CN108152542A - A kind of CPCI type high voltage relay modules for Insulation test and continuity test - Google Patents
A kind of CPCI type high voltage relay modules for Insulation test and continuity test Download PDFInfo
- Publication number
- CN108152542A CN108152542A CN201711453763.1A CN201711453763A CN108152542A CN 108152542 A CN108152542 A CN 108152542A CN 201711453763 A CN201711453763 A CN 201711453763A CN 108152542 A CN108152542 A CN 108152542A
- Authority
- CN
- China
- Prior art keywords
- relay
- test
- insulation
- cpci
- continuity
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
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Classifications
-
- G—PHYSICS
- G01—MEASURING; TESTING
- G01R—MEASURING ELECTRIC VARIABLES; MEASURING MAGNETIC VARIABLES
- G01R1/00—Details of instruments or arrangements of the types included in groups G01R5/00 - G01R13/00 and G01R31/00
- G01R1/02—General constructional details
- G01R1/04—Housings; Supporting members; Arrangements of terminals
-
- G—PHYSICS
- G01—MEASURING; TESTING
- G01R—MEASURING ELECTRIC VARIABLES; MEASURING MAGNETIC VARIABLES
- G01R31/00—Arrangements for testing electric properties; Arrangements for locating electric faults; Arrangements for electrical testing characterised by what is being tested not provided for elsewhere
- G01R31/12—Testing dielectric strength or breakdown voltage ; Testing or monitoring effectiveness or level of insulation, e.g. of a cable or of an apparatus, for example using partial discharge measurements; Electrostatic testing
-
- G—PHYSICS
- G01—MEASURING; TESTING
- G01R—MEASURING ELECTRIC VARIABLES; MEASURING MAGNETIC VARIABLES
- G01R31/00—Arrangements for testing electric properties; Arrangements for locating electric faults; Arrangements for electrical testing characterised by what is being tested not provided for elsewhere
- G01R31/50—Testing of electric apparatus, lines, cables or components for short-circuits, continuity, leakage current or incorrect line connections
Abstract
The present invention provides a kind of CPCI type high voltage relay modules for Insulation test and continuity test, for building passive conducting test and the automatic test of insulation automatically with the passive continuity test of cpci bus structural framing and Insulation test automatic test equipment, realized to test product.Its structure is 3U standard CPCI type pcb board cards, is facilitated insertion into the CPCI machine cages of 3U standards, only Insulation test and continuity test need to can be realized by monolithic relay board, enhance versatility, replaceability and the compatibility of high voltage relay module.Insulation test uses the realization method of single point-to-multipoint, Insulation test selective relay relay corresponding with insulation tested point need to be only attracted, the Insulation test of single point-to-multipoint can be realized, greatly shorten the testing time, improve testing efficiency, meanwhile the actuation quantity of relay is effectively reduced, improve the working life of relay.
Description
Technical field
The present invention relates to a kind of CPCI type high voltage relay modules for Insulation test and continuity test, are mainly used for
It builds with the passive continuity test of cpci bus structural framing and Insulation test automatic test equipment, realizes the nothing to test product
The automatic test of source conducting and the automatic test of insulation.
Background technology
Cable, it is automatically controlled when electric products production, check and accept when, need carry out insulation performance inspection, i.e., two insulation survey
Between pilot apply one compared with High Level DC Voltage, then measure its insulation resistance resistance value whether meet product specification requirement.Conventional measurement
Method for testing is to carry out Insulation test between any two to insulation tested point, is tested if necessary to carry out insulation performance two-by-two to N number of point,
It then needs to measureSecondary, the test method testing time is longer, causes the testing time longer.The present invention passes through hardware design reality
Now single point-to-multipoint Insulation test if carrying out insulation performance test to N number of point, wherein will be connected to insulation by i-th of tested point
The "+" end of test pencil, and other N-1 point is shorted to the "-" end of insulation test pencil, then it only needs whole insulation to can be realized N-1 times
Test.
In addition, the higher DC break down voltage value of the relay needs of tested point switching in Insulation test, and mainstream in market
CPCI type relay module does not have high pressure resistant property mostly, and have in the CPCI type relay module of high pressure resistant property after
Electric appliance number is again very little, and veneer is difficult to the requirement for meeting multiple spot testing insulation between plates and continuity test versatility, CPCI of the invention
Type high voltage relay module efficiently solves high pressure resistant and veneer poor universality deficiency.
Tested point is divided into three classes:(1) it had not only needed continuity test but also had needed the tested point of Insulation test, hereinafter referred A classes are treated
Measuring point;(2) tested point of continuity test, hereinafter referred B class tested points are only needed;(3) tested point of Insulation test is only needed, under
Literary abbreviation C class tested points.
Invention content
The technology of the present invention solves the problems, such as:Overcome tradition the Insulation test testing time be long two-by-two, veneer is not high pressure resistant and
The poor deficiency of veneer versatility provides a kind of for Insulation test and the CPCI type high voltage relay moulds of continuity test
Block.
The present invention technical solution be:A kind of CPCI type high voltage relays for being used for Insulation test and continuity test
Module, structure are 3U standard CPCI template cards, and board size is 160mm*100mm, mainly by being kept off before pcb board, CPCI modules
The compositions such as plate, CPCI modules locating pin and CPCI module drawing-aid devices.Wherein, pcb board is mainly by relay control signal, relay
Device driving power input terminal, can be not only used for Insulation test again available for continuity test relay, be served only for continuity test after
Electric appliance, continuity test function selective relay, Insulation test function selective relay, tested point connection input terminal, measuring instrumentss
The compositions such as test pencil input terminal.
Baffle, CPCI modules locating pin, CPCI modules drawing-aid device are mechanically connected respectively with pcb board before CPCI modules, are used
It fixes, position, plug when the CPCI template card insertions is assisted to enter CPCI slots.
A classes tested point and C classes tested point, which by tested point connect input terminal and be connected to, can be not only used for Insulation test and can be used again
In the moving contact of the relay of continuity test, static contact and continuity test function selective relay and the Insulation test work(of relay
The moving contact connection of energy selective relay;B classes tested point connects input terminal by tested point and is served only for the relay of continuity test
The moving contact connection of device, the static contact of relay are connect with the moving contact of continuity test function selective relay, so as to fulfill inciting somebody to action
Tested point signal introduces and is assigned to the purpose on selective relay.Continuity test function selective relay and Insulation test function
The static contact of selective relay is connect with measuring instrumentss test pencil input terminal, realizes Insulation test and the selection of continuity test function.It surveys
Amount instrument input terminal is connect with externally measured instrument, is introduced test signals on relay.Relay control signal and after
Electrical equipment drive power input is connect respectively with relay coil both ends, and relay control signal provides control for relay and drives
Dynamic signal, relay driving power supply end provides driving power for relay.
Insulation test operation principle:
A classes tested point and C classes tested point, which by tested point connect input terminal and be connected to, can be not only used for Insulation test and can be used again
In the moving contact of the relay of continuity test, the static contact of relay connects with the moving contact of Insulation test function selective relay
It connects.All insulation tested points are shorted together, and pass through test pencil input terminal and connect with test instrumentation by this kind of connection mode.In reality
During existing Insulation test, all insulation tested points are shorted to the "-" end of insulation test pencil, are attracted some relay, then it can should
The corresponding insulation tested point of relay is connected to the "+" end of insulation test pencil, and insulation meter starts work, then can be by DC test electricity
The "+" by the test pencil that insulate, "-" end is pressed to be applied on tested point, so as to fulfill the Insulation test of single point-to-multipoint.Pass through actuation
The Insulation test function of single point-to-multipoint, the actuation number of significantly less relay can be realized in single relay, and effectively carries
The service life of high relay.
Continuity test operation principle:
A classes tested point, which with B classes tested point connects input terminal by tested point and is connected respectively to, can be not only used for Insulation test again
Available for continuity test relay and be served only for the relay of continuity test, then by continuity test function selective relay,
Test pencil input terminal is connect with test instrumentation.By control can be not only used for Insulation test again available for continuity test relay,
The handoff functionality of conducting tested point is realized for the actuation of the relay and continuity test function selective relay of continuity test.Only
B class tested points are connected for the relay of continuity test, effectively avoid interfering caused by Insulation test point short circuit.
The advantages of the present invention over the prior art are that:
(1) the high voltage relay module design in the present invention is 3U standard CPCI type pcb board cards, facilitates insertion into 3U standards
CPCI machine cages in, only need to Insulation test and continuity test can be realized by monolithic relay board, enhance high pressure resistant relay
Versatility, replaceability and the compatibility of device module.
(2) Insulation test using the realization method of single point-to-multipoint, need to only be attracted Insulation test selection relay in the present invention
Device relay corresponding with insulation tested point, you can realize the Insulation test of single point-to-multipoint.The testing time is greatly shortened, is improved
Testing efficiency, meanwhile, the actuation quantity of relay is effectively reduced, improves the working life of relay.
Description of the drawings
Fig. 1 is the structure composition block diagram of the present invention;
Fig. 2 is present system operation principle.
Specific embodiment
Fig. 1 is system structure diagram, for Insulation test and the CPCI type high voltage relays of continuity test in the present invention
Modular structure be 3U standard CPCI type pcb board cards, board size be 160mm*100mm, mainly by pcb board 1, CPCI modules before
The compositions such as baffle 2, CPCI modules locating pin 4 and CPCI modules drawing-aid device 3.Wherein, pcb board 1 is mainly controlled by relay and inputted
End 11, relay driving power supply input terminal 10, can be not only used for Insulation test again can be used for continuity test relay 5, be served only for
The relay 6 of continuity test, continuity test function selective relay 8, Insulation test function selective relay 7, tested point connection
The part such as input terminal 9, measuring instrumentss test pencil input terminal 12 forms.
Baffle 2, CPCI modules locating pin 4 and CPCI modules drawing-aid device 3 connect respectively with 1 machinery of pcb board before CPCI modules
It connects, for fixing, positioning, plugging when the CPCI template card insertions being assisted to enter CPCI slots.
Fig. 2 connects input terminal 8 by tested point for System Working Principle figure, A classes tested point and C classes tested point and is connected to both
It can be used for the moving contact of the relay 5 of continuity test, static contact and the continuity test function of relay again available for Insulation test
Selective relay 8 is connected with the moving contact of Insulation test function selective relay 7;B classes tested point is connected by tested point and inputted
The moving contact of 9 relay 6 with being served only for continuity test of end is connect, and static contact and the continuity test function of relay select relay
The moving contact connection of device 8.The static contact and survey of continuity test function selective relay 8 and Insulation test function selective relay 7
Amount instrument test pencil input terminal 12 connects, and measuring instrumentss input terminal 12 is connect with externally measured instrument.Relay control signal 11
It is connect respectively with relay coil both ends with relay driving power supply input terminal 10, relay control signal 11 is carried for relay
For controlling drive signal, relay driving power supply end 10 provides driving power for relay.
CPCI types high voltage relay module design of the present invention is 32 single-pole double throw high voltage relays of veneer, according to work(
Energy demand is divided into:21 can be not only used for Insulation test and be served only for continuity test available for 5,9, the relay of continuity test again
6,1 continuity test function selective relays 8 of relay and 1 Insulation test function selective relay 7.(note:The patent is only
It is described, but the rights protection scope is not limited solely to above-mentioned number of relays and classification side by taking 32 relays of veneer as an example
Formula.)
High voltage relay selects the single-pole double throw high voltage relay G6S-2-DC12V of OmRon companies, and coil is with touching
Pressure resistance is 3000VAC/1 minutes between point, and pressure resistance 750VAC/1 minutes, meet resistance to pressure request between contact and contact, and driving voltage is
Direct current+12V, and have the characteristics that small, high pressure resistant, the operation is stable is good.Its pin configuration is:Two moving contact pin difference
For 4 and 9, attracting state, pin 4 do not connect relay with pin 3, and pin 9 is connected with pin 10;Relay is attracted
State, pin 4 disconnection connect with pin 3, connected with pin 5, pin 9 disconnect connected with pin 10, with 8 company of contact of pin
It connects, coil both ends are pin 1 and pin 12.
With the tested point XD01 that insulate:1、XD01:2、XD01:Illustrate for 3.Insulate tested point XD01:1、XD01:2、
XD01:3 be connected respectively to can be not only used for Insulation test again can be used for continuity test relay Relay1, Relay2, Relay3
4 pins, 3,5 pins of relay Relay1, Relay2, Relay3 are respectively designated as " insulation-" and " conducting/insulation+";Absolutely
The pin 4 of edge test selective relay Relay32 connects " insulation-", pin 9 connects " conducting/insulation+", the connection insulation of pin 5
Test pencil "-", the connection insulation test pencil "+" of pin 8.By connection relation it is found that relay not attracting state when, insulate tested point
XD01:1、XD01:2、XD01:3 are shorted to insulation "-";Attracting electric relay Relay1 and relay Relay32, then insulate to be measured
Point XD01:1 is connected to insulation test pencil "+", and the tested point XD01 that insulate:2、XD01:3 are shorted to insulation test pencil "-", and insulate test pencil
2 points of "+" and insulation test pencil "-" apply high direct voltage and Insulation test can be realized.The patent only needs to inhale by hardware design realization
Close Insulation test selective relay relay corresponding with insulation tested point, you can realize the Insulation test of single point-to-multipoint, greatly
It is big to shorten the testing time, testing efficiency is improved, meanwhile, the actuation quantity of relay is effectively reduced, improves the work longevity of relay
Life.
With tested point XD01:22 couples of XD04:22、XD01:23 couples of XD04:Illustrate for 23.Tested point XD01:22 pairs
XD04:22 be A class tested points, is connected respectively to and can be not only used for the relay Relay22 that Insulation test can be used for continuity test again
4,9 pins, XD01:23 couples of XD04:23 be B class tested points, is connected respectively to the relay Relay23 for being served only for continuity test
4,9 pins;The pin 4 of continuity test selective relay Relay31 connects " conducting-", pin 9 connect " conducting/insulation+",
Pin 5 is connected to conducting test pencil "-", pin 8 is connected to conducting test pencil "+".If XD01:22 couples of XD04:22 carry out conducting survey
Examination, only needs attracting electric relay Relay22 and Relay31 that continuity test can be realized.
The present invention is a kind of CPCI type high voltage relay modules for Insulation test and continuity test, for build with
The passive continuity test of cpci bus structural framing and Insulation test automatic test equipment realize the passive conducting to test product
Automatic test and the automatic test of insulation.Its structure is 3U standard CPCI type pcb board cards, facilitates insertion into the CPCI machine cages of 3U standards
It is interior, only need to Insulation test and continuity test can be realized by monolithic relay board, enhance the logical of high voltage relay module
With property, replaceability and compatibility.Insulation test using single point-to-multipoint realization method, need to only be attracted Insulation test selection after
Electric appliance relay corresponding with insulation tested point, you can realize the Insulation test of single point-to-multipoint, greatly shorten the testing time, carry
High testing efficiency, meanwhile, the actuation quantity of relay is effectively reduced, improves the working life of relay.
Claims (1)
1. a kind of CPCI type high voltage relay modules for Insulation test and continuity test, it is characterised in that:Structure is 3U
Standard CPCI template cards, including baffle, CPCI modules locating pin and CPCI module drawing-aid devices, CPCI before pcb board, CPCI modules
Baffle, CPCI modules locating pin, CPCI modules drawing-aid device are mechanically connected respectively with pcb board before module;Pcb board includes relay
Control signal, relay driving power supply input terminal can be not only used for Insulation test again available for the relay of continuity test, use
Relay, continuity test function selective relay, Insulation test function selective relay, tested point connection in continuity test is defeated
Enter end, measuring instrumentss test pencil input terminal;
A classes tested point and C classes tested point, which by tested point connect input terminal and be connected to, can be not only used for Insulation test and can be used for leading again
The moving contact of the relay of logical test, static contact and the continuity test function selective relay and Insulation test function of relay select
Select the moving contact connection of relay;B classes tested point connects input terminal by tested point and is served only for the relay of continuity test
Moving contact connects, and the static contact of relay connect with the moving contact of continuity test function selective relay, so as to fulfill will be to be measured
Point signal introduces and is assigned to the purpose on selective relay;Continuity test function selective relay and the selection of Insulation test function
The static contact of relay is connect with measuring instrumentss test pencil input terminal, realizes Insulation test and the selection of continuity test function;Measuring instrument
Table input terminal is connect with externally measured instrument, is introduced test signals on relay;Relay control signal and relay
Driving power input terminal is connect respectively with relay coil both ends, and relay control signal provides control driving letter for relay
Number, relay driving power supply end provides driving power for relay.
Priority Applications (1)
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CN201711453763.1A CN108152542A (en) | 2017-12-28 | 2017-12-28 | A kind of CPCI type high voltage relay modules for Insulation test and continuity test |
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CN201711453763.1A CN108152542A (en) | 2017-12-28 | 2017-12-28 | A kind of CPCI type high voltage relay modules for Insulation test and continuity test |
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CN201711453763.1A Pending CN108152542A (en) | 2017-12-28 | 2017-12-28 | A kind of CPCI type high voltage relay modules for Insulation test and continuity test |
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
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CN110196381A (en) * | 2019-06-26 | 2019-09-03 | 北京航天新风机械设备有限责任公司 | A kind of cable general purpose automatic test system based on cpci bus |
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CN105334352A (en) * | 2014-08-11 | 2016-02-17 | 北京航天动力研究所 | Three-position switch array conduction insulation test device and method |
CN105510806A (en) * | 2016-01-11 | 2016-04-20 | 南京协辰电子科技有限公司 | Connection test device, insulation test device and test system of universal test machine |
CN107037326A (en) * | 2017-05-26 | 2017-08-11 | 北京航天新风机械设备有限责任公司 | A kind of cable system conducting insulation Auto-Test System based on PXI |
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2017
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Patent Citations (6)
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CN103675458A (en) * | 2013-12-13 | 2014-03-26 | 北京航天时代光电科技有限公司 | Automatic insulation resistance and characteristic resistance tester |
CN105334352A (en) * | 2014-08-11 | 2016-02-17 | 北京航天动力研究所 | Three-position switch array conduction insulation test device and method |
CN104330688A (en) * | 2014-11-28 | 2015-02-04 | 北京经纬恒润科技有限公司 | Continuity test device and continuity test method of airborne cable |
CN105116293A (en) * | 2015-09-14 | 2015-12-02 | 中国空间技术研究院 | Conduction and insulation automatic test method of aerospace low frequency cable network |
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