CN108100599B - Material transportation system and factory building - Google Patents
Material transportation system and factory building Download PDFInfo
- Publication number
- CN108100599B CN108100599B CN201711342526.8A CN201711342526A CN108100599B CN 108100599 B CN108100599 B CN 108100599B CN 201711342526 A CN201711342526 A CN 201711342526A CN 108100599 B CN108100599 B CN 108100599B
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- transmission line
- aerial
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- production
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G37/00—Combinations of mechanical conveyors of the same kind, or of different kinds, of interest apart from their application in particular machines or use in particular manufacturing processes
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- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04H—BUILDINGS OR LIKE STRUCTURES FOR PARTICULAR PURPOSES; SWIMMING OR SPLASH BATHS OR POOLS; MASTS; FENCING; TENTS OR CANOPIES, IN GENERAL
- E04H5/00—Buildings or groups of buildings for industrial or agricultural purposes
- E04H5/02—Buildings or groups of buildings for industrial purposes, e.g. for power-plants or factories
Abstract
The invention discloses a material transportation system and a workshop, wherein the material transportation system provided by the embodiment of the invention comprises at least one aerial transmission line and a material bearing device capable of being transported to a set position through the aerial transmission line; the aerial transmission line strides across first factory and second factory, the tip correspondence of aerial transmission line has and is used for carrying between aerial transmission line and the ground operation panel the material bears device's slope transmission line or lift platform. This embodiment can improve material transport efficiency, improve the space utilization and the security of factory building, improves the 5S effect of production site.
Description
Technical Field
The invention relates to the technical field of material transportation of production lines, in particular to a material transportation system and a workshop.
Background
The production mode refers to the reasonable configuration of operation sites, personnel, equipment and the like, so that when products are produced, each procedure only has at most one product in process or finished product, and no work of preventing the products in the sites and packing the products in boxes exists from the beginning to the completion of the production. That is, only one workpiece flows in each process, the equipment arrangement cannot be arranged according to the type, but the equipment arrangement is arranged according to the process of processing the workpiece and is also arranged vertically, so that the production lines which are connected with each other are formed.
Because one stream production mode has the advantages of short production time, less product stock, small occupied production area, easy exposure of problem points, contribution to ensuring the product quality, reduction of management cost, property safety and the like, the stream production mode is concerned and loved by production plants and has wider application range.
Some production lines need more raw materials and have larger size, so the material transportation system is also more complicated, the existing material loading vehicle is adopted to carry out manual transportation, the labor consumption is more, the transportation efficiency is low, and the transportation difficulty is larger. And not only need want the production line transportation raw materials, still need transport the product finished product to the storage area from the production line, have cross commodity circulation in the production area, lead to the production site comparatively chaotic and have the potential safety hazard, the 5S effect on production site is relatively poor. Wherein 5S refers to the finishing, the settling, the cleaning and the literacy of a production site.
Disclosure of Invention
The embodiment of the invention aims to provide a material transportation system and a factory building, so that the material transportation efficiency is improved, the space utilization rate and the safety of the factory building are improved, and the 5S effect of a production field is improved.
The embodiment of the invention provides a material conveying system, which comprises an aerial transmission line and a material carrying device capable of being conveyed to a set position through the aerial transmission line; the aerial transmission line comprises at least one raw material aerial transmission line spanning a material preparation area and a production area, and at least one finished product aerial transmission line spanning a finished product area and the production area; the end part of the aerial transmission line is connected with an inclined transmission line extending from the air to a ground operation platform or is provided with a lifting platform.
Specifically, the aerial transmission line is a belt aerial transmission line, and the material bearing device is a material bearing box.
Preferably, the end part of the raw material aerial transmission line positioned in the material preparation area is connected with an inclined transmission line extending from the air to a ground operation platform, and the end part positioned in the production area is provided with a lifting platform; the end part of the finished product air transmission line positioned in the finished product area is connected with an inclined transmission line extending to the ground operation table from the air, and the end part positioned in the production area is connected with an inclined transmission line connected with the production line operation table.
Optionally, the height h from the ground of the raw material aerial transmission line and the finished product aerial transmission line satisfies: h is more than or equal to 2m and less than or equal to 4 m.
In the embodiment of the invention, in the production process, the raw materials are generally required to be transported to the vicinity of the production line of the production area from the material preparation area, and then the finished products produced by the corresponding production line are transported to the finished product area. The required materials are loaded in the material bearing device only by manpower, for example, the raw materials are transported to a production line, an operator places the raw materials in the material bearing device in a raw material area, the raw materials are lifted to a raw material air transmission line by utilizing a lifting platform or an inclined transmission line, the raw material air transmission line transmits the material bearing device to the position near the production line of the production area, and then the material bearing device is lowered to a ground production line for the production line to use. And for finished products produced by the production line, an operator places the finished products on the material bearing device, the finished products are lifted to a finished product air transmission line by using a lifting platform or an inclined transmission line, the finished product air transmission line transmits the material bearing device to a finished product area, the material bearing device is lowered to a ground operation platform by using the lifting platform or the inclined transmission line, and the finished products are packaged, packaged or transported. The transportation difficulty of this embodiment is lower. In addition, this material transportation mode make full use of the space of factory building, the factory building ground need not to set up the frock car lane, and the space utilization of factory building is higher, improves the 5S effect of production scene on the whole.
The embodiment of the invention also provides a plant which comprises a material preparation area, a production area, a finished product area and the material transportation system in any technical scheme.
Preferably, the production area is provided with a plurality of production lines, and each production line corresponds to one raw material overhead transmission line and one finished product overhead transmission line.
Preferably, the stock preparation area and the finished product area are located in the same area.
Specifically, the raw material aerial transmission line and the finished product aerial transmission line are arranged in parallel.
The factory building of this embodiment has that material transport efficiency is higher, the human cost is lower, and the material transport degree of difficulty is low, and the space utilization of factory building is higher, and the 5S effect of production site is better advantage such as.
Drawings
FIG. 1 is a schematic view of a material handling system according to an embodiment of the present invention;
FIG. 2 is a schematic view of a material transport system according to another embodiment of the present invention;
FIG. 3 is a schematic view of an aerial transmission line, an inclined transmission line and a lifting platform according to another embodiment of the present invention;
FIG. 4 is a schematic diagram of an aerial transmission line, an inclined transmission line and a lifting platform according to still another embodiment of the present invention.
Reference numerals:
10-an aerial transmission line; 11-a raw material aerial transmission line;
12-finished aerial transmission line; 13-an inclined transmission line;
131-a second belt segment; 14-a lifting platform;
141-a third belt segment; 15-production line;
16-a first belt segment; 20-a first factory floor;
30-a second factory area 40-a material preparation area;
50-production area; 60-product area.
Detailed Description
In order to improve the material transportation efficiency, the space utilization rate and the safety of a factory building and improve the 5S effect of a production field, the embodiment of the invention provides a material transportation system and a factory building. In order to make the objects, technical solutions and advantages of the present invention more apparent, the present invention is further described in detail by referring to the following examples.
As shown in fig. 1, a material transportation system provided by the embodiment of the present invention includes at least one aerial transmission line 10, and a material carrying device capable of being transported to a set location through the aerial transmission line 10; the aerial transmission line 10 spans a first factory floor 20 and a second factory floor 30, and the end of the aerial transmission line 10 corresponds to an inclined transmission line 13 or a lifting platform 14 for carrying the material carrying device between the aerial transmission line 10 and a ground operating platform.
As shown in fig. 1 and fig. 2, in the embodiment of the present invention, in the production process, materials are generally required to be transported in different factory areas, for example, raw materials are transported from a material preparation area 40 to a position near a production line 15 of a production area 50, and then finished products produced by the corresponding production line 15 are transported to a finished product area 60. The required materials are loaded on the material loading device only by manpower, for example, the raw materials are transported to the production line 15, the raw materials are placed in the material loading device by an operator in the raw material area, the raw materials are lifted to the raw material aerial transmission line 11 by the lifting platform 14 or the inclined transmission line 13, the material loading device is transmitted to the vicinity of the production line 15 of the production area 50 by the raw material aerial transmission line 11, and then the material loading device is lowered to the ground production line 15 by the lifting platform 14 or the inclined transmission line 13 for use by the production line 15. For finished products produced on the production line 15, an operator places the finished products on the material bearing device, lifts the finished products to a finished product air transmission line 12 by using a lifting platform 14 or an inclined transmission line 13, transmits the material bearing device to a finished product area 60 by using the finished product air transmission line 12, descends the material bearing device to a ground operation platform by using the lifting platform 14 or the inclined transmission line 13, and performs operations of packaging, packing or transferring the finished products. The transportation difficulty of this embodiment is lower. In addition, this material transportation mode make full use of the space of factory building, the factory building ground need not to set up the frock car lane, and the space utilization of factory building is higher, improves the 5S effect of production scene on the whole.
Specifically, the end of the aerial transmission line 10 is provided with an inclined transmission line 13 or a lifting platform 14 for transporting materials between the aerial transmission line 10 and the ground. The inclined transmission line 13 needs to incline from the aerial transmission line 10 to the ground, occupies more space, and can continuously transport materials. The lifting platform 14, while taking up less space, can only transport a certain amount of material at a time.
Specifically, the aerial transmission line may be arranged in any manner, for example, a plurality of columns may be arranged on the ground in a factory building for installing and fixing the aerial transmission line; or, set up fixing device at the ceiling of factory building for hoist and mount above-mentioned aerial transmission line, this embodiment can further reduce the area that aerial transmission line occupies factory building ground, and the space utilization who is favorable to further improving the factory building is higher, improves the 5S effect on production site on the whole.
Referring to fig. 3 and 4, in an embodiment, the overhead transmission line 10 is a belt overhead transmission line, and includes a plurality of first belt segments 16 arranged in sequence, the plurality of first belt segments 16 are driven individually, and the material loading device is a material loading box.
The material bearing box is placed on the belt and can be transported along with the belt, the transportation process is stable, each first belt section 16 is driven independently, any one of the first belt sections 16 can be stopped at any time, and therefore the material bearing box is placed on the first belt section 16 or the material bearing box is unloaded from the belt to the ground operation platform through the lifting platform 14.
In another embodiment, the aerial transmission line is a chain aerial transmission line, and the material carrying device can be suspended to the chain aerial transmission line; or the aerial transmission line is a guide rail, a plurality of sliding blocks are arranged on the guide rail, and the material bearing device drives the material bearing device to transmit the material through the sliding blocks.
With continued reference to fig. 3 and 4, the inclined transmission line 13 is a belt inclined transmission line, and includes a plurality of second belt segments 131 sequentially arranged with the first belt segments 16.
In this embodiment, the inclined transmission line 13 comprises a plurality of second belt segments 131, and in particular, the second belt segments 131 are arranged in series with the first belt segments 16 of the aerial transmission line 10, so as to continuously transport the material carriers to the first belt segments 16.
In a particular embodiment, the lifting platform 14 comprises a handling device for handling material carrying means, the handling device comprising a third belt section 141.
Referring to FIG. 3, in one embodiment, the third belt segment 141 runs perpendicular to the first belt segment 16. When the material transportation system in this embodiment is used, the material carrying box is placed on the third belt segment 141, the lifting platform 14 drives the third belt segment 141 to ascend to the aerial transmission line 10, and when the surface of the third belt segment 141 is flush with the surface of the first belt segment 16 which is opposite to the third belt segment 141 and stops moving, the third belt segment 141 is started to move like the first belt segment 16, so as to drive the material carrying box to move to the first belt segment 16. The first belt segment 16 is then activated to move the material container and thereby transport the material container. When the material carrying box is transported to a set position, the corresponding first belt segment 16 stops moving, the third belt segment 141 on the lifting platform 14 rises to the aerial transmission line 10, and then the material carrying box is moved to the third belt segment 141, and the material carrying box is transported to the ground operation table by using the third belt segment 141.
Referring to fig. 4, in one embodiment, the running direction of the third belt segment 141 is parallel to the running direction of the first belt segment 16, and when the third belt segment 141 is flush with the first belt segment 16, the third belt segment 141 and the first belt segment 16 are sequentially arranged. When using material transportation system in this embodiment, when third belt segment 141 with first belt segment 16 parallel and level, through making third belt segment 141 rotate to first belt segment 16 direction, can make the material bearing box move to first belt segment 16, rotate to third belt segment 141 direction through first belt segment 16 and third belt segment 141, can make the material bearing box move to third belt segment 141.
In a particular embodiment, the material transport system comprises an aerial raw material transport line 11 spanning the preparation and production areas and an aerial finished product transport line 12 spanning the production and finished product areas.
Referring to fig. 1 and 2, the material aerial transmission line 11 is located at the end of the material preparation area 40 and corresponds to the inclined transmission line 13, and the end of the production area 50 corresponds to the lifting platform 14; the end of the finished product air transmission line 12 in the finished product area 60 corresponds to the inclined transmission line 13, and the end of the finished product air transmission line 50 corresponds to the inclined transmission line 13.
In the embodiment of the invention, the lifting platform 14 is arranged at the end part of the production area 50 of the raw material air transmission line 11, so that the space occupied by a material transportation system in the production area 50 can be reduced, and the space utilization rate of the production area 50 is improved. The other end parts are connected with inclined transmission lines 13, materials are transported between the aerial transmission line 10 and the ground operation platform through the inclined transmission lines 13, and the materials can be transported continuously, so that the working continuity of the production line 15 is improved.
In a preferred embodiment, the height h of the aerial transmission line from the ground satisfies: h is more than or equal to 2m and less than or equal to 4 m. The distance between the aerial transmission line and the ground needs to enable an operator and a ground tool car to run on the ground, but if the height between the aerial transmission line and the ground is too high, the cost is increased, and higher requirements are also put on the inclined transmission line and the lifting platform, so that the height between the aerial transmission line and the ground is generally limited to be not more than 4 m. The height of the specific aerial transmission line from the ground can be designed according to the actual factory conditions, and can be 2.2m, 2.4m, 2.7m, 2.9m, 3m or 3.4m, for example.
The embodiment of the invention also provides a plant which comprises a material preparation area 40, a production area 50, a finished product area 60 and the material transportation system in any technical scheme. The factory building of this embodiment has that material transport efficiency is higher, the human cost is lower, and the material transport degree of difficulty is low, and the space utilization of factory building is higher, and the 5S effect of production site is better advantage such as.
In the embodiment, the production area 50 is provided with a plurality of production lines 15, and each production line 15 corresponds to one raw material aerial delivery line 11 and one finished product aerial delivery line 12. The raw materials are respectively transmitted for the corresponding production lines 15, and the finished products output by the production lines 15 are transported to the finished product area 60, so that the materials are transported orderly, and the materials are not easy to be confused.
Referring to fig. 1, the material preparation area 40 and the product area 60 are located in the same factory. In this embodiment, only one side near production area 50 sets up the material transportation system can, and the factory building can be designed more regularly, can improve the 5S effect of factory building.
In the preferred embodiment, the raw aerial conveyor line 11 and the finished aerial conveyor line 12 are arranged in parallel. In this embodiment, the factory building overall arrangement is more regular, is favorable to improving the 5S effect of production scene.
In a specific embodiment, the electrical box assembly section of the controller is taken as an example, and the electrical box pre-assembly and the assembly materials are assembled into an electrical box finished product. The electric appliance box pre-assembly is achieved in the factory building, the electric appliance box pre-assembly is achieved in a semi-finished product area, the electric appliance box pre-assembly and the assembly materials conveyed to the material preparation area are placed in the material bearing device of the raw material air transmission line corresponding to each production line according to requirements, the material bearing device is placed on the inclined transmission line at the end portion of the raw material air transmission line, the inclined transmission line drives the material bearing device to reach the raw material air transmission line, the raw material air transmission line drives the material bearing device to the lifting platform of the production area, the lifting platform unloads the material bearing device to the production line for assembly, and an electric appliance box finished product is formed after the assembly is completed. The finished product aerial transmission line is connected with an inclined transmission line connected with a production line operating platform, finished products of the electric appliance boxes are directly transmitted to the finished product aerial transmission line through the inclined transmission line and further transmitted to a finished product area through the finished product aerial transmission line, the finished products of the electric appliance boxes are discharged to the finished product area through the inclined transmission line located in the finished product area, and then the electric appliance boxes are packaged and transported to a warehouse. According to the scheme, a flow production mode is realized, the electric appliance box pre-assembly is not required to be transferred and stored, the storage space and manpower and material resources are saved, and the production efficiency is improved.
It will be apparent to those skilled in the art that various changes and modifications may be made in the present invention without departing from the spirit and scope of the invention. Thus, if such modifications and variations of the present invention fall within the scope of the claims of the present invention and their equivalents, the present invention is also intended to include such modifications and variations.
Claims (6)
1. A material transportation system is characterized by comprising at least one aerial transmission line and a material carrying device capable of being transported to a set position through the aerial transmission line; the aerial transmission line spans a first factory floor and a second factory floor, and an inclined transmission line or a lifting platform used for carrying the material carrying device between the aerial transmission line and a ground operation platform corresponds to the end part of the aerial transmission line;
the system comprises a raw material aerial transmission line spanning a material preparation area and a production area and a finished product aerial transmission line spanning the production area and a finished product area;
the end part of the raw material air transmission line positioned in the material preparation area corresponds to the inclined transmission line, and the end part positioned in the production area corresponds to the lifting platform; the end part of the finished product air transmission line positioned in the finished product area corresponds to the inclined transmission line, and the end part of the finished product air transmission line positioned in the production area corresponds to the inclined transmission line;
the aerial transmission line is a belt aerial transmission line and comprises a plurality of first belt segments which are sequentially arranged, the first belt segments are driven independently, and the material bearing device is a material bearing box;
the lifting platform comprises a handling device for handling the material carrying device, the handling device comprising a third belt section;
the running direction of the third belt segment is parallel to the running direction of the first belt segment.
2. The material transport system of claim 1, wherein the inclined transmission line is a belt inclined transmission line comprising a plurality of second belt segments arranged in series with the first belt segments.
3. The material transport system of claim 1, wherein the raw material aerial delivery line and the finished product aerial delivery line have a height h from the ground that satisfies: h is more than or equal to 2m and less than or equal to 4 m.
4. A plant comprising a stock preparation area, a production area, a product area and a material transport system as claimed in any one of claims 1 to 3.
5. The plant according to claim 4, characterized in that said production area is provided with a plurality of production lines, each corresponding to one raw material aerial conveyor line and one said finished product aerial conveyor line.
6. The plant according to claim 4, characterized in that said preparation area is located in the same factory area as said finishing area.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201711342526.8A CN108100599B (en) | 2017-12-14 | 2017-12-14 | Material transportation system and factory building |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201711342526.8A CN108100599B (en) | 2017-12-14 | 2017-12-14 | Material transportation system and factory building |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN108100599A CN108100599A (en) | 2018-06-01 |
| CN108100599B true CN108100599B (en) | 2020-03-13 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201711342526.8A Active CN108100599B (en) | 2017-12-14 | 2017-12-14 | Material transportation system and factory building |
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Families Citing this family (1)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN111703911B (en) * | 2020-06-03 | 2021-11-23 | 常州华数锦明智能装备技术研究院有限公司 | Air logistics transportation system |
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| DE102013212423A1 (en) * | 2013-06-27 | 2014-12-31 | Siemens Aktiengesellschaft | Device and method for stripping and conveying objects arranged in stacks |
| CN204751357U (en) * | 2015-07-22 | 2015-11-11 | 华新绿源环保产业发展有限公司 | Flat screen television handles line |
| CN105059861A (en) * | 2015-07-29 | 2015-11-18 | 卓达新材料科技集团有限公司 | Continuous conveyor capable of automatic lifting |
| CN206485913U (en) * | 2016-12-13 | 2017-09-12 | 广元欣源设备制造有限公司 | A kind of efficient medical logistics system |
| CN106743785B (en) * | 2017-01-19 | 2023-01-13 | 红云红河烟草(集团)有限责任公司 | Auxiliary material warehousing logistics system with automatic classification conveying line |
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| CN108100599A (en) | 2018-06-01 |
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