CN107958588B - Automatic change carrier module production line - Google Patents

Automatic change carrier module production line Download PDF

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Publication number
CN107958588B
CN107958588B CN201711332600.8A CN201711332600A CN107958588B CN 107958588 B CN107958588 B CN 107958588B CN 201711332600 A CN201711332600 A CN 201711332600A CN 107958588 B CN107958588 B CN 107958588B
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module
pcb
robot
carrier
feeding mechanism
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CN107958588A (en
Inventor
胡云
胡成敏
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Ningbo Dejingyuan Technology Co ltd
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Ningbo Dejingyuan Technology Co ltd
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Publication of CN107958588A publication Critical patent/CN107958588A/en
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    • GPHYSICS
    • G08SIGNALLING
    • G08CTRANSMISSION SYSTEMS FOR MEASURED VALUES, CONTROL OR SIMILAR SIGNALS
    • G08C25/00Arrangements for preventing or correcting errors; Monitoring arrangements
    • GPHYSICS
    • G08SIGNALLING
    • G08CTRANSMISSION SYSTEMS FOR MEASURED VALUES, CONTROL OR SIMILAR SIGNALS
    • G08C19/00Electric signal transmission systems

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  • Physics & Mathematics (AREA)
  • General Physics & Mathematics (AREA)
  • Automatic Assembly (AREA)

Abstract

The invention provides an automatic carrier module production line, which comprises the following steps: the base feeding mechanism comprises a first material tray, a first robot and a streamline carrier, wherein a plurality of bases are placed on the first material tray, and the first robot is used for transferring the bases to the streamline carrier; the PCB feeding mechanism is connected with the base feeding mechanism, a second material tray and a second robot, a plurality of PCBs are placed on the second material tray, and the second robot is used for transferring the PCBs to the base; the upper cover assembly mechanism is connected with the PCB feeding mechanism and comprises a third material tray, a third robot and a cover plate pressing module, wherein a plurality of upper covers are placed on the third material tray, the third robot is used for clamping the upper covers and then placing the upper covers on a base on the streamline carrier, and the cover plate pressing module is used for assembling the upper covers on the base; the beneficial effects of the invention are as follows: the carrier module can be automatically assembled, the assembly precision is high, the efficiency is high, and the production efficiency is greatly improved.

Description

Automatic change carrier module production line
Technical Field
The invention belongs to the technical field of carrier module production equipment, and relates to an automatic carrier module production line.
Background
The carrier module is an element applied to electricity information collection, is a power line communication modem, utilizes a power grid to transmit data signals, is suitable for converting the power line carrier signals into RS232 or RS485 interfaces in a general environment, has a wide voltage input range, does not need additional wiring, is free to extend, is dual-purpose in one line, and is simple to use and convenient to operate.
When the carrier module is produced, the components are usually produced respectively and then assembled manually, so that the assembly precision is low, the production efficiency is low, and a certain improvement space is provided.
Disclosure of Invention
The invention aims to solve the problems in the prior art and provides an automatic carrier module production line.
The aim of the invention can be achieved by the following technical scheme: an automated carrier module production line, comprising:
the base feeding mechanism comprises a first material tray, a first robot and a streamline carrier, wherein a base of a plurality of carrier modules is placed on the first material tray, and the first robot is used for transferring the base to the streamline carrier;
the PCB feeding mechanism is connected with the base feeding mechanism and comprises a second material tray and a second robot, a plurality of carrier modules of PCBs are placed on the second material tray, the streamline carriers are transferred from the base feeding mechanism to the PCB feeding mechanism, and the second robot is used for transferring the PCBs to the bases of the streamline carriers;
the upper cover assembly mechanism is connected with the PCB feeding mechanism and comprises a third material tray, a third robot and a cover plate pressing module, wherein an upper cover of a plurality of carrier modules is placed on the third material tray, the streamline carrier is transferred to the upper cover assembly mechanism from the PCB feeding mechanism, the third robot is used for clamping the upper cover and then placing the upper cover on the streamline carrier, and the cover plate pressing module is used for assembling the upper cover on the base.
Preferably, the production line further comprises a PCB processing mechanism connected between the PCB feeding mechanism and the upper cover assembly mechanism, the PCB processing mechanism comprises a first information printing identification module and a primary detection module, the first information printing identification module is used for coding and scanning the PCB, and the primary detection module is used for testing functions of the PCB.
Preferably, the production line further comprises a testing mechanism connected with the upper cover assembly mechanism, the testing mechanism comprises a reinspection module and a pressure-resistant detection module, the reinspection module is used for carrying out secondary function detection on the PCB, and the pressure-resistant detection module is used for testing the pressure resistance of the carrier module.
Preferably, the production line further comprises an information input mechanism connected with the testing mechanism, the information input mechanism comprises a second information printing identification module, a turnover module and a third information printing identification module, the second information printing identification module is used for scanning codes and printing codes on the upper cover, the turnover module is used for placing the carrier module on the streamline carrier back on the streamline carrier after being turned over, and the third information printing identification module is used for scanning codes and printing codes on the base.
Preferably, the production line further comprises a conveyor belt, the streamline carrier is arranged on the conveyor belt and is transmitted by the conveyor belt, and the conveyor belt sequentially penetrates through the base feeding mechanism, the PCB processing mechanism, the upper cover assembling mechanism, the testing mechanism and the information input mechanism.
Preferably, a master control system is further arranged on the production line, the master control system is connected with the first information printing and identifying module and the primary checking module, the master control system controls the first information printing and identifying module to print serial numbers on the PCB, the first information printing and identifying module scans serial numbers and feeds back the serial numbers to the master control system, and the primary checking module feeds back detection results to the master control system after performing functional detection on the PCB and binds the detection results with corresponding serial numbers.
Preferably, the testing mechanism is connected with the master control system, and the functional test result and the pressure resistance result obtained by the testing mechanism are transmitted to the master control system and are bound with the corresponding serial numbers stored in the master control system.
Preferably, the pressure-resistant detection module comprises a cylinder, a mounting frame and a probe, wherein the mounting frame is fixedly arranged, the cylinder is fixed on the mounting frame, the probe is connected with the mounting frame, and the probe is connected with the master control system.
Preferably, the PCB feeding mechanism is further provided with a positioning module, the positioning module comprises an optical signal output device and a signal receiver, the optical signal output device is fixedly arranged on the conveyor belt and used for aligning with the base to output signals, and the signal receiver is connected with pins of the PCB and used for receiving the signals.
Preferably, the base feeding mechanism, the PCB feeding mechanism and the upper cover assembly mechanism are all provided with an image positioning system, the first robot, the second robot and the third robot are all connected with the image positioning system, and the image positioning system confirms the positions of the workpieces on the first material tray, the second material tray and the third material tray, so that the first robot, the second robot and the third robot are assisted to grasp the workpieces.
Compared with the prior art, the invention has the beneficial effects that:
1. the carrier module can be automatically assembled, the assembly precision is high, the efficiency is high, and the production efficiency is greatly improved.
2. The PCB processing mechanism can code the code on the PCB board, is convenient for produce management and control to can also carry out PCB board functional test, thereby discover the defective products early, from whole production line, it combines together production and detection, great improvement degree of automation.
3. The testing mechanism can perform pressure-resistant test and functional test on the produced carrier module, so that production and detection are combined, the whole automatic production process is more reliable, and unqualified products are effectively removed.
4. When the primary detection module and the testing mechanism detect unqualified products, the unqualified products are fed back to the master control system, so that the corresponding serial numbers in the master control system are marked with unqualified products, and then the unqualified products are taken out and recorded; the master control system can record the test result and correspond to the product serial number, so that the production process of each batch of products is controlled.
Drawings
FIG. 1 is a block diagram of an automated carrier module production line of the present invention;
fig. 2 is a schematic structure of a PCB loading mechanism of the present invention;
fig. 3 is a schematic structural diagram of the testing mechanism of the present invention.
100, conveyor belt; 110. a streamline carrier; 200. PCB board feed mechanism; 210. a second tray; 220. a second robot; 300. a testing mechanism; 310. a rechecking module; 320. a withstand voltage detection module; 321. a cylinder; 322. a mounting frame; 323. and (3) a probe.
Detailed Description
The following are specific embodiments of the present invention and the technical solutions of the present invention will be further described with reference to the accompanying drawings, but the present invention is not limited to these embodiments.
As shown in fig. 1, 2 and 3, an automatic carrier module production line is used for producing carrier modules, the automatic carrier module production line can list production plans according to order demands, then configure a material distribution plan, transport all components prepared in advance into corresponding mechanisms and assemble the corresponding mechanisms, and the production line is an automatic production line, and can timely feed back real-time data, so that the situation in each link can be clearly fed back.
The production line comprises: base feed mechanism, PCB board feed mechanism 200 and upper cover equipment mechanism, above-mentioned mechanism is mainly used to the three parts of carrier module equipment together.
It is worth to be explained here that the carrier module produced here has three parts, namely a base, an upper cover and a PCB board, wherein the base and the upper cover can be clamped together, and the PCB board is located between the base and the upper cover, i.e. inside.
The base feeding mechanism is actually a machining center and comprises a first tray, a first robot and a streamline carrier 110, wherein a base of a plurality of carrier modules is placed on the first tray, and the first robot is used for transferring the base onto the streamline carrier 110.
Structurally, the rear side of the base feeding mechanism is a feeding area, a plurality of first trays containing bases are stacked and placed in the feeding area, a dislocation mechanism is further arranged on the base feeding mechanism and moves the first trays to a material taking position of the first robot, and then the first robot grabs the bases and places the bases on the streamline carrier 110.
It should be noted that, the base feeding mechanism is further provided with an inductor, after the streamline carrier 110 passes through the inductor, after confirming that the streamline carrier 110 is not loaded with the base, the streamline carrier 110 is conveyed to the discharging position of the first robot, otherwise, an alarm is sent; the first robot is preferably provided with a dedicated jig, and can grip a plurality of bases at a time.
The streamline carrier 110 is a plate for circulation, and a plurality of grooves matched with the base are formed in the streamline carrier 110, so that the base can be positioned when the first robot places the base.
The PCB board feeding mechanism 200 is also similar to a machining center, and is connected with the base feeding mechanism, and includes a second tray 210 and a second robot 220, where a plurality of carrier modules of PCB boards are placed on the second tray 210, the streamline carrier 110 is transferred from the base feeding mechanism to the PCB board feeding mechanism 200, and the second robot 220 is used for transferring the PCB boards to the base of the streamline carrier 110.
Structurally, the streamline carrier 110 flows from the base feeding mechanism to the PCB feeding mechanism 200, and the base feeding mechanism is connected with the PCB feeding mechanism 200 through the conveyor belt 100; the rear side of the PCB board feeding mechanism 200 is a feeding area, the second tray 210 is located in the feeding area, and the PCB boards are arranged on the second tray 210.
The PCB feeding mechanism 200 is also provided with a dislocation mechanism, the dislocation mechanism moves the second tray 210 to the material taking position of the second robot 220, and then the second robot 220 grabs the PCB onto the streamline carrier 110, so that the PCB is positioned on the base, and the purpose of automatic feeding and assembling is achieved.
The upper cover assembly mechanism is also similar to the machining center, and is connected with the PCB board feeding mechanism 200, and comprises a third material tray, a third robot and a cover plate pressing module, wherein an upper cover of a plurality of carrier modules is placed on the third material tray, the streamline carrier 110 is transferred from the PCB board feeding mechanism 200 to the upper cover assembly mechanism, the third robot is used for clamping the upper cover and then placing the upper cover on the base on the streamline carrier 110, and the cover plate pressing module is used for assembling the upper cover on the base.
Structurally, the upper cover assembly mechanism is configured to receive the streamline carrier 110 flowing out of the PCB board feeding mechanism 200, and the rear side of the upper cover assembly mechanism has a feeding area, the third tray is arranged with a plurality of upper covers, and the third tray is located in the feeding area.
The dislocation mechanism of the upper cover assembly mechanism moves the third material tray to the grabbing position of the third robot, then grabs the upper cover onto the streamline carrier 110, so that the upper cover is positioned on the base, and then the streamline carrier 110 continues to move for a distance, so that the streamline carrier 110 moves onto the cover plate pressing module, and the upper cover and the base are pressed together, thereby completing assembly.
It should be noted that the pressing mechanism may be preferably a hydraulic cylinder or an air cylinder 321 and a pressing block, the hydraulic cylinder is located above the streamline carrier 110, the pressing block is a plate structure with a plurality of protrusions, which is connected with a piston rod of the air cylinder 321, the protrusions correspond to each upper cover, when the piston rod is pushed out, the pressing block moves downward, the protrusions abut against the upper covers, and each upper cover is pressed onto the base, so that the two upper covers are connected.
The automatic carrier module production line can automatically assemble carrier modules, is high in assembly precision and efficiency, and greatly improves production efficiency.
As shown in fig. 2, on the basis of the above embodiment, the production line further includes a PCB processing mechanism connected between the PCB feeding mechanism 200 and the upper cover assembly mechanism, where the PCB processing mechanism includes a first information printing identification module and a primary detection module, the first information printing identification module is used for coding and scanning the PCB, and the primary detection module is used for testing the functions of the PCB.
In terms of the process, the PCB still needs to be subjected to code printing, code scanning and function test, so that the function of the PCB is still complete when the PCB is mounted on the base, and therefore, the PCB processing mechanism is arranged between the PCB feeding mechanism 200 and the upper cover assembly mechanism, and the streamline carrier 110 directly enters the PCB processing mechanism after coming out of the PCB feeding mechanism 200.
The first information printing and identifying module is actually a laser code printing device and a code scanning device, which can code and scan the PCB on the flow line carrier 110, wherein the code printing content is the serial number of the PCB corresponding to the production instruction in the master control system.
The primary detection module is a special carrier module tester which is connected with pins of the PCB, outputs various signals and receives feedback signals, so that whether the functions of the PCB are normal is judged.
Foretell PCB board processing mechanism can beat the sign indicating number on the PCB board and sweep the sign indicating number, the production management and control of being convenient for to can also carry out PCB board functional test, thereby discover the defective products early, from whole production line, it combines together production and detection, great improvement degree of automation.
As shown in fig. 3, on the basis of the above embodiment, the production line further includes a testing mechanism 300 connected to the upper cover assembly mechanism, where the testing mechanism 300 includes a rechecking module 310 and a voltage withstand detection module 320, the rechecking module 310 is used for performing secondary function detection on the PCB board, and the voltage withstand detection module 320 is used for testing the voltage withstand performance of the carrier module.
In short, the next process after assembling the upper cover is to perform the voltage withstanding test and the secondary function detection on the assembled carrier module, so that the streamline carrier 110 flows from the upper cover assembling mechanism to the testing mechanism 300.
The rechecking module 310 is a detector of the carrier module, which can detect the function of the PCB, and because the PCB may be damaged after the upper cover is pressed with the base, it is necessary to perform secondary function detection on the PCB; meanwhile, the withstand voltage detecting module 320 can detect the withstand voltage performance of the carrier module.
The test mechanism 300 can perform pressure-resistant test and functional test on the produced carrier module, so that production and detection are combined, the whole automatic production process is more reliable, and defective products are effectively removed.
As shown in fig. 3, on the basis of the above embodiment, the production line further includes an information input mechanism connected to the testing mechanism 300, where the information input mechanism includes a second information printing identification module, a turnover module, and a third information printing identification module, the second information printing identification module is used for scanning and coding the upper cover, the turnover module is used for placing the carrier module on the streamline carrier 110 back on the streamline carrier 110 after being turned over, and the third information printing identification module is used for scanning and coding the base.
It should be noted that, the next process after the testing mechanism 300 is to print various serial numbers, LOGO and text on the carrier module, so an information input mechanism is provided.
The second information printing identification module and the third information printing identification module are all laser code printing and scanning devices, the upper cover of the carrier module on the streamline carrier 110 can be subjected to code printing and code scanning, the code printing content is a serial number in a production instruction, then the streamline carrier 110 continuously moves to the overturning module, the overturning module can overturn the carrier module by 180 degrees and then put back into the streamline carrier 110, and then the streamline carrier 110 moves to the third information printing identification module to print on the base.
It should be noted here that the flipping module may preferably be a rotatable clamp, which can be rotated 180 ° to flip the carrier module.
As shown in fig. 1, 2 and 3, on the basis of the above embodiment, the production line further includes a conveyor belt 100, the streamline carrier 110 is disposed on the conveyor belt 100 and is transferred by the conveyor belt 100, and the conveyor belt 100 sequentially passes through the base feeding mechanism, the PCB feeding mechanism 200, the PCB processing mechanism, the upper cover assembling mechanism, the testing mechanism 300 and the information input mechanism.
The drive belt is preferably a roller drive belt 100 that enables the streamline carrier 110 to pass through the base feeding mechanism, the PCB board feeding mechanism 200, the PCB board processing mechanism, the upper cover assembly mechanism, the testing mechanism 300, and the information input mechanism in sequence.
As shown in fig. 1, on the basis of the above embodiment, a master control system is further disposed on the production line, and is connected with the first information printing identification module and the primary detection module, the master control system controls the first information printing identification module to print a serial number on the PCB board, the first information printing identification module scans the serial number and feeds back the serial number to the master control system, and the primary detection module feeds back a detection result to the master control system after performing function detection on the PCB board and binds with a corresponding serial number.
In order to facilitate production control, improve production quality and reduce production risk, a master control system is required to record the production process and data.
When the primary detection module detects the unqualified product, the unqualified product is fed back to the main control system, so that the corresponding serial number in the main control system is marked with the unqualified product, and then the unqualified product is taken out and recorded; the master control system can record the test result and correspond to the product serial number, so that the production process of each batch of products is controlled.
As shown in fig. 3, on the basis of the above embodiment, the testing mechanism 300 is connected to the master control system, and the functional test result and the voltage resistance result obtained by the testing mechanism 300 are transmitted to the master control system and are bound with the corresponding serial numbers stored in the master control system.
It should also be noted that the streamline carrier 110 is provided with RFID information, and the test information can be bound to the corresponding product through the RFID information.
As shown in fig. 3, on the basis of the above embodiment, the pressure-resistant detection module 320 includes a cylinder 321, a mounting frame 322, and a probe 323, where the mounting frame 322 is fixedly disposed, the cylinder 321 is fixed on the mounting frame 322, the probe 323 is connected with the mounting frame, and the probe 323 is connected with the central control system.
The voltage withstanding detection module 320 simply discharges current to the pins of the PCB board through the probes 323 and then detects whether the pins are intact, thereby obtaining corresponding data.
As shown in fig. 2, on the basis of the above embodiment, a positioning module is further provided in the PCB board feeding mechanism 200, where the positioning module includes an optical signal output device and a signal receiver, the optical signal output device is fixedly provided on the conveyor belt 100, and the optical signal output device is used for aligning with a base to output a signal, and the signal receiver is connected with pins of the PCB board and is used for receiving the signal.
The light emitted by the light signal output device can be transmitted to the PCB through the light-transmitting component on the base, if the PCB is installed at the correct position on the base, the signal receiver can receive the signal, if the position of the PCB has deviation, the signal receiver can not receive the signal, and then the second robot 220 can adjust the position of the PCB according to the deviation.
As shown in fig. 2, on the basis of the above embodiment, the base feeding mechanism, the PCB feeding mechanism 200, and the upper cover assembling mechanism are all provided with an image positioning system, the first robot, the second robot 220, and the third robot are all connected with the image positioning system, and the image positioning system confirms the positions of the workpieces on the first tray, the second tray 210, and the third tray, thereby assisting the first robot, the second robot 220, and the third robot to grasp the workpieces.
The image positioning system can assist the robot to grasp the workpiece, in short, the image positioning system can confirm the positions of the workpiece in the first, second and third trays first, and then confirm the placement positions of the workpiece on the first, second and third robots, so that the subsequent installation accuracy is adjusted.
The specific embodiments described herein are offered by way of example only to illustrate the spirit of the invention. Those skilled in the art may make various modifications or additions to the described embodiments or substitutions thereof without departing from the spirit of the invention or exceeding the scope of the invention as defined in the accompanying claims.

Claims (4)

1. An automated carrier module production line, comprising:
the base feeding mechanism comprises a first material tray, a first robot and a streamline carrier, wherein a base of a plurality of carrier modules is placed on the first material tray, and the first robot is used for transferring the base to the streamline carrier;
the PCB feeding mechanism is connected with the base feeding mechanism and comprises a second material tray and a second robot, a plurality of carrier modules of PCBs are placed on the second material tray, the streamline carriers are transferred from the base feeding mechanism to the PCB feeding mechanism, and the second robot is used for transferring the PCBs to the bases of the streamline carriers;
the upper cover assembly mechanism is connected with the PCB feeding mechanism and comprises a third material tray, a third robot and a cover plate pressing module, wherein an upper cover of a plurality of carrier modules is placed on the third material tray, the streamline carrier is transferred from the PCB feeding mechanism to the upper cover assembly mechanism, the third robot is used for clamping the upper cover and then placing the upper cover on the base of the streamline carrier, and the cover plate pressing module is used for assembling the upper cover on the base;
the production line further comprises a PCB processing mechanism connected between the PCB feeding mechanism and the upper cover assembly mechanism, wherein the PCB processing mechanism comprises a first information printing identification module and a primary detection module, the first information printing identification module is used for coding and scanning the PCB, and the primary detection module is used for testing the functions of the PCB;
the production line further comprises a testing mechanism connected with the upper cover assembly mechanism, the testing mechanism comprises a reinspection module and a pressure-resistant detection module, the reinspection module is used for carrying out secondary function detection on the PCB, and the pressure-resistant detection module is used for testing the pressure resistance of the carrier module;
the production line further comprises an information input mechanism connected with the testing mechanism, the information input mechanism comprises a second information printing identification module, a turnover module and a third information printing identification module, the second information printing identification module is used for scanning and coding the upper cover, the turnover module is used for placing the carrier module on the streamline carrier back to the streamline carrier after being turned over, and the third information printing identification module is used for scanning and coding the base;
the production line further comprises a conveyor belt, the streamline carrier is arranged on the conveyor belt and is transmitted by the conveyor belt, and the conveyor belt sequentially penetrates through the base feeding mechanism, the PCB processing mechanism, the upper cover assembling mechanism, the testing mechanism and the information input mechanism;
the production line is also provided with a master control system, the master control system is connected with the first information printing and identifying module and the primary detection module, the master control system controls the first information printing and identifying module to print a serial number on the PCB, the first information printing and identifying module scans the serial number and feeds back the serial number to the master control system, and the primary detection module feeds back a detection result to the master control system after performing functional detection on the PCB and binds the detection result with a corresponding serial number;
the PCB comprises a base feeding mechanism, a PCB feeding mechanism, an upper cover assembly mechanism, an image positioning system, a first robot, a second robot and a third robot, wherein the base feeding mechanism, the PCB feeding mechanism and the upper cover assembly mechanism are all provided with the image positioning system, the first robot, the second robot and the third robot are all connected with the image positioning system, and the image positioning system confirms the positions of workpieces on the first tray, the second tray and the third tray, so that the first robot, the second robot and the third robot are assisted to grasp the workpieces.
2. An automated carrier module line as recited in claim 1, wherein: the testing mechanism is connected with the master control system, and the functional test result and the pressure resistance result obtained by the testing mechanism are transmitted to the master control system and are bound with the corresponding serial numbers stored in the master control system.
3. An automated carrier module line as recited in claim 1, wherein: the pressure-resistant detection module comprises a cylinder, a mounting frame and a probe, wherein the mounting frame is fixedly arranged, the cylinder is fixed on the mounting frame, the probe is connected with the mounting frame, and the probe is connected with the master control system.
4. An automated carrier module line as recited in claim 1, wherein: the PCB feeding mechanism is characterized in that a positioning module is further arranged in the PCB feeding mechanism, the positioning module comprises an optical signal output device and a signal receiver, the optical signal output device is fixedly arranged on the conveyor belt and used for aligning a base to output signals, and the signal receiver is connected with pins of the PCB and used for receiving signals.
CN201711332600.8A 2017-12-13 2017-12-13 Automatic change carrier module production line Active CN107958588B (en)

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CN112171241A (en) * 2020-09-02 2021-01-05 郑州市牧和电子产品有限公司 Single-phase module rapid Assembly tool

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