CN103815537A - Method for preparing functional remanufactured tobacco with added plant fibers - Google Patents
Method for preparing functional remanufactured tobacco with added plant fibers Download PDFInfo
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- CN103815537A CN103815537A CN201410067074.7A CN201410067074A CN103815537A CN 103815537 A CN103815537 A CN 103815537A CN 201410067074 A CN201410067074 A CN 201410067074A CN 103815537 A CN103815537 A CN 103815537A
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Abstract
The invention discloses a method for preparing functional remanufactured tobacco with added plant fibers. The method comprises the steps that the plant fibers, tobacco stems and tobacco powder are mixed according to a certain proportion and dipped in hot water for extraction; substrates are manufactured through pulp of obtained insoluble substances according to the paper-making method; the substrates are coated with an extracted solution after the extracted solution is concentrated and finally the substrates are dried and prepared into the remanufactured tobacco. The remanufactured tobacco prepared through the method has the advantages that the tobacco is fragrant and sweet, has faint fragrance, elecampane and the like and is capable of reducing stimulation and wood gas. The method further improves the use rate of plant resources and can effectively reduce the production cost of the remanufactured tobacco.
Description
Technical field
The invention belongs to reconstituted tobacco technical field, specifically a kind of additional string is prepared the method for functional form reconstituted tobacco.
Technical background
In current cigarette industry, reconstituted tobacco more and more becomes raw material indispensable in cigarette industry, it for improve tobacco product quality, reduce tar content, change smoke components, save pipe tobacco consumption, stablize cigarette composition and play a very important role.
Reconstituted tobacco claims again recombination tobacco leaf, homogeneous tobacco leaf.Mainly, by offal fragment, offal or discarded tobacco leaf, additional string, adhesive and other additive form.At present, reconstituted tobacco mainly contains three kinds of different production and processing methods: thick slurry method, roll-in method and paper process.Owing to having, density is little, filling value is high for papermaking-method reconstituted tobaccos, become the advantages such as silk rate is high, machining property good and Modulatory character is good, has become the main method of domestic and international production reconstituted tobacco.Paper process is that to utilize discarded offal, tobacco leaf fragment, offal etc. be raw material, through extracting, concentrated, perfuming, separation, pull an oar, manufacture paper with pulp, the technical process such as oven dry, make the tobacco leaf substrate of function admirable, as cigarette filler, be back to production of cigarettes.
In recent years, the development and progress of the production and processing technology of domestic papermaking-method reconstituted tobaccos is very fast.Wherein, a lot of scholars and expert are studied in the application of reconstituted tobacco non-tobacco plant: for example, Zheng Qinan etc. have studied containing medicinal herb components papermaking-method reconstituted tobaccos, that makes has fully retained insoluble effective medicinal ingredient containing medicinal herb components reconstituted tobacco, improve the utilization rate of herbal raw material, before extraction liquid material, all can before coating, carry out the special process processing such as flavoring and casing; The production technology of the disclosed functional form papermaking-method reconstituted tobaccos such as Zheng Songming, in the modulated process of immersion or DDGS extract, add one or more functional components, as Chinese herbal medicine, peppermint etc., make papermaking-method reconstituted tobaccos there is health care or peppermint suction taste, or there is health care and peppermint suction taste simultaneously; Yang Wei ancestral etc. discloses with non-tobacco papermaking-method reconstituted tobaccos formulation material, is raw material with the thin tea stalk of black tea or Pu'er tea, thick tea stalk and tea dust, gives the fragrance that reconstituted tobacco is special, coordinate.
Although above non-tobacco plant plays useful to a certain extent effect for the processing of reconstituted tobacco, the amount that these non-tobacco plants exist is relatively less, and is subject to regional limits larger.And wheat, paddy rice and corn are as a kind of common non-tobacco plant, be extensively distributed throughout the country, rich content, cheap.China produces 700,000,000 tons of left and right of agricultural crop straw every year, wherein rice straw, wheat stalk, maize straw, and wherein maize straw accounts for 36.7%, and rice straw accounts for 27.5%, and wheat stalk accounts for 15.2%.In recent years, agricultural crop straw burns the Main Means that becomes Treating straw, causes the stalks such as a large amount of wheats, paddy rice, corn to burn in field.Burning can cause the pollution of atmosphere, is detrimental to health, and causes traffic accident, affects traffic and aviation safety, causes fire, and spoiled soil structure causes degradation problem under farm land quality.If these stalks effectively can be utilized, will realize the multi-win of economic benefit, environmental benefit and social benefit, and the research of carrying out papermaking-method reconstituted tobaccos production as raw material using their stalk there is not yet report.
Summary of the invention
The technical problem to be solved in the present invention is to overcome the deficiencies in the prior art, provide a kind of additional string to prepare the method for functional form reconstituted tobacco, the features such as that reconstituted tobacco prepared by the method has is fragrant and sweet, delicate fragrance and the banksia rose, can reduce excitant and xylon gas simultaneously; This invention has also improved the utilization rate of plant resources, can effectively reduce the production cost of reconstituted tobacco.
For solving the problems of the technologies described above, the present invention takes following technological means:
Unless otherwise indicated, percentage of the present invention is mass percent.
Additional string is prepared a method for functional form reconstituted tobacco, comprises the following steps:
(1) take each raw material for standby by following weight parts: 30～60 parts of offals, 30～60 parts of tobacco leaf fragments or offal, 5～30 parts of strings;
(2) by getting 40～90 min by 55～80 ℃ of water extractions after above-mentioned offal, tobacco leaf fragment or offal and string mixing, separate DDGS (mass concentration is about 5%) and soluble thing;
(3) by insoluble matter making beating, manufacture paper with pulp into substrate by paper technology;
(4) by after DDGS isolation of purified, Vacuum Concentration to mass concentration is 40～50%, and concentrate is applied on above-mentioned substrate, makes additional string functional form reconstituted tobacco.
The string of the stalk that string of the present invention refers to the grass family draft crops such as wheat, paddy rice, corn after fiber uncoiling machine solution fibre, described string can be the wherein a kind of stalk such as wheat, paddy rice, corn, can be also the mixture of two or more stalk wherein.
Wheat, paddy rice and corn Dou Shi gramineous herbaceous plant, important cereal crops and important feed resource, also be the cereal crops that whole world total output is higher, but its stalk be have not been reported so far as the raw material of manufacturing reconstituted tobacco, method of the present invention is by wheat, paddy rice, after the stalk solution fibre of corn etc., the raw material of reconstituted tobacco is manufactured in conduct, the a large amount of celluloses that contain in stalk, hemicellulose, part crude protein and a small amount of amino acid etc. all can be sucked by human body, not only harmless, also be of value to health, and these strings can also increase the banksia rose of reconstituted tobacco, fragrant and sweet and delicate fragrance.
The reconstituted tobacco of preparation is made to sample cigarette according to the design proportion of difference numbering together with blank sample and carry out sensory evaluating smoking, and contrast, its empty sample is the sample that does not add string.
The present invention selects wide material sources, cheap string to prepare reconstituted tobacco as raw material, can improve the utilization rate of plant resources, replaces the use of wood pulp cellulose simultaneously, reduces the production cost of reconstituted tobacco; And can increase the banksia rose of reconstituted tobacco, fragrant and sweet and delicate fragrance fragrance; Preparation method of the present invention is workable, and suitability for industrialized production easily realizes, and has a good application prospect.
figure of description
Fig. 1 is the process chart that the additional string of the present invention is prepared functional form reconstituted tobacco.
The specific embodiment
By the specific embodiment, invention is described further below.
Embodiment 1:
(1) additional string is prepared the method for functional form reconstituted tobacco, and step is:
A. by offal 600 g, tobacco leaf fragment 350 g and 55 ℃ of hot water lixiviate 50 min for wheat stalk 50 g, separation and Extraction liquid and insoluble matter, wherein the mass concentration of extract is about 5%;
B. be 40～50% by extract Vacuum Concentration to mass concentration, obtain concentrate;
C. by insoluble matter defibrination, upper paper machine is manufactured paper with pulp into substrate;
D. concentrate is applied on substrate, dries and make required reconstituted tobacco.
(2) test of smokeing panel test
By the reconstituted tobacco chopping of preparation, put into climatic chamber inner equilibrium 24 h, make cigarette, as sample sets, and not add cigarette that the reconstituted tobacco of wheat stalk makes as a control group.By sample sets and control group random number, the group of smokeing panel test being made up of the member of smoking who possesses the qualification of smokeing panel test carries out sensory evaluating smoking.
(3) effect assessment
Smoking result shows: compared with control group, the reconstituted tobacco of preparing with wheat stalk has delicate fragrance and fragrant and sweet feature, and excitant and xylon gas relatively little.
Embodiment 2:
(1) additional string is prepared the method for functional form reconstituted tobacco, and step is:
A. by offal 300 g, tobacco leaf fragment 600 g and 70 ℃ of hot water lixiviate 40 min for rice straw 100 g, separation and Extraction liquid and insoluble matter;
B. be 40～50% by extract Vacuum Concentration to mass concentration, obtain concentrate;
C. by insoluble matter defibrination, upper paper machine is manufactured paper with pulp into substrate;
D. concentrate is applied on substrate, dries and make required reconstituted tobacco.
(2) test of smokeing panel test
By the reconstituted tobacco chopping of preparation, put into climatic chamber inner equilibrium 24 h, make cigarette, as sample sets, and not add cigarette that the reconstituted tobacco of rice straw makes as a control group.By sample sets and control group random number, the group of smokeing panel test being made up of the member of smoking who possesses the qualification of smokeing panel test carries out sensory evaluating smoking.
(3) effect assessment
Smoking result shows: compared with control group, the reconstituted tobacco of preparing with rice straw has the feature of delicate fragrance, the fragrant and sweet and banksia rose, and excitant and xylon gas relatively little, Tianjin moisture feeling increases.
Embodiment 3:
(1) additional string is prepared the method for functional form reconstituted tobacco, and step is:
A. by offal 400 g, tobacco leaf fragment 400 g and 75 ℃ of hot water lixiviate 90 min for maize straw 200 g, separation and Extraction liquid and insoluble matter;
B. be 40～50% by extract Vacuum Concentration to mass concentration, obtain concentrate;
C. by insoluble matter defibrination, upper paper machine is manufactured paper with pulp into substrate;
D. concentrate is applied on substrate, dries and make required reconstituted tobacco.
(2) test of smokeing panel test
By the reconstituted tobacco chopping of preparation, put into climatic chamber inner equilibrium 24 h, make cigarette, as sample sets, and not add cigarette that the reconstituted tobacco of maize straw makes as a control group.By sample sets and control group random number, the group of smokeing panel test being made up of the member of smoking who possesses the qualification of smokeing panel test carries out sensory evaluating smoking.
(3) effect assessment
Smoking result shows: compared with control group, the reconstituted tobacco of preparing with maize straw has the feature of delicate fragrance and the fragrant and sweet banksia rose, and wherein fragrant and sweet and delicate fragrance is comparatively obvious, and excitant and xylon gas relatively little, Tianjin moisture feeling increases.
Embodiment 4:
(1) additional string is prepared the method for functional form reconstituted tobacco, and step is:
A. by 60 ℃ of hot water lixiviate 60 min for offal 350 g, tobacco leaf fragment 300 g, offal 200 g, wheat stalk 100 g and rice straw 50 g, separation and Extraction liquid and insoluble matter;
B. be 40 50% by extract Vacuum Concentration to mass concentration, obtain concentrate;
C. by insoluble matter defibrination, upper paper machine is manufactured paper with pulp into substrate;
D. concentrate is applied on substrate, dries and make required reconstituted tobacco.
(2) test of smokeing panel test
By the reconstituted tobacco chopping of preparation, put into climatic chamber inner equilibrium 24 h, make cigarette, as sample sets, and not add cigarette that the reconstituted tobacco of maize straw makes as a control group.By sample sets and control group random number, the group of smokeing panel test being made up of the member of smoking who possesses the qualification of smokeing panel test carries out sensory evaluating smoking.
(3) effect assessment
Smoking result shows: compared with control group, sample sets has the feature of delicate fragrance, the fragrant and sweet and banksia rose, wherein fragrant and sweet and delicate fragrance is comparatively obvious, and excitant and xylon gas relatively little, Tianjin moisture feeling increases.
Embodiment 5:
(1) additional string is prepared the method for functional form reconstituted tobacco, and step is:
A. by 80 ℃ of hot water lixiviate 80 min for offal 400 g, offal 300 g, wheat stalk 100 g, rice straw 100 g and maize straw 100 g, separation and Extraction liquid and insoluble matter;
B. be 40～50% by extract Vacuum Concentration to mass concentration, obtain concentrate;
C. by insoluble matter defibrination, upper paper machine is manufactured paper with pulp into substrate;
D. concentrate is applied on substrate, dries and make required reconstituted tobacco.
(2) test of smokeing panel test
By the reconstituted tobacco chopping of preparation, put into climatic chamber inner equilibrium 24 h, make cigarette, as sample sets, and not add cigarette that the reconstituted tobacco of maize straw makes as a control group.By sample sets and control group random number, the group of smokeing panel test being made up of the member of smoking who possesses the qualification of smokeing panel test carries out sensory evaluating smoking.
(3) effect assessment
Smoking result shows: compared with control group, sample sets has the feature of delicate fragrance, the fragrant and sweet and banksia rose, wherein fragrant and sweet and delicate fragrance is comparatively obvious, and excitant and xylon gas relatively little, Tianjin moisture feeling increases.
Claims (3)
1. additional string is prepared a method for functional form reconstituted tobacco, comprises the following steps:
(1) take each raw material for standby by following weight parts: 30～60 parts of offals, 30～60 parts of tobacco leaf fragments or offal, 5～30 parts of strings;
(2) by getting 40～90 min by 55～80 ℃ of water extractions after above-mentioned offal, tobacco leaf fragment or offal and string mixing, separate DDGS and soluble thing;
(3) by insoluble matter making beating, manufacture paper with pulp into substrate by paper technology;
(4), by after DDGS isolation of purified, Vacuum Concentration to mass concentration is 40～50%, and concentrate is applied on above-mentioned substrate, makes functional form reconstituted tobacco.
2. additional string as claimed in claim 1 is prepared the method for functional form reconstituted tobacco, it is characterized in that: the string of the stalk that described string refers to grass family draft crops after fiber uncoiling machine solution fibre.
3. additional string as claimed in claim 2 is prepared the method for functional form reconstituted tobacco, it is characterized in that: described grass family draft crops refer to wheat, paddy rice or corn.
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| CN104068463A (en) * | 2014-07-15 | 2014-10-01 | 安徽中烟再造烟叶科技有限责任公司 | Method for preparing tobacco sheet with cane shoot leaves |
| CN104305512A (en) * | 2014-10-17 | 2015-01-28 | 云南中烟工业有限责任公司 | Preparation method of functional reconstituted tobacco added with selenium-rich plant |
| CN104382219A (en) * | 2014-10-17 | 2015-03-04 | 安徽中烟再造烟叶科技有限责任公司 | Method for manufacturing reconstituted tobaccos through pericarpium citri reticulatae and chrysanthemums |
| CN104738810A (en) * | 2015-02-11 | 2015-07-01 | 云南瑞升烟草技术（集团）有限公司 | Preparation method of high-bulkness paper-making process reconstituted tobaccos |
| CN105286078A (en) * | 2015-11-21 | 2016-02-03 | 安徽中烟再造烟叶科技有限责任公司 | Method for papermaking method reconstituted tobacco by replacing wood pulp fibers through cotton stalk bark fibers |
| CN105286077A (en) * | 2015-10-27 | 2016-02-03 | 江苏中烟工业有限责任公司 | Extract liquor purification treatment method for paper-making reconstituted tobacco |
| CN105686054A (en) * | 2016-03-16 | 2016-06-22 | 安徽中烟再造烟叶科技有限责任公司 | Reconstituted wormwood tobacco and preparation method thereof |
| CN104305512B (en) * | 2014-10-17 | 2017-01-04 | 云南中烟工业有限责任公司 | A kind of functional type reconstituted tobacco preparation method adding plant rich in selenium |
| CN107183781A (en) * | 2017-06-17 | 2017-09-22 | 常州环际商贸有限公司 | A kind of preparation method of reconstituted tobacco |
| CN107568783A (en) * | 2017-10-19 | 2018-01-12 | 重庆晋豪美耐皿制品有限公司 | Environment-protective stalk pipe tobacco and preparation method thereof |
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| CN111053280A (en) * | 2020-01-08 | 2020-04-24 | 四川中烟工业有限责任公司 | Preparation method of reconstituted tobacco |
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| CN104068463A (en) * | 2014-07-15 | 2014-10-01 | 安徽中烟再造烟叶科技有限责任公司 | Method for preparing tobacco sheet with cane shoot leaves |
| CN104068463B (en) * | 2014-07-15 | 2016-08-31 | 安徽中烟再造烟叶科技有限责任公司 | A kind of cane shoots leaves prepares the method for reconstituted tobacoo |
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| CN104382219A (en) * | 2014-10-17 | 2015-03-04 | 安徽中烟再造烟叶科技有限责任公司 | Method for manufacturing reconstituted tobaccos through pericarpium citri reticulatae and chrysanthemums |
| CN104305512B (en) * | 2014-10-17 | 2017-01-04 | 云南中烟工业有限责任公司 | A kind of functional type reconstituted tobacco preparation method adding plant rich in selenium |
| CN104738810A (en) * | 2015-02-11 | 2015-07-01 | 云南瑞升烟草技术（集团）有限公司 | Preparation method of high-bulkness paper-making process reconstituted tobaccos |
| CN104738810B (en) * | 2015-02-11 | 2016-08-17 | 云南瑞升烟草技术（集团）有限公司 | A kind of preparation method of high bulk papermaking-method reconstituted tobaccos |
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| CN107183781A (en) * | 2017-06-17 | 2017-09-22 | 常州环际商贸有限公司 | A kind of preparation method of reconstituted tobacco |
| CN107741378A (en) * | 2017-10-18 | 2018-02-27 | 湖北中烟工业有限责任公司 | A kind of detection method of reconstituted tobacco coating fluid degree of purity |
| CN107568783A (en) * | 2017-10-19 | 2018-01-12 | 重庆晋豪美耐皿制品有限公司 | Environment-protective stalk pipe tobacco and preparation method thereof |
| CN107981406A (en) * | 2018-01-10 | 2018-05-04 | 湖北中烟工业有限责任公司 | Application process of the corn stigma in papermaking-method reconstituted tobaccos |
| CN108477663A (en) * | 2018-04-16 | 2018-09-04 | 南京林业大学 | Substitute the production method of reconstituted tobacoo |
| CN109259299A (en) * | 2018-11-06 | 2019-01-25 | 葛良成 | The method for manufacturing alternative reconstituted tobacoo with bracteal leaf of corn powder |
| CN109259298A (en) * | 2018-11-06 | 2019-01-25 | 葛良成 | The method for manufacturing alternative reconstituted tobacoo with bracteal leaf of corn powder |
| CN109259299B (en) * | 2018-11-06 | 2021-09-21 | 彭荣淮 | Method for producing substitute tobacco sheet from corn bract powder |
| CN109259298B (en) * | 2018-11-06 | 2021-12-14 | 彭荣淮 | Method for producing substitute tobacco sheet from corn bract powder |
| CN109567254A (en) * | 2018-12-20 | 2019-04-05 | 陕西科技大学 | A kind of preparation method of reconstituted tobacoo and preparation method and its substrate, coating fluid |
| CN109567254B (en) * | 2018-12-20 | 2021-07-30 | 陕西科技大学 | Tobacco sheet, preparation method thereof, substrate of tobacco sheet and preparation method of coating liquid |
| WO2021017377A1 (en) * | 2019-07-29 | 2021-02-04 | 浙江泽源植物科技有限公司 | High-temperature bake-type cigarette having bake-type material made by using combination of wet and dry methods, and method of preparing said material |
| CN111053280A (en) * | 2020-01-08 | 2020-04-24 | 四川中烟工业有限责任公司 | Preparation method of reconstituted tobacco |
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