilayer welding
8th, slag and splash, self-test weld appearance size and surface quality are thoroughly checked, apparent size answers compound drawing will
It asks.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201611197257.6A CN108213978A (en) | 2016-12-22 | 2016-12-22 | A kind of automation plate welding stamping line |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201611197257.6A CN108213978A (en) | 2016-12-22 | 2016-12-22 | A kind of automation plate welding stamping line |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN108213978A true CN108213978A (en) | 2018-06-29 |
Family
ID=62657011
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201611197257.6A Pending CN108213978A (en) | 2016-12-22 | 2016-12-22 | A kind of automation plate welding stamping line |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN108213978A (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109702390A (en) * | 2018-12-29 | 2019-05-03 | 广州瑞松智能科技股份有限公司 | A kind of automatic production line for compressor upper and lower covers |
| CN111439549A (en) * | 2020-04-04 | 2020-07-24 | 神龙汽车有限公司 | Detection method based on stamping line cleaning machine front plate overrun detection device |
-
2016
- 2016-12-22 CN CN201611197257.6A patent/CN108213978A/en active Pending
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109702390A (en) * | 2018-12-29 | 2019-05-03 | 广州瑞松智能科技股份有限公司 | A kind of automatic production line for compressor upper and lower covers |
| CN111439549A (en) * | 2020-04-04 | 2020-07-24 | 神龙汽车有限公司 | Detection method based on stamping line cleaning machine front plate overrun detection device |
| CN111439549B (en) * | 2020-04-04 | 2021-12-17 | 神龙汽车有限公司 | Detection method based on stamping line cleaning machine front plate overrun detection device |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| PB01 | Publication | ||
| PB01 | Publication | ||
| WD01 | Invention patent application deemed withdrawn after publication | ||
| WD01 | Invention patent application deemed withdrawn after publication |
Application publication date: 20180629 |