CN108000689A - Concrete component gang form and its casting method and concrete component with window frame - Google Patents
Concrete component gang form and its casting method and concrete component with window frame Download PDFInfo
- Publication number
- CN108000689A CN108000689A CN201711475530.1A CN201711475530A CN108000689A CN 108000689 A CN108000689 A CN 108000689A CN 201711475530 A CN201711475530 A CN 201711475530A CN 108000689 A CN108000689 A CN 108000689A
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- inside casing
- frame
- window frame
- hole
- combination inside
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- 239000004567 concrete Substances 0.000 title claims abstract description 81
- 238000000034 method Methods 0.000 title claims abstract description 19
- 238000005266 casting Methods 0.000 title claims abstract description 17
- 238000005520 cutting process Methods 0.000 claims abstract description 11
- 229910000831 Steel Inorganic materials 0.000 claims description 18
- 239000010959 steel Substances 0.000 claims description 18
- 239000011150 reinforced concrete Substances 0.000 claims description 13
- 239000000758 substrate Substances 0.000 claims description 13
- 229910000754 Wrought iron Inorganic materials 0.000 claims description 9
- 238000003780 insertion Methods 0.000 claims description 5
- 230000037431 insertion Effects 0.000 claims description 5
- 238000002955 isolation Methods 0.000 claims description 4
- 239000013013 elastic material Substances 0.000 claims description 3
- 230000002093 peripheral effect Effects 0.000 claims description 3
- 230000003014 reinforcing effect Effects 0.000 claims description 3
- 238000007665 sagging Methods 0.000 claims description 3
- 238000007493 shaping process Methods 0.000 claims description 3
- 238000004519 manufacturing process Methods 0.000 claims 1
- 238000004080 punching Methods 0.000 claims 1
- 238000009434 installation Methods 0.000 abstract description 6
- 238000010276 construction Methods 0.000 abstract description 4
- 238000005457 optimization Methods 0.000 description 5
- 238000010586 diagram Methods 0.000 description 3
- 238000007711 solidification Methods 0.000 description 3
- 230000008023 solidification Effects 0.000 description 3
- 238000000354 decomposition reaction Methods 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- 230000007613 environmental effect Effects 0.000 description 2
- 229910000838 Al alloy Inorganic materials 0.000 description 1
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 1
- 229910052782 aluminium Inorganic materials 0.000 description 1
- 230000003712 anti-aging effect Effects 0.000 description 1
- 230000003139 buffering effect Effects 0.000 description 1
- 239000003795 chemical substances by application Substances 0.000 description 1
- 239000011248 coating agent Substances 0.000 description 1
- 238000000576 coating method Methods 0.000 description 1
- 238000005260 corrosion Methods 0.000 description 1
- 230000007797 corrosion Effects 0.000 description 1
- 238000004134 energy conservation Methods 0.000 description 1
- 238000009415 formwork Methods 0.000 description 1
- 238000011900 installation process Methods 0.000 description 1
- 238000009413 insulation Methods 0.000 description 1
- 239000004570 mortar (masonry) Substances 0.000 description 1
- 238000005192 partition Methods 0.000 description 1
- 239000002689 soil Substances 0.000 description 1
- 238000003466 welding Methods 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B7/00—Moulds; Cores; Mandrels
- B28B7/16—Moulds for making shaped articles with cavities or holes open to the surface, e.g. with blind holes
- B28B7/18—Moulds for making shaped articles with cavities or holes open to the surface, e.g. with blind holes the holes passing completely through the article
- B28B7/186—Moulds for making shaped articles with cavities or holes open to the surface, e.g. with blind holes the holes passing completely through the article for plates, panels or similar sheet- or disc-shaped objects, also flat oblong moulded articles with lateral openings, e.g. panels with openings for doors or windows, grated girders
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B23/00—Arrangements specially adapted for the production of shaped articles with elements wholly or partly embedded in the moulding material; Production of reinforced objects
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B23/00—Arrangements specially adapted for the production of shaped articles with elements wholly or partly embedded in the moulding material; Production of reinforced objects
- B28B23/02—Arrangements specially adapted for the production of shaped articles with elements wholly or partly embedded in the moulding material; Production of reinforced objects wherein the elements are reinforcing members
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B7/00—Moulds; Cores; Mandrels
- B28B7/0002—Auxiliary parts or elements of the mould
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B7/00—Moulds; Cores; Mandrels
- B28B7/0002—Auxiliary parts or elements of the mould
- B28B7/0014—Fastening means for mould parts, e.g. for attaching mould walls on mould tables; Mould clamps
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B7/00—Moulds; Cores; Mandrels
- B28B7/28—Cores; Mandrels
- B28B7/30—Cores; Mandrels adjustable, collapsible, or expanding
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04C—STRUCTURAL ELEMENTS; BUILDING MATERIALS
- E04C2/00—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels
- E04C2/02—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by specified materials
- E04C2/04—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by specified materials of concrete or other stone-like material; of asbestos cement; of cement and other mineral fibres
- E04C2/06—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by specified materials of concrete or other stone-like material; of asbestos cement; of cement and other mineral fibres reinforced
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04C—STRUCTURAL ELEMENTS; BUILDING MATERIALS
- E04C2/00—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels
- E04C2/30—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by the shape or structure
Landscapes
- Engineering & Computer Science (AREA)
- Manufacturing & Machinery (AREA)
- Chemical & Material Sciences (AREA)
- Ceramic Engineering (AREA)
- Mechanical Engineering (AREA)
- Architecture (AREA)
- Civil Engineering (AREA)
- Structural Engineering (AREA)
- Manufacturing Of Tubular Articles Or Embedded Moulded Articles (AREA)
- Moulds, Cores, Or Mandrels (AREA)
Abstract
The present invention relates to a kind of concrete component gang form with window frame and its casting method and concrete component.The existing concrete component with window frame is of high cost, or easily gets rusty, or is easily deformed.For this, concrete component of the invention with window frame includes bed die face, inside casing and outline border with gang form, the inside casing includes upper combination inside casing, lower combination inside casing and cushion pad, upper combination inside casing, lower combination inside casing and adapted window frame are rectangular, upper combination inside casing and lower at least one frame of combination inside casing are equipped with two to joint-cutting, also a beveling seam is respectively equipped with the other three frame, cushion pad is covered in from three faces on the lateral surface of the strip vertical plane of three adjacent frames of adapted window frame, following when not wrapped frame uses for adapted window frame.Concrete fixed window frame can be not only fully utilized in the present invention, but also cushion pad can be utilized to buffer, and prevent window frame from deforming, influence subsequent installation.With the advantages of simple in structure, easy to use, easy for construction, it is adapted to various buildings to use.
Description
Technical field
The present invention relates to a kind of concrete component gang form with window frame and its casting method and concrete component.
Background technology
Plastic-steel window has been obtained more and more wider with excellent performances such as its corrosion-resistant, anti-aging thermal-insulating waterproofs in modern architecture
Air-tightness, the watertightness of general application, especially plastic-steel casement window have overwhelming superiority, and become the first choice of civil building engineering.
But with the popularization that plastic-steel window is applied, in installation process, plastic-steel window installation quality amount differs, and variety of problems occurs, can not
Reach uniform height, uniform sizes, unified mass, uniform location, that is, be unable to reach and homogenize.
Traditional plastic-steel window construction is complicated, it is necessary to bar planting, formwork, casting concrete frame at the construction field (site), concrete edge
Frame also needs to reserved larger fixing clearance, after it receives and does substantially, expansion bolt is beaten in inner side edge, to install plastic-steel window
Frame, finally fills up fixing clearance between concrete frame and plastic-steel window frame with mortar again, time-consuming and laborious.
With further improving for labour cost, more and more buildings are constructed using module-assembled --- only pour
Concrete floor, frame and shear wall, and the partition wall, front and rear balcony wall between each floor largely use prefabricated wall
Or wallboard.Such door and window is just installed on prefabricated wall or wallboard.
06 month 2015 disclosed in 17 days, the Chinese utility model of Publication No. CN204402242U disclose a kind of band modeling
The prefabricated window that floats of steel casement.The technical solution that it is used includes plastic-steel window frame body, channel steel fixed frame, is cast in channel steel fixed frame
Outer reinforced concrete frame, the outer side edges of the channel steel fixed frame expose to concrete frame, and window frame body is consolidated by screw
It is scheduled on channel steel fixed frame.The advantages of this technology is easy for installation, while overcomes the aluminum window of the prefabricated window that floats of aluminium alloy
Frame is different from thermal expansion coefficient of concrete, is easily separated because expanding with heat and contract with cold, while also overcomes plastic-steel door and window and be directly poured into
The problem of yielding in concrete.
But a disadvantage is that 1) channel steel fixed frame increase wall cost, 2) channel steel fixed frame gets rusty easily；3) channel steel fixed frame
The heat insulation of itself is poor, is unfavorable for building energy conservation.
The content of the invention
The technical problem to be solved in the present invention is the drawbacks described above for how overcoming the prior art, there is provided a kind of concrete with window frame
Component gang form and its casting method and concrete component.
In order to solve the above technical problems, the concrete component gang form with window frame of the invention, including bed die face, inside casing and outer
Frame, the outline border include four exterior sheathings, and each exterior sheathing lower edge is respectively equipped with horizontal flange, and above-mentioned exterior sheathing is on bed die face
Outline border is surrounded, inside casing and outline border are arranged on bed die face, and inside casing is located in outline border, it is characterised in that：The inside casing includes upper
Inside casing, lower combination inside casing and cushion pad are combined, upper combination inside casing, lower combination inside casing and adapted window frame are rectangular.
Upper combination inside casing and lower combination inside casing are formed by connecting by four frames, and each frame includes strip riser,
Lower edge sets inside horizontal flange respectively on strip riser.
From bottom to top, lower combination inside casing, adapted window frame and upper combination inside casing overlay on the end template inside outline border successively,
Upper combination inside casing, lower combination inside casing are clipped on adapted window frame from upper and lower surface respectively,
The lateral surface of each strip riser of upper combination inside casing and the outside of the lower corresponding strip riser for combining inside casing
Face flushes, and four sides of adapted window frame protrude from combination inside casing, the respective side of lower combination inside casing；
Upper combination inside casing and lower at least one frame of combination inside casing are equipped with two to joint-cutting, and two are in eight to joint-cutting
Font, forms big outer small horn mouth in one and can be with the ladder-shaped frame of horn mouth split on corresponding frame；
Also a beveling seam is respectively equipped with upper combination inside casing and lower combination inside casing the other three frame, above-mentioned beveling seam will
The remainder of upper combination inside casing and lower combination inside casing cuts into four right angle frames, upper combination inside casing and lower combination inside casing respectively by
Corresponding ladder-shaped frame and corresponding four right angle frames are put together, and above-mentioned ladder-shaped frame and right angle frame is respectively equipped with two positioning plates, fixed
Position plate is provided with location hole positioned at joint-cutting or beveling seam side is mutually tackled on each positioning plate,
Adjacent positioned plate between adjacent right angle frame, between ladder-shaped frame and adjacent right angle frame is bonded to each other, its location hole weight
Close, be equipped with positioning pin in the location hole of coincidence, during positioning pin insertion location hole, upper combination inside casing and lower combination inside casing it is each outside
Side flushes；
The cushion pad is made of elastic material, and thickness is 0.5 to 2 centimetre, and the cushion pad is covered in adapted from three faces
On the lateral surface of three adjacent frames of window frame, lower frame when not wrapped frame uses for adapted window frame；
Bed die face upper surface and outline border inner surface and upper and lower combination inside casing lateral surface are attached with isolation film respectively.So set
Meter, pours the concrete component with window frame with gang form using this concrete component with window frame, can both make window frame edge complete
(1 centimetre is embedded under normal circumstances), concrete fixed window frame, energy-saving and environmental protection, cost is fully utilized in embedded concrete
It is low；Cushion pad can be utilized to buffer again, prevent from deforming in concrete cast, solidification, influence subsequent installation.
As an optimization, the corner of upper combination inside casing is respectively equipped with support plate, and the four of the horizontal flange of lower combination inside casing lower edge
Angle is respectively equipped with substrate, and aforesaid substrate is corresponded with support plate, and support column is equipped between corresponding substrate and support plate, should
Top plate and bottom plate are respectively equipped with the top and bottom of support column, and the hole of coincidence is provided with substrate and bottom plate, is worn in the hole of coincidence
There are positioning pin or positioning screw, the hole of coincidence is provided with top plate and support plate, positioning pin or positioning spiral shell are equipped with the hole of coincidence
Bolt.It is so designed that, on the one hand easy to positioning, on the other hand easy to share combination inside casing weight, prevents adapted window frame because being pressurized
It is overweight and deform.
As an optimization, through hole is provided with exterior sheathing, positioning rod iron is equipped with each through hole.It is so designed that, removes external mold
During plate, positioning rod iron is left in concrete component, during installation, is connected by the floor or concrete component that position rod iron and surrounding more square
Just.
As an optimization, positioning is had on the horizontal flange of exterior sheathing lower edge and the horizontal flange of lower combination inside casing lower edge
Through hole, the bed die face are also provided with corresponding Blind locating holes, and above-mentioned Blind locating holes are corresponded with positioning through hole and overlapped, and are worn respectively
Equipped with positioning pin or positioning bolt.It is so designed that, is fixed easy to the positioning of inside casing, outline border on end template.
As an optimization, each right angle frame, have pulling plate on ladder-shaped frame, which is welded on right angle frame, ladder-shaped frame
On the medial surface of strip riser, hanging hole is also provided with each pulling plate；
Bed die face center inside lower combination inside casing is equipped with a protrusive board, which includes horizontal top, in horizontal top
Be provided with central through hole, horizontal top both sides are sagging extend to bed die face after, laterally or horizontal flange is extended in inner side, the level
Mounting hole is provided with flange, mounting hole is fixed on bed die face by expansion bolt, and a lever is equipped with central through hole, should
Lever crosses gap cooperation with central through hole, and lever middle is connected with a chain, which connects a hook, the extension
Hook can be directly hooked in the hanging hole of any pulling plate, can also be passed through hanging hole, be hooked on the chain link of chain itself.So set
Meter, during form removal, can be pulled away from concrete by lever by ladder-shaped frame and each right angle frame.
The casting method of concrete component of the invention with window frame, comprises the following steps：
One) the foregoing concrete component gang form with window frame is made or is manufactured in purchases；
Four exterior sheathings are placed on bed die face, the horizontal flange of exterior sheathing is pressed on bed die face, and surround outline border, will
Each part of upper combination inside casing and lower combination inside casing splices, the corresponding positioning pin of location hole insertion of adjacent positioned plate,
So as to fixation；In addition to the lower frame of adapted window frame, the buffering is enclosed in the lateral surface of other three frames of adapted window frame
Pad.
Two) lower combination inside casing is placed in outline border by, then adapted window frame is placed on lower combination inside casing, again finally
Upper combination inside casing is pressed on adapted window frame, and makes to combine the lateral surface of each strip riser of inside casing and lower combination inside casing
The lateral surface of corresponding strip riser flush, four sides of adapted window frame protrude from combination inside casing, lower combination inside casing
Respective side；
Three) then sets reinforcing bar, and casting concrete between outline border and inside casing；
Four) removes outline border and inside casing respectively after concrete setting, up to the concrete component with window frame；
It is as follows that it removes the step of inside casing：
(1) remove and combine inside casing
1. central through hole is first inserted into lever lower end by, then the chain on lever is directly hooked on to the pulling plate of ladder-shaped frame
Hanging hole in or through hanging hole, be hooked on the chain link of chain itself, chain both ends is connected lever middle and trapezoidal respectively
Hanging hole on the pulling plate of frame is simultaneously tightened, and is then reversely pulled lever, ladder-shaped frame is pulled out out of horn mouth, you can tear ladder-shaped frame open
Remove；
2. and then sequentially four right angle frames of dismounting --- central through hole is first inserted into lever lower end, then by thick stick
Chain on bar is directly hooked in the hanging hole of the pulling plate of corresponding right angle frame or through hanging hole, is hooked on the chain link of chain itself
On, chain both ends is connected the hanging hole on the pulling plate of lever middle and corresponding right angle frame respectively and tighten, then reversely pull thick stick
Bar, corresponding right angle frame is separated with concrete, you can removes corresponding right angle frame；
(2) lower combination inside casing is removed, method, that step combines the method for inside casing, step with dismounting is identical.It is so designed that,
As an optimization, do not influenced when the 2. walking sequentially four right angle frames of dismounting, and ensuring to remove right angle frame every time adjacent
Next right angle frame.
Concrete component of the invention with window frame, including reinforced concrete block, reinforced concrete block are equipped with rectangle window opening, rectangle
Window frame is equipped with window opening, it is characterised in that：Reinforced concrete block uses the concrete component gang form of aforementioned strip window frame, according to
The casting method of the foregoing concrete component with window frame pours shaping, in the embedded reinforced concrete block of its window frame surrounding outer rim, window
By cushion pad interval between the peripheral outer side surface concrete in frame left side, right side and top.
The present invention both can be such that window frame edge is completely embedded into concrete, and concrete fixed window frame, section is fully utilized
Energy, environmental protection, cost are low；Cushion pad can be utilized to buffer again, prevent window frame from being deformed in concrete cast, solidification, after influencing
Continuous installation, has the advantages of simple in structure, easy to use, easy for construction, is adapted to various buildings to use.
Brief description of the drawings
Concrete component gang form of the present invention with window frame and its casting method and concrete component are made below in conjunction with the accompanying drawings into
One step explanation：
Fig. 1 is the schematic perspective view that this concrete component gang form with window frame implements formula one；
Fig. 2 is the decomposition diagram of window frame and cushion pad in Fig. 1；
Fig. 3 is the decomposition diagram that rod iron is positioned in Fig. 1；
Fig. 4 is the structure diagram of this concrete component gang form with window frame；
Fig. 5 is the capping schematic top plan view of this concrete component gang form with window frame；
Fig. 6 is the schematic perspective view of this concrete component gang form embodiment two with window frame；
Fig. 7 is that the schematic perspective view of this three inside casing of concrete component gang form embodiment with window frame (hides support
Column)；
Fig. 8 is the schematic perspective view of this three inside casing of concrete component gang form embodiment with window frame；
Fig. 9 is the schematic perspective view of this concrete component of the concrete component gang form embodiment three with window frame with window frame.
In figure：1 it is bed die face, 2 be inside casing, 3 be exterior sheathing, 4 be horizontal flange, 5 be upper combination inside casing, 6 is lower combination
Inside casing, 7 be cushion pad, 8 be adapted window frame, 9 be frame, 10 be strip riser, 11 be ladder-shaped frame to joint-cutting, 12,13 be
Beveling seam, 14 be right angle frame, 15 be positioning plate, 16 be location hole, 17 be position rod iron, 18 be conical gasket, 19 be positioning
Through hole, 20 be pulling plate, 21 be hanging hole, 22 be through hole centered on horizontal top, 23,24 be mounting hole, 25 be lever, 26 be chain
Bar, 27 be hook, 28 be support plate, 29 be substrate, 30 be support column, 31 be concrete.
Embodiment
Embodiment one：As shown in Fig. 1,4,5, the concrete component with window frame of the invention gang form includes bed die face 1, interior
Frame 2 and outline border, the outline border include four exterior sheathings 3, and each exterior sheathing lower edge is respectively equipped with horizontal flange 4, above-mentioned exterior sheathing 3
Outline border is surrounded on bed die face 1, inside casing 2 and outline border are arranged on bed die face 1, and inside casing 2 is located in outline border, it is characterised in that：
The inside casing 2 includes upper combination inside casing 5, lower combination inside casing 6 and cushion pad 7, upper combination inside casing 5, lower combination inside casing 6 and adapted window
Frame 8 is rectangular；
As shown in Figure 4,5, upper combination inside casing 5 and lower combination inside casing 6 are formed by connecting by four frames, and each frame 9 is equal
Including strip riser 10,10 upper and lower edge of strip riser sets inside horizontal flange 4 respectively；
As shown in Figure 1, from bottom to top, lower combination inside casing 6, adapted window frame 8 and upper combination inside casing 5 are overlayed in outline border successively
On the end template in portion, upper combination inside casing 5, lower combination inside casing 6 are clipped on adapted window frame 8 from upper and lower surface respectively；Upper combination inside casing 5
The lateral surface of each strip riser 10 flushed with the lateral surface of the lower corresponding strip riser 10 for combining inside casing 6, adapted window
Four sides of frame 8 protrude from combination inside casing 5, the respective side of lower combination inside casing 6；
As shown in Figure 4,5, upper combination inside casing 5 and lower combination inside casing 6 at least one frame are equipped with two to joint-cutting 11,
And two are in splayed to joint-cutting 11, big outer small horn mouth in one is formed on corresponding frame and can be spelled with horn mouth
The ladder-shaped frame 12 of conjunction；
As shown in Figure 4,5, also it is respectively equipped with a beveling on upper combination inside casing 5 and lower combination 6 the other three frame of inside casing
The remainder of upper combination inside casing 5 and lower combination inside casing 6 is cut into four right angle frames 14 by seam 13, above-mentioned beveling seam 13, upper group
Close inside casing 5 and lower combination inside casing 6 is put together by corresponding ladder-shaped frame 12 and corresponding four right angle frames 14 respectively, above-mentioned ladder-shaped frame
12 and right angle frame 14 be respectively equipped with two positioning plates 15, positioning plate 15 is positioned at mutually tackling joint-cutting or beveling seam side, each positioning
Location hole 16 is provided with plate 15.
As shown in Figure 4,5, the adjacent positioned plate 15 between adjacent right angle frame 14, between ladder-shaped frame 12 and adjacent right angle frame 14
It is bonded to each other, its location hole 16 overlaps, and positioning pin (not shown), positioning pin insertion positioning are equipped with the location hole 16 of coincidence
During hole 16, each lateral surface of upper combination inside casing 5 and lower combination inside casing 6 flushes.
As shown in Fig. 2, the cushion pad 7 is made of elastic material, thickness is 0.5 to 2 centimetre, the cushion pad 7 from three
Face is covered on the lateral surface of three adjacent frames of adapted window frame 8, not wrapped frame for adapted window frame 8 use when under
Frame.
1 upper surface of bed die face and outline border inner surface and upper and lower combination inside casing 5,6 lateral surfaces are attached with isolation film respectively, every
Can be by the concrete isolation agent shape of coating bed die face upper surface and outline border inner surface and upper and lower combination inside casing lateral surface from film
Into figure omits.
As shown in figure 3, being provided with through hole on exterior sheathing 3, positioning rod iron 17 is equipped with each through hole, positions and is covered on rod iron 17
There is conical gasket 18.Gap between 18 blockage positioning rod iron 17 of conical gasket and the through hole at place, is mixed when preventing from pouring
Solidifying soil paste leaks out.
Embodiment two：As shown in fig. 6, the level of the horizontal flange 4 of 3 lower edge of exterior sheathing and lower combination 6 lower edge of inside casing is turned over
Positioning through hole 19 is had on side 4, the bed die face 1 is also provided with corresponding Blind locating holes (not shown), above-mentioned positioning blind
Hole corresponds with positioning through hole 19 and overlaps, and is equipped with positioning pin or positioning bolt (not shown) respectively.
Pulling plate 20 is had on each right angle frame 14, ladder-shaped frame 12, the pulling plate 20 welding right angle frame 14, ladder-shaped frame 12
On the medial surface of strip riser 10, hanging hole 21 is also provided with each pulling plate 20.
1 center of bed die face inside lower combination inside casing 6 is equipped with a protrusive board, which includes horizontal top 22, level top
Central through hole 23 is provided with plate 22,22 both sides of horizontal top are sagging extend to bed die face 1 after, laterally or level is extended in inner side
Flange 4, is provided with mounting hole 24 on the horizontal flange 4, mounting hole 24 is fixed on bed die face 1 by expansion bolt (not shown)
On, a lever 25 is equipped with central through hole 23, which crosses gap with central through hole 23 and coordinate, and the middle part of lever 25 is connected with
One chain 26,26 other end of chain connect a hook 27, and the hook 27 can directly be hooked on any pulling plate 20
In hanging hole 21, hanging hole 21 can also be passed through, is hooked on chain 27 chain link of itself, remaining structure is as shown in embodiment one.
Embodiment three：As shown in Figure 7,8, the corner of upper combination inside casing 5 is respectively equipped with support plate 28, lower combination inside casing 6
The corner of the horizontal flange 4 of lower edge is respectively equipped with substrate 29, and aforesaid substrate 29 is corresponded with support plate 28, and corresponding substrate
Support column 30 is equipped between 29 and support plate 28, which is respectively equipped with top plate and bottom plate, and substrate 29
With the hole that coincidence is provided with 30 bottom plate of support column, positioning pin or positioning screw (not shown) are equipped with the hole of coincidence, are propped up
The hole of coincidence is provided with 30 top plate of dagger and support plate 28, positioning pin is equipped with the hole of coincidence or positioning bolt (does not show in figure
Go out), remaining structure is as shown in embodiment one.
The casting method of concrete component of the invention with window frame, comprises the following steps：
One) the concrete component gang form with window frame described in embodiment two is made or is manufactured in purchases；
Four exterior sheathings 3 are placed on bed die face 1, the horizontal flange 4 of exterior sheathing 3 is pressed on bed die face 1, and are surrounded outer
Frame, each part of upper combination inside casing 5 and lower combination inside casing 6 is spliced, and the location hole insertion of adjacent positioned plate corresponds to
Positioning pin, so as to fixation；In addition to the lower frame of adapted window frame 8, enclosed in the lateral surface of other three frames of adapted window frame 8
The cushion pad 7, as shown in Figure 1, 2.
Two) lower combination inside casing 6 is placed in outline border by, then adapted window frame 8 is placed on lower combination inside casing 6, finally
Upper combination inside casing 5 is pressed on adapted window frame 8 again, and the lateral surface for making to combine each strip riser 10 of inside casing 5 is with
The lateral surface for combining the corresponding strip riser 10 of inside casing 6 flushes, and four sides of adapted window frame 8 protrude from combination inside casing
5th, the respective side of lower combination inside casing 6, as shown in Figure 7.
Three) then sets reinforcing bar, and casting concrete 31 between outline border and inside casing 2；
Four) removes outline border and inside casing respectively after the solidification of concrete 31, up to the concrete component with window frame；
It is as follows that it removes the step of inside casing：As shown in fig. 6,
(1) remove and combine inside casing
1. central through hole is first inserted into lever lower end by, then the chain on lever is directly hooked on to the pulling plate of ladder-shaped frame
Hanging hole in or through hanging hole, be hooked on the chain link of chain itself, chain both ends is connected lever middle and trapezoidal respectively
Hanging hole on the pulling plate of frame is simultaneously tightened, and is then reversely pulled lever, ladder-shaped frame is pulled out out of horn mouth, you can tear ladder-shaped frame open
Remove, as shown in Figure 6.
2. and then sequentially four right angle frames of dismounting --- central through hole is first inserted into lever lower end, then by thick stick
Chain on bar is directly hooked in the hanging hole of the pulling plate of corresponding right angle frame or through hanging hole, is hooked on the chain link of chain itself
On, chain both ends is connected the hanging hole on the pulling plate of lever middle and corresponding right angle frame respectively and tighten, then reversely pull thick stick
Bar, corresponding right angle frame is separated with concrete, you can removes corresponding right angle frame；
(2) lower combination inside casing 5 is removed, method, that step combines the method for inside casing 6, step with dismounting is identical.
2. the walks sequentially four right angle frames 14 of dismounting, and ensure not influence when removing right angle frame 14 every time adjacent next
Right angle frame.
As shown in figure 9, the concrete component with window frame of the invention, including reinforced concrete block 31, set on reinforced concrete block 31
Have a rectangle window opening, on rectangle window opening 31 in be equipped with window frame 8, it is characterised in that：Reinforced concrete block uses the concrete of aforementioned strip window frame
Component gang form, shaping is poured according to the casting method of the foregoing concrete component with window frame, its 8 surrounding outer rim of window frame is embedding
Enter in reinforced concrete block 31, be spaced between the peripheral outer side surface concrete in the left side of window frame 8, right side and top by cushion pad 7.
Claims (8)
1. a kind of concrete component gang form with window frame, including bed die face, inside casing and outline border, the outline border includes four external molds
Plate, each exterior sheathing lower edge are respectively equipped with horizontal flange, and above-mentioned exterior sheathing surrounds outline border on bed die face, and inside casing and outline border are all provided with
Put on bed die face, inside casing is located in outline border, it is characterised in that：The inside casing includes upper combination inside casing, lower combination inside casing eases up
Punching pad, upper combination inside casing, lower combination inside casing and adapted window frame are rectangular；
Upper combination inside casing and lower combination inside casing are formed by connecting by four frames, and each frame includes strip riser, strip
Lower edge sets inside horizontal flange respectively on shape riser；
From bottom to top, lower combination inside casing, adapted window frame and upper combination inside casing overlay on the end template inside outline border successively, upper group
Close inside casing, lower combination inside casing is clipped on adapted window frame from upper and lower surface respectively；
The lateral surface and the lateral surface of the lower corresponding strip riser for combining inside casing of each strip riser of upper combination inside casing are neat
Flat, four sides of adapted window frame protrude from combination inside casing, the respective side of lower combination inside casing；
Upper combination inside casing and lower at least one frame of combination inside casing are equipped with two to joint-cutting, and two are in eight words to joint-cutting
Shape, forms big outer small horn mouth in one and can be with the ladder-shaped frame of horn mouth split on corresponding frame；
Also a beveling seam is respectively equipped with upper combination inside casing and lower combination inside casing the other three frame, above-mentioned beveling seam is by upper group
The remainder for closing inside casing and lower combination inside casing cuts into four right angle frames, and upper combination inside casing and lower combination inside casing are respectively by corresponding
Ladder-shaped frame and corresponding four right angle frames are put together, and above-mentioned ladder-shaped frame and right angle frame is respectively equipped with two positioning plates, positioning plate
Positioned at joint-cutting or beveling seam side is mutually tackled, location hole is provided with each positioning plate,
Adjacent positioned plate between adjacent right angle frame, between ladder-shaped frame and adjacent right angle frame is bonded to each other, its location hole overlaps, weight
Positioning pin is equipped with the location hole of conjunction, when positioning pin is inserted into location hole, each lateral surface of upper combination inside casing and lower combination inside casing
Flush；
The cushion pad is made of elastic material, and thickness is 0.5 to 2 centimetre, and the cushion pad is covered in adapted window frame from three faces
Three adjacent frames lateral surface on, not wrapped frame for adapted window frame use when lower frame；
Bed die face upper surface and outline border inner surface and upper and lower combination inside casing lateral surface are attached with isolation film respectively.
2. the concrete component gang form according to claim 1 with window frame, it is characterised in that：The corner of upper combination inside casing
Support plate is respectively equipped with, the corner of the horizontal flange of lower combination inside casing lower edge is respectively equipped with substrate, aforesaid substrate and support plate one
One corresponds to, and support column is equipped between corresponding substrate and support plate, and top plate and bottom are respectively equipped with the top and bottom of the support column
Plate, and the hole of coincidence is provided with substrate and bottom plate, is equipped with positioning pin or positioning screw in the hole of coincidence, on top plate and support plate
The hole of coincidence is provided with, positioning pin or positioning bolt are equipped with the hole of coincidence.
3. the concrete component gang form according to claim 1 with window frame, it is characterised in that：It is provided with exterior sheathing logical
Hole, is equipped with positioning rod iron in each through hole.
4. the concrete component gang form according to claim 1 with window frame, it is characterised in that：The level of exterior sheathing lower edge
Positioning through hole is had on flange and the horizontal flange of lower combination inside casing lower edge, the bed die face is also provided with corresponding positioning blind
Hole, above-mentioned Blind locating holes are corresponded with positioning through hole and overlapped, and are equipped with positioning pin or positioning bolt respectively.
5. the concrete component gang form according to claim 1 with window frame, it is characterised in that：It is each right angle frame, trapezoidal
Pulling plate is had on frame, the pulling plate be welded on right angle frame, ladder-shaped frame strip riser medial surface on, on each pulling plate also
It is provided with hanging hole；
Bed die face center inside lower combination inside casing is equipped with a protrusive board, which includes horizontal top, be provided with horizontal top
Central through hole, horizontal top both sides are sagging extend to bed die face after, laterally or horizontal flange is extended in inner side, the horizontal flange
On be provided with mounting hole, mounting hole is fixed on bed die face by expansion bolt, and a lever, the lever are equipped with central through hole
Gap is crossed with central through hole to coordinate, lever middle is connected with a chain, which connects a hook, and the hook can
To be directly hooked in the hanging hole of any pulling plate, hanging hole can also be passed through, is hooked on the chain link of chain itself.
6. a kind of casting method of the concrete component with window frame, comprises the following steps：
One) purchase system or manufacturing claims 5 described in the concrete component gang form with window frame；
Four exterior sheathings are placed on bed die face, the horizontal flange of exterior sheathing is pressed on bed die face, and surround outline border, by upper group
The each part for closing inside casing and lower combination inside casing splices, the corresponding positioning pin of location hole insertion of adjacent positioned plate, so as to
It is fixed；In addition to the lower frame of adapted window frame, the cushion pad is enclosed in the lateral surface of other three frames of adapted window frame,
Two) lower combination inside casing is placed in outline border by, and then adapted window frame is placed on lower combination inside casing, finally again will be upper
Combination inside casing is pressed on adapted window frame, and makes to combine the lateral surface of each strip riser of inside casing and the lower phase for combining inside casing
The lateral surface of strip riser is answered to flush, four sides of adapted window frame protrude from combination inside casing, the phase of lower combination inside casing
Answer side；
Three) then sets reinforcing bar, and casting concrete between outline border and inside casing；
Four) removes outline border and inside casing respectively after concrete setting, up to the concrete component with window frame；
It is as follows that it removes the step of inside casing：
(1) remove and combine inside casing
1. central through hole is first inserted into lever lower end by, then the chain on lever is directly hooked on to the extension of the pulling plate of ladder-shaped frame
In hole or through hanging hole, it is hooked on the chain link of chain itself, chain both ends is connected lever middle and ladder-shaped frame respectively
Hanging hole on pulling plate is simultaneously tightened, and is then reversely pulled lever, ladder-shaped frame is pulled out out of horn mouth, you can remove ladder-shaped frame；
2. and then sequentially four right angle frames of dismounting --- central through hole is first inserted into lever lower end, then by lever
The chain pulling plate that is directly hooked on corresponding right angle frame hanging hole in or through hanging hole, be hooked on the chain link of chain itself,
Chain both ends is connected the hanging hole on the pulling plate of lever middle and corresponding right angle frame respectively and tighten, then reversely pull lever,
Corresponding right angle frame is separated with concrete, you can remove corresponding right angle frame；
(2) lower combination inside casing is removed, method, that step combines the method for inside casing, step with dismounting is identical.
7. the casting method of the concrete component according to claim 6 with window frame, it is characterised in that：2. walks and sequentially removes four
A right angle frame, and ensure not influencing adjacent next right angle frame when removing right angle frame every time.
8. a kind of concrete component with window frame, including reinforced concrete block, reinforced concrete block is equipped with rectangle window opening, rectangle window opening
Window frame is equipped with upper, it is characterised in that：Reinforced concrete block uses the concrete component combination die with window frame described in claim 5
Plate, shaping is poured according to the casting method of the concrete component with window frame described in claim 6, the embedded steel of its window frame surrounding outer rim
In reinforced concrete block, by cushion pad interval between the peripheral outer side surface concrete in window frame left side, right side and top.
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| CN108839226A (en) * | 2018-06-26 | 2018-11-20 | 中民筑友有限公司 | A kind of moulding process of prefabricated panel window opening |
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| CN114347228A (en) * | 2022-01-04 | 2022-04-15 | 苏州良浦住宅工业有限公司 | Prefabricated mould of preapring for an unfavorable turn of events shape window frame built-in fitting |
| CN114454309A (en) * | 2022-01-06 | 2022-05-10 | 苏州良浦住宅工业有限公司 | Limiting structure of assembled window frame component die |
| CN115091599A (en) * | 2022-07-22 | 2022-09-23 | 哈尔滨科学技术职业学院 | Assembled building wallboard manufacturing installation |
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| CN108839226A (en) * | 2018-06-26 | 2018-11-20 | 中民筑友有限公司 | A kind of moulding process of prefabricated panel window opening |
| CN110978255A (en) * | 2019-09-03 | 2020-04-10 | 安徽企服工程技术有限公司 | PC wallboard mold for prefabricated building with pre-embedded window frame and pre-embedded waterproof adhesive tape |
| CN110978255B (en) * | 2019-09-03 | 2021-04-27 | 安徽企服工程技术有限公司 | PC wallboard mold for prefabricated building with pre-embedded window frame and pre-embedded waterproof adhesive tape |
| CN114347228A (en) * | 2022-01-04 | 2022-04-15 | 苏州良浦住宅工业有限公司 | Prefabricated mould of preapring for an unfavorable turn of events shape window frame built-in fitting |
| CN114454309A (en) * | 2022-01-06 | 2022-05-10 | 苏州良浦住宅工业有限公司 | Limiting structure of assembled window frame component die |
| CN115091599A (en) * | 2022-07-22 | 2022-09-23 | 哈尔滨科学技术职业学院 | Assembled building wallboard manufacturing installation |
| CN115091599B (en) * | 2022-07-22 | 2023-01-24 | 哈尔滨科学技术职业学院 | Assembled building wallboard manufacturing installation |
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