CN107981406A - Application process of the corn stigma in papermaking-method reconstituted tobaccos - Google Patents

Application process of the corn stigma in papermaking-method reconstituted tobaccos Download PDF

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Publication number
CN107981406A
CN107981406A CN201810022387.9A CN201810022387A CN107981406A CN 107981406 A CN107981406 A CN 107981406A CN 201810022387 A CN201810022387 A CN 201810022387A CN 107981406 A CN107981406 A CN 107981406A
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China
Prior art keywords
corn stigma
offal
papermaking
hybrid extraction
reconstituted tobaccos
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CN201810022387.9A
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CN107981406B (en
Inventor
罗广丰
胡念武
杨鑫
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China Tobacco Hunan Industrial Co Ltd
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China Tobacco Hunan Industrial Co Ltd
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    • AHUMAN NECESSITIES
    • A24TOBACCO; CIGARS; CIGARETTES; SIMULATED SMOKING DEVICES; SMOKERS' REQUISITES
    • A24BMANUFACTURE OR PREPARATION OF TOBACCO FOR SMOKING OR CHEWING; TOBACCO; SNUFF
    • A24B3/00Preparing tobacco in the factory
    • A24B3/14Forming reconstituted tobacco products, e.g. wrapper materials, sheets, imitation leaves, rods, cakes; Forms of such products

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  • Manufacture Of Tobacco Products (AREA)
  • Paper (AREA)

Abstract

The invention discloses a kind of application process of corn stigma in papermaking-method reconstituted tobaccos, belong to papermaking-method reconstituted tobaccos application field.Method carries out according to the following steps:(1) corn stigma is cut into the length of 5~10mm;(2) hybrid extraction in offal offal is added to account for the amount of offal offal 1%~50%, obtains hybrid extraction liquid and hybrid extraction material residue;(3) material residue is beaten, and slurry manufactures paper with pulp into substrate after being mixed with outer fibre;(4) hybrid extraction liquid is condensed into concentrate and is configured to coating fluid;(5) coating fluid is coated onto and the papermaking-method reconstituted tobaccos containing corn stigma raw material is made on substrate.The method of the present invention applies corn stigma, and method is easy to operate, has very strong practicality.The smoking quality of reconstituted tobacco is improved, makes reconstituted tobacco product fragrance plentiful, irritation reduces, and pleasant impression is greatly improved, while also reduces the cost of material of reconstituted tobacco.

Description

Application process of the corn stigma in papermaking-method reconstituted tobaccos
Technical field
The invention belongs to the papermaking-method reconstituted tobaccos field in cigarette technology, and in particular to a kind of corn stigma in paper process again Make the application process in tobacco leaf.
Background technology
Reconstituted tobacco is with the tobacco waste in cigarette processing process, offal, offal, tobacco leaf fragment and part low-quality tobacco Leaf etc. is raw material, by reconfiguring what is be process.The reconstituted tobacco manufactured with conventional method, its shortcoming, which has, inhales savory gas Deficiency, irritation is big, and miscellaneous gas weight, pleasant impression owes comfortable.Therefore it is necessary to improve work for the suction taste of papermaking-method reconstituted tobaccos.
The research of internal authority mechanism it has also been found that, kind of the compound directly harmful to human body at least more than 200 in flue gas.Science Have confirmed that Smoking is harmful to your health.How the smoking extent of injury to human body is constantly reduced, it has also become the problem of social concerns.It is logical Cross with a kind of and result of combustion of tobacco characteristic appropriate balance, and mutually coordinate with result of combustion of tobacco quality, and can moderately supplement tobacco Tobacco substitute, partly substitute tobacco with it, the tobacco net content that can be effectively reduced in reconstituted tobacco, reduce flue gas in Harmful components.
Corn stigma alias corn wheat, ear of maize hair, come from《The southern regions of the Yunnan Province book on Chinese herbal medicine》, be grass family jade another name for Sichuan Province platymiscium corn style, For《Ministry of Health of the People's Republic of China's medicinal material standard》The medicinal herbs most in use kind included, contains a variety of chemical compositions.Corn stigma contains A large amount of potassium nitrate, vitamin K, sitosterol, stigmasterol and a kind of volatile alkaloids, there is diuresis, decompression, hypoglycemic, hemostasis, profit Courage etc. acts on.Chen Jingyun etc., which puts on Corn silk P.E in cigarette, to be studied, it is found that Corn silk P.E can be preferable Remove distinctive nitrosamine in cigarette smoke in ground.Corn stigma is the traditional Chinese medicine in China, extensive cultivated maize in all parts of the country, Therefore, the corn stigma resource very abundant as corn's by-products, but the utilization to it are very limited, except being used as medicine on a small quantity Outside, it is most of to be abandoned in vain.Corn stigma exploitation is very wide for the prospect being applied in reconstituted tobacco production.
The content of the invention
The purpose of the present invention is for above-mentioned deficiency, there is provided the side that a kind of corn stigma is applied in papermaking-method reconstituted tobaccos Method, makes this plant derived from a wealth of sources of corn stigma receive rational application, improves the suction quality of papermaking-method reconstituted tobaccos, subtract The content of tobacco component in few reconstituted tobacco, while also widened the raw material sources scope of reconstituted tobacco.
Above-mentioned purpose is achieved through the following technical solutions:
A kind of application process of corn stigma in papermaking-method reconstituted tobaccos, includes the following steps:
(1) fresh corn stigma is gathered, sludge and broken parts is removed, after cleaning, drying, is cut to 5~10mm Short hairs;
(2) corn stigma cut is added in offal and offal uniformly with 1%~50% amount of offal and offal total amount Mixing, by the extraction material and water that mix by weight 1:4~8 ratio mixing, water temperature is 65 DEG C, after extracting 45min, is carried out Separation of solid and liquid, obtains hybrid extraction liquid and hybrid extraction material residue;
(3) the hybrid extraction material residue of step (2) is sent into high-density paste mill and be beaten, it is 20 ° of SR to be allowed into beating degree Slurry:After above-mentioned slurry is mixed with the outer fibre of the 20 ° of SR accomplished fluently, it is sent into handshcet former and manufactures paper with pulp into chip base;
(4) the hybrid extraction liquid of step (2) is centrifuged, filtrate feeding Rotary Evaporators is condensed into 20 ° of Be~30 ° The concentrate of Be, is configured to coating fluid;
(5) chip base described in step (3) is quantitatively 65g/m2, by coating solution obtained by step (4) to substrate, unit The amount of the coating fluid of area is 30g/m2, dry the reconstituted tobacco that the component containing corn stigma is made.
Further, the slurry described in step (3) and outer fine weight ratio are 8~10:1.
The beneficial effects of the invention are as follows:
1st, the addition of corn stigma improves the suction quality of papermaking-method reconstituted tobaccos.
2nd, corn stigma is added in papermaking-method reconstituted tobaccos as part material reduces tobacco component in reconstituted tobacco Content, reduces the harmful components in flue gas.
3rd, the present invention is added to paper process again by regarding the quite varied plant in this source of corn stigma as part material Make in tobacco leaf, widened the raw material use scope of papermaking-method reconstituted tobaccos, reduce the cost of material of reconstituted tobacco.
Embodiment
The present invention is described in detail with reference to embodiments:
Embodiment 1
A kind of application process of corn stigma in papermaking-method reconstituted tobaccos, includes the following steps:
(1) fresh corn stigma is gathered, sludge and broken parts is removed, after cleaning, drying, is cut to 5~10mm Short hairs.
(2) corn stigma cut is added in offal and offal with 1% amount of offal and offal total amount and uniformly mixed.Will The extraction material and water mixed is by weight 1:5 ratio mixing.Water temperature is 65 DEG C.After extracting 45min, separation of solid and liquid is carried out, Obtain hybrid extraction liquid and hybrid extraction material residue.
(3) the hybrid extraction material residue of step (2) is sent into high-density paste mill and be beaten, it is 20 ° of SR to be allowed into beating degree Slurry:After above-mentioned slurry is mixed with the outer fibre of the 20 ° of SR accomplished fluently, it is sent into handshcet former and manufactures paper with pulp into chip base, the slurry described in step (3) Material and outer fine weight ratio are 8:1.
(4) the hybrid extraction liquid of step (2) is centrifuged, filtrate feeding Rotary Evaporators is condensed into the dense of 20 ° of Be Contracting liquid is spare.
(5) chip base described in step (3) is quantitatively 65g/m2, concentrate obtained by step (4) is applied on substrate, unit The amount of the coating fluid of area is 30g/m2, dry the reconstituted tobacco that the component containing corn stigma is made.
Embodiment 2
A kind of application process of corn stigma in papermaking-method reconstituted tobaccos, includes the following steps:
(1) fresh corn stigma is gathered, sludge and broken parts is removed, after cleaning, drying, is cut to 5~10mm Short hairs.
(2) corn stigma cut is added in offal and offal with 20% amount of offal and offal total amount and uniformly mixed. By the extraction material and water that mix by weight 1:6) ratio mixing.Water temperature is 65 DEG C.After extracting 45min, solid-liquid point is carried out From obtaining hybrid extraction liquid and hybrid extraction material residue.
(3) the hybrid extraction material residue of step (2) is sent into high-density paste mill and be beaten, it is 20 ° of SR to be allowed into beating degree Slurry:After above-mentioned slurry is mixed with the outer fibre of the 20 ° of SR accomplished fluently, it is sent into handshcet former and manufactures paper with pulp into chip base, the slurry described in step (3) Material and outer fine weight ratio are 9:1.
(4) the hybrid extraction liquid of step (2) is centrifuged, filtrate feeding Rotary Evaporators is condensed into the dense of 25 ° of Be Contracting liquid is spare.
(5) chip base described in step (3) is quantitatively 65g/m2, concentrate obtained by step (4) is applied on substrate, unit The amount of the coating fluid of area is 30g/m2, dry the reconstituted tobacco that the component containing corn stigma is made.
Embodiment 3
A kind of application process of corn stigma in papermaking-method reconstituted tobaccos, includes the following steps:
(1) fresh corn stigma is gathered, sludge and broken parts is removed, after cleaning, drying, is cut to 5~10mm Short hairs.
(2) corn stigma cut is added in offal and offal with 30% amount of offal and offal total amount and uniformly mixed. By the extraction material and water that mix by weight 1:8 ratio mixing.Water temperature is 65 DEG C.After extracting 45min, solid-liquid point is carried out From obtaining hybrid extraction liquid and hybrid extraction material residue.
(3) the hybrid extraction material residue of step (2) is sent into high-density paste mill and be beaten, it is 20 ° of SR to be allowed into beating degree Slurry:After above-mentioned slurry is mixed with the outer fibre of the 20 ° of SR accomplished fluently, it is sent into handshcet former and manufactures paper with pulp into chip base, the slurry described in step (3) Material and outer fine weight ratio are 10:1.
(, 4) centrifuges the hybrid extraction liquid of step (2), and filtrate feeding Rotary Evaporators are condensed into the dense of 30 ° of Be Contracting liquid is spare.
(5) chip base described in step (3) is quantitatively 65g/m2, concentrate obtained by step (4) is applied on substrate, unit The amount of the coating fluid of area is 30g/m2, dry the reconstituted tobacco that the component containing corn stigma is made.
Embodiment 4
A kind of application process of corn stigma in papermaking-method reconstituted tobaccos, includes the following steps:
(1) fresh corn stigma is gathered, sludge and broken parts is removed, after cleaning, drying, is cut to 5~10mm Short hairs.
(2) corn stigma cut is added in offal and offal with 40% amount of offal and offal total amount and uniformly mixed. By the extraction material and water that mix by weight 1:5 ratio mixing.Water temperature is 65 DEG C.After extracting 45min, solid-liquid point is carried out From obtaining hybrid extraction liquid and hybrid extraction material residue.
(3) the hybrid extraction material residue of step (2) is sent into high-density paste mill and be beaten, it is 20 ° of SR to be allowed into beating degree Slurry:After above-mentioned slurry is mixed with the outer fibre of the 20 ° of SR accomplished fluently, it is sent into handshcet former and manufactures paper with pulp into chip base, the slurry described in step (3) Material and outer fine weight ratio are 9:1.
(4) the hybrid extraction liquid of step (2) is centrifuged, filtrate feeding Rotary Evaporators is condensed into the dense of 28 ° of Be Contracting liquid is spare.
(5) chip base described in step (3) is quantitatively 65g/m2, concentrate obtained by step (4) is applied on substrate, unit The amount of the coating fluid of area is 30g/m2, dry the reconstituted tobacco that the component containing corn stigma is made.
Embodiment 5
A kind of application process of corn stigma in papermaking-method reconstituted tobaccos, includes the following steps:
(1) fresh corn stigma is gathered, sludge and broken parts is removed, after cleaning, drying, is cut to 5~10mm Short hairs.
(2) corn stigma cut is added in offal and offal with 50% amount of offal and offal total amount and uniformly mixed. By the extraction material and water that mix by weight 1:7 ratio mixing.Water temperature is 65 DEG C.After extracting 45min, solid-liquid point is carried out From obtaining hybrid extraction liquid and hybrid extraction material residue.
(3) the hybrid extraction material residue of step (2) is sent into high-density paste mill and be beaten, it is 20 ° of SR to be allowed into beating degree Slurry:After above-mentioned slurry is mixed with the outer fibre of the 20 ° of SR accomplished fluently, it is sent into handshcet former and manufactures paper with pulp into chip base, the slurry described in step (3) Material and outer fine weight ratio are 9:1.
(4) the hybrid extraction liquid of step (2) is centrifuged, filtrate feeding Rotary Evaporators is condensed into the dense of 25 ° of Be Contracting liquid is spare.
(5) chip base described in step (3) is quantitatively 65g/m2, concentrate obtained by step (4) is applied on substrate, unit The amount of the coating fluid of area is 30g/m2, dry the reconstituted tobacco that the component containing corn stigma is made.The reconstruction of above-described embodiment production Tobacco leaf with produced using the prior art be not added with the reconstituted tobacco of corn stigma compared with, its smoking result shows:Add corn The reconstituted tobacco product fragrance of palpus is plentiful, and irritation reduces, and pleasant impression is greatly improved.

Claims (2)

  1. A kind of 1. application process of corn stigma in papermaking-method reconstituted tobaccos, it is characterised in that:The method is according to the following steps Carry out:
    (1) fresh corn stigma is gathered, sludge and broken parts is removed, after cleaning, drying, is cut to the short of 5~10mm Palpus;
    (2) corn stigma cut is added in offal and offal with 1%~50% amount of offal and offal total amount and uniformly mixed, By the extraction material and water that mix by weight 1:4~8 ratio mixing, water temperature is 65 DEG C, after extracting 45min, carries out solid-liquid Separation, obtains hybrid extraction liquid and hybrid extraction material residue;
    (3) the hybrid extraction material residue of step (2) is sent into high-density paste mill and be beaten, be allowed into slurry of the beating degree for 20 ° of SR: After above-mentioned slurry is mixed with the outer fibre of the 20 ° of SR accomplished fluently, it is sent into handshcet former and manufactures paper with pulp into chip base;
    (4) the hybrid extraction liquid of step (2) is centrifuged, filtrate feeding Rotary Evaporators is condensed into 20 ° of Be~30 ° Be's Concentrate, is configured to coating fluid,
    (5) chip base described in step (3) is quantitatively 65g/m2, by coating solution obtained by step (4) to substrate, unit area The amount of coating fluid be 30g/m2, dry the reconstituted tobacco that the component containing corn stigma is made.
  2. 2. application process of the non-tobacco raw-material corn stigma according to claim 1 in papermaking-method reconstituted tobaccos, its feature It is:Slurry and outer fine weight ratio described in step (3) are 8~10:1.
CN201810022387.9A 2018-01-10 2018-01-10 Application method of corn stigma in paper-making reconstituted tobacco Active CN107981406B (en)

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Citations (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2007007269A3 (en) * 2005-07-08 2007-07-05 Ioto Internat Ind E Com De Pro Agglutinant compound and agglutinated product for reconstituting powders of vegetal origin
CN101411544A (en) * 2008-11-21 2009-04-22 彭荣臻 Corn husk tobacco thin sheet and method for producing the same
CN101427844A (en) * 2007-11-07 2009-05-13 威海健方医药研究所 Health care cigarette of fig
CN101536811A (en) * 2008-03-20 2009-09-23 湖北中烟工业有限责任公司 method for applying non-tobacco raw-material lotus leaves to paper-making sheets
CN102094044A (en) * 2009-12-14 2011-06-15 深圳波顿香料有限公司 Method for preparing corn stigma extract, extract and using method of extract
CN103355739A (en) * 2013-08-06 2013-10-23 湖北中烟工业有限责任公司 Method for manufacturing recombined tobacco leaves through paper-making mode
CN103815537A (en) * 2014-02-26 2014-05-28 安徽中烟再造烟叶科技有限责任公司 Method for preparing functional remanufactured tobacco with added plant fibers
CN105559132A (en) * 2016-01-18 2016-05-11 山东瑞博斯烟草有限公司 Preparation method and application of functional reconstituted tobacco

Patent Citations (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2007007269A3 (en) * 2005-07-08 2007-07-05 Ioto Internat Ind E Com De Pro Agglutinant compound and agglutinated product for reconstituting powders of vegetal origin
CN101427844A (en) * 2007-11-07 2009-05-13 威海健方医药研究所 Health care cigarette of fig
CN101536811A (en) * 2008-03-20 2009-09-23 湖北中烟工业有限责任公司 method for applying non-tobacco raw-material lotus leaves to paper-making sheets
CN101411544A (en) * 2008-11-21 2009-04-22 彭荣臻 Corn husk tobacco thin sheet and method for producing the same
CN102094044A (en) * 2009-12-14 2011-06-15 深圳波顿香料有限公司 Method for preparing corn stigma extract, extract and using method of extract
CN103355739A (en) * 2013-08-06 2013-10-23 湖北中烟工业有限责任公司 Method for manufacturing recombined tobacco leaves through paper-making mode
CN103815537A (en) * 2014-02-26 2014-05-28 安徽中烟再造烟叶科技有限责任公司 Method for preparing functional remanufactured tobacco with added plant fibers
CN105559132A (en) * 2016-01-18 2016-05-11 山东瑞博斯烟草有限公司 Preparation method and application of functional reconstituted tobacco

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