CN107987368A - 一种用于鞋底的防水减震材料的制备方法 - Google Patents
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Abstract
本发明提供的一种用于鞋底的防水减震材料,它由溴化丁基橡胶、氧化锌粉末、低密度聚乙烯、高密度聚乙烯、乙烯‑醋酸乙烯共聚物、纳米碳酸钙、氢化苯乙烯弹性体、硬脂酸、硬脂酸锌、交联剂、发泡剂、阻燃剂、软化增塑剂、硅烷偶联剂、增韧剂、石墨、氧化镁、硅酸钙、偶氮二甲酰胺和聚乙烯改性材料制备而成。采用上述原料和混炼方法获得的高分子聚合材料,具有耐磨性、耐热性、保温、不易变形的基本特征的同时,还具有优异的防水和减震特征,该材料应用于鞋底材料时,在没有附加减震结构设计时,仍然具有良好的防水减震性能。
Description
技术领域
本发明涉及复合材料技术领域,具体涉及一种用于鞋底的防水减震材料的制备方法。
背景技术
随着材料技术的不断发展,鞋底材料也不断在迭代,人们对鞋底材料的要求也越来越高,要求鞋底材料具备耐磨、耐水,耐油、耐热、重量轻、耐冲击、弹性好、定型后不易变型、保温、易吸收湿气等特征,但在现实的鞋底材料研发过程中,往往很难兼顾所有的特征,在解决了耐磨、耐热、耐油耐冲击和保温等问题时,往往防水、弹性好、重量轻等特征会被弱化。因此在鞋子领域的各大企业或公司,通常采用对鞋底进行额外的结构设计来均衡各个性能,比如设计空气垫、具有减震功能的蜂巢结构、中空橡胶球结构、拱形结构等。
被誉为“第五大塑料”的聚氨酯高分子材料,被广泛的用于高档皮鞋、运动鞋、旅游鞋等,由聚氨酯高分子材料制成的鞋底具有密度低,质地柔软、耐磨抗氧化、良好的保温性能和弹性性能,具有良好的减震作用。但是,该鞋底材料吸水性较强、鞋底易腐烂、易断裂透气性差等缺点。
在实现鞋底的耐磨性、耐热性、保温、不易变形的基本特征时,如果不依托鞋底的结构设计来实现鞋底良好的减震性能的同时,还要使聚氨酯鞋底具备良好的防水减震性能,那么就必须从鞋底材料本身进行改进。
发明内容
本发明提供一种用于鞋底的防水减震材料,以解决聚氨酯鞋底具有良好的减震性能而防水性能差的技术问题,改进后的聚氨酯鞋底材料具有良好的防水减震性能。
为解决上述问题,本发明采用的技术方案如下:
本发明提供的一种用于鞋底的防水减震材料,它由溴化丁基橡胶、氧化锌粉末、低密度聚乙烯、高密度聚乙烯、乙烯-醋酸乙烯共聚物、纳米碳酸钙、氢化苯乙烯弹性体、硬脂酸、硬脂酸锌、交联剂、发泡剂、阻燃剂、软化增塑剂、硅烷偶联剂、增韧剂、石墨、氧化镁、硅酸钙、偶氮二甲酰胺和聚乙烯改性材料制备而成。
本发明对上述技术方案所述溴化丁基橡胶、氧化锌粉末、低密度聚乙烯、高密度聚乙烯、乙烯-醋酸乙烯共聚物、纳米碳酸钙、氢化苯乙烯弹性体、硬脂酸、硬脂酸锌、交联剂、发泡剂、阻燃剂、软化增塑剂、硅烷偶联剂、增韧剂、石墨、氧化镁、硅酸钙、偶氮二甲酰胺、聚乙烯改性材料的来源没有任何特殊要求,采用本领域技术人员所熟知上述技术方案所述原料的市售产品即可。
本发明所述的防水减震材料,它的制备方法包含如下步骤:
一级混炼:将20~40份乙烯-醋酸乙烯共聚物、2~5份纳米碳酸钙、5~10份氢化苯乙烯弹性体、0.3~0.5份硬脂酸、5~10份溴化丁基橡胶、0.4~0.8份氧化锌粉末、0.5~1份硬脂酸锌的混合物进行第一次混炼,得到一级混炼物料颗粒。
二级混炼:将5~10份低密度聚乙烯、5~10份高密度聚乙烯、5~10乙烯-醋酸乙烯共聚物、2~5份阻燃剂、4~8份软化增塑剂、1~3份硅烷偶联剂、2~4份增韧剂、0.2~0.5份石墨、0.5~1份氧化镁、1~2份硅酸钙的混合物进行第二次混炼,得到二级混炼物料颗粒。
三级混炼:将一级混炼物料颗粒、二级混炼物料颗粒和5~8份交联剂、5~10份发泡剂、15~20份偶氮二甲酰胺进行第三次混炼,挤出发泡,得到发泡材料。
全混混炼:将所述发泡材料和40~50份聚乙烯改性材料进行全混混炼,在温度为160-180℃、压力为40-50MPa下密炼成型,得到防水减震材料。
所述聚乙烯改性材料由30-50份聚乙烯、10-40份锌氧粉、8-25份氧化镁、10-15份玻璃纤维、过氧化二0.8-1.5份异苯丙交联剂、1-2份硬脂酸活性润滑剂混炼制得。
由于采用了上述技术方案,本发明的有益效果是:采用上述原料和混炼方法获得的高分子聚合材料,具有耐磨性、耐热性、保温、不易变形的基本特征的同时,还具有优异的防水和减震特征,该材料应用于鞋底材料时,在没有附加减震结构设计时,仍然具有良好的防水减震性能。
具体实施方式
本说明书中公开的所有特征,除了互相排斥的特征和/或步骤以外,均可以以任何方式组合。
实施例1
本发明提供的一种用于鞋底的防水减震材料,它由溴化丁基橡胶、氧化锌粉末、低密度聚乙烯、高密度聚乙烯、乙烯-醋酸乙烯共聚物、纳米碳酸钙、氢化苯乙烯弹性体、硬脂酸、硬脂酸锌、交联剂、发泡剂、阻燃剂、软化增塑剂、硅烷偶联剂、增韧剂、石墨、氧化镁、硅酸钙、偶氮二甲酰胺和聚乙烯改性材料制备而成。
本发明对上述技术方案所述来源没有任何特殊要求,采用本领域技术人员所熟知上述技术方案所述原料的市售产品即可。
本发明所述的防水减震材料,它的制备方法包含如下步骤:
一级混炼:将20~40份乙烯-醋酸乙烯共聚物、2~5份纳米碳酸钙、5~10份氢化苯乙烯弹性体、0.3~0.5份硬脂酸、5~10份溴化丁基橡胶、0.4~0.8份氧化锌粉末、0.5~1份硬脂酸锌的混合物进行第一次混炼,得到一级混炼物料颗粒。
二级混炼:将5~10份低密度聚乙烯、5~10份高密度聚乙烯、5~10乙烯-醋酸乙烯共聚物、2~5份阻燃剂、4~8份软化增塑剂、1~3份硅烷偶联剂、2~4份增韧剂、0.2~0.5份石墨、0.5~1份氧化镁、1~2份硅酸钙的混合物进行第二次混炼,得到二级混炼物料颗粒。
三级混炼:将一级混炼物料颗粒、二级混炼物料颗粒和5~8份交联剂、5~10份发泡剂、15~20份偶氮二甲酰胺进行第三次混炼,挤出发泡,得到发泡材料。
全混混炼:将所述发泡材料和40~50份聚乙烯改性材料进行全混混炼,在温度为160-180℃、压力为40-50MPa下密炼成型,得到防水减震材料。
由于采用了上述技术方案,本发明的有益效果是:采用上述原料和混炼方法获得的高分子聚合材料,具有耐磨性、耐热性、保温、不易变形的基本特征的同时,还具有优异的防水和减震特征,该材料应用于鞋底材料时,在没有附加减震结构设计时,仍然具有良好的防水减震性能。
上述实施例仅用以说明本发明的技术方案,而非对其限制;尽管参照签署实施例对本发明进行了详细的说明,本领域的普通技术人员应当理解:其依然可以对前述各实施例所记载的技术方案进行修改,或者对其中部分技术特征进行等同替换;而这些修改或者替换,并不使相应技术方案的本质脱离本发明各实施例技术方案的精神和范围。
Claims (2)
1.一种用于鞋底的防水减震材料的制备方法,其特征在于,包含如下步骤:
(1)一级混炼:将20~40份乙烯-醋酸乙烯共聚物、2~5份纳米碳酸钙、5~10份氢化苯乙烯弹性体、0.3~0.5份硬脂酸、5~10份溴化丁基橡胶、0.4~0.8份氧化锌粉末、0.5~1份硬脂酸锌的混合物进行第一次混炼,得到一级混炼物料颗粒。
(2)二级混炼:将5~10份低密度聚乙烯、5~10份高密度聚乙烯、5~10乙烯-醋酸乙烯共聚物、2~5份阻燃剂、4~8份软化增塑剂、1~3份硅烷偶联剂、2~4份增韧剂、0.2~0.5份石墨、0.5~1份氧化镁、1~2份硅酸钙的混合物进行第二次混炼,得到二级混炼物料颗粒。
(3)三级混炼:将一级混炼物料颗粒、二级混炼物料颗粒和5~8份交联剂、5~10份发泡剂、15~20份偶氮二甲酰胺进行第三次混炼,挤出发泡,得到发泡材料。
(4)全混混炼:将所述发泡材料和40~50份聚乙烯改性材料进行全混混炼,在温度为160-180℃、压力为40-50MPa下密炼成型,得到防水减震材料。
2.根据权利要求1所述的一种用于鞋底的防水减震材料的制备方法,其特征在于,步骤(4)所述的聚乙烯改进材料由30-50份聚乙烯、10-40份锌氧粉、8-25份氧化镁、10-15份玻璃纤维、过氧化二0.8-1.5份异苯丙交联剂、1-2份硬脂酸活性润滑剂混炼制得。
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CN111154173A (zh) * | 2020-01-17 | 2020-05-15 | 福建省足友体育用品有限公司 | 一种eva鞋底及其制备工艺 |
CN111944228A (zh) * | 2020-08-18 | 2020-11-17 | 温州金鸿远鞋业有限公司 | 一种耐磨鞋底及其制备工艺 |
CN113372643A (zh) * | 2021-04-14 | 2021-09-10 | 瑞安市大虎鞋业有限公司 | 耐磨防滑鞋底材料及其制备工艺 |
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CN111154173A (zh) * | 2020-01-17 | 2020-05-15 | 福建省足友体育用品有限公司 | 一种eva鞋底及其制备工艺 |
CN111944228A (zh) * | 2020-08-18 | 2020-11-17 | 温州金鸿远鞋业有限公司 | 一种耐磨鞋底及其制备工艺 |
CN111944228B (zh) * | 2020-08-18 | 2022-12-09 | 温州金鸿远鞋业有限公司 | 一种耐磨鞋底及其制备工艺 |
CN113372643A (zh) * | 2021-04-14 | 2021-09-10 | 瑞安市大虎鞋业有限公司 | 耐磨防滑鞋底材料及其制备工艺 |
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