CN110150720A - The method for preparing Chinese style flue-cured tobacco type reconstituted tobacco based on suncured tabacco type tobacco material - Google Patents

The method for preparing Chinese style flue-cured tobacco type reconstituted tobacco based on suncured tabacco type tobacco material Download PDF

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Publication number
CN110150720A
CN110150720A CN201910539283.XA CN201910539283A CN110150720A CN 110150720 A CN110150720 A CN 110150720A CN 201910539283 A CN201910539283 A CN 201910539283A CN 110150720 A CN110150720 A CN 110150720A
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China
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tobacco
type
chinese style
raw material
concentrate
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金毅刚
周潇
周桂园
李锐
周俊
秦瑜
尚珂超
汤哲
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China Tobacco Shi Weice (yunnan) Reconstituted Tobacco Co Ltd
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China Tobacco Shi Weice (yunnan) Reconstituted Tobacco Co Ltd
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Priority to CN201910539283.XA priority Critical patent/CN110150720A/en
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    • AHUMAN NECESSITIES
    • A24TOBACCO; CIGARS; CIGARETTES; SIMULATED SMOKING DEVICES; SMOKERS' REQUISITES
    • A24BMANUFACTURE OR PREPARATION OF TOBACCO FOR SMOKING OR CHEWING; TOBACCO; SNUFF
    • A24B15/00Chemical features or treatment of tobacco; Tobacco substitutes, e.g. in liquid form
    • A24B15/18Treatment of tobacco products or tobacco substitutes
    • A24B15/186Treatment of tobacco products or tobacco substitutes by coating with a coating composition, encapsulation of tobacco particles
    • AHUMAN NECESSITIES
    • A24TOBACCO; CIGARS; CIGARETTES; SIMULATED SMOKING DEVICES; SMOKERS' REQUISITES
    • A24BMANUFACTURE OR PREPARATION OF TOBACCO FOR SMOKING OR CHEWING; TOBACCO; SNUFF
    • A24B3/00Preparing tobacco in the factory
    • A24B3/14Forming reconstituted tobacco products, e.g. wrapper materials, sheets, imitation leaves, rods, cakes; Forms of such products

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  • Chemical & Material Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • General Chemical & Material Sciences (AREA)
  • Manufacture Of Tobacco Products (AREA)

Abstract

The invention discloses a kind of method for preparing Chinese style flue-cured tobacco type reconstituted tobacco based on suncured tabacco type tobacco material, suncured tabacco type tobacco material is added in reconstituted tobacco raw material by this method, raw material extracted, separate after obtain solid and liquid portion;Solid portion mashing, which is manufactured paper with pulp, prepares chip base, and liquid portion is concentrated under reduced pressure to give concentrate C, is deployed or is replaced to concentrate C using Chinese style flue-cured tobacco type concentrate B and supplement sugar source, Virginia tobacco extract are uniformly mixed to get coating fluid;Coating fluid time is applied to chip base and prepares Chinese style flue-cured tobacco type reconstituted tobacco.The reconstituted tobacco being prepared by raw material regulation, the regulation of coating fluid ingredient is compared with the reconstituted tobacco for not carrying out raw material regulation, the regulation of coating fluid ingredient, and total sugar content, sugared alkali are than being promoted;Suncured tabacco type raw material style and features in terms of aesthetic quality disappear substantially, and the distinctive faint scent of Chinese style flue-cured tobacco type, roasting perfume, burnt odor, hay note highlight, and the thorn sense of choking of nasal cavity, oral cavity obviously weakens, and comfort is promoted.

Description

The method for preparing Chinese style flue-cured tobacco type reconstituted tobacco based on suncured tabacco type tobacco material
Technical field
The present invention relates to papermaking-method reconstituted tobaccos production technical fields, and in particular to based in the preparation of suncured tabacco type tobacco material The method of formula fire-cured tobacco type reconstituted tobacco.
Background technique
In April, 2003, State Bureau proposed for the first time in the national tobacco business work of reducing tar and reducing harm meeting that Kunming is held The concept of Chinese-style cigarette specifies the developing direction of China's cigarette, it may be assumed that develop the science and technology development strategy that Chinese-style cigarette is main direction, The quality level for improving Chinese-style cigarette energetically, further improves Chinese-style cigarette quality, physical and chemical index and product style feature.Country Office is to " Chinese-style cigarette " is defined as: can satisfy Chinese cigarette consumer currently with potential consumption demand, with peculiar fragrance Style and attribute, the cigarette for possessing core technology.It mainly include Chinese style flue-cured tobacco type cigarette and Chinese style blended type cigarette, wherein in Formula Virginian-type cigarette is occupied an leading position, and body material is mainly Flue-cured Tobacco in China type tobacco leaf.
According to quality of tobacco feature, biological characteristics and modulator approach, China by tobacco cultivation Type division be flue-cured tobacco, dry in the air Cigarette, five major class of suncured tabacco, burley tobaccos and Turkish tobaccos, fire-cured tobacco type tobacco leaf is distributed more widely in China's plantation, and suncured tabacco type tobacco leaf is mainly concentrated On Yunnan Province of China, Guizhou, Sichuan, Hunan, Hubei, Guangxi, Jilin and other places.Majority is research shows that Water-soluble Total Sugar is to determine flue gas The principal element of sugariness and pure and mild degree, total nitrogen, nicotine reflection flue gas physiological strength and flue gas concentration.Sugared alkali ratio and nitrogen base ratio are to comment The important indicator of valence flue gas acid-base balance, usually as the evaluation basis of the soft exquisiteness of flue gas.Fire-cured tobacco type raw material is usually expressed as Sugar content is high, and total nitrogen and nicotine are lower, and the sugared alkali ratio and nitrogen base ratio of flue-cured tobacco are most appropriate, fire-cured tobacco type raw material in terms of organoleptic quality Smoke alcohol and harmony are good, and the characteristics of suncured tabacco type raw material then shows as low sugar, high nitrogen, and it is relatively low to also result in sugared alkali, not only Flue gas stimulation is big, strength is big, miscellaneous gas is heavy and oral cavity residual, time hardship also show the note style spy different from fire-cured tobacco type raw material Sign, therefore suncured tabacco type raw material is difficult to apply in Chinese style flue-cured tobacco type cigarette product.Pass through reconstituted tobacco recombinant technique, artificial adjustment Its own defect promotes harmony and suitability of the suncured tabacco type raw material in Chinese style flue-cured tobacco type cigarette, to promotion suncured tabacco type raw material Use value be of great significance.
Reduction suncured tabacco type raw material style and features can also pass through the technological means such as microorganism, processing with enzyme preparation raw material or concentrate It realizes macromolecular substances degradation, be converted into small-molecule substance, but in the presence of time-consuming, enzyme preparation is expensive and needs to produce ring Mating associated process equipment and the relevant technologies are saved, requirements at the higher level are proposed to enterprise's consecutive production and manufacturing cost.
The development of reconstituted tobacco production technology mainly experienced roll-in method, thick slurry method and paper process three phases, wherein Papermaking-method reconstituted tobaccos are the processing methods that domestic reconstituted tobacco enterprise generallys use.Papermaking-method reconstituted tobaccos are that a kind of utilize is rolled up The poor not applicable raw tobacco material of fragment, offal, offal and the compatibility discarded in cigarette enterprise process of manufacture, passes through the modern times It extracts separation recombinant technique and obtains reconstituted tobacco product.Reconstituted tobacco can effectively drop while promoting tobacco material utilization rate Low cigarette composition cost reduces the single case consumption tobacco leaf amount and tobacco planting area of cigarette, farmland saving area;In addition reconstituted tobacco It is to carry out fine design by raw material of agricultural product, can be according to product design demand, realizing can to the adjustable of product physical and chemical index Control, so that its stability in cigarette tobacco leaf formulation, safety, compatibility and functionality is improved, currently, reconstituted tobacco has become For a part indispensable in China's Chinese-style cigarette tobacco leaf formulation, also established for China's tobacco business reducing tar and reducing harm and quality-improving Solid material guarantee is determined.The usual raw material sources of reconstituted tobacco enterprise, China are the fire-cured tobacco type raw tobacco material of domestic cigarette enterprise By-product, production and processing product are Chinese style flue-cured tobacco type product, and it is every to there is superfluous Chinese style flue-cured tobacco type concentrate in production process Year up to hundreds and thousands of tons, not only utility value is low and risk there are environmental pollution.So one kind can weaken suncured tabacco type original Expect style and features and the method for superfluous Chinese style flue-cured tobacco type concentrate can be utilized particularly important.
Summary of the invention
The purpose of the present invention is to provide a kind of sides that Chinese style flue-cured tobacco type reconstituted tobacco is prepared based on suncured tabacco type tobacco material Method solves the problems, such as cigarette enterprise suncured tabacco type tobacco material in Chinese style flue-cured tobacco type cigarette composition using hardly possible.
In order to solve the above technical problems, the invention adopts the following technical scheme:
A method of Chinese style flue-cured tobacco type reconstituted tobacco is prepared based on suncured tabacco type tobacco material, comprising:
Sorting: select suncured tabacco type tobacco 1-80 parts by weight and Virginia tobacco 20-99 parts by weight as raw material;
Extraction: raw material is extracted and is separated by solid-liquid separation, solid phase A and liquor B are obtained;
Mashing: solid phase A is beaten, is manufactured paper with pulp with outer mix after fiber mixes, chip base is obtained;
Concentration: liquor B is concentrated, concentrate C is obtained;
Coating: will include that the coating fluid of concentrate C is coated in chip base, and Chinese style flue-cured tobacco type reconstruction cigarette is obtained after dry Leaf.
Preferably, the raw material includes needing to wash the raw material of stalk and not needing to wash the raw material of stalk,
The raw material abstraction step for needing to wash stalk are as follows: mix raw material and water according to weight ratio 1:6-10, at 60-90 DEG C Under the conditions of extract 30-60min, be separated by solid-liquid separation after extraction, obtain solid phase A;
The raw material abstraction step for not needing to wash stalk are as follows: mix raw material and water according to weight ratio 1:7-20, in 50-70 1-2h is extracted under the conditions of DEG C, is separated by solid-liquid separation after extraction, and solid phase A and liquor B are obtained.
Preferably, solid phase A is beaten with outer mix after fiber mixes, the slurry that beating degree is 35-60 ° of SR is obtained Material;
Wherein, described to mix the 5-30wt% that fiber accounts for raw material dry weight outside, the outer fiber of mixing is hardwood pulp, needlebush At least one of slurry, jute pulp.
Preferably, liquor B is concentrated under reduced pressure, the concentrate C that relative density is 1.100-1.300, institute are obtained The vacuum degree for stating concentration is 30-100mbar, temperature condition is 50-70 DEG C.
Preferably, concentrate C is mixed with Chinese style flue-cured tobacco type concentrate, sugar source, Chinese style flue-cured tobacco type tobacco extract, Obtain coating fluid.
Preferably, each material solid content percentage in the coating fluid are as follows: concentrate C 5-60%, Chinese style flue-cured tobacco type Concentrate 5-60%, sugar source 0.1-5%, Chinese style flue-cured tobacco type tobacco extract 0.0001-5%.
Preferably, the Virginia tobacco extract mentions for red big tabacco water or the extract of alcohol extracting, K326 cigarette Careless water mentions or the extract of alcohol extracting, 85 tabacco water of cloud mentions or the extract of alcohol extracting, 87 tabacco water of cloud mentions or the extract of alcohol extracting, saliva Ba Buwei water mentions or at least one of the extract of alcohol extracting.
Preferably, the relative density of the concentrate C and Chinese style flue-cured tobacco type concentrate is 1.100-1.300.
Preferably, the sugar source is at least one of honey, inverted sugar, molasses.
Preferably, the quantification of 30-60g/m of chip base2, the drying temperature after coating is 90-120 DEG C
Compared with prior art, beneficial effects of the present invention are at least one of following:
By reconstituted tobacco tobacco leaf formulation control technique, will be not suitable for mixing with applied to Chinese style flue-cured tobacco in domestic cigarette enterprise The suncured tabacco type tobacco material of type cigarette composition is assembled with the Chinese style flue-cured tobacco type tobacco material of reconstituted tobacco enterprise as reconstituted tobacco leaf Group of formula, tobacco leaf formulation obtain solid and liquid portion through extraction and separation technology;Solid portion mashing, which is manufactured paper with pulp, is prepared as chip base, liquid Fire-cured tobacco type coating fluid is prepared through chemical component control technique after body portion reduced pressure;Coating fluid time passes through after being applied to chip base Suncured tabacco style and features of the reconstituted tobacco that drying cutting is prepared in terms of aesthetic quality disappear substantially, and Chinese style flue-cured tobacco type is peculiar Faint scent, roasting perfume, burnt odor, hay note highlight, nasal cavity, oral cavity choke that thorn sense is obvious to be weakened, and comfort promotion solves cigarette The difficult problem of application of enterprise's suncured tabacco type tobacco material in Chinese style flue-cured tobacco type cigarette composition.Making full use of consumption reconstituted tobacco On the basis of the Chinese style flue-cured tobacco type concentrate that manufacturing enterprise has more than needed during daily production Chinese style flue-cured tobacco type reconstituted tobacco, even more solve Determined cigarette enterprise suncured tabacco type tobacco material stock the problem of, vitalized resource to realizing fund flow.
For the application method without increasing other production process equipments, method is simple, efficient, implements to be easy, not increase substantially Add additional manufacturing cost, suncured tabacco type raw material itself style and features can be weakened by tobacco leaf formulation control technique, enhancing is roasting Cigarette type raw material style and features, it is poor to organoleptic quality in tobacco leaf formulation on this basis by the extraction and separation technology to leaf group Part offal wash stalk processing, to promote raw material integrated quality.
Hundreds and thousands of tons that reconstituted tobacco enterprise generates every year during producing fire-cured tobacco type reconstituted tobacco concentrate more than needed It usually carries out low value even zeroth order value to handle, extract of the fire-cured tobacco type concentrate from Virginia tobacco raw material by-product, Routine chemical components and aroma component and Virginia tobacco raw material similitude with higher, for replacing suncured tabacco type tobacco material Extract has key effect for the chemical analysis and organoleptic quality that improve product.
By coating fluid formula chemical component control measures, directly supplement sugar source and fire-cured tobacco type extract, solarization can be made up Cigarette type raw material itself sugared content is low, sugared alkali is than low deficiency, and enhancing flue-cured tobacco rhythm sense, and the product being prepared is in aesthetic quality The suncured tabacco type raw material style and features of aspect disappear substantially, and the distinctive faint scent of Chinese style flue-cured tobacco type, roasting perfume, burnt odor, hay note highlight, The thorn sense of choking of nasal cavity, oral cavity obviously weakens, and comfort is promoted.
Detailed description of the invention
Fig. 1 is process flow chart of the invention.
Specific embodiment
In order to make the objectives, technical solutions, and advantages of the present invention clearer, with reference to the accompanying drawings and embodiments, right The present invention is further elaborated.It should be appreciated that the specific embodiments described herein are merely illustrative of the present invention, and It is not used in the restriction present invention.
Embodiment 1:
A method of Chinese style flue-cured tobacco type reconstituted tobacco being prepared based on suncured tabacco type tobacco material, as shown in Figure 1, comprising:
Sorting: select 50 parts by weight of suncured tabacco type tobacco and 50 parts by weight of Virginia tobacco as raw material;
Extraction: the raw material includes needing to wash the raw material of stalk and not needing to wash the raw material of stalk,
The raw material abstraction step for needing to wash stalk are as follows: mix raw material and water according to weight ratio 1:6, under the conditions of 60 DEG C 30min is extracted, is separated by solid-liquid separation after extraction, obtains solid phase A;
The raw material abstraction step for not needing to wash stalk are as follows: mix raw material and water according to weight ratio 1:20, in 50 DEG C of items 2h is extracted under part, is separated by solid-liquid separation after extraction, and solid phase A and liquor B are obtained;
Mashing: by solid phase A with mix fiber outside and water mix after be beaten, obtain beating degree as the slurry of 35 ° of SR;
Wherein, described to mix the 5wt% that fiber accounts for raw material dry weight outside, the outer fiber of mixing is hardwood pulp;Slurry is carried out It manufactures paper with pulp, obtains quantification of 30g/m2Chip base;
Concentration: being concentrated under reduced pressure liquor B, obtains the concentrate C that relative density is 1.100, the vacuum of the concentration Degree is 30mbar, temperature condition is 70 DEG C;
Coating: concentrate C is mixed with Chinese style flue-cured tobacco type concentrate, sugar source, Chinese style flue-cured tobacco type tobacco extract, is applied Cloth liquid, each material solid content percentage in the coating fluid are as follows: concentrate C 60%, the Chinese style flue-cured tobacco that relative density is 1.100 Type concentrate 5%, sugar source 0.1%, Chinese style flue-cured tobacco type tobacco extract 0.0001% will include the coating fluid painting of concentrate C It is distributed in chip base, obtains Chinese style flue-cured tobacco type reconstituted tobacco after dry under the conditions of 120 DEG C;
The Virginia tobacco extract is that red big tabacco water mentions or the extract of alcohol extracting, K326 tabacco water mentions or alcohol extracting Extract;The sugar source is honey.
Embodiment 2:
A method of Chinese style flue-cured tobacco type reconstituted tobacco is prepared based on suncured tabacco type tobacco material, comprising:
Sorting: select 50 parts by weight of suncured tabacco type tobacco and 50 parts by weight of Virginia tobacco as raw material;
Extraction: the raw material includes needing to wash the raw material of stalk and not needing to wash the raw material of stalk,
The raw material abstraction step for needing to wash stalk are as follows: mix raw material and water according to weight ratio 1:10, in 90 DEG C of conditions Lower extraction 60min, is separated by solid-liquid separation after extraction, obtains solid phase A;
The raw material abstraction step for not needing to wash stalk are as follows: mix raw material and water according to weight ratio 1:7, in 70 DEG C of conditions Lower extraction 1h, is separated by solid-liquid separation after extraction, obtains solid phase A and liquor B;
Mashing: by solid phase A with mix fiber outside and water mix after be beaten, obtain beating degree as the slurry of 60 ° of SR;
Wherein, described to mix the 30wt% that fiber accounts for raw material dry weight outside, the outer fiber of mixing is softwood pulp;Slurry is carried out It manufactures paper with pulp, obtains quantification of 60g/m2Chip base;
Concentration: being concentrated under reduced pressure liquor B, obtains the concentrate C that relative density is 1.300, the vacuum of the concentration Degree is 100mbar, temperature condition is 50 DEG C;
Coating: concentrate C is mixed with Chinese style flue-cured tobacco type concentrate, sugar source, Chinese style flue-cured tobacco type tobacco extract, is applied Cloth liquid, each material solid content percentage in the coating fluid are as follows: concentrate C 5%, the Chinese style flue-cured tobacco type that relative density is 1.300 Concentrate 60%, sugar source 5%, Chinese style flue-cured tobacco type tobacco extract 5% will include that the coating fluid of concentrate C is coated on chip base On, Chinese style flue-cured tobacco type reconstituted tobacco is obtained after dry under the conditions of 90 DEG C;
The Virginia tobacco extract is that 87 tabacco water of cloud mentions or the extract of alcohol extracting, Zimbabwe's water mentions or alcohol extracting Extract;The sugar source is inverted sugar.
Embodiment 3:
A method of Chinese style flue-cured tobacco type reconstituted tobacco is prepared based on suncured tabacco type tobacco material, comprising:
Sorting: select 50 parts by weight of suncured tabacco type tobacco and 50 parts by weight of Virginia tobacco as raw material;
Extraction: the raw material includes needing to wash the raw material of stalk and not needing to wash the raw material of stalk,
The raw material abstraction step for needing to wash stalk are as follows: mix raw material and water according to weight ratio 1:7, under the conditions of 65 DEG C 40min is extracted, is separated by solid-liquid separation after extraction, obtains solid phase A;
The raw material abstraction step for not needing to wash stalk are as follows: mix raw material and water according to weight ratio 1:14, in 50 DEG C of items 1h is extracted under part, is separated by solid-liquid separation after extraction, and solid phase A and liquor B are obtained;
Mashing: by solid phase A that extraction step obtains with mix fiber outside and water mix after a feeding watt power beater be beaten, Obtain the slurry that beating degree is 40 ° of SR;
Wherein, described to mix the 10wt% that fiber accounts for raw material dry weight outside, the outer fiber of mixing is hardwood pulp 5%, needlebush Slurry 5%;Slurry is manufactured paper with pulp on dynamic paper industry former as quantitative 45g/m2Chip base;
Concentration: liquor B is sent into Rotary Evaporators after 500m the screen to filtrate and is concentrated under reduced pressure to give concentrate C, and rotation is steamed Hair instrument vacuum degree is 35mbar, and temperature condition is 55 DEG C, and it is 1.150 that the concentrate C relative density being prepared, which is concentrated under reduced pressure, phase Density is measured using handheld portable densimeter;
Coating: concentrate C is mixed with Chinese style flue-cured tobacco type concentrate, sugar source, Chinese style flue-cured tobacco type tobacco extract, obtains phase The coating fluid for being 1.150 to density, each material solid content percentage in the coating fluid are as follows: concentrate C 5%, Chinese style flue-cured tobacco type Concentrate 50%, honey 0.2%, inverted sugar 0.2%, molasses 0.2%, red big tobacco water extract 0.05%, K326 tabacco water Extract 0.05%, 85 tobacco water extract 0.05% of cloud, 87 tobacco water extract 0.05% of cloud, Zimbabwe's water extract 0.05%, coating fluid is coated in chip base, obtains reconstituted tobacco through filament cutter chopping after baking oven is dried at 100 DEG C.
Reconstituted tobacco is obtained to embodiment 1-3 and carries out aesthetic quality's judgement, integrated sensory's quality-ordered are as follows: embodiment 3 is excellent It is better than embodiment 1 in embodiment 2.
On the basis of embodiment 3, influence of the raw material type to sensory quality of reconstituted tobacco leaves is studied, table 1 is obtained, wherein right The difference of ratio 1-4 and embodiment 3 is only that the type of raw material is different.
Influence of 1 raw material components of table to sensory quality of reconstituted tobacco leaves
As shown above, aesthetic quality's judgement, integrated quality sequence are as follows: 2 > comparative example 3 of comparative example are carried out by ranking method 3 > comparative example of > embodiment, 4 > comparative example 1.
Determine through aesthetic quality, by the adjustment of raw material, as Chinese style flue-cured tobacco type tobacco material is in reconstituted tobacco formula Ratio promoted, suncured tabacco type raw material style and features reduction it is obvious while, flue-cured tobacco rhythm sense promoted, flue gas harmony, texture have It is promoted, oral cavity remains and chokes thorn sense and weakens, and comfort is promoted.
Embodiment 4:
A method of Chinese style flue-cured tobacco type reconstituted tobacco is prepared based on suncured tabacco type tobacco material, comprising:
Sorting: select 50 parts by weight of suncured tabacco type tobacco and 50 parts by weight of Virginia tobacco as raw material;
Extraction: the raw material includes needing to wash the raw material of stalk and not needing to wash the raw material of stalk,
The raw material abstraction step for needing to wash stalk are as follows: mix raw material and water according to weight ratio 1:8, under the conditions of 75 DEG C 50min is extracted, solid and liquid, which are realized by 500m sieve by external force or gravity, after extraction separates, and obtains solid phase A;
The raw material abstraction step for not needing to wash stalk are as follows: mix raw material and water according to weight ratio 1:16, in 60 DEG C of items 1.5h is extracted under part, solid and liquid, which are realized by 500m sieve by external force or gravity, after extraction separates, and obtains solid phase A and filter Liquid B;
Mashing: after two parts solid phase A that extraction step is obtained is mixed, with mix fiber outside and water mix after feeding watt power beat Pulp grinder is beaten, and the slurry that beating degree is 50 ° of SR is obtained;
Wherein, described to mix the 10wt% that fiber accounts for raw material dry weight outside, the outer fiber of mixing is hardwood pulp 3%, needlebush Slurry 7%;Slurry is manufactured paper with pulp on dynamic paper industry former as quantitative 50g/m2Chip base;
Concentration: liquor B, which is sent into Rotary Evaporators after 500m the screen to filtrate and is concentrated under reduced pressure to give to obtain relative density, is 1.200 concentrate C, rotavapor under vacuum degree are 50mbar, and temperature condition is 60 DEG C, and relative density uses handheld portable Densimeter measurement;
Coating: concentrate C is mixed with Chinese style flue-cured tobacco type concentrate, sugar source, Chinese style flue-cured tobacco type tobacco extract, obtains phase The coating fluid for being 1.200 to density, each material solid content percentage such as table 2 in the coating fluid, is coated on chip base for coating fluid On, reconstituted tobacco is obtained through filament cutter chopping after baking oven is dried at 110 DEG C.
Influence of the content of 2 concentrate C of table and Chinese style flue-cured tobacco type concentrate to sensory quality of reconstituted tobacco leaves
The ranked method of the reconstituted tobacco that comparative example 5-9 is obtained carries out aesthetic quality's judgement, integrated quality sequence are as follows: comparative example 9 > comparative example, 8 > comparative example, 7 > comparative example, 6 > comparative example 5.
Determine through aesthetic quality, in coating fluid formula, fire-cured tobacco type concentrate displacement suncured tabacco type concentrate, with fire-cured tobacco type Ratio of the tobacco concentrate in coating fluid formula is promoted, and suncured tabacco type raw material style and features weaken more obvious, the sense of flue-cured tobacco rhythm, matter Sense is promoted, and fragrance is naturally full, and oral cavity is cleaner, and comfort is preferable.
Embodiment 5:
A method of Chinese style flue-cured tobacco type reconstituted tobacco is prepared based on suncured tabacco type tobacco material, comprising:
Sorting: select 40 parts by weight of suncured tabacco type tobacco and 60 parts by weight of Virginia tobacco as raw material;
Extraction: the raw material includes needing to wash the raw material of stalk and not needing to wash the raw material of stalk,
The raw material abstraction step for needing to wash stalk are as follows: mix raw material and water according to weight ratio 1:9, under the conditions of 80 DEG C 55min is extracted, solid and liquid, which are realized by 500m sieve by external force or gravity, after extraction separates, and obtains solid phase A;
The raw material abstraction step for not needing to wash stalk are as follows: mix raw material and water according to weight ratio 1:17, in 65 DEG C of items 2h is extracted under part, solid and liquid, which are realized by 500m sieve by external force or gravity, after extraction separates, and obtains solid phase A and filtrate B;
Mashing: after two parts solid phase A that extraction step is obtained is mixed, and fiber is mixed outside and 5 times of raw material weight of water is mixed It is sent into a watt power beater after conjunction to be beaten, the slurry that beating degree is 60 ° of SR is obtained;
Wherein, described to mix the 10wt% that fiber accounts for raw material dry weight outside, the outer fiber of mixing is hardwood pulp 7%, needlebush Slurry 3%;Slurry is manufactured paper with pulp on dynamic paper industry former as quantitative 60g/m2Chip base;
Concentration: liquor B, which is sent into Rotary Evaporators after 500m the screen to filtrate and is concentrated under reduced pressure to give to obtain relative density, is 1.250 concentrate C, rotavapor under vacuum degree are 80mbar, and temperature condition is 65 DEG C, and relative density uses handheld portable Densimeter measurement;
Coating: concentrate C is mixed with Chinese style flue-cured tobacco type concentrate, sugar source, Chinese style flue-cured tobacco type tobacco extract, obtains phase The coating fluid for being 1.200 to density, each material solid content percentage such as table 3 in the coating fluid, is coated on chip base for coating fluid On, reconstituted tobacco is obtained through filament cutter chopping after baking oven is dried at 120 DEG C.
The influence of 3 sugar source of table and the content of Chinese style flue-cured tobacco type tobacco extract to sensory quality of reconstituted tobacco leaves
Reconstituted tobacco is obtained to comparative example 10-14, aesthetic quality's judgement, integrated quality sequence are as follows: right are carried out by ranking method 14 > comparative example of ratio 12 > comparative example, 11 > comparative example, 13 > comparative example 10.
Determine through aesthetic quality, it is comprehensive by sugar source supplement and the application of fire-cured tobacco type extract etc. in coating fluid formula Under chemical component control measures, obtained product comparative example 11-14 is compared with comparative example 10 compared to faint scent, sweetness, roasting fragrant, burnt odor rhythm Sense highlights, and exquisite in texture is soft, flue gas coordinates sense aspect naturally different degrees of promotion, basic no suncured tabacco style and features, Oral cavity is clean, and comfort is good.
Suncured tabacco type tobacco in the application can be Dark sun-cured or piece cigarette, fragment, offal, cigarette ash, the offal of Sun cured tobacco One of or multiple combinations;Chinese style flue-cured tobacco type tobacco can be piece cigarette, fragment, offal, cigarette ash, the cigarette of Virginia tobacco raw material One of stalk or multiple combinations;Chinese style flue-cured tobacco type concentrate can be reconstituted tobacco manufacturing enterprise in daily production Chinese style flue-cured tobacco The Chinese style flue-cured tobacco type concentrate more than needed being collected into during type reconstituted tobacco.It the raw material for needing to wash stalk in the application and does not need The raw material those skilled in the art for washing stalk are as needed and can judge the sensory evaluation of raw material, under normal circumstances, if Raw material organoleptic quality is poor or style and features have differences, then the raw material to need to wash stalk.
Although reference be made herein to invention has been described for multiple explanatory embodiments of the invention, however, it is to be understood that Those skilled in the art can be designed that a lot of other modification and implementations, these modifications and implementations will fall in this Shen It please be within disclosed scope and spirit.More specifically, disclose in the application, drawings and claims in the range of, can With the building block and/or a variety of variations and modifications of layout progress to theme combination layout.In addition to building block and/or layout Outside the modification and improvement of progress, to those skilled in the art, other purposes also be will be apparent.

Claims (10)

1. a kind of method for preparing Chinese style flue-cured tobacco type reconstituted tobacco based on suncured tabacco type tobacco material, it is characterised in that: include:
Sorting: select suncured tabacco type tobacco 1-80 parts by weight and Virginia tobacco 20-99 parts by weight as raw material;
Extraction: raw material is extracted and is separated by solid-liquid separation, solid phase A and liquor B are obtained;
Mashing: solid phase A is beaten, is manufactured paper with pulp with outer mix after fiber mixes, chip base is obtained;
Concentration: liquor B is concentrated, concentrate C is obtained;
Coating: it will include that concentrate C coating fluid is coated in chip base, obtain Chinese style flue-cured tobacco type reconstituted tobacco after dry.
2. the method according to claim 1 for preparing Chinese style flue-cured tobacco type reconstituted tobacco based on suncured tabacco type tobacco material, special Sign is: the raw material includes needing to wash the raw material of stalk and not needing to wash the raw material of stalk;
The extraction step of the raw material for needing to wash stalk are as follows: mix raw material and water according to weight ratio 1:6-10, in 60-90 DEG C of item 30-60min is extracted under part, is separated by solid-liquid separation after extraction, and solid phase A is obtained;
The extraction step for not needing to wash the raw material of stalk are as follows: mix raw material and water according to weight ratio 1:7-20, at 50-70 DEG C Under the conditions of extract 1-2h, be separated by solid-liquid separation after extraction, obtain solid phase A and liquor B.
3. the method according to claim 1 for preparing Chinese style flue-cured tobacco type reconstituted tobacco based on suncured tabacco type tobacco material, special Sign is, solid phase A is beaten with outer mix after fiber mixes, obtains the slurry that beating degree is 35-60 ° of SR;
Wherein, described to mix the 5-30wt% that fiber accounts for raw material dry weight outside, the outer fiber of mixing is hardwood pulp, softwood pulp, fiber crops At least one of slurry.
4. the method according to claim 1 for preparing Chinese style flue-cured tobacco type reconstituted tobacco based on suncured tabacco type tobacco material, special Sign is, liquor B is concentrated under reduced pressure, and obtains the concentrate C that relative density is 1.100-1.300, the vacuum of the concentration Degree is 30-100mbar, temperature condition is 50-70 DEG C.
5. the method according to claim 1 for preparing Chinese style flue-cured tobacco type reconstituted tobacco based on suncured tabacco type tobacco material, special Sign is, concentrate C is mixed with Chinese style flue-cured tobacco type concentrate, sugar source, Chinese style flue-cured tobacco type tobacco extract, obtains coating fluid.
6. the method according to claim 1 for preparing Chinese style flue-cured tobacco type reconstituted tobacco based on suncured tabacco type tobacco material, special Sign is, each material solid content percentage in the coating fluid are as follows: concentrate C5-60%, Chinese style flue-cured tobacco type concentrate 5-60%, Sugar source 0.1-5%, Chinese style flue-cured tobacco type tobacco extract 0.0001-5%.
7. the method according to claim 6 for preparing Chinese style flue-cured tobacco type reconstituted tobacco based on suncured tabacco type tobacco material, special Sign is, the Virginia tobacco extract is that red big tabacco water mentions or the extract of alcohol extracting, K326 tabacco water mentions or alcohol extracting Extract, 85 tabacco water of cloud mentions or the extract of alcohol extracting, 87 tabacco water of cloud mentions or the extract of alcohol extracting, Zimbabwe's water mention or At least one of the extract of alcohol extracting.
8. the method according to claim 6 for preparing Chinese style flue-cured tobacco type reconstituted tobacco based on suncured tabacco type tobacco material, special Sign is that the relative density of the concentrate C and Chinese style flue-cured tobacco type concentrate is 1.100-1.300.
9. the method according to claim 5 or 6 that Chinese style flue-cured tobacco type reconstituted tobacco is prepared based on suncured tabacco type tobacco material, It is characterized in that, the sugar source is at least one of honey, inverted sugar, molasses.
10. the method according to claim 1 for preparing Chinese style flue-cured tobacco type reconstituted tobacco based on suncured tabacco type tobacco material, special Sign is, the quantification of 30-60g/m of chip base2, the drying temperature after chip base coating is 90-120 DEG C.
CN201910539283.XA 2019-06-20 2019-06-20 The method for preparing Chinese style flue-cured tobacco type reconstituted tobacco based on suncured tabacco type tobacco material Pending CN110150720A (en)

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