CN108023058A - The full-automatic processing system of battery pole ear is processed on battery cover board - Google Patents
The full-automatic processing system of battery pole ear is processed on battery cover board Download PDFInfo
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- CN108023058A CN108023058A CN201711229866.XA CN201711229866A CN108023058A CN 108023058 A CN108023058 A CN 108023058A CN 201711229866 A CN201711229866 A CN 201711229866A CN 108023058 A CN108023058 A CN 108023058A
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- China
- Prior art keywords
- cover board
- pole ear
- battery cover
- battery
- battery pole
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M4/00—Electrodes
- H01M4/02—Electrodes composed of, or comprising, active material
- H01M4/04—Processes of manufacture in general
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M50/00—Constructional details or processes of manufacture of the non-active parts of electrochemical cells other than fuel cells, e.g. hybrid cells
- H01M50/50—Current conducting connections for cells or batteries
- H01M50/531—Electrode connections inside a battery casing
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E60/00—Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
- Y02E60/10—Energy storage using batteries
Abstract
The present invention provides a kind of full-automatic processing system that battery pole ear is processed on battery cover board, including engine base, battery cover board feeding device, battery pole ear feeding assembly device, slewing equipment, welder, clearing apparatus, detection device, film sticking apparatus and blanking device, battery cover board feeding device includes feed belt and feed mechanism, the battery pole ear feeding assembly device includes two blowing stakes, two pushers and two camshaft material stirring-up mechanisms, slewing equipment includes rotary electric machine and indexes revolving drum more, the output shaft of rotary electric machine is connected with revolving drum, a depression platform is both provided with each indexing of revolving drum, the welder, the clearing apparatus, the detection device and the film sticking apparatus are respectively positioned on around the revolving drum, the blanking device includes blanking belt and cutting agency.The present invention carries out assembly again after material is conveyed, ensure assembled quality；Structure height integrates, easy to process, can effectively improve processing efficiency.
Description
Technical field
The present invention relates to new energy battery to fabricate field, more particularly to one kind processes battery pole ear on battery cover board
Full-automatic processing system.
Background technology
To improve the processing efficiency of the new energy batteries such as high-volume lithium battery, occur a large amount of battery automatic weldings at this stage and deliver a child
Device is produced, is mainly used for realizing battery pole piece or tab welding to battery cover board.Make a general survey of the prior art, welding battery equipment master
Be used to solving the problems, such as that traditional artificial assembled loading efficiency to be low, poor welding quality, primary structure include being used for fixing battery core or
Clamping device, feeding device and the welder of battery body, using method essentially first by battery cover board and battery pole ear etc.
It is partially installed on again to send assembled good part automatically and is delivered to welding post, realizes the weldering of battery cover board and battery pole ear
Connect.The prior art can solve the problems, such as low production efficiency, poor welding quality to a certain extent, however, since it uses elder generation whole
The method being processed after body assembly, and since electrode machining possesses multiple processes such as feeding, welding, cleaning, pad pasting, blanking,
Cause the standalone feature mechanism that is provided with more so that overall equipment is too fat to move huge；Further, since battery each several part is first to spell
Good to convey again, motion conditions of the conveying device when conveying battery easily have an impact assembled quality, and then reduce electricity
Pond cover board quality, or increase cost of transportation.
The content of the invention
It is an object of the invention to provide a kind of full-automatic processing system that battery pole ear is processed on battery cover board, it is intended to
For solve existing welding battery equipment it is assembled it is good after convey again assembled quality is had an impact and each functional entity disperse,
The problem of overall structure is too fat to move huge.
What the present invention was realized in：
The present invention provides a kind of full-automatic processing system that battery pole ear is processed on battery cover board, including engine base, the engine base
On be provided with battery cover board feeding device, battery pole ear feeding assembly device, slewing equipment, welder, clearing apparatus, detection
Device, film sticking apparatus and blanking device, the battery cover board feeding device include feed belt and feed mechanism, the battery pole
Ear feeding assembly device include two blowing stakes, respectively two pushers corresponding with two blowing stakes and respectively with two
The corresponding two camshaft material stirring-up mechanisms of blowing stake, the slewing equipment includes rotary electric machine and indexes revolving drum more, described
The output shaft of rotary electric machine is connected with the revolving drum, and a depression platform is both provided with each indexing of the revolving drum,
The welder, the clearing apparatus, the detection device and the film sticking apparatus are respectively positioned on around the revolving drum, described
Blanking device includes blanking belt and cutting agency.
Further, the feed mechanism includes rotary cylinder, straight line cylinder and feeding pressure head, and the straight line cylinder is set
The movable end of the rotary cylinder is placed in, the feeding pressure head is arranged at the movable end of the straight line cylinder, the feeding pressure head
On be provided with vacuum cup.
Further, the side of the bottom of the blowing stake towards the camshaft material stirring-up mechanism offers elongated discharging
Mouthful, the blowing stake is equipped with graduated scale and hand-operated lifting plate.
Further, the camshaft material stirring-up mechanism includes stent, propulsion cylinder, push rod, pneumatic clamper cylinder and moveable hinge
Chain bar, the propulsion cylinder are cut somebody's hair towards the push rod, the push rod and the pneumatic clamper cylinders, on the pneumatic clamper cylinder
Pneumatic clamper is fixed with, the moveable hinge chain bar has two and the both sides with the push rod are fixed respectively, the moveable hinge chain bar one
Side is provided with movable pulley, and the both sides of the stent are respectively arranged with a cam locus groove, and the movable pulley is located at the cam
In track groove, the lower section in the cam locus groove is provided with the fulcrum shaft fixed with stent, and the moveable hinge chain bar center is opened
Equipped with sliding groove, the fulcrum shaft is located in the sliding groove.
Further, the spring fishhook includes grab and torsionspring, and the grab passes through shaft and the revolving drum
Rotation connection, the torsionspring are set in the shaft, and the end of the grab protrudes into the depression platform and institute
State and inclined plane is provided with the top of grab.
Further, the welder includes welding frame, three Axle mould groups and laser welding head, the three Axle moulds group
On the welding pedestal, the laser welding head is installed in the three Axle moulds group.
Further, the film sticking apparatus includes pad pasting rack, membrane assembly, cuts membrane module and film feeding component, described
Membrane assembly, it is described cut membrane module and the film feeding component be respectively positioned in the pad pasting rack and along diaphragm motion path according to
Secondary setting, the membrane assembly include at least one set of not viscous roller, and every group of not viscous roller has two and be oppositely arranged, the film
Piece is located between not viscous roller described in two, and the membrane module of cutting includes moving blade, more displacement cylinders, fixed block and activity
Block, the moving blade are drivingly connected with more displacement cylinders, and the fixed block is oppositely arranged with the movable block, the work
Motion block is equipped with sucker towards one end of the fixed block, and the film feeding component includes curvilinear path groove and the driving movable block
The driving mechanism moved along the curvilinear path groove.
Further, the driving mechanism includes pusher cylinder, curved arm rod and pad pasting connecting rod, the pad pasting connecting rod with
The movable block is connected backwards to the side of the sucker, offers straight-line groove in the middle part of the pad pasting connecting rod, in the straight-line groove
Slip is provided with a fixed idler whell, and the fixed idler whell is fixed with the pad pasting rack, and the pad pasting connecting rod is close to the work
The side of motion block is provided with slider roller, and the slider roller is arranged in the curvilinear path groove, and the one of the curved arm rod
End is articulated with the pad pasting connecting rod, and the other end is installed on the movable end of the pusher cylinder.
Further, the cutting agency includes rotary cylinder, jacking and blanking top, and the jacking is arranged at described
The movable end of rotary cylinder, the blanking top are arranged at the movable end of the jacking, and the top both sides of the blanking top are set
There is pillar.
Compared with prior art, the invention has the advantages that：
This full-automatic processing system that battery pole ear is processed on battery cover board provided by the invention, first by battery cover board to be welded
And two kinds of battery pole ear substeps are delivered to station to be welded and carry out assembly, then laser welding is carried out, after avoiding assembly good, conveying movement
Assembled quality is had an impact；The depression platform of each indexing of revolving drum can be used as processing stations, can disposably process
A large amount of battery cover boards, each functional entity are distributed in revolving drum surrounding and are arranged on same engine base, and compact overall structure, passes through
Motor drives revolving drum rotation, realizes that the disposable of the processes such as feeding, assembly, welding, cleaning, quality testing, pad pasting, blanking connects
Continuous processing, structure height integrates, easy to process, can effectively improve processing efficiency.
Brief description of the drawings
Fig. 1 is the entirety of the full-automatic processing system provided in an embodiment of the present invention that battery pole ear is processed on battery cover board
Structure diagram；
Fig. 2 is the structure diagram of blowing stake provided in an embodiment of the present invention and pusher；
Fig. 3 is the structure diagram of camshaft material stirring-up mechanism provided in an embodiment of the present invention；
Fig. 4 is the upset structural side view of camshaft material stirring-up mechanism provided in an embodiment of the present invention；
Fig. 5 is the structure diagram of slewing equipment provided in an embodiment of the present invention；
Fig. 6 is the sectional view of revolving drum provided in an embodiment of the present invention；
Fig. 7 is the cross-sectional view of revolving drum provided in an embodiment of the present invention, feed mechanism and cutting agency；
Fig. 8 is the structure diagram of film sticking apparatus provided in an embodiment of the present invention.
Description of reference numerals：100- engine bases, 200- battery cover boards feeding device, 201- feedings pressure head, 202- vacuum cups,
300- battery pole ear feeding assembly device, the stake of 301- blowings, 302- discharge ports, 303- hand-operated liftings plate, 304- battery pole ears,
305- expellers, 306- pusher cylinders, 307- propulsion cylinders, 308- push rods, 309- pneumatic clampers cylinder, 310- pneumatic clampers, 311- activities
Hinge-rod, 312- cam locus groove, 313- fulcrum shafts, 400- slewing equipments, 401- fixed plates, 402- rotary electric machines, 403- are returned
Rotating cylinder, 404- depression platform, 405- jigger pins, 406- cylindrical holes, 407- liftouts spring, 408- swivel nuts, 409- spring fishhooks,
410- torsionsprings, 411- grabs, 412- inclined planes, 413- battery cover boards, 500- welders, 600- clearing apparatus, 700-
Detection device, 800- film sticking apparatus, 801- pad pastings rack, 802- roll-films, 803- drivings motor, 804- supports round bar, 805-
Not viscous roller, the more displacement cylinders of 806-, 807- moving blades, 808- fixed blocks, 809- movable blocks, 810- suckers, 811- pad pastings
Connecting rod, 812- fixed idler whells, 813- curvilinear paths groove, 814- slider rollers, 815- curved arm rods, 816- pusher cylinders, 817-
Supporting rod, 818- rollers, 900- blanking devices, 901- blankings top, 902- pillars.
Embodiment
Below in conjunction with the attached drawing in the embodiment of the present invention, the technical solution in the embodiment of the present invention is carried out clear, complete
Site preparation describes, it is clear that described embodiment is only part of the embodiment of the present invention, instead of all the embodiments.It is based on
Embodiment in the present invention, those of ordinary skill in the art are obtained all other without making creative work
Embodiment, belongs to the scope of protection of the invention.
As shown in Figure 1, the embodiment of the present invention provides a kind of full-automatic processing system that battery pole ear is processed on battery cover board
System, including engine base 100, is provided with battery cover board feeding device 200, battery pole ear feeding assembly device on the engine base 100
300th, slewing equipment 400, welder 500, clearing apparatus 600, detection device 700, film sticking apparatus 800 and blanking device 900,
The battery cover board feeding device 200 includes feed belt and feed mechanism, and the battery pole ear feeding assembly device 300 includes
Two blowing stakes 301, respectively with two blowing stakes, 301 corresponding two pushers and respectively with two 301 pairs of blowing stakes
The two camshaft material stirring-up mechanisms answered, the slewing equipment 400 includes rotary electric machine 402 and more indexing revolving drums 403, described
The output shaft of rotary electric machine 402 is connected with the revolving drum 403, and one is both provided with each indexing of the revolving drum 403
Be recessed platform 404, the welder 500, the clearing apparatus 600, the detection device 700 and the film sticking apparatus 800
It is respectively positioned on around the revolving drum 403, the blanking device 900 includes blanking belt and cutting agency.The system first will be to be welded
Battery cover board and two kinds of battery pole ear substeps are delivered to station to be welded and carry out assembly, then carry out laser welding, after avoiding assembly good,
Conveying movement has an impact assembled quality；The depression platform 404 of each indexing of revolving drum 403 can be used as processing stations,
Each functional entity is distributed in 403 surrounding of revolving drum, and compact overall structure, drives revolving drum 403 to rotate, in realization by motor
The disposable Continuous maching of the processes such as material, assembly, welding, cleaning, quality testing, pad pasting, blanking, structure height integrate, processing
It is convenient, processing efficiency can be effectively improved.
As shown in fig. 7, refinement above-described embodiment, the feed mechanism include rotary cylinder, straight line cylinder and feeding pressure
First 201, the rotary cylinder is movably hinged in the stent of 100 both sides of engine base, and the straight line cylinder is arranged at the revolution gas
The movable end of cylinder, the feeding pressure head 201 are arranged at the movable end of the straight line cylinder, are provided with the feeding pressure head 201
Vacuum cup 202.Feed belt width is arranged to just one battery cover board 413 of receiving and passes through.The work of the feeding device
Engineering is：Battery cover board 413 is sequentially placed on feed belt, when the sensor sensing of designated position is to battery cover board 413,
Rotary cylinder starts, and vacuum cup 202 picks up a piece of battery cover board 413, and rotary cylinder drives straight line cylinder upset, by battery cover
Plate 413 is delivered to designated position, and subsequent backtracking is simultaneously conveyed next time.
As shown in Figures 2 to 4, further, battery pole ear feeding assembly device 300 is used for 304 feeding of battery pole ear
It is installed on battery cover board 413, battery pole ear 304 includes copper sheet and aluminium flake, and wherein copper sheet needs two panels every time, and aluminium flake needs every time
A piece of, two blowing stakes 301 1 are used to place copper sheet, another is used to place aluminium flake.The bottom of the blowing stake 301
The side of portion towards the camshaft material stirring-up mechanism offers elongated discharge port 302, and the blowing stake 301 is equipped with graduated scale
And hand-operated lifting plate 303, for adjusting the aperture width of discharge port 302.The pusher includes expeller 305 and pusher
Cylinder 306, pusher cylinder 306 drive expeller 305 to release the battery pole ear 304 in blowing stake 301.Further, it is described
Camshaft material stirring-up mechanism includes stent, propulsion cylinder 307, push rod 308, pneumatic clamper cylinder 309 and moveable hinge chain bar 311, described
Cutting somebody's hair for propulsion cylinder 307 is connected towards the push rod 308, the push rod 308 with the pneumatic clamper cylinder 309, the pneumatic clamper gas
Pneumatic clamper 310 is fixed with cylinder 309, the moveable hinge chain bar 311 has two and the both sides with the push rod 308 are fixed respectively,
311 side of moveable hinge chain bar is provided with movable pulley, and the both sides of the stent are respectively arranged with a cam locus groove 312,
The movable pulley is located in the cam locus groove 312, and the lower section in the cam locus groove 312 is provided with what is fixed with stent
Fulcrum shaft 313,311 center of moveable hinge chain bar offer sliding groove, and the fulcrum shaft 313 is located in the sliding groove.It is logical
Cross said structure so that push rod 308 can carry out 180 ° of commutations in 312 protrusions arc section of cam locus groove, and then narrow and small
Realize that the upset feeding of battery pole ear 304 is assembled in space.The course of work of the battery pole ear feeding assembly device 300 is such as
Under：Initial position：Expeller 305 starts, and battery pole ear 304 is pushed into corresponding pneumatic clamper 310, and pneumatic clamper cylinder 309 drives pneumatic clamper
310 clamp battery pole ear 304；Propulsion cylinder 307 starts, and drives push rod 308 to advance and overturn along cam locus movement slots, directly
Designated position is placed to battery pole ear 304；Pneumatic clamper 310 is unclamped, and propulsion cylinder 307 drives 308 backtracking of push rod.
As shown in Figure 5 and Figure 6, the slewing equipment 400 further includes fixed seat, and the fixed seat includes two be oppositely arranged
A fixed plate 401, the outside of 402 installed therein fixed plates of rotary electric machine 401, the revolving drum 403 are installed on two
Between a fixed plate 401, one end of the revolving drum 403 is provided with mounting hole, and the other end is provided with protrusion axle, described to rotate electricity
The output shaft of machine 402 is stretched into the mounting hole of the revolving drum 403 through corresponding fixed plate 401 and fixed with revolving drum 403,
The protrusion axle passes through the fixed plate 401 of opposite side and is rotatablely connected with the fixed plate 401.Each point of the revolving drum 403
A depression platform 404 is both provided with degree, the depression platform 404 is used to place battery cover board 413 to be processed, described recessed
Fall into the length and the equal length of battery cover board 413 to be processed of platform 404, convenient positioning.The center of the depression platform 404
Two cylindrical holes 406 are further recessed with, the bottom of the cylindrical hole 406 is placed with liftout spring 407, the liftout spring
407 top braces have jigger pin 405, and the jigger pin 405 can protrude into institute under the elastic force effect of the liftout spring 407
State in depression platform 404, be used to support battery cover board 413 to be processed, the top of the cylindrical hole 406 is provided with described in block
The swivel nut 408 of jigger pin 405, the swivel nut 408 are used to prevent the jigger pin 405 from deviating from the cylindrical hole 406, the depression
The both sides of platform 404 are symmetrically arranged with two spring fishhooks 409, and the spring fishhook 409 is used for the end for catching on battery cover board 413
Battery cover board 413 can be fixedly secured described by portion with being located by the cooperation of jigger pin 405 and spring fishhook 409
It is recessed in platform 404.The depression platform 404 of eight indexing of the revolving drum 403 can be used as processing stations, respectively process unit
403 surrounding of revolving drum is distributed in, compact overall structure, drives revolving drum 403 to rotate, realize feeding, assembly, weldering by motor
Connect, clean, quality testing, pad pasting, the disposable Continuous maching of the process such as blanking, structure height integrates, easy to process, Ke Yiyou
Effect improves processing efficiency.
As shown in fig. 6, refinement above-described embodiment, the swivel nut 408 is located at the top of the cylindrical hole 406 and surrounding is bonded
In on the inner wall of the cylindrical hole 406, its top is equipped with block circle to centre extension, and the bottom of the jigger pin 405 has gear
Plate, the jigger pin 405 is through the block circle and the baffle is by the block circle block.The baffle is in the swivel nut
Being slided up and down in 408, it is preferable that the baffle is rounded and diameter is equal with the diameter of bore of the swivel nut 408, so that
The movement of the jigger pin 405 is more stablized.
As shown in fig. 7, further refining the structure of the spring fishhook 409, the spring fishhook 409 includes grab 411
With torsionspring 410, the grab 411 is rotatablely connected by shaft and the revolving drum 403, and the torsionspring 410 is arranged
In the shaft, acted on by the elastic force of the torsionspring 410, can facilitate and strut grab 411, and can cause card
Hook 411 automatically restores to hook state.Preferably, the end of the grab 411 is protruded into the depression platform 404, so that
The end of the convenient battery cover board 413 by depression platform 404 is caught on, and the top of the grab 411 is provided with inclined plane
412, grab 411 can be strutted automatically by extruding the inclined plane 412, so as to facilitate feeding and blanking.
During feeding, the vacuum cup 202 holds battery cover board 413, and feeding cylinder pushes the feeding pressure head 201, institute
State the inclined plane 412 of grab 411 described in two end in contact of battery cover board 413, pushing while, struts the grab 411 at both ends,
After battery cover board 413 is entered in the depression platform 404, grab 411 automatically resets under the action of torsionspring 410, from
And hook lives the top of battery cover board 413.Meanwhile jigger pin 405 supports battery cover board upwards under the action of liftout spring 407
413, so that under the collective effect of grab 411 and jigger pin 405, the depression that battery cover board 413 is fixed on to revolving drum 403 is put down
In platform 404.
Further, the welder 500 includes welding frame 100, three Axle mould groups, laser welding head and press box,
The three Axle moulds group is installed on the welding pedestal, and the laser welding head is installed on the Z axis of the three Axle moulds group, battery
After cover board 413 and the assembly of battery pole ear 304 are good, battery pole ear 304 is pressed on battery cover board 413 by press box, Laser Welding
Connector light extraction, welds workpiece according to specified path and track, and after the completion of welding, press box unclamps.
The clearing apparatus 600 includes hairbrush and drives the hairbrush driving mechanism of hairbrush, and the hairbrush driving mechanism is adopted
With straight line cylinder or other drive forms.After the completion of welding, revolving drum 403 rotates an indexing, and clearing apparatus 600 starts,
One group of hairbrush is advanced at the workpiece welded under the action of driving mechanism, and hairbrush starts, quickly that welding slag on workpiece etc. is clear
Sweep clean, subsequent hairbrush backtracking.
The monitoring device includes CCD camera, and after the completion of cleaning, revolving drum 403 rotates an indexing again, detects at this time
Device 700 starts, and CCD camera takes pictures workpiece, and is compared with system data, judges whether workpiece is qualified.
If unqualified, unqualified workpiece sequence number is recorded, is transmitted to control system.
As shown in figure 8, refining the structure of the film sticking apparatus 800, the film sticking apparatus 800 includes pad pasting rack 801, draws
Membrane module, cut membrane module and film feeding component, and the membrane assembly, described cut membrane module and the film feeding component is respectively positioned on institute
State in pad pasting rack 801 and set gradually along the motion path of diaphragm.
The membrane assembly has four altogether including two groups and does not glue roller 805, and every group of two not viscous rollers 805 are opposite to be set
Put, the diaphragm is located between every group of two not viscous rollers 805, is transmitted by the rolling of not viscous roller 805, two groups
Not viscous roller 805 is arranged side by side along the direction of motion of membrane, and the diaphragm passes sequentially through two groups and do not glue roller 805 so that diaphragm
Transmission more stablize.The not viscous roller 805 drives its rotation by driving device, so as to fulfill the transmission of diaphragm.Refinement institute
The driving device of roller is stated, the center of each not viscous roller 805 is respectively and fixedly provided with support round bar 804, described in adjacent two
A pair of engaged gears is set between support round bar 804, so that four support round bars 804 can rotate synchronously, realizes more bars
Transmission, when work, need to only drive one of support round bar 804 to rotate, it is possible to drive other support round bars 804 are synchronous to turn
Dynamic, each not viscous roller 805 is rotated with corresponding support round bar 804, so as to fulfill the transmission of diaphragm.As one of which
Embodiment, the membrane assembly further include driving motor 803, it is described driving motor 803 output shaft with one of them described in
Support round bar 804 connects, and driving motor 803 drives the support round bar 804 to rotate, and then drives other support round bars 804 same
Step is rotated, it can be achieved that automatic film transmitting.Alternatively embodiment, one of them described support round bar 804 are equipped with hand
Bar, is rotated by the joystick and drives the support round bar 804 to rotate, and then drives other support round bars 804 to rotate synchronously.
The membrane module of cutting includes moving blade 807, more displacement cylinders 806, fixed block 808 and movable block 809, the shifting
Cutting blade 807 is drivingly connected with more displacement cylinders 806, and more displacement cylinders 806 drive the moving blade 807 to move
To be cut to diaphragm.The fixed block 808 is oppositely arranged with the movable block 809, and the movable block 809 is towards described solid
The one end for determining block 808 is equipped with sucker 810.After diaphragm is pulled by membrane assembly, tail end is clamped in fixed block 808 and movable block 809
Between, the one side of wherein diaphragm non cohesive gel is attracted on sucker 810, drive of the subsequent moving blade 807 in more displacement cylinders 806
Under action is used, diaphragm is disconnected by setting length stroke, and realization cuts film automatically.
The film feeding component includes curvilinear path groove 813 and the driving movable block 809 along the curvilinear path groove 813
The driving mechanism of movement, the curvilinear path groove 813 are designed by pad pasting pathway requirements, can carried out according to Actual path conditions of demand
Adjustment.The driving mechanism is further refined, the driving mechanism includes pusher cylinder 816, curved arm rod 815 and pad pasting and connects
Bar 811, the pad pasting connecting rod 811 are connected with the movable block 809 backwards to the side of the sucker 810, the pad pasting connecting rod 811
Middle part offer straight-line groove, slided in the straight-line groove and be provided with a fixed idler whell 812, the fixed idler whell 812 and institute
State pad pasting rack 801 to fix, the straight-line groove of the fixed idler whell 812 and the pad pasting connecting rod 811 forms linear motion pair.It is described
Pad pasting connecting rod 811 is provided with slider roller 814 close to the side of the movable block 809, and the slider roller 814 is arranged at described
In curvilinear path groove 813.The curved arm rod 815 is L-shaped, and one end of the curved arm rod 815 is articulated with the pad pasting connecting rod
On 811, the other end is installed on the movable end of the pusher cylinder 816, and the pusher cylinder 816 promotes the curved arm rod 815
Movement, and then drive the pad pasting connecting rod 811 and the movable block 809 to move.Pusher cylinder 816 turn right propulsion when, it is described
Slider roller 814 will roll in curvilinear path groove 813, because of the limitation of fixed idler whell 812 so that pad pasting connecting rod 811 realizes appearance
The change of state, and can flip an angle so that the sucker 810 of movable block 809 can advance and overturn according to desired guiding trajectory
Until diaphragm is attached on battery pole ear 304, after diaphragm is posting on battery pole ear 304, sucker 810 unclamps, and is promoting
Under cylinder 816 drives, backtracking, enters back into film process next time, only driving cylinder need to be controlled in whole process,
Automatic coating action can be achieved, it is easy to operate.
Further, the film sticking apparatus 800 further includes unreeling structure, and the unreeling structure includes roller 818 and support
Bar 817, the supporting rod 817 are fixed in the pad pasting rack 801, and the roller 818 is arranged on the supporting rod 817,
Roll-film 802 is positioned on the roller, can be rotated easily, so as to facilitate automatic film transmitting.
Pad pasting is carried out using the film sticking apparatus 800, whole process can realize that automatically efficient, cost is low.The battery
Film sticking apparatus 800 can be independently disposed on the station in multiple battery manufacturing procedure, extremely strong to production line for manufacturing battery adaptability, when
When needing to carry out pad pasting to the battery pole ear 304 of different sizes or specification, the sucker 810 on movable block 809 is only needed to change,
And the 800 self-contained separate unit of battery film sticking apparatus, it is easy for installation, simple in structure, depend on mechanical structure, stability compared with
It is good.
The cutting agency is further refined as shown in Figure 7, the cutting agency includes rotary cylinder, jacking and blanking
Top 901, the rotary cylinder is installed on engine base 100, described to jack the movable end for being arranged at the rotary cylinder, under described
Material top 901 is arranged at the movable end of the jacking, and the top both sides of the blanking top 901 are equipped with the inclination with grab 411
The matched pillar 902 in face 412.After the completion of pad pasting, revolving drum 403 rotates an indexing again, into cutting agency at after, under
During material, downward, jacking cylinder jacks up 304 position of battery pole ear, and the pillar 902 of blanking top 901 contacts inclining for the grab 411
Inclined-plane 412, upper top while, strut the grab 411 at both ends, meanwhile, under the action of jigger pin 405, battery pole ear 304 will
Decline slowly with blanking top 901, so that battery pole ear 304 be taken off from revolving drum 403.Rotary cylinder drives jacking gas
After cylinder is rotated by 90 °, the battery cover board 413 for welding completion is placed sequentially on blanking belt, one is set on blanking belt clearly
Except rocking arm, when the above-mentioned defective work being recorded passes through, control system transfers removing rocking arm and ejects defective work.
It is processed using the full-automatic processing system that battery pole ear is processed on battery cover board of the embodiment of the present invention
Method is as follows：
（1）Positive and negative battery pole ear 304 is individually placed in two blowing stakes 301, battery cover board 413 is placed on feed belt
On；
（2）Battery cover board feeding device 200 draws battery cover board 413 and is placed on a depressions for indexing revolving drums 403 more and puts down
In platform 404, the concave surface of the depression platform 404 perpendicular to ground, revolving drum 403 rotate two indexing drive battery cover boards 413 to
It is horizontal positioned；
（3）The correspondence battery pole ear 304 of the corresponding the piece number of the gripping of battery pole ear feeding assembly device 300, and it is positioned over battery cover board
Correspondence position on 413；
（4）Two press boxes at the same time compress battery pole ear 304 and battery cover board 413, and welder 500 carries out laser welding；
（5）Welding is completed, and revolving drum 403 rotates an indexing, and clearing apparatus 600 starts, workpiece is cleaned up；
（6）Clean and complete, revolving drum 403 rotates an indexing again, and detection device 700 starts, and workpiece is carried out using CCD technologies
Take pictures counting, and carry out Quality estimation；
（7）Detection is completed, if workpiece is qualified, film sticking apparatus 800 starts, and pad pasting encapsulation is carried out to battery cover board 413；If workpiece
Unqualified, then film sticking apparatus 800 does not start；
（8）After the completion of film process, revolving drum 403 rotates an indexing again, and cutting agency starts, the battery cover that will be machined
Plate 413 takes out, and is positioned on blanking belt；
（9）One removing rocking arm is set on blanking belt, for the defective work of the technology of technology in the detection system, is shaken
Arm will start, band defective work necessarily near rocking arm when, rocking arm ejects defective work.
The foregoing is merely illustrative of the preferred embodiments of the present invention, is not intended to limit the invention, all essences in the present invention
With within principle, any modification, equivalent replacement, improvement and so on, should all be included in the protection scope of the present invention god.
Claims (10)
1. a kind of full-automatic processing system that battery pole ear is processed on battery cover board, including engine base, it is characterised in that：The machine
Battery cover board feeding device, battery pole ear feeding assembly device, slewing equipment, welder, clearing apparatus, inspection are provided with seat
Surveying device, film sticking apparatus and blanking device, the battery cover board feeding device includes feed belt and feed mechanism, the battery
Lug feeding assembly device includes two blowing stakes, respectively two pushers corresponding with two blowing stakes and respectively with two
The corresponding two camshaft material stirring-up mechanisms of a blowing stake, the slewing equipment include rotary electric machine and index revolving drum more, institute
The output shaft for stating rotary electric machine is connected with the revolving drum, and it is flat to be both provided with a depression in each indexing of the revolving drum
Platform, the welder, the clearing apparatus, the detection device and the film sticking apparatus are respectively positioned on around the revolving drum,
The blanking device includes blanking belt and cutting agency.
2. the full-automatic processing system of battery pole ear is processed on battery cover board as claimed in claim 1, it is characterised in that：Institute
Stating feed mechanism includes rotary cylinder, straight line cylinder and feeding pressure head, and the straight line cylinder is arranged at the rotary cylinder
Movable end, the feeding pressure head are arranged at the movable end of the straight line cylinder, vacuum cup are provided with the feeding pressure head.
3. the full-automatic processing system of battery pole ear is processed on battery cover board as claimed in claim 1, it is characterised in that：Institute
The side for stating bottom towards the camshaft material stirring-up mechanism of blowing stake offers elongated discharge port, and the blowing stake is equipped with
Graduated scale and hand-operated lifting plate.
4. the full-automatic processing system of battery pole ear is processed on battery cover board as claimed in claim 1, it is characterised in that：Institute
Stating camshaft material stirring-up mechanism includes stent, propulsion cylinder, push rod, pneumatic clamper cylinder and moveable hinge chain bar, the propulsion cylinder
Cut somebody's hair towards the push rod, the push rod and the pneumatic clamper cylinders, are fixed with pneumatic clamper, the activity on the pneumatic clamper cylinder
Hinge-rod has two and the both sides with the push rod are fixed respectively, and the moveable hinge chain bar side is provided with movable pulley, described
The both sides of stent are respectively arranged with a cam locus groove, and the movable pulley is located in the cam locus groove, the cam track
Lower section in mark groove is provided with the fulcrum shaft fixed with stent, and the moveable hinge chain bar center offers sliding groove, the fulcrum
Axle position is in the sliding groove.
5. the full-automatic processing system of battery pole ear is processed on battery cover board as claimed in claim 1, it is characterised in that：Institute
State and at least one cylindrical hole is further recessed with the depression platform of revolving drum, the bottom of the cylindrical hole is placed with liftout bullet
Spring, the liftout spring top are supported by jigger pin, and the swivel nut of jigger pin described in block, institute are provided with the top of the cylindrical hole
The both sides for stating depression platform are symmetrically arranged with two spring fishhooks.
6. the full-automatic processing system of battery pole ear is processed on battery cover board as claimed in claim 5, it is characterised in that：Institute
Stating spring fishhook includes grab and torsionspring, and the grab is rotatablely connected by shaft and the revolving drum, the torsion bullet
Spring is set in the shaft, and the end of the grab, which protrudes into the depression platform and is provided with the top of the grab, inclines
Inclined-plane.
7. the full-automatic processing system of battery pole ear is processed on battery cover board as claimed in claim 1, it is characterised in that：Institute
Stating welder includes welding frame, three Axle mould groups and laser welding head, and the three Axle moulds group is installed on the welding pedestal
On, the laser welding head is installed in the three Axle moulds group.
8. the full-automatic processing system of battery pole ear is processed on battery cover board as claimed in claim 1, it is characterised in that：Institute
Stating film sticking apparatus includes pad pasting rack, membrane assembly, cuts membrane module and film feeding component, and the membrane assembly, described cut film group
Part and the film feeding component are respectively positioned in the pad pasting rack and are set gradually along the motion path of diaphragm, the membrane assembly
Roller is not glued including at least one set of, every group of not viscous roller has two and be oppositely arranged, and the diaphragm is located in described in two not
Between viscous roller, the membrane module of cutting includes moving blade, more displacement cylinders, fixed block and movable block, the moving blade and
The more displacement cylinders are drivingly connected, and the fixed block is oppositely arranged with the movable block, and the movable block is towards the fixation
One end of block is equipped with sucker, and the film feeding component includes curvilinear path groove and the driving movable block along the curvilinear path groove
The driving mechanism of movement.
9. the full-automatic processing system of battery pole ear is processed on battery cover board as claimed in claim 8, it is characterised in that：Institute
Stating driving mechanism includes pusher cylinder, curved arm rod and pad pasting connecting rod, and the pad pasting connecting rod is with the movable block backwards to described
The side of sucker connects, and straight-line groove is offered in the middle part of the pad pasting connecting rod, is slided in the straight-line groove and is provided with a fixation
Roller, the fixed idler whell are fixed with the pad pasting rack, and the pad pasting connecting rod is provided with cunning close to the side of the movable block
Dynamic roller, the slider roller are arranged in the curvilinear path groove, and one end of the curved arm rod is articulated with the pad pasting and connects
On bar, the other end is installed on the movable end of the pusher cylinder.
10. the full-automatic processing system of battery pole ear is processed on battery cover board as claimed in claim 1, it is characterised in that：
The cutting agency includes rotary cylinder, jacking and blanking top, described to jack the movable end for being arranged at the rotary cylinder,
The blanking top is arranged at the movable end of the jacking, and the top both sides of the blanking top are equipped with pillar.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201711229866.XA CN108023058B (en) | 2017-11-29 | 2017-11-29 | Full-automatic processing system for processing battery tab on battery cover plate |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201711229866.XA CN108023058B (en) | 2017-11-29 | 2017-11-29 | Full-automatic processing system for processing battery tab on battery cover plate |
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| CN108023058A true CN108023058A (en) | 2018-05-11 |
| CN108023058B CN108023058B (en) | 2020-05-19 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201711229866.XA Active CN108023058B (en) | 2017-11-29 | 2017-11-29 | Full-automatic processing system for processing battery tab on battery cover plate |
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| CN110293314A (en) * | 2019-07-01 | 2019-10-01 | 王慧珍 | Automatic laser welding equipment |
| CN110705678A (en) * | 2019-09-04 | 2020-01-17 | 天能电池(芜湖)有限公司 | Slice feeding counting device |
| CN112658947A (en) * | 2020-12-16 | 2021-04-16 | 金华市三鑫不织布制造有限公司 | Polishing-based surface treatment equipment and process for bonded abrasive wheel |
| CN113333928A (en) * | 2021-06-04 | 2021-09-03 | 杨立涛 | Resistance welding equipment for battery tab |
| CN115602905A (en) * | 2022-11-28 | 2023-01-13 | 惠州市华阳智能技术有限公司（Cn） | Automatic pressing mechanism of square battery module and square battery module assembly line |
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| CN110293314A (en) * | 2019-07-01 | 2019-10-01 | 王慧珍 | Automatic laser welding equipment |
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| CN112658947A (en) * | 2020-12-16 | 2021-04-16 | 金华市三鑫不织布制造有限公司 | Polishing-based surface treatment equipment and process for bonded abrasive wheel |
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| CN115602905A (en) * | 2022-11-28 | 2023-01-13 | 惠州市华阳智能技术有限公司（Cn） | Automatic pressing mechanism of square battery module and square battery module assembly line |
| CN115602905B (en) * | 2022-11-28 | 2023-03-24 | 惠州市华阳智能技术有限公司 | Automatic pressing mechanism of square battery module and square battery module assembly line |
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| Publication number | Publication date |
|---|---|
| CN108023058B (en) | 2020-05-19 |
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Effective date of registration: 20230410 Address after: Room 218-02-19, West Building, No. 7617 Airport Road, High tech Zone, Jinan City, Shandong Province, 250000 Patentee after: Huagong Xingdong Technology Co.,Ltd. Address before: 436000 zone a, west of Chuangye Avenue, Gedian Development Zone, Ezhou City, Hubei Province Patentee before: HUAGONG FARLEY CUTTING AND WELDING SYSTEM ENGINEERING Co.,Ltd. |