CN108328241B - A fully automatic glass window production line - Google Patents
A fully automatic glass window production line Download PDFInfo
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- CN108328241B CN108328241B CN201810139943.0A CN201810139943A CN108328241B CN 108328241 B CN108328241 B CN 108328241B CN 201810139943 A CN201810139943 A CN 201810139943A CN 108328241 B CN108328241 B CN 108328241B
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- 239000011521 glass Substances 0.000 title claims abstract description 120
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 23
- 238000005520 cutting process Methods 0.000 claims abstract description 35
- 238000003801 milling Methods 0.000 claims abstract description 20
- 238000005553 drilling Methods 0.000 claims abstract description 15
- 230000007246 mechanism Effects 0.000 claims abstract description 15
- 238000007781 pre-processing Methods 0.000 claims abstract description 13
- 239000000463 material Substances 0.000 claims description 18
- 238000003825 pressing Methods 0.000 claims description 13
- 238000009826 distribution Methods 0.000 claims description 10
- 238000012546 transfer Methods 0.000 claims description 8
- 238000004026 adhesive bonding Methods 0.000 claims description 5
- 230000005540 biological transmission Effects 0.000 claims description 3
- 238000012545 processing Methods 0.000 abstract description 17
- 238000000034 method Methods 0.000 abstract description 7
- 230000008569 process Effects 0.000 abstract description 6
- 239000002994 raw material Substances 0.000 description 16
- 238000010586 diagram Methods 0.000 description 8
- 230000006872 improvement Effects 0.000 description 8
- 239000003292 glue Substances 0.000 description 4
- 230000008901 benefit Effects 0.000 description 3
- 230000032258 transport Effects 0.000 description 3
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000005538 encapsulation Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012544 monitoring process Methods 0.000 description 1
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G37/00—Combinations of mechanical conveyors of the same kind, or of different kinds, of interest apart from their application in particular machines or use in particular manufacturing processes
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P23/00—Machines or arrangements of machines for performing specified combinations of different metal-working operations not covered by a single other subclass
- B23P23/02—Machine tools for performing different machining operations
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G2201/00—Indexing codes relating to handling devices, e.g. conveyors, characterised by the type of product or load being conveyed or handled
- B65G2201/02—Articles
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P40/00—Technologies relating to the processing of minerals
- Y02P40/50—Glass production, e.g. reusing waste heat during processing or shaping
- Y02P40/57—Improving the yield, e-g- reduction of reject rates
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Physics & Mathematics (AREA)
- Optics & Photonics (AREA)
- Re-Forming, After-Treatment, Cutting And Transporting Of Glass Products (AREA)
Abstract
本发明公开了玻璃窗生产加工领域内的一种全自动玻璃窗生产线,包括装配系统,装配系统包括装配底座,装配底座竖直设有支撑台,支撑台上设有主吸盘,支撑台的侧面连接有升降台,升降台中部设有穿孔,升降台上对称设有两个纵移支架,纵移支架上设有对中机构;升降台上对称设有两个横移支架,横移支架上设有对中机构;装配底座相对的一侧设有型材预加工系统,型材预加工系统包括送料架,送料架的前端设有送料气缸,送料架的后端设有移料轨道,移料轨道上方设有切断装置和钻铣装置,型材定位装置可沿移料轨道移动;装配底座相对的另一侧设有玻璃上料系统。本发明能够自动完成型材与玻璃组装,得到玻璃窗的流程,省时省力,加工效率高。
The invention discloses a fully automatic glass window production line in the field of glass window production and processing, which includes an assembly system, the assembly system includes an assembly base, the assembly base is vertically provided with a support platform, the support platform is provided with a main suction cup, and the side surface of the support platform is It is connected with a lifting platform, and there is a perforation in the middle of the lifting platform. There are two vertical moving brackets symmetrically on the lifting platform, and a centering mechanism is arranged on the vertical moving bracket; There is a centering mechanism; a profile preprocessing system is provided on the opposite side of the assembly base. The profile preprocessing system includes a feeding frame. The front end of the feeding frame is equipped with a feeding cylinder. There is a cutting device and a drilling and milling device on the top, and the profile positioning device can move along the moving track; the opposite side of the assembly base is equipped with a glass feeding system. The invention can automatically complete the process of assembling the profile and the glass to obtain the glass window, saves time and effort, and has high processing efficiency.
Description
技术领域technical field
本发明属于玻璃窗生产加工领域,特别涉及一种玻璃窗自动生产线。The invention belongs to the field of glass window production and processing, in particular to an automatic glass window production line.
背景技术Background technique
现有技术中,玻璃窗的加工组装过程是:首先确定玻璃窗框的型材下料尺寸,再根据窗框型材确定玻璃的尺寸,然后人工控制玻璃和窗框型材的定尺下料、玻璃自动裁切、玻璃封装和型材加工切断,再将玻璃和型材堆积在装配平台旁边,人工将窗框型材装配到玻璃四周,最后将四周窗框的螺钉人工拧入型材以固定玻璃窗框架。其不足之处在于:整个加工组装过程全部采用人工操作,尤其是在将窗框型材装配到玻璃上时,是纯手工操作,费时费力,每人每天最多只能完成10平方米的玻璃窗装配,组装效率低下,且玻璃与窗框型材之间的装配精度较低,加工组装得到的玻璃窗不够牢固,使用寿命较短。In the prior art, the processing and assembling process of the glass window is as follows: firstly determine the size of the profile blanking of the glass window frame, then determine the size of the glass according to the window frame profile, and then manually control the cut-to-length material of the glass and the window frame profile, and the glass automatically Cutting, glass encapsulation and profile processing cut off, then stack the glass and profiles next to the assembly platform, manually assemble the window frame profiles around the glass, and finally manually screw the screws of the surrounding window frames into the profiles to fix the glass window frame. Its shortcoming is that the entire processing and assembly process is all manually operated, especially when assembling the window frame profiles on the glass, it is purely manual operation, which is time-consuming and laborious, and each person can only complete 10 square meters of glass window assembly per day at most , the assembly efficiency is low, and the assembly accuracy between the glass and the window frame profile is low, the glass window obtained by processing and assembling is not strong enough, and the service life is short.
发明内容Contents of the invention
本发明的目的是提供一种全自动玻璃窗生产线,能够自动完成从型材加工下料、玻璃上料到型材与玻璃组装得到成品玻璃窗的生产流程,整个加工组装过程不需要人工干预,省时省力,自动化程度高,加工效率高,玻璃窗的装配精度高,质量更可靠。The purpose of the present invention is to provide a fully automatic glass window production line, which can automatically complete the production process from profile processing and blanking, glass loading to profile and glass assembly to obtain finished glass windows. The entire processing and assembly process does not require manual intervention and saves time. Labor saving, high degree of automation, high processing efficiency, high assembly precision of glass windows, and more reliable quality.
本发明的目的是这样实现的:一种全自动玻璃窗生产线,包括装配系统,装配系统包括装配底座,装配底座中部竖直设有支撑台,支撑台上设有若干用于固定玻璃的主吸盘,支撑台的侧面经竖直的升降导轨滑动连接有升降台,升降台中部设有可容支撑台穿过的贯穿孔,升降台上前后对称设有两个纵移支架,纵移支架通过纵移导轨滑动连接在升降台上,纵移支架上设有长型材对中机构;所述升降台上左右对称设有两个横移支架,横移支架通过横移导轨滑动连接在纵移支架上,横移支架上设有短型材对中机构;与所述装配底座相对的一侧设有型材预加工系统,型材预加工系统包括送料架,送料架的前端设有送料气缸,送料架的后端对应设有移料轨道,移料轨道上方对应设有切断装置和钻铣装置,移料轨道上对应切断装置、钻铣装置分别设置有若干型材定位装置,型材定位装置可沿移料轨道移动;与所述装配底座相对的另一侧设有玻璃上料系统。The object of the present invention is achieved in this way: a fully automatic glass window production line includes an assembly system, the assembly system includes an assembly base, a support platform is vertically provided in the middle of the assembly base, and several main suction cups for fixing the glass are provided on the support platform , the side of the supporting platform is slidably connected to the lifting platform through the vertical lifting guide rail, and the middle part of the lifting platform is provided with a through hole that can accommodate the supporting platform. The sliding guide rail is slidably connected to the lifting platform, and a long profile centering mechanism is provided on the vertical moving support; two horizontal moving supports are arranged symmetrically on the left and right of the lifting platform, and the horizontal moving support is slidably connected to the vertical moving support through the horizontal moving guide rail , a short profile centering mechanism is provided on the traversing support; a profile preprocessing system is provided on the side opposite to the assembly base, and the profile preprocessing system includes a feeding frame. The front end of the feeding frame is provided with a feeding cylinder, and the rear of the feeding frame There is a material-moving track corresponding to the end, and a cutting device and a drilling and milling device are correspondingly arranged above the material-moving track, and several profile positioning devices are respectively installed on the material-moving track corresponding to the cutting device and the drilling-milling device, and the profile positioning device can move along the material-moving track ; The other side opposite to the assembly base is provided with a glass feeding system.
本发明工作时,裁切好的玻璃被送到装配系统的主吸盘上,原料型材被送到送料架上,送料气缸推动原料型材沿着送料架移动,原料型材被送到切断装置上,型材定位装置将原料型材固定,切断装置将原料型材切断成与玻璃四周边框相匹配的窗框长型材、窗框短型材,窗框长型材和短型材被送到装配系统上,将长型材放置在纵移支架上,将短型材放置在横移支架上,在玻璃四周打上胶水后,升降台上升,使得长型材、短型材与玻璃位于同一平面,长型材对中机构将长型材对中,纵移支架带动长型材接近玻璃的长边,直到长型材与玻璃的长边粘合;短型材对中机构将短型材对中,同时横移支架带动短型材接近玻璃的短边,直到短型材与玻璃的短边粘合,完成玻璃和型材的装配。When the present invention works, the cut glass is sent to the main suction cup of the assembly system, the raw material profile is sent to the feeding rack, the feeding cylinder pushes the raw material profile to move along the feeding rack, the raw material profile is sent to the cutting device, and the profile The positioning device fixes the raw material profiles, and the cutting device cuts the raw material profiles into long window frame profiles and short window frame profiles that match the surrounding frames of the glass. The long profile profiles and short window frame profiles are sent to the assembly system, and the long profiles are placed on the On the vertical moving support, place the short profiles on the horizontal moving support. After applying glue around the glass, the lifting table rises so that the long profiles, short profiles and glass are on the same plane. The moving bracket drives the long profile close to the long side of the glass until the long profile is bonded to the long side of the glass; the short profile centering mechanism centers the short profile, and at the same time, the traversing support drives the short profile close to the short side of the glass until the short profile is in contact with the long side of the glass. The short sides of the glass are bonded to complete the glass and profile assembly.
与现有技术相比,本发明的有益效果在于:能够自动完成从型材加工下料、玻璃上料到型材与玻璃组装得到成品玻璃窗的生产流程,整个加工组装过程不需要人工干预,省时省力,大量减少了用工人数,改变了工人的工作方式,自动化程度高,加工效率高,玻璃窗的装配精度高,质量更可靠;整个生产线只需要不超过5人即可运转,工人只需要输入控制程序,操作和监控控制台,操作简单,极大降低了劳动强度,提高了生产效率,带来每年可节省人工费用400多万元的直接经济效益。Compared with the prior art, the beneficial effect of the present invention is that it can automatically complete the production process from profile processing and blanking, glass loading to profile and glass assembly to obtain finished glass windows, and the entire processing and assembly process does not require manual intervention, saving time Labor-saving, greatly reducing the number of workers, changing the way workers work, high degree of automation, high processing efficiency, high assembly precision of glass windows, and more reliable quality; the entire production line can run with no more than 5 people, workers only need to input The control program, operation and monitoring console are easy to operate, greatly reduce labor intensity, improve production efficiency, and bring direct economic benefits that can save labor costs of more than 4 million yuan per year.
作为本发明的进一步改进,所述升降台上对应纵移支架设有纵移滚珠丝杆,升降台上对应横移支架设有横移滚珠丝杆,装配底座上竖直设置有若干辅助气缸,辅助气缸的活塞杆伸出端设有辅助吸盘,升降台上设有若干可容各辅助气缸穿过的通孔。纵移滚珠丝杆转动,螺母带动纵移支架移动;横移滚珠丝杆转动,螺母带动横移支架移动,辅助吸盘可用于支撑型号尺寸较大的玻璃,玻璃更加稳固,不会晃动,不影响装配精度。As a further improvement of the present invention, a vertical ball screw is provided on the lifting platform corresponding to the vertical moving bracket, a horizontal moving ball screw is provided on the lifting platform corresponding to the horizontal moving bracket, and several auxiliary cylinders are vertically arranged on the assembly base. The piston rod extension end of the auxiliary cylinder is provided with an auxiliary suction cup, and the lifting platform is provided with a number of through holes that can accommodate each auxiliary cylinder to pass through. The vertical ball screw rotates, and the nut drives the vertical bracket to move; the horizontal ball screw rotates, and the nut drives the horizontal bracket to move, and the auxiliary suction cup can be used to support the glass with a larger model size. The glass is more stable, will not shake, and will not affect the Assembly precision.
作为本发明的进一步改进,所述横移导轨轴向设置在纵移支架的侧面,纵移支架的前后两侧均设有横移导轨,纵移支架的左右两端均设有与横移导轨相匹配的U形双向滑块,双向滑块的顶部设有纵移导向轮,横移支架底部沿轴向设有与对应纵移导向轮相匹配的纵移导向槽,横移支架通过两端的双向滑块滑动连接在两纵移支架的上方。纵移支架沿着纵移导轨移动时,双向滑块上的纵移导向轮沿着横移支架底部的纵移导向槽滑动;横移支架沿着横移导轨移动时,带动双向滑块沿着横移导轨滑动,双向滑块可以沿着横移导轨滑动,也可以沿着纵移导向槽滑动,实现双向滑动,使得横移支架的横移和纵移支架的纵移互不干涉,装置的布局更加紧凑,节省空间。As a further improvement of the present invention, the traversing guide rails are axially arranged on the side of the longitudinal movement support, the front and rear sides of the longitudinal movement support are provided with sway guide rails, and the left and right ends of the longitudinal movement support are provided with traversing guide rails. Matching U-shaped two-way slider, the top of the two-way slider is equipped with a longitudinal guide wheel, and the bottom of the traversing support is provided with a longitudinal guide groove matching the corresponding longitudinal guide wheel in the axial direction, and the traversing support passes through the The two-way slide block is slidably connected above the two vertically moving supports. When the vertical movement bracket moves along the vertical movement guide rail, the longitudinal movement guide wheel on the two-way slider slides along the longitudinal movement guide groove at the bottom of the traverse support; Sliding on the traversing guide rail, the two-way slider can slide along the traversing guide rail or along the longitudinal guide groove to realize two-way sliding, so that the lateral movement of the traversing support and the longitudinal movement of the longitudinal support do not interfere with each other, and the device The layout is more compact and saves space.
作为本发明的进一步改进,所述长型材对中机构包括沿轴向转动支撑在纵移支架上的对中丝杠,短型材对中机构包括沿轴向转动支撑在横移支架上的对中丝杠,对中丝杠上分别通过正牙螺母、反牙螺母传动连接有两组对称分布的型材夹具, 纵移支架和横移支架上的型材夹具互相对应设置,纵移支架上的型材夹具与横移导轨滑动连接,横移支架上的型材夹具经对中导轨与横移支架滑动连接;型材夹具包括竖直气缸,竖直气缸的活塞杆伸出端设有上压板,竖直气缸的缸体上连接有与上压板对应的下压板,竖直气缸还与水平气缸的活塞杆伸出端传动连接。对中丝杠转动,正牙螺母、反牙螺母分别带动两组型材夹具相向移动,此时,上压板和下压板之间留有大于型材高度的间距,型材对中后,竖直气缸的活塞杆带动上压板压紧型材,水平气缸推动型材,使得型材对应粘合到玻璃四周。As a further improvement of the present invention, the long section centering mechanism includes a centering screw supported on the longitudinal movement support in the axial direction, and the short section centering mechanism includes a centering screw supported on the traversing support in the axial direction. There are two sets of symmetrically distributed profile clamps connected to the centering screw through positive teeth nuts and reverse tooth nuts respectively. The profile clamps on the longitudinal movement bracket and the transverse movement It is slidingly connected with the traverse guide rail, and the profile fixture on the traverse support is slidingly connected with the traverse support through the centering guide rail; the profile fixture includes a vertical cylinder, and the piston rod extension end of the vertical cylinder is provided with an upper pressure plate, and the vertical cylinder A lower pressing plate corresponding to the upper pressing plate is connected to the cylinder body, and the vertical cylinder is also connected in transmission with the piston rod extension end of the horizontal cylinder. When the centering screw rotates, the positive tooth nut and the negative tooth nut respectively drive the two sets of profile fixtures to move towards each other. At this time, there is a distance greater than the height of the profile between the upper platen and the lower platen. After the profile is centered, the piston of the vertical cylinder The rod drives the upper platen to press the profile, and the horizontal cylinder pushes the profile, so that the profile is correspondingly bonded to the surrounding glass.
作为本发明的进一步改进,所述送料架上从前到后依次间隔设置有若干可转动的输送辊,送料气缸的活塞杆伸出端设有型材夹爪,送料气缸通过齿轮齿条可沿送料架轴向移动,送料架的侧面对应设有若干条平行的输送带,输送带与送料架轴线垂直。原料型材横向放置在输送带上,输送带将原料一根根输送到送料架上,型材夹爪夹住原料型材,伺服电机带动送料气缸沿着齿条移动,原料型材被送到切断装置上。As a further improvement of the present invention, a number of rotatable conveying rollers are sequentially arranged at intervals from front to back on the feeding frame, and the protruding end of the piston rod of the feeding cylinder is provided with profile grippers. Axial movement, a number of parallel conveyor belts are correspondingly provided on the side of the feeding frame, and the conveyor belts are perpendicular to the axis of the feeding frame. The raw material profiles are placed horizontally on the conveyor belt, and the conveyor belt transports the raw materials one by one to the feeding frame, the profile jaws clamp the raw material profiles, the servo motor drives the feeding cylinder to move along the rack, and the raw material profiles are sent to the cutting device.
为了提高型材加工效率,所述型材预加工系统并列设置有两组,切断装置靠近送料架,钻铣装置远离送料架,移料轨道上位于切断装置的前端和后端均设有型材定位装置,靠近装配底座的移料轨道上设有至少两组型材定位装置;所述切断装置包括三个沿不同方向切断型材的切断锯片;所述钻铣装置包括四个分别对应型材四个侧面的钻铣刀头;所述型材定位装置包括定位机座,定位机座上平行设有至少两个横向转动辊,横向转动辊水平设置,定位机座上位于两横向转动辊之间设有至少一对固定纵向定位立辊,定位机座的左右两侧均对应固定纵向定位立辊设置有可调纵向定位立辊,可调纵向定位立辊与气缸的活塞杆传动连接,横向转动辊上方对应设有上定位压块,定位机座通过齿轮齿条可沿移料轨道移动。切断锯片可从三个不同方向切断型材,切断时,原料型材两端被型材定位装置固定,切断精度更更高;切断完成后,钻铣刀头对型材的四个侧面打孔、铣槽;固定型材时,型材的一侧与固定纵向定位立辊接触,可调纵向定位立辊移动到与型材另一侧接触的位置,固定型材的两侧,上定位压块压紧型材上部,将型材的四个侧面固定。In order to improve the profile processing efficiency, the profile preprocessing system is provided with two groups side by side, the cutting device is close to the feeding frame, the drilling and milling device is far away from the feeding frame, and the front and rear ends of the cutting device are equipped with profile positioning devices on the moving track. There are at least two sets of profile positioning devices on the material moving track near the assembly base; the cutting device includes three cutting saw blades for cutting the profile in different directions; the drilling and milling device includes four drills corresponding to the four sides of the profile. Milling cutter head; the profile positioning device includes a positioning machine base, at least two horizontally rotating rollers are arranged in parallel on the positioning machine base, the horizontally rotating rollers are arranged horizontally, and at least a pair of horizontally rotating rollers are arranged on the positioning machine base between the two horizontally rotating rollers Fixed longitudinal positioning vertical rollers, the left and right sides of the positioning machine base are corresponding to the fixed longitudinal positioning vertical rollers. Adjustable longitudinal positioning vertical rollers are installed, and the adjustable longitudinal positioning vertical rollers are connected with the piston rod of the cylinder. The upper positioning pressing block, the positioning machine base can move along the material transfer track through the rack and pinion. The cutting saw blade can cut the profile from three different directions. When cutting, the two ends of the raw material profile are fixed by the profile positioning device, and the cutting accuracy is higher; after the cutting is completed, the drilling and milling cutter head punches and mills the four sides of the profile ; When the profile is fixed, one side of the profile is in contact with the fixed longitudinal positioning vertical roller, and the adjustable vertical positioning vertical roller moves to the position where it contacts the other side of the profile, and the two sides of the fixed profile are pressed against the upper part of the profile by the upper positioning block. The four sides of the profile are fixed.
作为本发明的进一步改进,所述装配底座和移料轨道之间设有型材分拣系统,型材分拣系统包括位于移料轨道后端上方的龙门架,龙门架上设有可沿横梁移动的分拣手,装配底座的左右两侧对应设有两条分料输送线。分拣手将切断加工后的两根长型材分别放在两条分料输送线上,将切断加工后的两根短型材也分别放在两条分料输送线上,保证两条分料输送线上的型材类型和数量一致,便于装配。As a further improvement of the present invention, a profile sorting system is provided between the assembly base and the material transfer track. The profile sorting system includes a gantry frame located above the rear end of the material transfer track. For the sorting hand, there are two distribution conveying lines on the left and right sides of the assembly base. The sorter puts the cut and processed two long profiles on the two separate material conveying lines respectively, and puts the cut and processed two short profiles on the two separate material conveying lines respectively to ensure the two separate material conveying lines The type and quantity of profiles on the line are consistent, which is convenient for assembly.
作为本发明的进一步改进,所述装配底座的周围设有玻璃抓取机器人、打胶机器人和两个型材抓取机器人,两个型材抓取机器人分别位于靠近对应分料输送线的位置。玻璃抓取机器人将玻璃放在主吸盘上,然后打胶机器人再玻璃四周打上胶水,同时,每个型材抓取机器人抓取一组长型材、短型材放置在一组横移支架、纵移支架的型材夹具上,提高玻璃和型材组装的效率。As a further improvement of the present invention, a glass grabbing robot, a gluing robot and two profile grabbing robots are arranged around the assembly base, and the two profile grabbing robots are respectively located close to the corresponding material distribution conveying lines. The glass grabbing robot puts the glass on the main suction cup, and then the gluing robot puts glue around the glass. At the same time, each profile grabbing robot grabs a group of long profiles and short profiles and places them on a set of horizontal and vertical brackets. On the profile fixture, improve the efficiency of glass and profile assembly.
作为本发明的进一步改进,所述玻璃上料系统包括翻转上料板,翻转上料板的翻转边处设有玻璃传送带,翻转上料板上设有若干万向轮,与翻转上料板相对应的一侧设有玻璃上料架,玻璃上料架上间隔设有若干倾斜的玻璃上料辊,玻璃抓取机器人位于靠近玻璃上料架出料端的位置。玻璃倾斜放置在翻转上料板上,玻璃传送带驱动玻璃倾斜移动到玻璃上料辊上,玻璃上料辊将玻璃倾斜输送,防止玻璃受到应力集中而破碎,玻璃抓取机器人将玻璃搬运到主吸盘上。As a further improvement of the present invention, the glass feeding system includes a flipping feeding plate, a glass conveyor belt is provided at the flipping edge of the flipping feeding plate, and a number of universal wheels are arranged on the flipping feeding plate, which are connected with the flipping feeding plate The corresponding side is provided with a glass feeding rack, and a number of inclined glass feeding rollers are arranged at intervals on the glass feeding rack, and the glass grabbing robot is located near the discharge end of the glass feeding rack. The glass is placed obliquely on the flip feeding plate, the glass conveyor belt drives the glass to move obliquely to the glass feeding roller, and the glass feeding roller transports the glass obliquely to prevent the glass from being broken due to stress concentration, and the glass grabbing robot transports the glass to the main suction cup superior.
作为本发明的进一步改进,与所述装配底座相对应的位置设有成品码垛架,成品码垛架下方为码垛区,成品码垛架的上方设有可在三维空间内移动的码垛机器人。码垛机器人搬运加工好的成品玻璃窗,并码垛在码垛区。As a further improvement of the present invention, a finished product palletizing rack is provided at a position corresponding to the assembly base, a stacking area is provided below the finished palletizing rack, and a palletizing rack that can move in three-dimensional space is provided above the finished palletizing rack. robot. The palletizing robot carries the processed finished glass windows and palletizes them in the palletizing area.
附图说明Description of drawings
图1 为本发明的立体结构示意图。Figure 1 is a schematic diagram of the three-dimensional structure of the present invention.
图2为本发明的俯视图。Figure 2 is a top view of the present invention.
图3为型材预加工系统的结构示意图。Fig. 3 is a structural schematic diagram of the profile preprocessing system.
图4为型材定位装置的结构示意图。Fig. 4 is a structural schematic diagram of the profile positioning device.
图5为切断装置的结构示意图。Fig. 5 is a schematic diagram of the structure of the cutting device.
图6为钻铣装置的结构示意图。Fig. 6 is a structural schematic diagram of the drilling and milling device.
图7为本发明的局部结构示意图。Fig. 7 is a schematic diagram of a partial structure of the present invention.
图8为图7的俯视图。FIG. 8 is a top view of FIG. 7 .
图9为型材分拣系统和装配系统的结构示意图。Fig. 9 is a schematic structural view of the profile sorting system and assembly system.
图10为装配系统的立体结构示意图。Fig. 10 is a schematic perspective view of the assembly system.
图11纵移支架上对中丝杠的剖视图。Figure 11 is a cross-sectional view of the centering screw on the longitudinal support.
图12为图11的局部放大图。FIG. 12 is a partially enlarged view of FIG. 11 .
图13为横移支架上对中丝杠的剖视图。Figure 13 is a sectional view of the centering lead screw on the traverse bracket.
图14为装配系统的主视图。Figure 14 is a front view of the assembly system.
图15为图14的AA向剖视图。FIG. 15 is a sectional view taken along the line AA of FIG. 14 .
图16为装配系统的左视图。Figure 16 is a left side view of the assembly system.
图17为纵移支架的立体结构示意图。Fig. 17 is a schematic perspective view of the three-dimensional structure of the vertical movement support.
图18为纵移支架和横移支架的结构示意图。Fig. 18 is a structural schematic diagram of the vertical movement support and the transverse movement support.
图19为型材夹具的结构示意图。Fig. 19 is a structural schematic diagram of a profile clamp.
图20为玻璃上料系统的结构示意图。Fig. 20 is a schematic structural view of the glass feeding system.
其中,1装配系统,101装配底座,102支撑台,103主吸盘,104升降导轨,105升降台,106纵移支架,107纵移导轨,108横移支架,109横移导轨,110纵移滚珠丝杠,111横移滚珠丝杠,112辅助气缸,112a辅助吸盘,113双向滑块,113a纵移导向轮,114纵移导向槽,115对中丝杠,116反牙螺母,117正牙螺母,118型材夹具,118a竖直气缸,118b上压板,118c下压板,118d水平气缸,119对中导轨,2型材预加工系统,201送料架,202送料气缸,203移料轨道,204切断装置,204a切断锯片,205钻铣装置,205a钻铣刀头,206型材定位装置,206a定位机座,206b横向转动辊,206c固定纵向定位立辊,206d可调纵向定位立辊,206e气缸,206f上定位压块,207输送辊,208输送带,209齿轮齿条,3玻璃上料系统,301翻转上料板,302玻璃传送带,303万向轮,304玻璃上料架,304a玻璃上料辊,4型材分拣系统,401龙门架,402分拣手,403分料输送线,5玻璃抓取机器人,6打胶机器人,7型材抓取机器人,8成品码垛架,801码垛区,802码垛机器人,9玻璃,10玻璃窗。Among them, 1 assembly system, 101 assembly base, 102 support platform, 103 main suction cup, 104 lifting guide rail, 105 lifting platform, 106 vertical moving bracket, 107 vertical moving guide rail, 108 horizontal moving bracket, 109 horizontal moving guide rail, 110 vertical moving ball Lead screw, 111 traverse ball screw, 112 auxiliary cylinder, 112a auxiliary suction cup, 113 two-way slider, 113a longitudinal guide wheel, 114 longitudinal guide groove, 115 centering lead screw, 116 reverse tooth nut, 117 positive tooth nut , 118 profile fixture, 118a vertical cylinder, 118b upper platen, 118c lower platen, 118d horizontal cylinder, 119 centering guide rail, 2 profile preprocessing system, 201 feeding rack, 202 feeding cylinder, 203 moving track, 204 cutting device, 204a cutting saw blade, 205 drilling and milling device, 205a drilling and milling cutter head, 206 profile positioning device, 206a positioning machine base, 206b horizontal rotation roller, 206c fixed vertical positioning vertical roller, 206d adjustable vertical positioning vertical roller, 206e cylinder, 206f Upper positioning press block, 207 conveyor roller, 208 conveyor belt, 209 rack and pinion, 3 glass feeding system, 301 flipping feeding plate, 302 glass conveyor belt, 303 universal wheel, 304 glass feeding rack, 304a glass feeding roller , 4 profile sorting system, 401 gantry, 402 sorting hand, 403 material distribution conveyor line, 5 glass grabbing robot, 6 gluing robot, 7 profile grabbing robot, 8 finished product palletizing rack, 801 palletizing area, 802 palletizing robot, 9 glass, 10 glass window.
实施方式Implementation
如图1-20所示,为一种全自动玻璃窗生产线,包括装配系统1,装配系统1包括装配底座101,装配底座101中部竖直设有支撑台102,支撑台102上设有若干用于固定玻璃9的主吸盘103,支撑台102的侧面经竖直的升降导轨104滑动连接有升降台105,升降台105中部设有可容支撑台102穿过的贯穿孔,升降台105上前后对称设有两个纵移支架106,纵移支架106通过纵移导轨107滑动连接在升降台105上,纵移支架106上设有长型材对中机构;升降台105上左右对称设有两个横移支架108,横移支架108通过横移导轨109滑动连接在纵移支架106上,横移支架108上设有短型材对中机构;与装配底座101相对的一侧设有型材预加工系统2,型材预加工系统2包括送料架201,送料架201的前端设有送料气缸202,送料架201的后端对应设有移料轨道203,移料轨道203上方对应设有切断装置204和钻铣装置205,移料轨道203上对应切断装置204、钻铣装置205分别设置有若干型材定位装置206,型材定位装置206可沿移料轨道203移动;与装配底座101相对的另一侧设有玻璃上料系统3。As shown in Figure 1-20, it is a fully automatic glass window production line, including an assembly system 1. The assembly system 1 includes an assembly base 101. The middle part of the assembly base 101 is vertically provided with a support platform 102. On the main suction cup 103 of the fixed glass 9, the side of the supporting platform 102 is slidably connected with the lifting platform 105 through the vertical lifting guide rail 104. The middle part of the lifting platform 105 is provided with a through hole that can accommodate the supporting platform 102 to pass through. There are two vertical moving brackets 106 symmetrically, and the vertical moving brackets 106 are slidably connected to the lifting platform 105 through the vertical moving guide rail 107. The longitudinal moving bracket 106 is provided with a long profile centering mechanism; Traversing bracket 108, which is slidably connected to longitudinal bracket 106 through traversing guide rail 109, is equipped with a short profile centering mechanism on the traversing bracket 108; the side opposite to the assembly base 101 is equipped with a profile preprocessing system 2. The profile preprocessing system 2 includes a feeding rack 201, the front end of the feeding rack 201 is provided with a feeding cylinder 202, the rear end of the feeding rack 201 is correspondingly provided with a material transfer track 203, and the upper part of the material transfer track 203 is correspondingly provided with a cutting device 204 and a drill. The milling device 205, the corresponding cutting device 204 and the drilling and milling device 205 on the moving track 203 are respectively provided with several profile positioning devices 206, and the profile positioning device 206 can move along the moving track 203; Glass feeding system3.
升降台105上对应纵移支架106设有纵移滚珠丝杆110,升降台105上对应横移支架108设有横移滚珠丝杆111,装配底座101上竖直设置有若干辅助气缸112,辅助气缸112的活塞杆伸出端设有辅助吸盘112a,升降台105上设有若干可容各辅助气缸112穿过的通孔。The vertical movement support 106 on the lifting table 105 is provided with a longitudinal movement ball screw 110, and the corresponding transverse movement support 108 on the lifting platform 105 is provided with a transverse movement ball screw 111, and a plurality of auxiliary cylinders 112 are vertically arranged on the assembly base 101. The extending end of the piston rod of the air cylinder 112 is provided with an auxiliary suction cup 112a, and the lifting table 105 is provided with a plurality of through holes that can accommodate the auxiliary air cylinders 112 to pass through.
横移导轨109轴向设置在纵移支架106的侧面,纵移支架106的前后两侧均设有横移导轨109,纵移支架106的左右两端均设有与横移导轨109相匹配的U形双向滑块113,双向滑块113的顶部设有纵移导向轮113a,横移支架108底部沿轴向设有与对应纵移导向轮103a相匹配的纵移导向槽114,横移支架108通过两端的双向滑块113滑动连接在两纵移支架106的上方。The lateral movement guide rail 109 is axially arranged on the side of the longitudinal movement support 106, the front and rear sides of the longitudinal movement support 106 are all provided with the transverse movement guide rail 109, and the left and right ends of the longitudinal movement support 106 are all provided with matching guide rails 109. U-shaped two-way slider 113, the top of the two-way slider 113 is provided with a longitudinal guide wheel 113a, and the bottom of the traversing support 108 is provided with a longitudinal guide groove 114 matching the corresponding longitudinal guide wheel 103a along the axial direction, and the traversing support 108 is slidably connected above the two longitudinal movement brackets 106 through two-way sliders 113 at both ends.
所述长型材对中机构包括沿轴向转动支撑在纵移支架106上的对中丝杠115,短型材对中机构包括沿轴向转动支撑在横移支架108上的对中丝杠115,对中丝杠115上分别通过正牙螺母117、反牙螺母116传动连接有两组对称分布的型材夹具118, 纵移支架106和横移支架108上的型材夹具118互相对应设置,纵移支架106上的型材夹具118与横移导轨109滑动连接,横移支架108上的型材夹具118经对中导轨119与横移支架108滑动连接;型材夹具118包括竖直气缸118a,竖直气缸118a的活塞杆伸出端设有上压板118b,竖直气缸118a的缸体上连接有与上压板118b对应的下压板118c,竖直气缸118a还与水平气缸118d的活塞杆伸出端传动连接。The long profile centering mechanism includes a centering screw 115 axially rotatably supported on the longitudinal movement bracket 106, and the short profile centering mechanism includes a centering screw 115 axially rotatably supported on the traverse bracket 108, Two sets of symmetrically distributed profile clamps 118 are respectively connected to the centering screw 115 through positive tooth nuts 117 and negative tooth nuts 116. The profile clamps 118 on the longitudinal movement support 106 and the transverse movement support 108 are arranged corresponding to each other. The profile clamp 118 on the 106 is slidably connected with the traverse guide rail 109, and the profile clamp 118 on the traverse support 108 is slidably connected with the traverse support 108 through the centering guide rail 119; the profile clamp 118 includes a vertical cylinder 118a, and the vertical cylinder 118a The piston rod extension end is provided with an upper pressing plate 118b, and the cylinder body of the vertical cylinder 118a is connected with a lower pressing plate 118c corresponding to the upper pressing plate 118b, and the vertical cylinder 118a is also connected with the piston rod extension end of the horizontal cylinder 118d.
送料架201上从前到后依次间隔设置有若干可转动的输送辊207,送料气缸202的活塞杆伸出端设有型材夹爪,送料气缸202通过齿轮齿条209可沿送料架201轴向移动,送料架201的侧面对应设有若干条平行的输送带208,输送带208与送料架201轴线垂直。The feeding frame 201 is provided with several rotatable conveying rollers 207 at intervals from front to back, and the protruding end of the piston rod of the feeding cylinder 202 is provided with profile grippers, and the feeding cylinder 202 can move axially along the feeding frame 201 through the rack and pinion 209 The side of the feeding frame 201 is correspondingly provided with several parallel conveyor belts 208, and the conveyor belts 208 are perpendicular to the axis of the feeding frame 201.
型材预加工系统2并列设置有两组,切断装置204靠近送料架201,钻铣装置205远离送料架201,移料轨道203上位于切断装置204的前端和后端均设有型材定位装置206,靠近装配底座101的移料轨道203上设有至少两组型材定位装置206;切断装置204包括三个沿不同方向切断型材的切断锯片204a;钻铣装置包205括四个分别对应型材四个侧面的钻铣刀头205a;型材定位装置206包括定位机座206a,定位机座206a上平行设有至少两个横向转动辊206b,横向转动辊206b水平设置,定位机座206a上位于两横向转动辊206b之间设有至少一对固定纵向定位立辊206c,定位机座206a的左右两侧均对应固定纵向定位立辊206c设置有可调纵向定位立辊206d,可调纵向定位立辊206d与气缸206e的活塞杆传动连接,横向转动辊206b上方对应设有上定位压块206f,定位机座206a通过齿轮齿条209可沿移料轨道203移动。The profile preprocessing system 2 has two groups arranged side by side, the cutting device 204 is close to the feeding rack 201, the drilling and milling device 205 is far away from the feeding rack 201, and the front and rear ends of the cutting device 204 on the moving track 203 are equipped with profile positioning devices 206, At least two sets of profile positioning devices 206 are provided on the moving track 203 close to the assembly base 101; the cutting device 204 includes three cutting saw blades 204a for cutting profiles in different directions; The drilling and milling cutter head 205a on the side; the profile positioning device 206 includes a positioning machine base 206a, and at least two laterally rotating rollers 206b are arranged in parallel on the positioning machine base 206a, and the horizontally rotating rollers 206b are arranged horizontally; At least one pair of fixed vertical positioning vertical rollers 206c is arranged between the rollers 206b, and the left and right sides of the positioning machine base 206a are all corresponding to the fixed vertical positioning vertical rollers 206c. The piston rod of the air cylinder 206e is connected by transmission, and the upper positioning pressing block 206f is correspondingly arranged above the laterally rotating roller 206b.
装配底座101和移料轨道203之间设有型材分拣系统4,型材分拣系统4包括位于移料轨道后端上方的龙门架401,龙门架401上设有可沿横梁移动的分拣手402,装配底座101的左右两侧对应设有两条分料输送线403。A profile sorting system 4 is provided between the assembly base 101 and the material transfer track 203. The profile sorting system 4 includes a gantry 401 located above the rear end of the material transfer track. The gantry 401 is provided with a sorting hand that can move along the beam. 402, the left and right sides of the assembly base 101 are correspondingly provided with two distribution conveying lines 403.
装配底座101的周围设有玻璃抓取机器人5、打胶机器人6和两个型材抓取机器人7,两个型材抓取机器人7分别位于靠近对应分料输送线403的位置。A glass grabbing robot 5 , a gluing robot 6 , and two profile grabbing robots 7 are arranged around the assembly base 101 , and the two profile grabbing robots 7 are respectively located near the corresponding distribution conveying line 403 .
玻璃上料系统3包括翻转上料板301,翻转上料板301的翻转边处设有玻璃传送带302,翻转上料板301上设有若干万向轮303,与翻转上料板301相对应的一侧设有玻璃上料架304,玻璃上料架304上间隔设有若干倾斜的玻璃上料辊304a,玻璃抓取机器人5位于靠近玻璃上料架304出料端的位置。The glass feeding system 3 includes a flipping loading plate 301, a glass conveyor belt 302 is provided at the flipping edge of the flipping loading plate 301, and several universal wheels 303 are arranged on the flipping loading plate 301, corresponding to the flipping loading plate 301 One side is provided with a glass feeding rack 304 , and a plurality of inclined glass feeding rollers 304 a are arranged at intervals on the glass feeding rack 304 , and the glass grabbing robot 5 is located near the discharge end of the glass feeding rack 304 .
与装配底座101相对应的位置设有成品码垛架8,成品码垛架8下方为码垛区801,成品码垛架8的上方设有可在三维空间内移动的码垛机器人802。The position corresponding to the assembly base 101 is provided with a finished product palletizing rack 8 , below the finished product palletizing rack 8 is a palletizing area 801 , and above the finished product palletizing rack 8 is provided a palletizing robot 802 which can move in three-dimensional space.
本系统工作时,多根原料型材并列放置在输送带208上,将原料型材一根根送到送料架201上,送料气缸202推动原料型材沿着送料架201移动,原料型材被送到切断装置204上,型材的一侧与固定纵向定位立辊206c接触,可调纵向定位立辊206d移动到与型材另一侧接触的位置,固定型材的两侧,上定位压块206f压紧型材上部,将型材的四个侧面固定,切断时,原料型材的两端均由型材定位装置206固定,切断装置204将原料型材切断成与玻璃四周边框相匹配的窗框长型材、窗框短型材,钻铣装置205再对型材打孔、铣槽;然后,分拣手401将加工后的两根长型材分别放在两条分料输送线403上,将切断加工后的两根短型材也分别放在两条分料输送线403上,保证两条分料输送线403上的型材类型和数量一致;每侧的型材抓取机器人7抓取一组长型材、短型材放置在相邻的一组横移支架108、纵移支架106的型材夹具118上,同时,玻璃抓取机器人5抓取裁切好的玻璃,送到支撑台102的主吸盘103上,打胶机器人6在玻璃9四周打上胶水;升降台105上升,使得长型材、短型材与玻璃9位于同一平面,对中丝杠115转动,正牙螺母117、反牙螺母116分别带动两组型材夹具118相向移动,此时,上压板118b和下压板118c之间留有大于型材高度的间距,型材对中后,竖直气缸118a的活塞杆带动上压板118b压紧型材,水平气缸118d推动型材,使得型材对应粘合到玻璃9四周;纵移支架106带动长型材接近玻璃9的长边,使得长型材与玻璃9的长边粘合;横移支架108带动短型材接近玻璃9的短边,使得短型材与玻璃9的短边粘合,完成玻璃和型材的装配。码垛机器人802搬运加工好的成品玻璃窗10,并码垛在码垛区801。When the system works, multiple raw material profiles are placed side by side on the conveyor belt 208, and the raw material profiles are sent to the feeding rack 201 one by one, and the feeding cylinder 202 pushes the raw material profiles to move along the feeding rack 201, and the raw material profiles are sent to the cutting device 204, one side of the profile is in contact with the fixed longitudinal positioning vertical roller 206c, the adjustable longitudinal positioning vertical roller 206d moves to a position in contact with the other side of the profile, the two sides of the fixed profile are fixed, and the upper positioning briquetting block 206f presses the upper part of the profile, Fix the four sides of the profile. When cutting, the two ends of the raw material profile are fixed by the profile positioning device 206, and the cutting device 204 cuts the raw material profile into long window frame profiles and short window frame profiles that match the surrounding frames of the glass. The milling device 205 punches holes and mills grooves on the profile; then, the sorting hand 401 places the processed two long profiles on the two distribution conveying lines 403 respectively, and puts the cut and processed two short profiles respectively. On the two distribution conveyor lines 403, ensure that the profile types and quantities on the two distribution conveyor lines 403 are consistent; the profile grabbing robot 7 on each side grabs a group of long profiles and short profiles and places them in the adjacent group On the profile fixture 118 of the lateral movement support 108 and the vertical movement support 106, at the same time, the glass grasping robot 5 grasps the cut glass and sends it to the main suction cup 103 of the support table 102, and the glue robot 6 seals the glass around the glass 9. Glue: Lifting platform 105 rises, and long profile, short profile and glass 9 are positioned at the same plane, and centering lead screw 115 rotates, orthodontic nut 117, counter-tooth nut 116 respectively drive two groups of profile fixtures 118 to move toward each other, at this moment, the upper There is a distance greater than the height of the profile between the pressing plate 118b and the lower pressing plate 118c. After the profile is centered, the piston rod of the vertical cylinder 118a drives the upper pressing plate 118b to compress the profile, and the horizontal cylinder 118d pushes the profile so that the profile is correspondingly bonded to the glass 9 Four weeks; the vertically moving support 106 drives the long section bar close to the long side of the glass 9, so that the long section bar is bonded with the long side of the glass 9; Edge bonding completes the glass and profile assembly. The palletizing robot 802 carries the processed finished glass windows 10 and palletizes them in the palletizing area 801 .
本系统的优点在于:能够自动完成从型材加工下料、玻璃上料到型材与玻璃组装得到成品玻璃窗的生产流程,整个加工组装过程不需要人工干预,省时省力,大量减少了用工人数,改变了工人的工作方式,自动化程度高,加工效率高,玻璃窗的装配精度高,质量更可靠;整个生产线只需要不超过5人即可运转,工人只需要输入控制程序,操作和监控控制台,操作简单,极大降低了劳动强度,提高了生产效率,带来每年可节省人工费用400多万元的直接经济效益。The advantage of this system is that it can automatically complete the production process from profile processing and blanking, glass loading to profile and glass assembly to obtain finished glass windows. The entire processing and assembly process does not require manual intervention, saving time and effort, and greatly reducing the number of workers. It has changed the way workers work, with a high degree of automation, high processing efficiency, high assembly precision of glass windows, and more reliable quality; the entire production line can run with no more than 5 people, and workers only need to input control programs, operate and monitor the console , easy to operate, greatly reduces labor intensity, improves production efficiency, and brings direct economic benefits that can save labor costs of more than 4 million yuan per year.
本发明并不局限于上述实施例,在本发明公开的技术方案的基础上,本领域的技术人员根据所公开的技术内容,不需要创造性的劳动就可以对其中的一些技术特征作出一些替换和变形,这些替换和变形均在本发明的保护范围内。The present invention is not limited to the above-mentioned embodiments. On the basis of the technical solutions disclosed in the present invention, those skilled in the art can make some replacements and modifications to some of the technical features according to the disclosed technical content without creative work. Deformation, these replacements and deformations are all within the protection scope of the present invention.
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| CN112298408A (en) * | 2020-11-09 | 2021-02-02 | 上海升捷工贸有限公司 | Processing technology of wind shield for sightseeing vehicle |
| CN116281224A (en) * | 2023-03-21 | 2023-06-23 | 山东明美数控机械有限公司 | Automatic feeding and discharging glue spraying assembly line for door and window assembly and working method |
| CN117124178B (en) * | 2023-09-28 | 2025-11-25 | 博众精工科技股份有限公司 | Grinding fixtures and glass sheet grinding systems |
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