CN108191415A - 一种彩砂及其制备方法 - Google Patents

一种彩砂及其制备方法 Download PDF

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CN108191415A
CN108191415A CN201711479473.4A CN201711479473A CN108191415A CN 108191415 A CN108191415 A CN 108191415A CN 201711479473 A CN201711479473 A CN 201711479473A CN 108191415 A CN108191415 A CN 108191415A
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熊宸
樊晓军
关有俊
熊永强
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SHENZHEN JIADA HIGH-TECH INDUSTRY DEVELOPMENT Co Ltd
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Abstract

本发明涉及一种彩砂，包括基料，还包括以下重量份的制备原料：颜填料30‑50份、助剂4‑8份、纳米粉体银浆料0.5‑1份和水30‑40份。本发明还涉及一种彩砂的制备方法。本发明的彩砂在储存及涂墙后能有效地防止霉菌的滋生，具有兼具装饰性和防霉抗菌性的优点。

Description

一种彩砂及其制备方法
技术领域
本发明涉及建筑原料，特别涉及一种彩砂及其制备方法。
背景技术
彩砂现分为天然彩砂、烧结彩砂、临时染色彩砂和永久染色彩砂。其特点是：颜色鲜艳、耐酸碱、耐紫外线、不褪色。天然彩砂是由天然矿石粉碎而成，不褪色但是杂质色较多；临时染色彩砂一般颜色鲜艳，但是易脱色。
彩砂的主要原料组成包括着色基材(各种砂)、着色剂、助剂、粘结剂和分散剂，通过高温煅烧，从而在表面形成带有颜色、单纯具有装饰性的彩砂；其粘结剂通常为树脂、水玻璃、氧化铝等有机或无机材料，烧结彩砂除装饰效果外，不具备功能性。
现行彩砂制作工艺过程当中，烧结彩砂除具有装饰性外，没有任何的功能性，例如防霉抗菌性，形成产品过于单调。
发明内容
本发明所要解决的技术问题是：提供一种兼具装饰性和防霉抗菌性的彩砂及其制备方法。
为了解决上述技术问题，本发明采用的技术方案为：
一种彩砂，包括基料，还包括以下重量份的制备原料：颜填料30-50份、助剂4-8份、纳米粉体银浆料0.5-1份和水30-40份。
一种上述的彩砂的制备方法，按照重量份将颜填料、助剂、纳米粉体银浆料和水进行混合，然后将混合后的混合料与所述基料按照质量比为(0.5-1.5)：1的比例混合并搅拌，然后进行喷雾干燥，获得包覆好的彩砂，将包覆好的彩砂进行煅烧，所述煅烧的温度为800-1200℃，所述煅烧的时间为1-2h，并维持所述煅烧温度1-2h，获得所述彩砂。
本发明的有益效果在于：
本发明的彩砂通过上述原料及配比设计，在装饰性的基础上，可获得碱性条件，并利用碱性条件可以抑制霉菌滋生，从而获得了较好的防霉抗菌性，本发明的彩砂在储存及涂墙后能有效地防止霉菌的滋生，具有兼具装饰性和防霉抗菌性的优点。
具体实施方式
为详细说明本发明的技术内容、所实现目的及效果，以下结合实施方式予以说明。
本发明最关键的构思在于：通过上述原料及配比设计，使获得的彩砂在装饰性的基础上，还获得了较好的防霉抗菌性。
本发明提供一种彩砂，包括基料，还包括以下重量份的制备原料：颜填料30-50份、助剂4-8份、纳米粉体银浆料0.5-1份和水30-40份。
一种上述的彩砂的制备方法，按照重量份将颜填料、助剂、纳米粉体银浆料和水进行混合，然后将混合后的混合料与所述基料按照质量比为(0.5-1.5)：1的比例混合并搅拌，然后进行喷雾干燥，获得包覆好的彩砂，将包覆好的彩砂进行煅烧，所述煅烧的温度为800-1200℃，所述煅烧的时间为1-2h，并维持所述煅烧温度1-2h，获得所述彩砂。
从上述描述可知，本发明的有益效果在于：
本发明的彩砂通过上述原料及配比设计，在装饰性的基础上，可获得碱性条件，并利用碱性条件可以抑制霉菌滋生，从而获得了较好的防霉抗菌性，本发明的彩砂在储存及涂墙后能有效地防止霉菌的滋生，具有兼具装饰性和防霉抗菌性的优点。
本发明的彩砂中：进一步的，所用颜填料为钛白粉、重钙、高岭土和硫酸钡中的至少一种。
由上述描述可知，颜填料可以选择钛白粉、重钙、高岭土和硫酸钡中的任意一种或者任意多种的混合物。
进一步的，所述助剂为分散剂、润湿剂、消泡剂、增稠剂、防冻剂、pH调节剂和成膜助剂中的至少一种。
由上述描述可知，助剂可以选择分散剂、润湿剂、消泡剂、增稠剂、防冻剂、pH调节剂和成膜助剂中的任意一种或者任意多种的混合物。
进一步的，所述基料的重量与颜填料、助剂、纳米粉体银浆料和水的总重量的比值为1：(0.5-1.5)。
由上述描述可知，上述比值设计具有稳定高效的优点。
进一步的，所述基料为石英砂。
由上述描述可知，所述基料即为现有技术中制备彩砂的着色基材(各种砂)，例如石英砂。
本发明的彩砂的制备方法中：进一步的，将获得的彩砂依次进行冷却、破碎和筛分。
由上述描述可知，通过上述冷却、破碎和筛分，可对获得的彩砂进行后加工。
本发明的实施例一为：
本实施例的彩砂，选择石英砂作为基料，还包括以下重量份的制备原料：颜填料30-50份、助剂4-8份、纳米粉体银浆料0.5-1份和水30-40份。所用颜填料为钛白粉、重钙、高岭土和硫酸钡中的至少一种。所述助剂为分散剂、润湿剂、消泡剂、增稠剂、防冻剂、pH调节剂和成膜助剂中的至少一种。所述基料的重量与颜填料、助剂、纳米粉体银浆料和水的总重量的比值为1：(0.5-1.5)。
本实施例的彩砂的制备方法，按照上述重量份将颜填料、助剂、纳米粉体银浆料和水进行混合，然后将混合后的混合料与所述基料按照上述重量比混合并搅拌，然后进行喷雾干燥，获得包覆好的彩砂，将包覆好的彩砂进行煅烧，所述煅烧的温度为800-1200℃，所述煅烧的时间为1-2h，并维持所述煅烧温度1-2h，获得所述彩砂，然后，将获得的彩砂依次进行冷却、破碎和筛分。
本发明的实施例二为：
本实施例的彩砂，选择石英砂作为基料，还包括以下重量份的制备原料：颜填料30-50份、助剂4-8份、纳米粉体银浆料0.5-1份和水30-40份。所用颜填料为钛白粉、重钙、高岭土和硫酸钡中的至少一种。所述助剂为分散剂、润湿剂、消泡剂、增稠剂、防冻剂、pH调节剂和成膜助剂中的至少一种。所述基料的重量与颜填料、助剂、纳米粉体银浆料和水的总重量的比值为1：(0.5-1.5)。
本实施例的彩砂的制备方法，按照上述重量份将颜填料、助剂、纳米粉体银浆料和水进行混合，然后将混合后的混合料与所述基料按照上述重量比混合并搅拌，然后进行喷雾干燥，获得包覆好的彩砂，将包覆好的彩砂进行煅烧，所述煅烧的温度为800-1200℃，所述煅烧的时间为1-2h，并维持所述煅烧温度1-2h，获得所述彩砂，然后，将获得的彩砂依次进行冷却、破碎和筛分。
本发明的实施例三为：
本实施例的彩砂，选择石英砂作为基料，还包括以下重量份的制备原料：颜填料30-50份、助剂4-8份、纳米粉体银浆料0.5-1份和水30-40份。所用颜填料为钛白粉、重钙、高岭土和硫酸钡中的至少一种。所述助剂为分散剂、润湿剂、消泡剂、增稠剂、防冻剂、pH调节剂和成膜助剂中的至少一种。所述基料的重量与颜填料、助剂、纳米粉体银浆料和水的总重量的比值为1：(0.5-1.5)。
本实施例的彩砂的制备方法，按照上述重量份将颜填料、助剂、纳米粉体银浆料和水进行混合，然后将混合后的混合料与所述基料按照上述重量比混合并搅拌，然后进行喷雾干燥，获得包覆好的彩砂，将包覆好的彩砂进行煅烧，所述煅烧的温度为800-1200℃，所述煅烧的时间为1-2h，并维持所述煅烧温度1-2h，获得所述彩砂，然后，将获得的彩砂依次进行冷却、破碎和筛分。
本发明的实施例四为：
本实施例的彩砂仅具体原料配比不同，其他与实施例一相同。
本实施例的彩砂的具体原料配比参见下表1。
表1
性能测试
将实施例一至实施例四获得的彩砂分别用于涂墙，并检测实施例一至实施例四获得的彩砂涂墙后的霉菌生长情况(采用国家标准GB/T 13092-2006)。
经检测，实施例一至实施例四获得的彩砂涂墙后并未发现有霉菌生长的现象。
综上所述，本发明提供的彩砂在储存及涂墙后能有效地防止霉菌的滋生，具有兼具装饰性和防霉抗菌性的优点。
以上所述仅为本发明的实施例，并非因此限制本发明的专利范围，凡是利用本发明说明书内容所作的等同变换，或直接或间接运用在相关的技术领域，均同理包括在本发明的专利保护范围内。

Claims (7)

1.一种彩砂，包括基料，其特征在于，还包括以下重量份的制备原料：颜填料30-50份、助剂4-8份、纳米粉体银浆料0.5-1份和水30-40份。
2.根据权利要求1所述的彩砂，其特征在于，所用颜填料为钛白粉、重钙、高岭土和硫酸钡中的至少一种。
3.根据权利要求1所述的彩砂，其特征在于，所述助剂为分散剂、润湿剂、消泡剂、增稠剂、防冻剂、pH调节剂和成膜助剂中的至少一种。
4.根据权利要求1所述的彩砂，其特征在于，所述基料的重量与颜填料、助剂、纳米粉体银浆料和水的总重量的比值为1：(0.5-1.5)。
5.根据权利要求1所述的彩砂，其特征在于，所述基料为石英砂。
6.一种权利要求1-5任意一项所述的彩砂的制备方法，其特征在于，按照重量份将颜填料、助剂、纳米粉体银浆料和水进行混合，然后将混合后的混合料与所述基料按照质量比为(0.5-1.5)：1的比例混合并搅拌，然后进行喷雾干燥，获得包覆好的彩砂，将包覆好的彩砂进行煅烧，所述煅烧的温度为800-1200℃，所述煅烧的时间为1-2h，并维持所述煅烧温度1-2h，获得所述彩砂。
7.根据权利要求6所述的彩砂的制备方法，其特征在于，将获得的彩砂依次进行冷却、破碎和筛分。
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