CN207637298U - A kind of automation carrier module production line - Google Patents
A kind of automation carrier module production line Download PDFInfo
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- CN207637298U CN207637298U CN201721740102.2U CN201721740102U CN207637298U CN 207637298 U CN207637298 U CN 207637298U CN 201721740102 U CN201721740102 U CN 201721740102U CN 207637298 U CN207637298 U CN 207637298U
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Abstract
The utility model provides a kind of automation carrier module production line, including:Pedestal feed mechanism includes the first charging tray, the first robot and streamline carrier, and several pedestals are placed on the first charging tray, and the first robot is used to pedestal being transferred to streamline carrier;Pcb board feed mechanism is connect with the pedestal feed mechanism, the second charging tray and the second robot, and several pcb boards are placed on the second charging tray, and the second robot is used to pcb board being transferred to pedestal;Upper cover assembling mechanism is connect with pcb board feed mechanism, module is pressed including third charging tray, third robot and cover board, several upper covers are placed on third charging tray, the pedestal that third robot is used to after gripping upper cover be placed on streamline carrier, cover board press module and are used for upper cover assembling on the base;The beneficial effects of the utility model are:Carrier module can be assembled automatically, and assembly precision is high, it is efficient, greatly improve production efficiency.
Description
Technical field
The utility model belongs to carrier module production equipment technology, is related to a kind of automation carrier module production line.
Background technology
Carrier module is a kind of element applied in power information acquisition, is power line communication modem, utilizes
Power grid transmits data-signal, suitable for power carrier signal is converted into RS232 or RS485 interfaces under general environment, has width
Input voltage range is extended from without additional wiring by a line is dual-purpose, easy to operate using simple.
All parts typically are respectively produced, then be assembled manually by carrier module in production, such
Words, not only assembly precision is relatively low, but also production efficiency is not also high, so having certain room for improvement.
Utility model content
The purpose of this utility model is in view of the above-mentioned problems existing in the prior art, it is proposed that a kind of automation carrier module
Production line.
The purpose of this utility model can be realized by following technical proposal:A kind of automation carrier module production line, packet
It includes:
Pedestal feed mechanism comprising the first charging tray, the first robot and streamline carrier are placed on first charging tray
There are the pedestal of several carrier modules, first robot to be used to the pedestal being transferred to the streamline carrier;
Pcb board feed mechanism is connect with the pedestal feed mechanism, including the second charging tray and the second robot, institute
The pcb board that several carrier modules are placed on the second charging tray is stated, the streamline carrier is transferred to from the pedestal feed mechanism
The pcb board feed mechanism, second robot are used to the pcb board being transferred to the pedestal of the streamline carrier
On;
Upper cover assembling mechanism is connect with the pcb board feed mechanism, including third charging tray, third robot and lid
Plate presses module, is placed with the upper cover of several carrier modules on the third charging tray, and the streamline carrier is from the pcb board feeding
The upper cover assembling mechanism is transferred in mechanism, the third robot is used to be placed on the streamline after gripping the upper cover
On the pedestal on carrier, the cover board pressing module is used for upper cover assembling on the base.
Preferably, the production line further includes being connected between the pcb board feed mechanism and the upper cover assembling mechanism
Pcb board processing mechanism, the pcb board processing mechanism includes first information printing identification module and initial survey module, described the
One information prints identification module and is used to carry out stamp and barcode scanning to the pcb board, and the initial survey module is for testing the PCB
The function of plate.
Preferably, the production line further includes the mechanism for testing being connect with the upper cover assembling mechanism, the mechanism for testing
Including rechecking module and resistance test module, the rechecking module is used to carry out secondary function detection to the pcb board, described
Resistance test module is used to test the pressure-resistant performance of the carrier module.
Preferably, the production line further includes the information input mechanism being connect with the mechanism for testing, described information input
Mechanism includes that the second information printing identification module, flip module and third information print identification module, and second information is beaten
It prints identification module to be used to carry out barcode scanning and stamp to the upper cover, the flip module is used for the institute on the streamline carrier
Be placed back on the streamline carrier after stating carrier module overturning, third information printing identification module be used for the pedestal into
Row barcode scanning and stamp.
Preferably, the production line further includes conveyer belt, the streamline carrier is arranged on the conveyer belt and by described
Conveyer belt transmits, and the conveyer belt sequentially passes through the pedestal feed mechanism, the pcb board feed mechanism, pcb board processing
Mechanism, the upper cover assembling mechanism, the mechanism for testing, described information input mechanism.
Preferably, being additionally provided with turn-key system on the production line, the turn-key system is known with first information printing
Other module and initial survey module connection, the turn-key system control first information print identification module on the pcb board
Sequence number is printed, and first information printing identification module scanning sequence number feeds back to the turn-key system, the initial survey
Testing result is fed back to the turn-key system after carrying out Function detection to the pcb board and is tied up with corresponding sequence number by module
It is fixed.
Preferably, the mechanism for testing is connect with the turn-key system, the functional test results that the mechanism for testing obtains
And pressure-resistant results of property is transmitted to the turn-key system, and bound with the corresponding sequence number preserved in the turn-key system.
Preferably, the resistance test module includes cylinder, mounting bracket and probe, and the mounting bracket fixed setting, institute
It states cylinder to be fixed on the mounting bracket, the probe is connect with the mounting bracket, and the probe and the turn-key system
Connection.
Preferably, being additionally provided with locating module in the pcb board feed mechanism, the locating module includes optical signal output
Device and signal receiver, the optical signal follower are fixed on the conveyer belt, and the optical signal follower is used
In alignment pedestal output signal, the signal receiver is connect with the stitch of the pcb board, for receiving signal.
Preferably, being both provided with shadow on the pedestal feed mechanism, the pcb board feed mechanism and upper cover assembling mechanism
As positioning system, the Image Location System, first robot, second robot and the third machine are per capita
It is connect with the Image Location System, the Image Location System confirms first charging tray, second charging tray and described
The position of workpiece on third charging tray, to assist first robot, second robot and the third robot
Grabbing workpiece.
Compared with prior art, the beneficial effects of the utility model are:
1, carrier module can be assembled automatically, and assembly precision is high, it is efficient, greatly improve production efficiency.
2, pcb board processing mechanism, can stamp barcode scanning, management and control easy to produce on pcb board, and PCB can also be carried out
Board function testing for the entire production line, production is combined with detection, greatly to find defective products early
Improve the degree of automation.
3, mechanism for testing can carry out voltage-withstand test and functional test to the carrier module after having produced, to will produce and
Detection combines, and keeps entire automated production process more reliable, to effectively reject defective work.
4, it when initial survey module and mechanism for testing detect defective work, can feed back in turn-key system, in master control system
It marks unqualified in system on corresponding sequence number, then takes out defective work, and recorded;Above-mentioned turn-key system can be remembered
Test result is recorded, and carries out corresponding, the production process to management and control per batch of product with product ID.
Description of the drawings
Fig. 1 is the structure diagram of the automation carrier module production line of the utility model;
Fig. 2 is the structural representation of the pcb board feed mechanism of the utility model;
Fig. 3 is the structural schematic diagram of the mechanism for testing of the utility model.
In figure, 100, conveyer belt;110, streamline carrier;200, pcb board feed mechanism;210, the second charging tray;220, second
Robot;300, mechanism for testing;310, rechecking module;320, resistance test module;321, cylinder;322, mounting bracket;323, it visits
Needle.
Specific implementation mode
It is specific embodiment of the utility model and in conjunction with attached drawing below, the technical solution of the utility model is made further
Description, but the utility model is not limited to these examples.
As shown in Figure 1, Figure 2, Figure 3 shows, a kind of automation carrier module production line, for producing carrier module, the automation
Carrier module production line can list the production schedule according to order demand, then configure material issuing plan, and preprepared is each
Component is transported into corresponding mechanism, is then assembled, and the production line is automatic production line, can timely feedback reality
When data, to clearly feed back situation in each link.
The production line includes:Pedestal feed mechanism, pcb board feed mechanism 200 and upper cover assembling mechanism, above-mentioned mechanism
It is mainly used for fitting together three components of carrier module.
Herein it is worth noting that, the carrier module produced herein, tool there are three part, be respectively pedestal, upper cover with
And pcb board, pedestal can be connected together with upper cover, pcb board is that is, internally positioned between pedestal and upper cover.
Wherein, pedestal feed mechanism is actually a machining center comprising the first charging tray, the first robot and
Streamline carrier 110, the pedestal of several carrier modules is placed on first charging tray, and first robot is used for the bottom
Seat is transferred on the streamline carrier 110.
From a structural point, the rear side of pedestal feed mechanism is feeding region, and feeding region stacks and is placed with several hold
First charging tray of pedestal, and dislocation mechanism is additionally provided on pedestal feed mechanism, the first charging tray is moved to by dislocation mechanism
The feeding position of first robot, then the first robot crawl pedestal be placed on streamline carrier 110.
It is worth noting that, inductor is additionally provided in pedestal feed mechanism herein, streamline carrier 110 passes through inductor
Afterwards, confirm after there is no loaded seat on streamline carrier 110, then streamline carrier 110 is delivered to the blowing position of the first robot, it is no
Then send out alarm;Also, the first robot is preferably provided with special fixture, can once grip multiple pedestals.
Streamline carrier 110 is exactly a plate for circulation, is provided on the streamline carrier 110 and several is matched with pedestal
Groove, convenient for being positioned to pedestal when the first robot pedestal for placed.
Pcb board feed mechanism 200 is also similar to that machining center, is connect with the pedestal feed mechanism, including the second material
Disk 210 and the second robot 220, the pcb board of several carrier modules is placed on second charging tray 210, and the streamline carries
Tool 110 is transferred to the pcb board feed mechanism 200 from the pedestal feed mechanism, and second robot 220 is used for institute
Pcb board is stated to be transferred on the pedestal of the streamline carrier 110.
From a structural point, streamline carrier 110 circulates from pedestal feed mechanism into pcb board feed mechanism 200, and pedestal
Feed mechanism is connect with pcb board feed mechanism 200 by conveyer belt 100;The rear side of pcb board feed mechanism 200 is feeding region,
Second charging tray 210 is located in feeding region, and pcb board is arranged on the second charging tray 210.
Also there is dislocation mechanism, dislocation mechanism the second charging tray 210 is moved to the second machine in pcb board feed mechanism 200
On the feeding position of people 220, then the second robot 220 grabs pcb board on streamline carrier 110, and pcb board is made to be located at pedestal
On, to realize the purpose of automation feeding assembling.
Upper cover assembling mechanism is also similar to that machining center, is connect with the pcb board feed mechanism 200, including third material
Disk, third robot and cover board press module, and the upper cover of several carrier modules, the streamline are placed on the third charging tray
Carrier 110 is transferred to the upper cover assembling mechanism from the pcb board feed mechanism 200, and the third robot is used for institute
It is placed on the pedestal on the streamline carrier 110 after stating upper cover gripping, the cover board pressing module is used for will be described
Lid assembling is on the base.
Structurally, upper cover assembling mechanism is for receiving the streamline carrier to circulate out from pcb board feed mechanism 200
110, and the rear side of upper cover assembling mechanism has feeding region, is arranged with multiple upper covers on third charging tray, and third charging tray is located at
In feeding region.
Third charging tray is moved on the crawl position of third robot by the dislocation mechanism of upper cover assembling mechanism, so by upper cover
It grabs on streamline carrier 110, so that upper cover is located on pedestal, then streamline carrier 110 continues to move to one end distance, and streamline is made to carry
Tool 110 is moved in cover board pressing module, upper cover and pedestal is pressed together, to complete to assemble.
It is worth noting that, laminating mechanism can be preferably hydraulic cylinder or cylinder 321 and pressing block, hydraulic cylinder position herein
In the top of streamline carrier 110, pressing block is the platy structure with several protrusions, is connect with the piston rod of cylinder 321, convex
Rise correspondings with each upper cover, when piston rod is released, pressing block moves downward, and raised conflict is in upper cover, and by each upper cover pressure
Enter onto pedestal, the two is made to connect.
Above-mentioned automation carrier module production line can assemble carrier module automatically, and assembly precision is high, efficient, pole
Big improves production efficiency.
As shown in Fig. 2, on the basis of the above embodiment, the production line further includes being connected to the pcb board feeding
Pcb board processing mechanism between mechanism 200 and the upper cover assembling mechanism, the pcb board processing mechanism include that the first information is beaten
Identification module and initial survey module are printed, the first information printing identification module is used to carry out stamp to the pcb board and sweep
Code, the initial survey module are used to test the function of the pcb board.
For from process, pcb board is also needed to by stamp, barcode scanning and functional test, can ensure that pcb board fills in this way
When on to pedestal, function or intact, so being provided at pcb board in pcb board feed mechanism 200 and upper cover assembling mechanism
Mechanism is managed, streamline carrier 110 has entered directly into pcb board processing mechanism after pcb board feed mechanism 200 comes out.
First information printing identification module is actually radium-shine stamp equipment and barcode scanning equipment, being capable of flow line carrier
It is on 110 so pcb board carries out stamp and barcode scanning, the content of stamp is the corresponding pcb board of production ordering in turn-key system
Sequence number.
Initial survey module is exactly special carrier module tester, is connect with the pin of pcb board, exports various signals, and
Receive the signal of feedback, whether the function to judge PCB is normal.
Above-mentioned pcb board processing mechanism, can stamp barcode scanning, management and control easy to produce on pcb board, and can also carry out
Pcb board functional test for the entire production line, production is combined with detection, significantly to find defective products early
The degree for improving automation.
As shown in figure 3, on the basis of the above embodiment, the production line further includes connecting with the upper cover assembling mechanism
The mechanism for testing 300 connect, the mechanism for testing 300 include rechecking module 310 and resistance test module 320, the reinspection mould
Block 310 is used to carry out secondary function detection to the pcb board, and the resistance test module 320 is for testing the carrier module
Pressure-resistant performance.
In simple terms, the next process after upper cover assembling is exactly to carry out voltage-withstand test and two to the carrier module after assembling
Subfunction detects, so streamline carrier 110 circulates from upper cover assembling mechanism to mechanism for testing 300.
Rechecking module 310 is the detector of carrier module, the function of pcb board can be detected, due to upper cover and pedestal pressure
After conjunction, pcb board may be made impaired, so needing to carry out secondary function detection to pcb board;320 energy of resistance test module simultaneously
The proof voltage energy of enough detected carrier modules.
Above-mentioned mechanism for testing 300 can carry out voltage-withstand test and functional test to the carrier module after having produced, from
And combine production with detection, keep entire automated production process more reliable, to effectively reject defective work.
As shown in figure 3, on the basis of the above embodiment, the production line further includes connecting with the mechanism for testing 300
The information input mechanism connect, described information input mechanism include the second information printing identification module, flip module and third letter
Breath printing identification module, the second information printing identification module is used to carry out barcode scanning and stamp to the upper cover, described to turn over
Revolving die block is used to that the streamline carrier 110 will to be placed back into after the carrier module overturning on the streamline carrier 110, described
Third information prints identification module and is used to carry out barcode scanning and stamp to the pedestal.
It is worth noting that, the next process after mechanism for testing 300 is exactly that various sequences are printed on carrier module herein
Row number, LOGO and word, so being provided with information input mechanism.
Wherein, the second information printing identification module and third information printing identification module are that radium-shine stamp barcode scanning is set
Standby, the upper cover of carrier module that can be on flow line carrier 110 carries out stamp and barcode scanning, and the content of stamp is in production ordering
Sequence number, then streamline carrier 110 continue to move to, be moved at flip module, flip module can overturn carrier module
It after 180 °, is put back into streamline carrier 110, then streamline carrier 110 is moved at third information printing identification module, to pedestal
It is printed.
It is worth noting that, flip module can be preferably rotatable fixture herein, fixture can 180 ° of rotations, to
Carrier module is overturn.
As shown in Figure 1, Figure 2, Figure 3 shows, on the basis of the above embodiment, the production line further includes conveyer belt 100, institute
It states streamline carrier 110 to be arranged on the conveyer belt 100 and transmitted by the conveyer belt 100, the conveyer belt 100 sequentially passes through
It is the pedestal feed mechanism, the pcb board feed mechanism 200, the pcb board processing mechanism, the upper cover assembling mechanism, described
Mechanism for testing 300, described information input mechanism.
Transmission belt is preferably roller conveyor 100, and streamline carrier 110 can be made to pass sequentially through pedestal feed mechanism, PCB
Plate feed mechanism 200, pcb board processing mechanism, upper cover assembling mechanism, mechanism for testing 300, information input mechanism.
As shown in Figure 1, on the basis of the above embodiment, turn-key system is additionally provided on the production line, it is described total
Control system prints identification module with the first information and the initial survey module is connect, and the turn-key system controls the first information
Printing identification module prints sequence number on the pcb board, and first information printing identification module scanning sequence number is anti-
It is fed to the turn-key system, the initial survey module is described total to feeding back to testing result after pcb board progress Function detection
Control system is simultaneously bound with corresponding sequence number.
For the ease of producing management and control, the quality of production is improved, production risk is reduced, so needing to record by turn-key system
Generation process and data.
It when wherein initial survey module detects defective work, can feed back in turn-key system, to corresponding in turn-key system
It marks unqualified on sequence number, then takes out defective work, and recorded;Above-mentioned turn-key system is able to record test knot
Fruit, and corresponding, the production process to management and control per batch of product is carried out with product ID.
As shown in figure 3, on the basis of the above embodiment, the mechanism for testing 300 is connect with the turn-key system, institute
State functional test results that mechanism for testing 300 obtains and pressure-resistant results of property be transmitted to the turn-key system, and with it is described
The corresponding sequence number binding preserved in turn-key system.
Herein also it is worth noting that, be provided with RFID information on streamline carrier 110, test information can be believed by RFID
Breath is tied on corresponding product.
As shown in figure 3, on the basis of the above embodiment, the resistance test module 320 includes cylinder 321, installation
Frame 322, probe 323, the mounting bracket 322 are fixedly installed, and the cylinder 321 is fixed on the mounting bracket 322, the probe
323 connect with mounting bracket, and the probe 323 is connect with the turn-key system.
Resistance test module 320 is exactly then to be detected to the pin release current of pcb board by probe 323 in simple terms
It is whether intact, to obtain corresponding data.
As shown in Fig. 2, on the basis of the above embodiment, positioning mould is additionally provided in the pcb board feed mechanism 200
Block, the locating module include optical signal follower and signal receiver, and the optical signal follower is fixed at described
On conveyer belt 100, and the optical signal follower is for being directed at pedestal output signal, the signal receiver and the pcb board
Stitch connection, for receiving signal.
The light that optical signal follower is sent out can be transferred to by the light transparent member on pedestal in pcb board, if pcb board is pacified
When base-mounted correct position, then signal receiver can receive signal, if the position of pcb board exists partially
Difference, then signal receiver just can not receive signal, then the second robot 220 can adjust the position of pcb board according to deviation.
As shown in Fig. 2, on the basis of the above embodiment, the pedestal feed mechanism, the pcb board feed mechanism
200 and upper cover assembling mechanism on be both provided with Image Location System, the Image Location System, first robot, institute
It states the second robot 220 and the third machine is connect with the Image Location System per capita, the Image Location System is true
Recognize first charging tray, on second charging tray 210 and the third charging tray workpiece position, to assist first machine
Device people, second robot 220 and third robot grabbing workpiece.
Image Location System can auxiliary robot grabbing workpiece, in simple terms, Image Location System can confirm work first
Position of the part in the first, second, third charging tray, then confirms the placement location of workpiece in the first, second, third robot,
To adjust subsequent installation accuracy.
The specific embodiments described herein are merely examples of the spirit of the present invention.The utility model institute
Belonging to those skilled in the art can make various modifications or additions to the described embodiments or using similar
Mode substitute, but without departing from the spirit of the present application or beyond the scope of the appended claims.
Claims (10)
1. a kind of automation carrier module production line, which is characterized in that including:
Pedestal feed mechanism comprising the first charging tray, the first robot and streamline carrier, if being placed on first charging tray
The pedestal of dry carrier module, first robot are used to the pedestal being transferred to the streamline carrier;
Pcb board feed mechanism is connect with the pedestal feed mechanism, including the second charging tray and the second robot, and described
The pcb board of several carrier modules is placed on two charging trays, the streamline carrier is transferred to described from the pedestal feed mechanism
Pcb board feed mechanism, second robot are used to the pcb board being transferred to the pedestal of the streamline carrier;
Upper cover assembling mechanism is connect with the pcb board feed mechanism, including third charging tray, third robot and cover board pressure
Block is molded, is placed with the upper cover of several carrier modules on the third charging tray, the streamline carrier is from the pcb board feed mechanism
In be transferred to the upper cover assembling mechanism, the third robot after upper cover gripping for that will be placed on the streamline carrier
On the pedestal on, cover board pressing module is used for upper cover assembling on the base.
2. automation carrier module production line as described in claim 1, it is characterised in that:The production line further includes connection
Pcb board processing mechanism between the pcb board feed mechanism and the upper cover assembling mechanism, the pcb board processing mechanism packet
Include first information printing identification module and initial survey module, the first information printing identification module be used for the pcb board into
Row stamp and barcode scanning, the initial survey module are used to test the function of the pcb board.
3. automation carrier module production line as described in claim 2, it is characterised in that:The production line further includes and institute
The mechanism for testing of upper cover assembling mechanism connection is stated, the mechanism for testing includes rechecking module and resistance test module, described multiple
It examines module to be used to carry out secondary function detection to the pcb board, the resistance test module is for testing the carrier module
Pressure-resistant performance.
4. automation carrier module production line as described in claim 3, it is characterised in that:The production line further includes and institute
The information input mechanism of mechanism for testing connection is stated, described information input mechanism includes the second information printing identification module, turning mould
Block and third information print identification module, the second information printing identification module be used for the upper cover carry out barcode scanning and
Stamp, the flip module are used to that the streamline carrier will to be placed back into after the carrier module overturning on the streamline carrier
On, the third information printing identification module is used to carry out barcode scanning and stamp to the pedestal.
5. automation carrier module production line as described in claim 4, it is characterised in that:The production line further includes transmission
Band, the streamline carrier are arranged on the conveyer belt and are transmitted by the conveyer belt, and the conveyer belt sequentially passes through the bottom
Seat feed mechanism, the pcb board feed mechanism, the pcb board processing mechanism, the upper cover assembling mechanism, the mechanism for testing,
Described information input mechanism.
6. automation carrier module production line as described in claim 5, it is characterised in that:It is additionally provided on the production line
Turn-key system, the turn-key system prints identification module with the first information and the initial survey module is connect, the master control
System control first information printing identification module prints sequence number, and first information printing identification on the pcb board
Module scans sequence number feeds back to the turn-key system, and the initial survey module will detection after carrying out Function detection to the pcb board
As a result it feeds back to the turn-key system and is bound with corresponding sequence number.
7. automation carrier module production line as described in claim 6, it is characterised in that:The mechanism for testing with it is described total
Control system connects, and the functional test results and pressure-resistant results of property that the mechanism for testing obtains are transmitted to the turn-key system,
And it is bound with the corresponding sequence number preserved in the turn-key system.
8. automation carrier module production line as described in claim 6, it is characterised in that:The resistance test module includes
Cylinder, mounting bracket and probe, mounting bracket fixed setting, the cylinder are fixed on the mounting bracket, the probe with
The mounting bracket connection, and the probe is connect with the turn-key system.
9. automation carrier module production line as described in claim 6, it is characterised in that:In the pcb board feed mechanism
It is additionally provided with locating module, the locating module includes optical signal follower and signal receiver, the optical signal follower
It is fixed on the conveyer belt, and the optical signal follower is for being directed at pedestal output signal, the signal receiver
It is connect with the stitch of the pcb board, for receiving signal.
10. automation carrier module production line as described in claim 1, it is characterised in that:The pedestal feed mechanism, institute
It states and is both provided with Image Location System on pcb board feed mechanism and upper cover assembling mechanism, the Image Location System, described
One robot, second robot and the third machine are connect with the Image Location System per capita, and the image is fixed
Position system confirm first charging tray, on second charging tray and the third charging tray workpiece position, described in auxiliary
First robot, second robot and third robot grabbing workpiece.
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
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CN107958588A (en) * | 2017-12-13 | 2018-04-24 | 宁波德晶元科技有限公司 | One kind automation carrier module production line |
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2017
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Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN107958588A (en) * | 2017-12-13 | 2018-04-24 | 宁波德晶元科技有限公司 | One kind automation carrier module production line |
CN107958588B (en) * | 2017-12-13 | 2023-12-26 | 宁波德晶元科技有限公司 | Automatic change carrier module production line |
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