CN107891652B - Automatic production system of rock wool sandwich panel - Google Patents
Automatic production system of rock wool sandwich panel Download PDFInfo
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- CN107891652B CN107891652B CN201711315497.6A CN201711315497A CN107891652B CN 107891652 B CN107891652 B CN 107891652B CN 201711315497 A CN201711315497 A CN 201711315497A CN 107891652 B CN107891652 B CN 107891652B
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- rock wool
- plate
- wool sandwich
- conveying
- plates
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B37/00—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
- B32B37/12—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by using adhesives
- B32B37/1284—Application of adhesive
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B38/00—Ancillary operations in connection with laminating processes
- B32B38/10—Removing layers, or parts of layers, mechanically or chemically
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B39/00—Layout of apparatus or plants, e.g. modular laminating systems
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02A—TECHNOLOGIES FOR ADAPTATION TO CLIMATE CHANGE
- Y02A30/00—Adapting or protecting infrastructure or their operation
- Y02A30/24—Structural elements or technologies for improving thermal insulation
- Y02A30/244—Structural elements or technologies for improving thermal insulation using natural or recycled building materials, e.g. straw, wool, clay or used tires
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Automatic Assembly (AREA)
- Preliminary Treatment Of Fibers (AREA)
Abstract
The invention provides an automatic production system of a rock wool sandwich board, belongs to the technical field of machinery, and solves the problem of inconvenient production of the existing rock wool sandwich board. The automatic production system of the rock wool sandwich panel comprises: the feeding mechanism consists of a feeding table and a conveying table, a first steel plate and a plurality of rock wool strips are placed at the bottom of the feeding table, a manipulator is arranged above the feeding table, and the manipulator can convey the first steel plate and each rock wool strip to the conveying table; the auxiliary mechanisms are arranged in a plurality, each auxiliary mechanism is composed of a lifting table and the conveying tables, and the conveying tables are positioned on the same straight line; the two glue spreading machines are arranged and are positioned on the same straight line with each conveying table; the turnover mechanisms are arranged in two and are positioned in the same straight line with each conveying table; the detection stacking mechanism is provided with a positioning table, a detection table and a stacking groove, and rock wool strips sequentially pass through the conveying tables to form a rock wool sandwich board and then pass through the positioning table, the detection table and the stacking groove to carry out detection stacking work. The invention has the characteristic of good production effect.
Description
Technical Field
The invention belongs to the technical field of machinery, and relates to an automatic production system of a rock wool sandwich panel.
Background
The rock wool sandwich board is a sandwich board made of rock wool, wherein the rock wool is an inorganic fiber board which is made of basalt serving as a main raw material through high-temperature fusion processing, has the characteristics of light weight, small heat conductivity, heat absorption and incombustibility, and is a novel heat-insulating, flame-retardant and sound-absorbing material.
The rock wool sandwich panel fully plays the unique property of the rock wool core material, and has remarkable effects in the aspects of fire prevention, heat preservation, heat insulation, sound absorption, sound insulation and the like. The method is suitable for places such as a steel structure factory building, a roof, a wall body of a simple movable house, a suspended ceiling and a partition of an air clean room and the like.
The existing production of the rock wool sandwich panel is mainly carried out through a manual production line, the rock wool sandwich panel is formed by pressing plates such as a calcium silicate plate, a fiber reinforced cement plate or an epoxy resin plate on two sides of a rock wool strip, and the rock wool sandwich panel is required to be pressed back and forth for two times during manual production, so that the production efficiency is low and the production cost is high; in addition, the position of the rock wool board needs to be controlled during production, errors can be generated in manual operation, and the formed rock wool sandwich board is easy to cause to be inconsistent with the actual standard; in addition, after the rock wool sandwich panel is formed, the rock wool sandwich panel needs to be conveyed to a designated position for pressurization so as to ensure the forming quality of the rock wool sandwich panel, and the existing production process is inconvenient for conveying the rock wool sandwich panel.
In summary, in order to solve the defects of the existing rock wool sandwich panel production equipment, the invention designs an automatic production system of the rock wool sandwich panel with high automation degree and good production effect.
Disclosure of Invention
The invention provides an automatic production system of a rock wool sandwich board, which is high in automation degree and good in production effect, for solving the problems existing in the prior art.
The aim of the invention can be achieved by the following technical scheme: an automated production system for a rock wool sandwich panel, comprising:
the feeding mechanism consists of a feeding table and a conveying table, a first steel plate is placed at the bottom of the feeding table, a plurality of rock wool strips which are arranged in parallel are covered on the first steel plate, a manipulator is movably installed above the feeding table, and the manipulator can convey the first steel plate and each rock wool strip to the conveying table;
the auxiliary mechanisms are arranged in a plurality, and are a first pressing plate mechanism, a plate adding mechanism, a first plate removing mechanism, a second pressing plate mechanism and a second plate removing mechanism in sequence, each auxiliary mechanism is composed of lifting tables and conveying tables which are arranged in parallel, each conveying table is in the same straight line, and rock wool strips enter the first pressing plate mechanism from the feeding mechanism and move along each conveying table until a rock wool sandwich plate is formed;
the two glue spreading machines are respectively a front glue spreading machine and a rear glue spreading machine, the front glue spreading machine is positioned between the feeding mechanism and the first pressing plate mechanism, the rear glue spreading machine is positioned between the first plate removing mechanism and the second pressing plate mechanism, and each glue spreading mechanism is positioned in the same straight line with each conveying table;
the two turnover mechanisms are respectively a front turnover mechanism and a rear turnover mechanism, the front turnover mechanism is positioned between the plate adding mechanism and the first plate removing mechanism, the rear turnover mechanism is positioned between the second pressing plate mechanism and the second plate removing mechanism, and each turnover mechanism is positioned in the same straight line with each conveying table;
the detection stacking mechanism is positioned on one side of the second plate stripping mechanism and is provided with a positioning table, a detection table and a stacking groove which are arranged in parallel, and rock wool strips sequentially pass through the conveying tables to form a rock wool sandwich plate and then are subjected to detection stacking work through the positioning table, the detection table and the stacking groove.
As a further improvement of the scheme, the manipulator is provided with two clamping jaws which are symmetrically arranged, the two ends of each clamping jaw are respectively provided with a combined air cylinder, and each combined air cylinder controls the two clamping jaws to be close to or far away from each other.
As another improvement of the scheme, a lifting motor is arranged on the feeding table and drives the manipulator to move along the vertical direction, a position sensor and two parallel inductive probes are arranged on the manipulator, and each inductive probe is electrically connected with the lifting motor and feeds back a position signal to the lifting motor to control the manipulator to move.
As a further improvement of the scheme, each gluing machine is provided with a gluing roller, and when the rock wool strips pass through the gluing machine, the upper surfaces of the rock wool strips are attached to the gluing rollers.
As a further improvement of the scheme, a plurality of suckers moving along the vertical direction are movably arranged on each auxiliary mechanism, and each sucker can horizontally move between the corresponding lifting table and the conveying table.
As a further improvement of the scheme, a plurality of first pressing plates are placed on the lifting table of the first pressing plate mechanism in a stacked mode, a plurality of second pressing plates are placed on the lifting table of the second pressing plate mechanism in a stacked mode, and the first pressing plates are consistent with the second pressing plates in structure.
As a further improvement of the scheme, a plurality of second steel plates are placed on the lifting table of the plate adding mechanism in a stacked mode, the first steel plates are consistent with the second steel plates in structure, and a plurality of rows of long grooves are formed in each steel plate.
As a further improvement of the scheme, a plurality of limiting blocks which are arranged corresponding to the long grooves are arranged on each plate removing mechanism, and each limiting block moves along with the corresponding sucker.
As a further improvement of the scheme, each turnover mechanism is composed of a rotating frame and a turnover body arranged in the rotating frame, and the containing space for the rock wool strips to enter is arranged in the turnover body, and the rotating frame can drive the turnover body and the rock wool strips to rotate.
As another improvement of the scheme, screw rods are vertically arranged on two sides of the rotating frame respectively, two adjusting blocks corresponding to the two screw rods one by one are fixedly arranged on two sides of the overturning body, and the two adjusting blocks can drive the overturning body to move up and down along the two screw rods.
As a further improvement of the scheme, two movable frames which are symmetrically arranged are movably arranged on the detection stacking mechanism, and the two movable frames can sequentially move the rock wool sandwich plate to the stacking groove through a positioning table and a detection table, and a plurality of balls which are uniformly distributed are respectively and movably arranged on the positioning table and the detection table.
As a further improvement of the scheme, a lifter is arranged in the stacking groove, and a transport vehicle for stacking the rock wool sandwich plates is arranged on the lifter.
Compared with the prior art, the invention has reasonable structural design, realizes the assembly line automatic production of the rock wool sandwich panel through a series of production mechanisms, and improves the production efficiency; the feeding mechanism and the auxiliary mechanisms are arranged to facilitate the conveying of the rock sliver; the rotating frame drives the overturning body and the rock wool sandwich plate to overturn together, so that the production is convenient; the screw and the adjusting block are arranged to be convenient for adjusting the position of the turning body (rock wool sandwich plate) in the rotating frame after turning; the rock wool sandwich board finished product is subjected to positioning detection through the setting of the positioning table and the detection table, and the rock wool sandwich board can be sent into the stacking groove to be stacked through the setting of the movable frame, so that the operation is convenient.
Drawings
Fig. 1 is a schematic structural view of the present invention.
Fig. 2 is a schematic structural view of a feeding mechanism in the present invention.
Fig. 3 is a schematic structural view of the glue spreader of the present invention.
Fig. 4 is a schematic structural view of a first platen mechanism according to the present invention.
FIG. 5 is a schematic view of the plate feeding mechanism of the present invention.
Fig. 6 is a schematic structural view of the tilting mechanism in the present invention.
Fig. 7 is a schematic structural view of the stripper plate mechanism in the present invention.
Fig. 8 is a schematic structural view of the detection stacking mechanism in the present invention.
In the figure, 10, a feeding mechanism; 11. a feeding table; 12. a conveying table; 13. a manipulator; 131. a clamping jaw; 132. a combined cylinder; 14. a lifting motor; 15. a position sensor; 16. an inductive probe; 21. a first platen mechanism; 22. a plate adding mechanism; 23. a first stripper plate mechanism; 24. a second platen mechanism; 25. a second stripper plate mechanism; 26. a lifting table; 27. a suction cup; 28. a limiting block; 29. aligning the cylinder; 31. a front glue spreader; 32. a post-coater; 33. a glue spreading roller; 41. a front overturning mechanism; 42. a rear overturning mechanism; 43. a rotating frame; 44. a turnover body; 45. an accommodating space; 461. a screw; 462. a slide bar; 471. an adjusting block; 472. a slide block; 48. a clamping plate; 49. an arc-shaped plate; 50. detecting a stacking mechanism; 51. a positioning table; 52. a detection table; 53. a stacking groove; 54. a moving rack; 541. a receiving plate; 542. a support piece; 543. a moving rod; 544. a push plate; 55. a ball; 56. a mounting block; 57. a rotating shaft; 61. a first steel plate; 62. a second steel plate; 63. a first platen; 64. a second pressing plate; 65. a rock wool strip; 66. an elongated slot; 70. and a roller.
Detailed Description
The technical scheme of the invention is further described below with reference to the embodiment and the attached drawings.
As shown in fig. 1, 2 and 8, the automatic production system of the rock wool sandwich panel comprises:
the feeding mechanism 10 is composed of a feeding table 11 and a conveying table 12, a first steel plate 61 is placed at the bottom of the feeding table 11, a plurality of rock wool strips 65 arranged in parallel are covered on the first steel plate 61, a manipulator 13 is movably arranged above the feeding table 11, and the manipulator 13 can convey the first steel plate 61 and each rock wool strip 65 to the conveying table 12;
the auxiliary mechanisms are arranged in a plurality, namely a first pressing plate mechanism 21, a plate adding mechanism 22, a first plate removing mechanism 23, a second pressing plate mechanism 24 and a second plate removing mechanism 25 in sequence, each auxiliary mechanism is composed of a lifting table 26 and the conveying tables 12 which are arranged in parallel, each conveying table 12 is in the same straight line, and a rock sliver 65 enters the first pressing plate mechanism 21 from the feeding mechanism 10 and moves along each conveying table 12 until a rock wool sandwich plate is formed;
the two glue applicators are respectively a front glue applicator 31 and a rear glue applicator 32, the front glue applicator 31 is positioned between the feeding mechanism 10 and the first pressing plate mechanism 21, the rear glue applicator 32 is positioned between the first plate removing mechanism 23 and the second pressing plate mechanism 24, and each glue applicator mechanism is positioned on the same straight line with each conveying table 12;
the two turnover mechanisms are respectively a front turnover mechanism 41 and a rear turnover mechanism 42, the front turnover mechanism 41 is positioned between the plate adding mechanism 22 and the first plate removing mechanism 23, the rear turnover mechanism 42 is positioned between the second pressing plate mechanism 24 and the second plate removing mechanism 25, and each turnover mechanism is positioned in the same straight line with each conveying table 12;
the detection stacking mechanism 50 is located at one side of the second board removing mechanism 25, and the detection stacking mechanism 50 is provided with a positioning table 51, a detection table 52 and a stacking groove 53 which are arranged in parallel, and the rock wool strips 65 sequentially pass through the conveying tables 12 to form a rock wool sandwich board and then carry out detection stacking work through the positioning table 51, the detection table 52 and the stacking groove 53.
The existing production of the rock wool sandwich panel is mainly carried out through a manual production line, the rock wool sandwich panel is formed by pressing plates such as a calcium silicate plate, a fiber reinforced cement plate or an epoxy resin plate on two sides of a rock wool strip 65, and the rock wool sandwich panel is required to be pressed back and forth for two times during manual production, so that the production efficiency is low and the production cost is high; in addition, the position of the rock wool board needs to be controlled during production, errors can be generated in manual operation, and the formed rock wool sandwich board is easy to cause to be inconsistent with the actual standard; in addition, after the rock wool sandwich panel is formed, the rock wool sandwich panel needs to be conveyed to a designated position for pressurization so as to ensure the forming quality of the rock wool sandwich panel, and the existing production process is inconvenient for conveying the rock wool sandwich panel.
Therefore, the invention designs an automatic production system of the rock wool sandwich panel, which realizes the assembly line automatic production of the rock wool sandwich panel through a series of production mechanisms and improves the production efficiency.
Specifically, the production line sequentially includes a feeding mechanism 10, a front glue spreader 31, a first pressing plate mechanism 21, a plate adding mechanism 22, a front turning mechanism 41, a first plate removing mechanism 23, a rear glue spreader 32, a second pressing plate mechanism 24, a rear turning mechanism 42, a second plate removing mechanism 25 and a detection stacking mechanism 50, and the rock wool strips 65 realize production detection and stacking work of the rock wool sandwich plates after passing through the mechanisms.
The rock wool sandwich panel is actually formed by gluing the plates on two sides of a plurality of rock wool strips 65 in order, and the rock wool sandwich panel is produced by adopting automatic equipment in the embodiment, so that the production efficiency is improved, and meanwhile, the production quality is ensured.
Wherein, each auxiliary mechanism and the feeding mechanism 10 adopt the same structure of the conveying table 12, which is convenient for manufacturing and production; at the same time, the conveying tables 12, the glue spreader and the turnover machine are in the same straight line, so that the tampons 65 and the like can be conveyed towards one direction.
The arrangement of the first steel plate 61 facilitates the combination of a plurality of rock wool strips 65, which is beneficial to the subsequent production; meanwhile, the first steel plate 61 also provides a protection function for each rock wool strip 65, so that the rock wool strips 65 are prevented from being damaged in the production process.
As shown in fig. 2, the manipulator 13 preferably has two clamping jaws 131 symmetrically arranged, each clamping jaw 131 is respectively provided with a combined air cylinder 132 at two ends, and each combined air cylinder 132 controls the two clamping jaws 131 to approach or separate from each other.
During actual operation, each rock sliver 65 is arranged on the first steel plate 61 manually, then the first steel plate 61 is grabbed by the manipulator 13 to convey the rock sliver 65 from the feeding table 11 to the corresponding conveying table 12, grabbing of the manipulator 13 is achieved through the two clamping jaws 131, and specifically, the two clamping jaws 131 are controlled to be close to or far away from each other through the plurality of arranged combined cylinders 132, so that operation is convenient.
Further, a lifting motor 14 is installed on the feeding table 11, the lifting motor 14 drives the manipulator 13 to move along the vertical direction, a position sensor 15 and two parallel inductive probes 16 are installed on the manipulator 13, and each inductive probe 16 is electrically connected with the lifting motor 14 and feeds back a position signal to the lifting motor 14 to control the manipulator 13 to move.
In this embodiment, the lifting motor 14 is preferably used to drive the manipulator 13 to move up and down so as to grab or separate from the first steel plate 61, and further, the manipulator 13 is driven by the cooperation of the gear and the rack, so that the manipulator 13 is ensured to move stably. In addition, the setting of position sensor 15 and inductive probe 16 can accurate control the distance of moving down of manipulator 13, and position sensor 15 moves down along with manipulator 13, and when position sensor 15 moves down certain distance, preferably two clamping jaw 131 move to first steel sheet 61 position this moment, and inductive probe 16 can feed back the position signal to elevator motor 14, and then control manipulator 13 no longer moves down, and through combination cylinder 132 effect this moment, control two clamping jaw 131 to press from both sides first steel sheet 61 and snatch rock silver 65.
As shown in fig. 3, each spreader is preferably provided with a spreader 33, and the upper surface of the rock wool strip 65 is brought into engagement with the spreader 33 as the rock wool strip 65 passes through the spreader.
The glue is preferably coated on the glue spreader from top to bottom through a pipeline, the rock wool strip 65 is attached to the glue spreader 33, the glue is further uniformly coated on the rock wool strip 65 through the glue spreader 33, the glue on the rock wool strip 65 is ensured to be uniformly distributed, and the gluing plate is convenient to glue.
As shown in fig. 1, 4, 5 and 7, further, a plurality of suction cups 27 moving in the vertical direction are movably provided on each auxiliary mechanism, and each suction cup 27 can move horizontally between the corresponding lifting table 26 and the conveying table 12.
The suction cups 27 are provided to facilitate the suction of the raw material on the lifting table 26 to the corresponding conveying table 12, for example, the suction of the required sheet material to the glued tampon 65, etc., for easy handling.
Preferably, a plurality of first pressing plates 63 are stacked on the lifting table 26 of the first pressing plate mechanism 21, a plurality of second pressing plates 64 are stacked on the lifting table 26 of the second pressing plate mechanism 24, and the first pressing plates 63 are identical in structure with the second pressing plates 64.
The first pressing plate mechanism 21 and the second pressing plate mechanism 24 are identical in structure, the first pressing plate 63 and the second pressing plate 64 are identical in structure, the pressing plates are the various boards, the boards are directly glued with the rock wool strips 65, and the rock wool sandwich boards are formed after the pressing plates are glued on two sides of the rock wool strips 65.
The two pressing plate mechanisms are respectively arranged corresponding to the two glue spreading machines, and after glue rolling is finished, the pressing plates are covered on the rock sliver 65 through the pressing plate mechanisms, so that the purpose of gluing the pressing plates on the two sides of the rock sliver 65 is achieved.
It should be noted that the lifting table 26 of the two pressing plate mechanisms is provided with a plurality of alignment cylinders 29 in a surrounding manner, so that the position of each pressing plate is controlled to be constant, and the accurate gluing of the pressing plates on the rock wool strips 65 is guaranteed.
Preferably, a plurality of second steel plates 62 are stacked on the lifting platform 26 of the plate adding mechanism 22, the first steel plates 61 are consistent with the second steel plates 62 in structure, and a plurality of rows of long grooves 66 are formed in each steel plate.
After the first gluing of the press plates, i.e. the first press plate 63, a second steel plate 62 needs to be superimposed, which is arranged in correspondence with the first steel plate 61 in the initial state of the rock wool sliver 65, the arrangement of the steel plates being advantageous for protecting the rock wool sliver 65 and the corresponding press plates, where the structure of the first steel plate 61 and the second steel plate 62 is preferably identical.
Further, a plurality of stoppers 28 are mounted on each of the stripper plate mechanisms, the stoppers 28 being disposed in correspondence with the elongated grooves 66, each stopper 28 moving with the corresponding suction cup 27.
The stripping mechanism is also composed of the lifting table 26 and the conveying table 12, and since the steel plate is only auxiliary, the final product is not provided with the steel plate, so that the steel plate needs to be stripped in the production process, and two stripping mechanisms are arranged in the embodiment, so that the first steel plate 61 and the second steel plate 62 are stripped conveniently.
The arrangement of the long grooves 66 on each steel plate is convenient for the insertion of the limiting blocks 28, and in the process of removing the steel plates, the limiting blocks 28 are inserted into the corresponding long grooves 66 and are abutted against the rock wool strips 65 or the first pressing plates 63, so that the separation of the steel plates is avoided, other parts are driven to be separated together, and the stability of the rock wool sandwich plates in production is ensured.
As shown in fig. 6, each turnover mechanism is preferably composed of a rotating frame 43 and a turnover body 44 arranged in the rotating frame 43, wherein a containing space 45 for the rock wool strips 65 is arranged in the turnover body 44, and the rotating frame 43 can drive the turnover body 44 and the rock wool strips 65 to rotate.
In this embodiment, the rock wool sliver 65 is turned over by adopting the matching arrangement of the rotating frame 43 and the turning body 44, so that the operation is convenient, the production efficiency is improved, the rock wool clamping strip to be turned over is a semi-finished product in the production process, the rotating frame 43 drives the turning body 44 and the rock wool strip 65 to turn over together, and the rotating frame rotates 180 degrees each time, so that the pressing plates are glued on two sides of the rock wool strip 65 conveniently, and meanwhile, the steel plate is also conveniently removed in a corresponding mechanism, so that the product forming is realized.
Further, two sides of the rotating frame 43 are respectively and vertically provided with a screw 461, two adjusting blocks 471 corresponding to the two screws 461 one by one are fixedly arranged on two sides of the turning body 44, and the two adjusting blocks 471 can drive the turning body 44 to move up and down along the two screws 461.
The size of the accommodating space 45 is kept unchanged, the rock wool strips 65 enter the accommodating space 45 after the last process is finished, the positions of the rock wool strips 65 in the whole production line are kept consistent in height, the rock wool strips are convenient to convey among various mechanisms, the height of the rock wool strips 65 when entering the accommodating space 45 is required to be consistent with the height of the rock wool strips 65 when being output from the last process, and the rock wool clamping strips can be conveniently and stably enter the accommodating space 45.
After the rock wool clip strip is turned over, the position of the turning body 44 in the rotating frame 43 is changed, so that the screw 461 is arranged to cooperate with the adjusting block 471 to adjust the position of the turning body 44 in the rotating frame 43.
The screw 461 rotates and simultaneously enables the adjusting block 471 to move up and down along the screw 461, further drives the turning body 44 to move up and down together, adjusts the position of the turning body 44 (the rock wool strip 65) in the rotating frame 43, and ensures that the height of the output position of the rock wool strip 65 is consistent with the height of the input in the next process.
In order to ensure stable movement of the turnover body 44, two sliding rods 462 are respectively disposed at two sides of the rotating frame 43, the two sliding rods 462 at the same side are respectively arranged at the left and right sides of the corresponding screw rods 461, and a plurality of sliding blocks 472 are mounted on the turnover body 44 to move up and down along each sliding rod 462, in this embodiment, two sliding blocks 472 are preferably disposed at each sliding rod 462, so as to keep stable movement of the turnover body 44.
Three pairs of clamping plates 48 arranged up and down are preferably adopted to clamp the rock wool strips 65, so that the position of the rock wool strips 65 is prevented from changing in the rotation process, the follow-up production is prevented from being influenced, and the clamping cylinders are used for controlling the clamping plates 48 to clamp the rock wool strips 65.
In this embodiment, three pairs of mounting plates are preferably adopted, and are uniformly distributed on the turning body 44, two clamping cylinder control clamping plates 48 are fixedly arranged on each mounting plate to work, each pair of clamping plates 48 is located between a corresponding pair of mounting plates, and the structure is favorable for clamping the rock sliver 65.
In addition, in order to ensure that the rock sliver 65 can accurately enter the next process after being turned over, two arc plates 49 are arranged, one end of each arc plate 49 is hinged with the turning body 44, and the two arc plates 49 are respectively and inwards curved and respectively driven to work by corresponding driving cylinders.
In the initial state, the driving cylinder does not act, and the distance between the two arc plates 49 is relatively large; after the rock wool strip 65 is turned over, the movable ends of the two curved plates 49 are driven to be relatively close by the driving cylinder, and at the moment, the curved plates 49 rotate around the hinged ends, the additional distance between the two curved plates 49 is reduced, and the rock wool strip 65 is finally conveyed outwards from between the two curved plates 49. The arrangement of the two curved plates 49 can limit the output position of the rock wool strip 65 so that the rock wool strip can accurately enter the next working procedure.
As shown in fig. 8, preferably, two moving frames 54 are movably mounted on the detecting and stacking mechanism 50, and the two moving frames 54 can move the rock wool sandwich plate from the positioning table 51 and the detecting table 52 to the stacking groove 53 in sequence, and a plurality of balls 55 uniformly distributed are movably arranged on the positioning table 51 and the detecting table 52 respectively.
Further, a lifter (not shown) is installed in the stacking groove 53, and a transport vehicle (not shown) for stacking the rock wool sandwich panels is provided on the lifter.
During actual production, the produced rock wool sandwich plates enter the positioning table 51 to be positioned, then are sent to the detection table 52 under the action of the moving frame 54, at the moment, operators can observe whether the surfaces of the rock wool sandwich plates are damaged or not, screen finished rock wool sandwich plate products, and the qualified finished rock wool sandwich plate products are continuously conveyed into the stacking groove 53 at one side of the detection table 52 through the moving frame 54, and are particularly placed on a transport vehicle to be stacked, and when the number of the rock wool sandwich plates on the transport vehicle reaches a certain number, the transport vehicle conveys the stacked rock wool sandwich plates to a designated position.
In this embodiment, it is preferable that the two moving frames 54 are respectively provided with moving rods 543, which can move toward and away from each other while translating integrally, and the two moving rods 543 are controlled to move toward or away from each other by two symmetrically arranged bidirectional cylinders, so as to control the movement of the moving frame 54 connected to the moving rods 543.
And a lifting cylinder is further arranged between the movable frame 54 and the movable rod 543, the lifting cylinder can drive the movable frame 54 to move up or down integrally, when the two movable frames 54 drive the rock wool sandwich plates to move to the stacking groove 53, the lifter and the transport vehicle in the stacking groove 53 are preferably positioned above the ground in an initial state, so that the movable frame 54 is convenient for placing the rock wool sandwich plates, each time a rock wool sandwich plate is placed, the lifter descends by a certain height, and the subsequent rock wool sandwich plates are convenient for placing.
After the two movable frames 54 are separated from the rock wool sandwich plate, the movable frames are lifted to a certain height so as to be convenient for restoring movement, and the movable frames 54 are movably connected with the movable rods 543, so that a certain supporting effect can be provided while the movable frames 54 are convenient for movement, the movable frames 54 are ensured to move stably, and the working effect is good.
The movable rod 543 is specifically moved back and forth through the cooperation of the sliding seat and the sliding rail, preferably, the bidirectional air cylinder is movably connected with the sliding rail through the mounting block 56, friction force is reduced, and the mounting block 56, the bidirectional air cylinder and the movable rod 543 move together to ensure stable movement.
In this embodiment, the overall movement of the two moving frames 54 is actually realized through the cooperation of the gears and the racks, specifically, the two mounting blocks 56 are fixedly connected through the rotating shaft 57, the rotating shaft 57 is controlled to rotate by the driving motor, so as to drive the two gears at two ends of the rotating shaft 57 to rotate, and each gear moves on the corresponding rack, thereby realizing the purpose that the gears drive the bidirectional cylinder, the moving rod 543, the moving frame 54 and the like to act together.
When the rock wool sandwich board moves along each ball 55 after entering the positioning table 51, friction force is reduced, and the movement is facilitated; the movable frame 54 is connected with a bearing plate 541 in a downward extending manner, a row of bearing plates 542 are horizontally arranged at the bottoms of the two bearing plates 541 respectively, the bearing plates 542 are arranged to play a bearing role when the rock wool sandwich plates are conveyed into the stacking groove 53, and meanwhile, the plane where the bearing plates 542 are arranged is lower than the plane where the tops of the balls 55 are arranged, so that the movement of the rock wool sandwich plates is prevented from being hindered.
In this embodiment, the balls 55 are preferably limited on the positioning table 51 and the detecting table 52 by the limiting seats, each limiting seat is provided with a movable groove for each ball 55 to be embedded, the balls 55 can freely rotate in the center in the limiting seats to provide power for the rock wool sandwich panel, and meanwhile, part of the balls 55 extend out of the limiting seats to provide support for the rock wool sandwich panel.
It should be noted that the balls 55 are disposed on the table in a row by row manner, the receiving pieces 542 are arranged in a row manner and shuttle between the balls 55, and at least one receiving piece 542 is disposed between two adjacent balls 55 on the same row of balls 55, and the specific number depends on the actual working situation.
In actual production, before the rock wool sandwich plate enters the positioning table 51, the two moving frames 54 move to the positioning table 51, the two bearing plates 541 are located at two sides of the rock wool sandwich plate, and the push plates 544 are preferably arranged at the opposite sides of the two bearing plates 541, so that the two push plates 544 move in opposite directions to align and position the rock wool sandwich plate during operation.
In this embodiment, two positioning plates 511 are preferably further mounted on the positioning table 51, and each positioning plate 511 is movably connected to the positioning table 51 through a plurality of positioning cylinders. The two receiving plates 541 are horizontally and longitudinally arranged, the two positioning plates 511 are horizontally and transversely arranged, the two receiving plates 541 and the two positioning plates 511 are arranged on the positioning table 51 around the rock wool sandwich plate, the two positioning plates 511 are used for positioning and aligning the rock wool sandwich plate under the action of respective positioning cylinders, and the push plate 544 is also used for positioning and aligning the rock wool sandwich plate under the action of each auxiliary cylinder installed on the receiving plates 541, so that the accurate position of the rock wool sandwich plate is ensured.
The rock wool sandwich panel enters the positioning table 51 from the direction in which the two positioning plates 511 are located, so that the positioning plate 511 close to the input port can move in the vertical direction, the rock wool sandwich panel can conveniently enter, and the rock wool sandwich panel can be driven by an air cylinder or by other modes, and the rock wool sandwich panel is not limited herein.
The conveying tables 12 and the turnover body 44 are respectively provided with a plurality of rollers 70 which are uniformly distributed, so that friction force can be reduced, and the steel plates, the pressing plates and the like can be conveniently moved, and production work can be conveniently carried out.
The rock wool sandwich panel in this embodiment is specifically produced as follows:
the rock wool strips 65 are carried by the first steel plate 61, passed through the front glue spreader 31 by the feeding mechanism 10 and glued with the first pressing plate 63 on the first pressing plate mechanism 21, then covered with the second steel plate 62 on the plate adding mechanism 22, at which time the rock wool sandwich plate semi-finished product is turned 180 ° by the action of the front turning mechanism 41, at which time the first steel plate 61 is uppermost, the first steel plate 61 is stripped off when passing through the first plate stripping mechanism 23, then glued with glue by the rear glue spreader 32 and glued with the second pressing plate 64 when passing through the second pressing plate mechanism 24, then turned 180 ° by the rear turning mechanism 42, at which time the second steel plate 62 is uppermost, and the second steel plate 62 is stripped off by the second stripping mechanism 25, at which time the rock wool sandwich plate is produced.
Finally, the rock wool sandwich boards are conveyed to the detection stacking mechanism 50 by the second board removing mechanism 25, sequentially enter the stacking groove 53 through the positioning table 51, the detection table 52 and the like, and after a certain number of rock wool sandwich boards are stacked on the transport vehicle in the stacking groove 53, the transport vehicle conveys the stacked rock wool sandwich boards to a designated position.
The automatic production system of the rock wool sandwich panel has reasonable structural design, realizes the assembly line automatic production of the rock wool sandwich panel through a series of production mechanisms, and improves the production efficiency; wherein the arrangement of the feeding mechanism 10 and the auxiliary mechanisms facilitates the transportation of the rock sliver 65; the rotating frame 43 drives the overturning body 44 and the rock wool sandwich plate to overturn together, so that the production is convenient; the arrangement of the screw 461 and the adjusting block 471 is convenient for adjusting the position of the turning body 44 (rock wool sandwich board) in the rotating frame 43 after turning; the finished rock wool sandwich panels are subjected to positioning detection through the positioning table 51 and the detection table 52, and the rock wool sandwich panels can be sent into the stacking groove 53 to be stacked through the moving frame 54, so that the operation is convenient.
The preferred embodiments of the present invention are described herein, but the scope of the present invention is not limited thereto. Modifications, additions, or substitutions of the described embodiments by those skilled in the art are intended to be within the scope of the present invention.
Claims (7)
1. An automated production system of rock wool sandwich panels, comprising:
the feeding mechanism consists of a feeding table and a conveying table, a first steel plate is placed at the bottom of the feeding table, a plurality of rock wool strips which are arranged in parallel are covered on the first steel plate, a manipulator is movably installed above the feeding table, and the manipulator can convey the first steel plate and each rock wool strip to the conveying table;
the auxiliary mechanisms are arranged in a plurality, and are a first pressing plate mechanism, a plate adding mechanism, a first plate removing mechanism, a second pressing plate mechanism and a second plate removing mechanism in sequence, each auxiliary mechanism is composed of lifting tables and conveying tables which are arranged in parallel, each conveying table is in the same straight line, and rock wool strips enter the first pressing plate mechanism from the feeding mechanism and move along each conveying table until a rock wool sandwich plate is formed;
the two glue spreading machines are respectively a front glue spreading machine and a rear glue spreading machine, the front glue spreading machine is positioned between the feeding mechanism and the first pressing plate mechanism, the rear glue spreading machine is positioned between the first plate removing mechanism and the second pressing plate mechanism, and each glue spreading mechanism is positioned in the same straight line with each conveying table;
the two turnover mechanisms are respectively a front turnover mechanism and a rear turnover mechanism, the front turnover mechanism is positioned between the plate adding mechanism and the first plate removing mechanism, the rear turnover mechanism is positioned between the second pressing plate mechanism and the second plate removing mechanism, and each turnover mechanism is positioned in the same straight line with each conveying table;
the detection stacking mechanism is positioned at one side of the second plate removing mechanism and is provided with a positioning table, a detection table and a stacking groove which are arranged in parallel, and rock wool strips sequentially pass through the conveying tables to form a rock wool sandwich plate and then carry out detection stacking work through the positioning table, the detection table and the stacking groove;
the manipulator is provided with two clamping jaws which are symmetrically arranged, two ends of each clamping jaw are respectively provided with a combined air cylinder, and each combined air cylinder controls the two clamping jaws to be close to or far away from each other;
the feeding table is provided with a lifting motor, the lifting motor drives the manipulator to move along the vertical direction, the manipulator is provided with a position sensor and two parallel inductive probes, and each inductive probe is electrically connected with the lifting motor and feeds back a position signal to the lifting motor to control the manipulator to move;
each gluing machine is provided with a gluing roller, and when the rock wool strips pass through the gluing machine, the upper surfaces of the rock wool strips are attached to the gluing rollers.
2. The automated production system of a rock wool sandwich panel according to claim 1, wherein each auxiliary mechanism is movably provided with a plurality of suction cups moving in a vertical direction, and each suction cup is capable of moving horizontally between a corresponding lifting table and a conveying table.
3. The automated production system of a rock wool sandwich panel according to claim 2, wherein a plurality of first press plates are stacked on the lifting platform of the first press plate mechanism, a plurality of second press plates are stacked on the lifting platform of the second press plate mechanism, and the first press plates are consistent with the second press plates in structure.
4. The automated production system of the rock wool sandwich panel according to claim 2, wherein a plurality of second steel plates are stacked on the lifting table of the plate adding mechanism, the first steel plates and the second steel plates are consistent in structure, and a plurality of rows of long grooves are formed in each steel plate.
5. The automated production system of a rock wool sandwich panel according to claim 4, wherein each board removing mechanism is provided with a plurality of limiting blocks which are arranged corresponding to the long grooves, and each limiting block moves together with the corresponding sucking disc.
6. The automatic production system of the rock wool sandwich panel according to claim 1, wherein each turnover mechanism is composed of a rotating frame and a turnover body arranged in the rotating frame, a containing space for entering the rock wool strips is arranged in the turnover body, and the rotating frame can drive the turnover body and the rock wool strips to rotate.
7. The automated production system of the rock wool sandwich panel according to claim 1, wherein a movable frame is movably mounted on the detection stacking mechanism, the movable frame can move the rock wool sandwich panel to the stacking groove sequentially from a positioning table and a detection table, and a plurality of balls which are uniformly distributed are movably arranged on the positioning table and the detection table respectively.
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| CN201711315497.6A CN107891652B (en) | 2017-12-12 | 2017-12-12 | Automatic production system of rock wool sandwich panel |
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| CN201711315497.6A CN107891652B (en) | 2017-12-12 | 2017-12-12 | Automatic production system of rock wool sandwich panel |
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| CN107891652B true CN107891652B (en) | 2023-08-29 |
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| CN109138190A (en) * | 2018-08-20 | 2019-01-04 | 殷桂玲 | A kind of full-automatic production equipment of rock wool-steel plywood |
| CN109230581A (en) * | 2018-10-25 | 2019-01-18 | 安徽瑞联节能科技有限公司 | Rock wool sandwiching insulation board tinuous production |
| CN111618918B (en) * | 2019-03-20 | 2022-04-19 | 北新集团建材股份有限公司 | Positioning system for glass wool installation of assembly type wall production line |
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| CN114161525A (en) * | 2021-11-19 | 2022-03-11 | 江苏海陆科技股份有限公司 | Automatic production line and production process for composite rock wool boards |
| CN114261732B (en) * | 2021-12-28 | 2024-02-23 | 浙江诺派建筑系统有限公司 | Automatic production equipment of rock wool wallboard |
| CN114506721A (en) * | 2022-03-08 | 2022-05-17 | 宁波宝能智能装备有限公司 | Full-automatic net-wrapping machine |
| CN115230205B (en) * | 2022-07-22 | 2023-10-13 | 广东埃力生科技股份有限公司 | Aerogel board production equipment |
| CN117532997B (en) * | 2023-12-18 | 2024-06-21 | 天加新材料科技(湖北)有限公司 | Manufacturing process of rock wool color steel plate |
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