CN108194114A - Roadway head protects top and anchor bolt construction integrated apparatus temporarily - Google Patents

Roadway head protects top and anchor bolt construction integrated apparatus temporarily Download PDF

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Publication number
CN108194114A
CN108194114A CN201810119416.3A CN201810119416A CN108194114A CN 108194114 A CN108194114 A CN 108194114A CN 201810119416 A CN201810119416 A CN 201810119416A CN 108194114 A CN108194114 A CN 108194114A
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CN
China
Prior art keywords
pedestal
integrated apparatus
anchor bolt
telescopic arm
oil cylinder
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Pending
Application number
CN201810119416.3A
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Chinese (zh)
Inventor
郑忠友
吴玉意
武建军
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China Coal Energy Research Institute Co Ltd
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China Coal Energy Research Institute Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by China Coal Energy Research Institute Co Ltd filed Critical China Coal Energy Research Institute Co Ltd
Priority to CN201810119416.3A priority Critical patent/CN108194114A/en
Publication of CN108194114A publication Critical patent/CN108194114A/en
Pending legal-status Critical Current

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Classifications

    • EFIXED CONSTRUCTIONS
    • E21EARTH OR ROCK DRILLING; MINING
    • E21DSHAFTS; TUNNELS; GALLERIES; LARGE UNDERGROUND CHAMBERS
    • E21D19/00Provisional protective covers for working space
    • EFIXED CONSTRUCTIONS
    • E21EARTH OR ROCK DRILLING; MINING
    • E21DSHAFTS; TUNNELS; GALLERIES; LARGE UNDERGROUND CHAMBERS
    • E21D20/00Setting anchoring-bolts
    • E21D20/003Machines for drilling anchor holes and setting anchor bolts

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  • Engineering & Computer Science (AREA)
  • Mining & Mineral Resources (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • General Life Sciences & Earth Sciences (AREA)
  • Geochemistry & Mineralogy (AREA)
  • Geology (AREA)
  • Structural Engineering (AREA)
  • Lining And Supports For Tunnels (AREA)

Abstract

Roadway head of the present invention protects top and anchor bolt construction integrated apparatus temporarily, including single group stent, telescopic arm, shield top panel and rotating hanging roof bolter mechanism etc..Single group stent saves carrier unit by two rows two and is formed by connecting by transversal stretching beam, often section carrier unit is made of the column and vertical guide stem of top beam, pedestal, connection top beam and pedestal, one end of the forepart connection telescopic arm of the pedestal of carrier unit, the other end connection shield top panel and suspension column of telescopic arm.Development machine side is tunneled, telescopic arm side elongation shield top.Pass through rotating hanging roof bolter mechanism construction top and slope bolt.The present invention for tunnelling provide a wide range of gib, simple and reliable for structure, effective protection top anchor shaft anchor cable, reduce to top plate disturbance, meet " one pick more anchors " technological requirement, safe, semi-mechanization construct anchor pole, reduce and dig lane cost and hand labor intensity; speed of application improves more than 80%, suitable for fields such as coal mine, metallurgical mine, underground engineering and Tunnel Engineering.

Description

Roadway head protects top and anchor bolt construction integrated apparatus temporarily
Technical field
The invention belongs to coal mine roadway driving technology fields, and in particular to a kind of roadway head protects top and anchor temporarily The construction integrated device of bar.
Background technology
It is one of current principal element for influencing the production of China's mine high-yield and high-efficiency that coal mine digging is unbalance.Coal mining machinery The change level of informatization is higher and higher, and drawing speed is getting faster, but tunnelling speed does not significantly improve really.Coal mine crossheading is dug Into speed generally in the 200-400m/ months, and drawing speed is in the 300-400m/ months, and a stope crossheading length is general It it is 3 times or so of working face strike length, along with working face equipment installs time, general work face crossheading is required for carrying First 2 years or so drivings, lead to that more heading end, Gong Renduo, efficiency are low, maintenance cost is high.For special circumstances, such as dug using along sky Lane, gob side entry need to tunnel after erecting dense individual props are compacted, and at least lag last more than working face 400m, then digging anxiety is closed System is then more prominent.
There are three types of tunneling methods at present, and most commonly used is the tunneling method of development machine+monomer jumbolter, that is, after digging i.e. Anchor, such mode are that one knife of driving makes a call to row's anchor pole, and speed of application is slower;The second way is in the preferable situation of roof condition Under, it is primary to tunnel 2-6 knives, suspension roof support is then carried out, anchor after this i.e. so-called preceding pick can improve driving speed and efficiency, But such situation needs roof condition preferable, and application conditions are limited at present, while runs counter to job specfication;The third mode is then The most fast mode of driving speed at present, front driving, rear is parallel to carry out supporting operation, and pick branch needs top plate at a distance of more than 10m Condition is more stablized, meanwhile, high equipment cost, size is big, and removal of home stopping surface difficulty is big.
In order to improve driving speed, " the more anchors of pick " are effective modes, but need to provide gib, and the present invention is to carry A wide range of gib is capable of providing for one kind and development machine is independent of each other, top plate whole process has supporting, " pick is more for technique satisfaction The device of anchor " technological requirement.
Invention content
Be capable of providing a wide range of gib the object of the present invention is to provide one kind, be independent of each other with development machine, top plate it is complete Journey has supporting, technique to meet " the more anchors of pick " technological requirement, equipment lightweight, lane small to roof destruction degree, stability is high Road driving face protects top and anchor bolt construction integrated apparatus temporarily.
The present invention adopts the following technical scheme that realize:
Roadway head protects top and anchor bolt construction integrated apparatus temporarily, including single group stent, two telescopic arms, shield Push up panel, two suspension columns and rotating hanging roof bolter mechanism;Wherein,
Single group stent includes two pedestals being arranged in parallel and the top beam being arranged on above corresponding pedestal, two top beams it Between linked together by several transversal stretching beams being arranged in parallel, by lifting supporting mechanism between top beam and corresponding pedestal It links together;
The lateral central axes of shield top panel are provided with jackshaft, and jackshaft fixes the telescopic oil cylinder in both ends for middle part;
Two telescopic arms are symmetrically arranged in front of single group stent, the head end of each telescopic arm on a corresponding pedestal forepart The ear mount connection of setting, telescopic arm end are connect with the intermediate shaft end in the panel of shield top, pass through branch in the middle part of each telescopic arm Arm oil cylinder is connected with a corresponding pedestal;
Suspension column is telescopic oil cylinder, and the top of two suspension columns is connect respectively with the both ends of jackshaft;
Rotating hanging roof bolter mechanism includes two rotating hanging oil cylinders, 1 solid anchor case, several jumbolters and two rotation oil Cylinder, each rotating hanging oil cylinder one end are connect with intermediate shaft end head, and the other end is connect with solid anchor case, and several jumbolters are fixed on Anchor upper box part, each rotating hanging oil cylinder middle part passes through rotational fuel tank and the front end of corresponding telescopic arm connects.
Further improve of the invention is that lifting supporting mechanism includes being connected to hanging down between top beam and corresponding pedestal Straight guide rod and two columns for being arranged on vertical guide stem both sides.
Further improve of the invention is that vertical guide stem is sleeved on the guiding in guide sleeve including guide sleeve and one end Bar, the bottom of guide sleeve are set on the base, and the other end of guide rod is connected on corresponding top beam.
Further improve of the invention is that lifting supporting mechanism includes be connected between top beam and corresponding pedestal four Link mechanism and two columns for being arranged on four-bar mechanism both sides.
Further improve of the invention is that telescopic arm includes a joint arm, two joint arms and top telescopic oil cylinder, a joint arm one Connect base front end is held, two joint arm one end, two joint arm other ends connection jackshaft are socketed on outside the other end, top telescopic oil cylinder is put The top outside telescopic arm, and top telescopic oil cylinder one end connects a joint arm, the other end connects two joint arms.
Further improve of the invention is that the face profile shape of shield top panel is rectangle, laterally there is bar shaped hollow out, Uniform intervals are provided with several cushion blocks above the panel of shield top.
Further improve of the invention is that the quantity of jumbolter is 2-4 platforms.
Further improve of the invention is that each pedestal horizontal direction is equipped with several vertically arranged lateral with pedestal Oil cylinder, for adjusting the gap of the device and roadway's sides.
The present invention has following beneficial technique effect:
Roadway head provided by the invention protects top and anchor bolt construction integrated apparatus temporarily, and device structure simply may be used It leans on;It is light-weight;The frictional force that the generation of oil cylinder branch side is stretched out by both sides pulls single group stent, reduces and shield top panel is disturbed It is dynamic;It is rigidly connected, changed by the way of lateral connection, structural integrity using transversal stretching beam between two rows of unit racks Height, stability greatly improve;" one anchor of pick " is optimized for " the more anchors of pick ", realizes the flat of top anchor pole, anchor cable and side anchor pole Row operation improves driving speed, and site operation is shown, speed of application improves more than 80%.
Further, cushion block is set in the panel of shield top, convenient for construction, can effectively hides protection roofbolt anchor cable.
It the composite can be widely applied to the fields such as coal mine, metallurgical mine, underground engineering, Tunnel Engineering and defence engineering.
Description of the drawings
Fig. 1 is that roadway head of the present invention protects top and anchor bolt construction integrated apparatus graphics temporarily;
Fig. 2 is that roadway head of the present invention protects top and anchor bolt construction integrated apparatus front view temporarily;
Fig. 3 is that roadway head of the present invention protects top and anchor bolt construction integrated apparatus plan view temporarily;
Fig. 4 is that roadway head of the present invention protects top and anchor bolt construction integrated apparatus side view temporarily;
Fig. 5 is that roadway head of the present invention protects top and the pick of anchor bolt construction integrated apparatus and driving face temporarily Into machine, belt conveyor position relationship schematic three dimensional views.
Fig. 6 is that roadway head of the present invention protects top temporarily and anchor bolt construction integrated apparatus vertical guide stem is changed to four companies Bar graphics.
In figure:1- top beams;2- pedestals;The lateral oil cylinders of 2-1-, 3- columns;4- vertical guide stems;4-1- guide rods;4-2- is oriented to Set;4-3- four-bar mechanisms;5- transversal stretching beams;6- telescopic arms;Mono- joint arms of 6-1-;Bis- joint arms of 6-2-;6-3- stretches on top oil Cylinder;7- ear mounts;8- shields top panel;9- jackshafts;10- support arm oil cylinders;11- hangs column;12- cushion blocks;13- rotating hanging oil cylinders;14- Gu anchor case;15- jumbolters;16- rotational fuel tanks;17- development machines;18- belt conveyors.
Specific embodiment
The present invention is made further instructions below in conjunction with drawings and examples.
Embodiment 1
As shown in Figures 1 to 6, roadway head provided by the invention protects top and integrally disguises with anchor bolt construction temporarily It puts, including single group stent, two telescopic arms 7, shield top panel 10, suspension column 11 and rotating hanging roof bolter mechanism;Wherein, single group Stent is formed by connecting totally by two rows of two section carrier units by transversal stretching beam 5, and the top beam 1 of two rows of carrier units is by laterally stretching Contracting beam 5 connects, and often saves carrier unit and includes top beam 1, pedestal 2 and connection top beam 1 and the column 3 of pedestal 2 and vertical guide stem 4; Telescopic arm 6 is placed in front of single group stent, and 6 head end of telescopic arm is connect with the ear mount 7 set on 2 forepart of carrier unit pedestal, is stretched 6 end of arm is connect with the jackshaft 9 in the panel 8 of shield top, and 6 middle part of telescopic arm is connected by support arm oil cylinder 10 and unit rack pedestal 2 It connects, often saves carrier unit forepart and connect a telescopic arm 6;Panel 8 lateral central axes in shield top are equipped with jackshaft 9,9 both ends of jackshaft It is connect with 6 end of telescopic arm and a suspension column 11, jackshaft 9 fixes the telescopic oil cylinder in both ends for middle part;It is outstanding Extension column 11 is telescopic oil cylinder, and top is connect with jackshaft 9;Rotating hanging roof bolter mechanism is by two solid anchors of rotating hanging oil cylinder 13,1 Case 14,2-4 platforms jumbolter 15 and two rotational fuel tanks 16 form, and 13 one end of rotating hanging oil cylinder is connect with jackshaft 9, the other end with Gu anchor case 14 connects, Gu 4 jumbolters 15 are fixed on 14 top of anchor case, 13 middle part of rotating hanging oil cylinder passes through rotational fuel tank and telescopic arm 6 front ends connect.In addition, 2 horizontal direction of each pedestal is equipped with several and vertically arranged lateral oil cylinder 2-1 of pedestal 2, for adjusting The gap of the whole device and roadway's sides.
Telescopic arm is made of a joint arm 6-1, two joint arm 6-2, top telescopic oil cylinder 6-3, joint arm 6-1 one end connect base 2 front ends, the other end are socketed on two joint arm 6-2 one end, two joint arm 6-2 other ends connection jackshaft 9, top telescopic oil cylinder 6-3 outside 6 outside top of telescopic arm is placed in, top telescopic oil cylinder 6-3 one end connects a joint arm 6-1, and the other end connects two joint arm 6-2.
The face profile shape of shield top panel 8 is rectangle, laterally there is bar shaped hollow out, shield top 8 top uniform intervals of panel Cushion block 12 is set.
Vertical guide stem 4 is made of guide sleeve 4-2 and guide rod 4-1, and guide rod 4-1 tops are connect with top beam 1, and lower part is placed in Inside guide sleeve 4-2, guide sleeve 4-2 lower parts are connect with pedestal 2.
Engineering geological condition is:Crossheading section is 5.6 meters of width, and 3.5 meters of height, 6.0 meters of coal seam thickness stays top coal to dig Into 2.5 meters of top coal thickness, driving face is tunneled using development machine 17,2.8 meters of 17 width of development machine, 1.7 meters of height, length 10 meters, 13 rear of development machine is connected with belt conveyor 18,1.4 meters of 18 width of belt conveyor, and development machine 17 is arranged in advanced interim The inside of suspension device, i.e., it is intermediate to extend across development machine for development machine 17, both sides respectively two rows carrier units, telescopic arm 6 17 reach driving face coal wall.
The job step of the present invention is as follows:
1) 17 coal cutting of development machine, one knife, every 1.0 meters of knife step pitch;
2) 6 horizontal extension 1.0m of telescopic arm;
3) cycle is above-mentioned reaches 5.0 meters of a systemic circulation step pitch 1) with step 5 time 2), then puts down suspension column 11, Shield top panel 8 is propped in suspension 11 fluid injection of column, and branch side is stretched out at 9 fluid injection both ends of jackshaft;
4) rotational fuel tank 16 is shunk, puts down rotating hanging roof bolter mechanism, Gu anchor case 14 is moved on bottom plate in place, anchor pole bores Machine 15 is attentioned;
5) operating personnel enters shield top 8 lower space of panel, and 6 people's parallel operations construction roll bolt anchor cable, 2 people construct and help Anchor pole completes top plate and portion of side supporting construction backed off after random;
6) top beam 1 of single group stent is fallen;
7) top telescopic oil cylinder 6-3 is shunk, continuously pulls single group stent forward, then pull distance 5m rises top beam 1, roof supporting;
8) rotating hanging roof bolter mechanism and suspension column 11 are rotated backward, until horizontal position, while withdraw 9 liang of jackshaft End;
9) shield top panel 8 is fallen, support top is risen after spreading metal mesh on it;
10) enter next systemic circulation, repeat step 1) to 9), until completing the driving supporting operation of whole crossheading.
Embodiment 2
Roadway head is protected to top temporarily and the vertical guide stem 4 of anchor bolt construction integrated apparatus is changed to four-bar mechanism 4-3, other structures are same as Example 1 with technique.
Roadway head protects top and provides strength gib for driving with anchor bolt construction integrated apparatus temporarily, improves More than 80% driving speed, it is safer, efficient, suitable for fields such as coal mine, metallurgical mine, underground engineering, Tunnel Engineering.

Claims (8)

1. roadway head protects top and anchor bolt construction integrated apparatus temporarily, which is characterized in that including single group stent, two Telescopic arm (6), shield top panel (8), two suspension columns (11) and rotating hanging roof bolter mechanism;Wherein,
Single group stent include two pedestals (2) being arranged in parallel and the top beam (1) being arranged on above corresponding pedestal (2), two Linked together between top beam (1) by several transversal stretching beams (5) being arranged in parallel, top beam (1) and corresponding pedestal (2) it Between linked together by lifting supporting mechanism;
The lateral central axes of shield top panel (8) are provided with jackshaft (9), and jackshaft (9) fixes the telescopic oil in both ends for middle part Cylinder;
Two telescopic arms (6) are symmetrically arranged in front of single group stent, the head end of each telescopic arm (6) and a corresponding pedestal (2) Ear mount (7) connection set on forepart, telescopic arm (6) end are connect with jackshaft (9) end in shield top panel (8), each The middle part of telescopic arm (6) is connected by support arm oil cylinder (10) with a corresponding pedestal (2);
It is telescopic oil cylinder to hang column (11), and the both ends of the tops of two suspension columns (11) respectively with jackshaft (9) are connect;
Rotating hanging roof bolter mechanism includes two rotating hanging oil cylinders (13), 1 solid anchor case (14), several jumbolters (15) and two A rotational fuel tank (16), each rotating hanging oil cylinder (13) one end are connect with jackshaft (9) end, and the other end connects with solid anchor case (14) It connects, several jumbolters (15) are fixed on solid anchor case (14) top, pass through rotational fuel tank in the middle part of each rotating hanging oil cylinder (13) (16) it is connected with the front end of corresponding telescopic arm (6).
2. roadway head according to claim 1 protects top and anchor bolt construction integrated apparatus temporarily, feature exists In lifting supporting mechanism includes being connected to the vertical guide stem (4) between top beam (1) and corresponding pedestal (2) and being arranged on vertical Two columns (3) of straight guide rod (4) both sides.
3. roadway head according to claim 2 protects top and anchor bolt construction integrated apparatus temporarily, feature exists In vertical guide stem (4) is sleeved on the guide rod (4-1) in guide sleeve (4-2), guide sleeve including guide sleeve (4-2) and one end The bottom of (4-2) is arranged on pedestal (2), and the other end of guide rod (4-1) is connected on corresponding top beam (1).
4. roadway head according to claim 1 protects top and anchor bolt construction integrated apparatus temporarily, feature exists In lifting supporting mechanism includes the four-bar mechanism (4-3) being connected between top beam (1) and corresponding pedestal (2) and setting Two columns (3) in four-bar mechanism (4-3) both sides.
5. roadway head according to claim 1 protects top and anchor bolt construction integrated apparatus temporarily, feature exists In telescopic arm includes a joint arm (6-1), two joint arms (6-2) and top telescopic oil cylinder (6-3), a joint arm (6-1) one end connection bottom Seat (2) front end, the other end are socketed on two joint arms (6-2) one end outside, and two joint arms (6-2) other end connection jackshaft (9), top is stretched Contracting oil cylinder (6-3) is placed in the external top of telescopic arm (6), and top telescopic oil cylinder (6-3) one end connects a joint arm (6-1), another End two joint arms of connection (6-2).
6. roadway head according to claim 1 protects top and anchor bolt construction integrated apparatus temporarily, feature exists In the face profile shape of shield top panel (8) is rectangle, laterally there is bar shaped hollow out, and shield is pushed up uniform intervals above panel (8) and set It is equipped with several cushion blocks (12).
7. roadway head according to claim 1 protects top and anchor bolt construction integrated apparatus temporarily, feature exists In the quantity of jumbolter (15) is 2-4 platforms.
8. roadway head according to claim 1 protects top and anchor bolt construction integrated apparatus temporarily, feature exists In each pedestal (2) horizontal direction is equipped with several and vertically arranged lateral oil cylinder (2-1) of pedestal (2), for adjusting the dress Put the gap with roadway's sides.
CN201810119416.3A 2018-02-06 2018-02-06 Roadway head protects top and anchor bolt construction integrated apparatus temporarily Pending CN108194114A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201810119416.3A CN108194114A (en) 2018-02-06 2018-02-06 Roadway head protects top and anchor bolt construction integrated apparatus temporarily

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CN108194114A true CN108194114A (en) 2018-06-22

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Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108691545A (en) * 2018-03-30 2018-10-23 张卫东 A kind of continuous tunneling construction method of bolting with wire mesh adapting to Complex Roof shape
CN108915739A (en) * 2018-08-22 2018-11-30 山西天巨重工机械有限公司 One kind is met head on protective device
CN109113772A (en) * 2018-10-31 2019-01-01 河南理工大学 A kind of systemic circulation temporary supporting device for laneway tunneling and its method
CN113914910A (en) * 2021-12-14 2022-01-11 中国矿业大学(北京) Roadway combined beam support system construction device and method

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
RU2144138C1 (en) * 1998-06-11 2000-01-10 Шахтинский институт Новочеркасского государственного технического университета Shaft-sinking set
CN102536277A (en) * 2012-01-11 2012-07-04 中国矿业大学(北京) Follower assorted supporting and anchoring system of cantilever type development machine
CN107178384A (en) * 2017-07-17 2017-09-19 中煤能源研究院有限责任公司 The advanced telescopic cantilever suspension device of tunnelling and its construction method
CN107448152A (en) * 2017-07-20 2017-12-08 陕西陕煤韩城矿业有限公司 Combined hydraulic jumbolter workbench
CN207863983U (en) * 2018-02-06 2018-09-14 中煤能源研究院有限责任公司 Roadway head protects top and anchor bolt construction integrated apparatus temporarily

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
RU2144138C1 (en) * 1998-06-11 2000-01-10 Шахтинский институт Новочеркасского государственного технического университета Shaft-sinking set
CN102536277A (en) * 2012-01-11 2012-07-04 中国矿业大学(北京) Follower assorted supporting and anchoring system of cantilever type development machine
CN107178384A (en) * 2017-07-17 2017-09-19 中煤能源研究院有限责任公司 The advanced telescopic cantilever suspension device of tunnelling and its construction method
CN107448152A (en) * 2017-07-20 2017-12-08 陕西陕煤韩城矿业有限公司 Combined hydraulic jumbolter workbench
CN207863983U (en) * 2018-02-06 2018-09-14 中煤能源研究院有限责任公司 Roadway head protects top and anchor bolt construction integrated apparatus temporarily

Cited By (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108691545A (en) * 2018-03-30 2018-10-23 张卫东 A kind of continuous tunneling construction method of bolting with wire mesh adapting to Complex Roof shape
CN108691545B (en) * 2018-03-30 2019-06-28 张卫东 A kind of continuous tunneling construction method of bolting with wire mesh adapting to Complex Roof shape
CN108915739A (en) * 2018-08-22 2018-11-30 山西天巨重工机械有限公司 One kind is met head on protective device
CN109113772A (en) * 2018-10-31 2019-01-01 河南理工大学 A kind of systemic circulation temporary supporting device for laneway tunneling and its method
CN109113772B (en) * 2018-10-31 2024-03-29 河南理工大学 Large-circulation roadway tunneling temporary support device and method thereof
CN113914910A (en) * 2021-12-14 2022-01-11 中国矿业大学(北京) Roadway combined beam support system construction device and method
CN113914910B (en) * 2021-12-14 2022-04-01 中国矿业大学(北京) Roadway combined beam support system construction device and method

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