CN107891652A - A kind of mechanized production system of rockwool sandwich board - Google Patents
A kind of mechanized production system of rockwool sandwich board Download PDFInfo
- Publication number
- CN107891652A CN107891652A CN201711315497.6A CN201711315497A CN107891652A CN 107891652 A CN107891652 A CN 107891652A CN 201711315497 A CN201711315497 A CN 201711315497A CN 107891652 A CN107891652 A CN 107891652A
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- China
- Prior art keywords
- sandwich board
- rockwool sandwich
- rock cotton
- transport platform
- production system
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B37/00—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
- B32B37/12—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by using adhesives
- B32B37/1284—Application of adhesive
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B38/00—Ancillary operations in connection with laminating processes
- B32B38/10—Removing layers, or parts of layers, mechanically or chemically
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B39/00—Layout of apparatus or plants, e.g. modular laminating systems
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02A—TECHNOLOGIES FOR ADAPTATION TO CLIMATE CHANGE
- Y02A30/00—Adapting or protecting infrastructure or their operation
- Y02A30/24—Structural elements or technologies for improving thermal insulation
- Y02A30/244—Structural elements or technologies for improving thermal insulation using natural or recycled building materials, e.g. straw, wool, clay or used tires
Abstract
The invention provides a kind of mechanized production system of rockwool sandwich board, belong to field of mechanical technique, it solves the problems, such as that existing rockwool sandwich board production is inconvenient.The mechanized production system of this rockwool sandwich board includes：Feed mechanism, it is made up of feeding table and transport platform, feeding table bottom is placed with the first steel plate and some rock cotton slivers, is provided with manipulator above feeding table, the first steel plate and each rock cotton sliver can be transported to transport platform by manipulator；Auxiliary body, it is arranged to multiple, each auxiliary body is formed by lifting platform and above-mentioned transport platform, and each transport platform is in same straight line；Glue spreader, two are arranged to, same straight line is in each transport platform；Switching mechanism, two are arranged to, same straight line is in each transport platform；Stacking mechanism is detected, there is positioning table, monitor station and stacking groove, rock cotton sliver carries out detecting stacking work successively after above-mentioned each transport platform forms rockwool sandwich board through positioning table, monitor station and stacking groove.The present invention has the characteristics of production effect is good.
Description
Technical field
The invention belongs to field of mechanical technique, is related to a kind of mechanized production system of rockwool sandwich board.
Background technology
Rockwool sandwich board is a kind of using rock wool as battenboard made of raw material, and wherein rock wool is using basalt as main former material
Material, the inorganic fiberboard being process through high-temperature fusion, there is the characteristics of light weight, thermal conductivity factor are small, absorb heat, be non-ignitable, be one
Plant new insulation, every combustion, sound-absorbing material.
And rockwool sandwich board has then given full play to the special performance of rock wool core materials, preventing fires, insulation, sound-adsorbing sound-insulating hung etc.
Aspect has the effect of notable.Suitable for steel-structure factory building, the roofing of simple prefabricated house, wall, air cleaning room furred ceiling with
The places such as cut-off.
The existing production to rockwool sandwich board is mostly produced by artificial production line, and rockwool sandwich board is need to be
The both sides of rock cotton sliver press the sheet materials such as calcium silicate board, fiber reinforced cement board or epoxy resin board and are molded, when manually producing
It need to be pressed twice back and forth, low production efficiency, production cost is high；And need to control the position of rock cotton board in production, manually
Operation can produce error, easily cause the rockwool sandwich board of shaping not meet actual standard；In addition, rock wool sandwiching sheet metal forming it
Need to be delivered to specified location afterwards and pressurizeed to ensure the Forming Quality of rockwool sandwich board, existing production process is not easy to defeated
Send rockwool sandwich board.
In summary, to solve the deficiency on existing rock wool sandwich panel production equipment, the present invention devises a kind of automation
The mechanized production system for the rockwool sandwich board that degree is high, production effect is good.
The content of the invention
The present invention is to solve the problems, such as that prior art is present, there is provided the rock wool folder that a kind of automaticity is high, production effect is good
The mechanized production system of core plate.
The purpose of the present invention can be achieved through the following technical solutions：A kind of mechanized production system of rockwool sandwich board,
Including：
Feed mechanism, it is made up of feeding table and transport platform, feeding table bottom is placed with the first steel plate, and in the first steel plate overlying
Some rock cotton slivers being set up in parallel are stamped, manipulator is movably installed with above feeding table, the manipulator can be by the first steel
Plate and each rock cotton sliver are transported to transport platform；
Auxiliary body, it is arranged to multiple, is followed successively by the first press plate mechanism, splice mechanism, the first de- trigger structure, the second trigger squeeze
Structure, the second de- trigger structure, and each auxiliary body is formed by the lifting platform being set up in parallel and above-mentioned transport platform, each transport platform
In same straight line, rock cotton sliver is entered the first press plate mechanism by feed mechanism and moved along each transport platform until forming rock wool sandwiching
Plate；
Glue spreader, two are arranged to, respectively preceding glue spreader, rear glue spreader, the preceding glue spreader are located at feed mechanism and first
Between press plate mechanism, it is described after glue spreader it is de- between trigger structure and the second press plate mechanism positioned at first, each rubber-coated mechanism with
Each transport platform is in same straight line；
Switching mechanism, two are arranged to, respectively preceding switching mechanism, rear switching mechanism, and preceding switching mechanism is located at splice mechanism
Between the first de- trigger structure, rear switching mechanism is located between the second press plate mechanism and the second de- trigger structure, each switching mechanism
Same straight line is in each transport platform；
Stacking mechanism is detected, positioned at the second de- trigger structure side, the detection stacking mechanism has the positioning table being set up in parallel, inspection
Scaffold tower and stacking groove, rock cotton sliver passed through successively after above-mentioned each transport platform forms rockwool sandwich board by positioning table, monitor station with
And stacking groove carries out detecting stacking work.
As the further improvement of this case, the manipulator has symmetrically arranged two clamping jaw, and each clamping jaw both ends are divided equally
Combined cylinders are not installed, and each combined cylinders control two clamping jaws close to each other or remote.
Another step as this case is improved, and lifting motor is provided with feeding table and lifting motor driving manipulator is along vertically
Direction is moved, and installs position sensor and two inductive probes that are set up in parallel on a robotic arm, each inductive probe with
Lifting motor electrically connects and position signalling is fed back into the movement of lifting motor control machinery hand.
As the further improvement of this case, glue spreader is provided with each glue spreader, and when rock cotton sliver passes through glue spreader
When rock cotton sliver upper surface setting is bonded with glue spreader.
Another step as this case is improved, and some suctions vertically moved are movably set with each auxiliary body
Disk, and each sucker can move horizontally between corresponding lifting platform and transport platform.
As the further improvement of this case, the lifting platform upper strata of the first press plate mechanism, which stacks, is equipped with some first pressing plates, the
The lifting platform upper strata of two press plate mechanisms, which stacks, is equipped with some second pressing plates, and the first pressing plate is consistent with the second pressure plate structure.
As the further improvement of this case, the lifting platform upper strata of splice mechanism, which stacks, is equipped with some second steel plates, the first steel
Plate is consistent with the second steel plate structure and each steel plate on offer several columns elongate slots.
Another step as this case is improved, and is each mounted on being correspondingly arranged with elongate slots on de- trigger structure some spacing
Block, each limited block move with corresponding sucker.
As the further improvement of this case, each switching mechanism is by rotating turret and the flip body being arranged in rotating turret
Form, and the accommodation space entered for above-mentioned rock cotton sliver is provided with flip body, rotating turret can drive flip body and rock wool
Bar rotates.
Another step as this case is improved, and rotating turret both sides are vertically arranged with screw rod respectively, flip body both sides be installed with
One-to-one two regulating block of two screw rods, and two regulating blocks can drive flip body to be moved up and down along two screw rods.
As the further improvement of this case, symmetrically arranged two movable stand is movably installed with detection stacking mechanism, and
Rockwool sandwich board can be moved to stacking groove by two movable stands by positioning table, monitor station successively, distinguish activity on positioning table, monitor station
It is provided with equally distributed some balls.
Another step as this case is improved, and lift is provided with stacking groove, and be provided with lift for heap
The transport vehicle of folded rockwool sandwich board.
Compared with prior art, the present invention is reasonable in design, and rockwool sandwich board is realized by a series of production mechanism
Pipeline automation production, improve production efficiency；The setting of wherein feed mechanism and each auxiliary body facilitates rock cotton sliver
Conveying；Rotating turret drives flip body and rockwool sandwich board to overturn together, convenient production；The setting of screw rod and regulating block is easy to
Flip body is adjusted after upset（Rockwool sandwich board）Position in rotating turret；By the setting of positioning table and monitor station to rock wool
Sandwich board finished product carries out detection and localization, and rockwool sandwich board can be sent into stacking groove and carry out stacking, operation by the setting of movable stand
It is convenient.
Brief description of the drawings
Fig. 1 is the structural representation of the present invention.
Fig. 2 is the structural representation of feed mechanism in the present invention.
Fig. 3 is the structural representation of glue spreader in the present invention.
Fig. 4 is the structural representation of the first press plate mechanism in the present invention.
Fig. 5 is the structural representation of splice mechanism in the present invention.
Fig. 6 is the structural representation of switching mechanism in the present invention.
Fig. 7 is the structural representation that trigger structure is taken off in the present invention.
Fig. 8 is the structural representation that stacking mechanism is detected in the present invention.
In figure, 10, feed mechanism；11st, feeding table；12nd, transport platform；13rd, manipulator；131st, clamping jaw；132nd, combined cylinders；
14th, lifting motor；15th, position sensor；16th, inductive probe；21st, the first press plate mechanism；22nd, splice mechanism；23rd, the first de- plate
Mechanism；24th, the second press plate mechanism；25th, the second de- trigger structure；26th, lifting platform；27th, sucker；28th, limited block；29th, it is directed at cylinder；
31st, preceding glue spreader；32nd, rear glue spreader；33rd, glue spreader；41st, preceding switching mechanism；42nd, rear switching mechanism；43rd, rotating turret；44th, turn over
Swivel；45th, accommodation space；461st, screw rod；462nd, slide bar；471st, regulating block；472nd, sliding block；48th, clamping plate；49th, arc；50、
Detect stacking mechanism；51st, positioning table；52nd, monitor station；53rd, stacking groove；54th, movable stand；541st, bearing plate；542nd, receiving sheet；
543rd, mobile bar；544th, push pedal；55th, ball；56th, mounting blocks；57th, rotating shaft；61st, the first steel plate；62nd, the second steel plate；63rd, first
Pressing plate；64th, the second pressing plate；65th, rock cotton sliver；66th, elongate slots；70th, roller bearing.
Embodiment
With reference to embodiment and accompanying drawing, technical scheme is further elaborated.
As shown in Figure 1, Figure 2 and shown in Fig. 8, the mechanized production system of this rockwool sandwich board includes：
Feed mechanism 10, it is made up of feeding table 11 and transport platform 12, the bottom of feeding table 11 is placed with the first steel plate 61, and
Covered with some rock cotton slivers 65 being set up in parallel on one steel plate 61, manipulator 13 is movably installed with above feeding table 11, machinery
First steel plate 61 and each rock cotton sliver 65 can be transported to transport platform 12 by hand 13；
Auxiliary body, it is arranged to multiple, is followed successively by the first press plate mechanism 21, splice mechanism 22, first takes off trigger structure 23, second and pressed
Trigger structure 24, second takes off trigger structure 25, and each auxiliary body is by the lifting platform 26 and above-mentioned transport platform 12 being set up in parallel
Form, each transport platform 12 be in same straight line, and rock cotton sliver 65 is by the first press plate mechanism 21 of entrance of feed mechanism 10 and along each conveying
The movement of platform 12 is until form rockwool sandwich board；
Glue spreader, be arranged to two, be respectively preceding glue spreader 31, rear glue spreader 32, preceding glue spreader 31 be located at feed mechanism 10 and
Between first press plate mechanism 21, rear glue spreader 32 is taken off between trigger structure 23 and the second press plate mechanism 24 positioned at first, each gluing
Mechanism is in same straight line with each transport platform 12；
Switching mechanism, be arranged to two, be respectively preceding switching mechanism 41, rear switching mechanism 42, and preceding switching mechanism 41 positioned at add
Between trigger structure 22 and first takes off trigger structure 23, rear switching mechanism 42 positioned at the second press plate mechanism 24 with second take off trigger structure 25 it
Between, each switching mechanism is in same straight line with each transport platform 12；
Stacking mechanism 50 is detected, positioned at the second de- side of trigger structure 25, detection stacking mechanism 50 has the positioning table being set up in parallel
51st, monitor station 52 and stacking groove 53, rock cotton sliver 65 are passed through by fixed after above-mentioned each transport platform 12 forms rockwool sandwich board successively
Position platform 51, monitor station 52 and stacking groove 53 carry out detecting stacking work.
The existing production to rockwool sandwich board is mostly produced by artificial production line, and rockwool sandwich board is need to be
The both sides of rock cotton sliver 65 press the sheet materials such as calcium silicate board, fiber reinforced cement board or epoxy resin board and are molded, artificial production
When need to be pressed twice back and forth, low production efficiency, production cost is high；And need to control the position of rock cotton board, people in production
Work operation can produce error, easily cause the rockwool sandwich board of shaping not meet actual standard；In addition, in rock wool sandwiching sheet metal forming
Need to be delivered to specified location afterwards and pressurizeed to ensure the Forming Quality of rockwool sandwich board, existing production process is not easy to
Convey rockwool sandwich board.
Therefore, the present invention devises a kind of mechanized production system of rockwool sandwich board, pass through a series of production mechanism
The pipeline automation production of rockwool sandwich board is realized, improves production efficiency.
Specifically, production line is followed successively by feed mechanism 10, preceding glue spreader 31, the first press plate mechanism 21, splice mechanism 22, preceding
Switching mechanism 41, first takes off trigger structure 23, rear glue spreader 32, the second press plate mechanism 24, rear switching mechanism 42, second and takes off trigger structure
25 and detection stacking mechanism 50, rock cotton sliver 65 realized after above-mentioned each mechanism rockwool sandwich board production detect and
Stacking works.
Rockwool sandwich board is really to be formed in the glued above-mentioned sheet material in the both sides of multiple rock cotton slivers 65 of marshalling, this
Production rockwool sandwich board is carried out using automation equipment in embodiment, production efficiency is improved and ensures the quality of production simultaneously.
Wherein each auxiliary body uses the consistent structure of transport platform 12 with feed mechanism 10, is easy to manufacture and produces；Together
When each transport platform 12 and glue spreader, tipper be in same straight line, be easy to the grade of rock cotton sliver 65 to convey toward the direction.
The setting of first steel plate 61 is easy to combine multiple rock cotton slivers 65, is advantageous to the progress of subsequent production；Simultaneously
First steel plate 61 also gives each 65 1 protective effects of rock cotton sliver, avoids rock cotton sliver 65 that breakage occurs in process of production.
As shown in Figure 2, it is preferable that manipulator 13 has symmetrically arranged two clamping jaw 131, and each both ends of clamping jaw 131 are divided equally
Combined cylinders 132 are not installed, and each combined cylinders 132 control two clamping jaws 131 close to each other or remote.
During real work, first pass through and manually each rock cotton sliver 65 is arranged on the first steel plate 61, then pass through manipulator 13
Capture the first steel plate 61 and rock cotton sliver 65 is delivered to corresponding transport platform 12 by feeding table 11, the crawl of manipulator 13 passes through two folders
Pawl 131 is realized, controls two clamping jaws 131 close to each other or remote particular by multiple combined cylinders 132 of setting, operation is just
Profit.
Further, lifting motor 14 is installed on feeding table 11 and the driving manipulator 13 of lifting motor 14 vertically
It is mobile, position sensor 15 and two inductive probes 16 being set up in parallel, each inductive probe 16 are installed on manipulator 13
Electrically connected with lifting motor 14 and position signalling is fed back into the control machinery hand 13 of lifting motor 14 and moved.
The driving manipulator 13 of lifting motor 14 is preferably used to move up and down to capture or depart from the first steel plate in the present embodiment
61, it is further the cooperation driving mechanical hand 13 by gear and rack, it is ensured that manipulator 13 moves steadily.In addition, position
Setting for sensor 15 and inductive probe 16 accurately control machinery hand 13 can move down distance, and position sensor 15 is with machinery
Hand 13 moves down together, and after position sensor 15 moves down certain distance, preferably now two clamping jaws 131 are moved to the first steel plate 61
Put, inductive probe 16 can feed back to position signalling lifting motor 14, and then control machinery hand 13 no longer moves down, and now passes through
Combined cylinders 132 act on, and two clamping jaws 131 of control clamp the first steel plate 61 crawl rock cotton sliver 65.
As shown in Figure 3, it is preferable that glue spreader 33 is provided with each glue spreader, and when rock cotton sliver 65 passes through glue spreader
When rock cotton sliver 65 upper surface be bonded setting with glue spreader 33.
Herein on preferred glue spreader by pipeline by sizing material showering from top to bottom on glue spreader 33, rock cotton sliver 65 and gluing
Roller 33 is bonded, and further sizing material even roller is coated on rock cotton sliver 65 by glue spreader 33, it is ensured that sizing material is distributed on rock cotton sliver 65
Uniformly, it is easy to sheet.
As shown in Fig. 1, Fig. 4, Fig. 5 and Fig. 7, further, in each auxiliary body it is movably set with along vertical side
To mobile multiple suckers 27, and each sucker 27 can move horizontally between corresponding lifting platform 26 and transport platform 12.
The setting of sucker 27 is easy to draw the raw material on lifting platform 26 to corresponding transport platform 12, such as by required plate
Material draw it is first-class to the rock cotton sliver 65 for being painted with sizing material, it is easy to operation.
Preferably, the upper strata of lifting platform 26 of the first press plate mechanism 21, which stacks, is equipped with multiple first pressing plates 63, the second trigger squeeze
The upper strata of lifting platform 26 of structure 24, which stacks, is equipped with multiple second pressing plates 64, and the first pressing plate 63 is consistent with the structure of the second pressing plate 64.
First press plate mechanism 21 is consistent with the structure of the second press plate mechanism 24, the first pressing plate 63 and the structure one of the second pressing plate 64
Cause, the actual as above-mentioned various sheet materials of pressing plate herein are directly glued with rock cotton sliver 65, the glued pressure in both sides of rock cotton sliver 65
Rockwool sandwich board is formed after plate.
Two press plate mechanisms are correspondingly arranged with two glue spreaders respectively, after sizing material roller coat, by press plate mechanism by pressing plate
Cover on rock cotton sliver 65, realize the purpose of the both sides gluing pressing plate of rock cotton sliver 65.
It is noted that being surrounded with multiple alignment cylinders 29 on the lifting platform 26 of two press plate mechanisms, control is each
The position of pressing plate is constant, advantageously ensures that pressing plate is accurately glued on rock cotton sliver 65.
Preferably, the upper strata of lifting platform 26 of splice mechanism 22, which stacks, is equipped with multiple second steel plates 62, the first steel plate 61 and
The structure of two steel plate 62 is consistent and each steel plate on offer multiple row elongate slots 66.
After glued pressing plate for the first time, i.e., needed on the first pressing plate 63 plus fold the second steel plate 62, it is initial with rock cotton sliver 65
The first steel plate 61 under state is correspondingly arranged, being provided with beneficial to protection rock cotton sliver 65 and corresponding pressing plate for steel plate, excellent herein
Select the first steel plate 61 consistent with the structure of the second steel plate 62.
Further, the multiple limited blocks 28 being correspondingly arranged with elongate slots 66, each limit are each mounted on de- trigger structure
Position block 28 moves with corresponding sucker 27.
De- trigger structure is equally made up of lifting platform 26 and transport platform 12, because steel plate is booster action, final finished
The presence of upper not steel plate, therefore also need in process of production slough steel plate, two de- plates are provided with the present embodiment
Mechanism, it is easy to slough the first steel plate 61 and the second steel plate 62.
The setting of elongate slots 66 is embedded in for the ease of limited block 28 on each steel plate, during steel plate is sloughed, limit
Elongate slots 66 corresponding to the insertion of block 28 of position are simultaneously resisted against on the pressing plate 63 of rock cotton sliver 65 or first, avoid the disengaging of steel plate from driving other
Part departs from together, it is ensured that the stability of rockwool sandwich board in production.
As shown in Figure 6, it is preferable that each switching mechanism is by rotating turret 43 and the flip body being arranged in rotating turret 43
44 are formed, and the accommodation space 45 entered for above-mentioned rock cotton sliver 65 is provided with flip body 44, and rotating turret 43 can drive upset
Body 44 and rock cotton sliver 65 rotate.
Preferred being equipped with to overturn rock cotton sliver 65 using rotating turret 43 and flip body 44 in the present embodiment, operation is just
Profit, production efficiency is improved, the rock wool clamp bar for needing to overturn herein is really semi-finished product in process of production, and rotating turret 43 drives
Flip body 44 and rock cotton sliver 65 are overturn together, and rotate 180 ° every time, are easy in the glued pressing plate in the both sides of rock cotton sliver 65, simultaneously
Also allow for sloughing steel plate in corresponding mechanism, realize the shaping of product.
Further, the both sides of rotating turret 43 are vertically arranged with screw rod 461 respectively, and the both sides of flip body 44 are installed with and two screw rods
461 one-to-one two regulating blocks 471, and two regulating blocks 471 can drive flip body 44 to be moved up and down along two screw rods 461.
The holding of accommodation space 45 size herein is constant, and rock cotton sliver 65 enters accommodation space after terminating from a upper procedure
45, position height of the rock cotton sliver 65 in whole production line is consistent, and is easy to convey between each mechanism, is worked as rock wool
Bar 65 enter accommodation space 45 when height need to rock cotton sliver 65 from a upper procedure export when it is highly consistent, be easy to rock wool to press from both sides
Bar steadily enters accommodation space 45.
After rock wool clamp bar is overturn, position of the flip body 44 in rotating turret 43 changes, therefore is provided with screw rod
461 carry out cooperating with regulating block 471, and position of the flip body 44 in rotating turret 43 is adjusted.
While screw rod 461 rotates regulating block 471 is moved up and down along screw rod 461, be further driven to flip body
44 move up and down together, adjust flip body 44（Rock cotton sliver 65）Position in rotating turret 43, it is ensured that the carry-out bit of rock cotton sliver 65
Put highly consistent when height inputs with next process.
To ensure that the movement of flip body 44 is stable, two slide bars 462, two cunnings of the same side are set respectively in the both sides of rotating turret 43
Bar 462 divide is listed in corresponding to screw rod 461 or so, while on flip body 44 multiple sliding blocks 472 are installed along each slide bar about 462
It is mobile, preferably each corresponding two sliding blocks 472 of slide bar 462 in the present embodiment, it is easy to be held turned over the movement of body 44 stable.
Preferably rock cotton sliver 65 is clamped using three pairs of clamping plates 48 setting up and down herein, avoids rock cotton sliver 65 from rotating
During position change, influence subsequent production, particular by clamping cylinder control clamping plate 48 clamp rock cotton sliver 65.
Three pairs of installing plates are preferably used in the present embodiment, are evenly distributed on flip body 44, it is fixed on each installing plate
Two clamping cylinder control clamping plates 48 are worked, and every a pair of clamping plates 48 are between corresponding a pair of installing plates, such structure
It is provided with and is beneficial to be clamped work to rock cotton sliver 65.
In addition, to ensure that rock cotton sliver 65 can accurately enter next process after the flop, there is provided two arcs herein
Plate 49, the one end of arc 49 are articulated and connected with flip body 44, and circular arc bending is set two arcs 49 respectively inwards, and respectively by right
The drive cylinder driving work answered.
Under original state, drive cylinder is failure to actuate, and the distance between two arcs 49 are relatively large；When rock cotton sliver 65 is overturn
Afterwards, one end by the activity of two arc of drive cylinder driving 49 is relatively close, and now arc 49 is around be hinged one end
Rotate, the volume distance between two arcs 49 reduces, and rock cotton sliver 65 eventually outwards conveys between two arcs 49.Pass through two
The position when setting of arc 49 can export to rock cotton sliver 65 limits, so that it accurately enters next process.
As shown in Figure 8, it is preferable that symmetrically arranged two movable stand 54 is movably installed with detection stacking mechanism 50, and
Rockwool sandwich board can be moved to stacking groove 53, positioning table 51, monitor station by two movable stands 54 by positioning table 51, monitor station 52 successively
Equally distributed multiple balls 55 are movably set with 52 respectively.
Further, lift is installed in stacking groove 53（Not shown in figure）, and be provided with and be used on lift
Stack the transport vehicle of rockwool sandwich board（Not shown in figure）.
During actual production, the rockwool sandwich board for producing completion is positioned into positioning table 51, then in movable stand 54
Effect is lower to be sent into monitor station 52, and now operating personnel can observe rock wool sandwiching plate surface and whether there is breakage, to rockwool sandwich board into
Product are screened, and up-to-standard finished product then continues through movable stand 54 and is delivered in the stacking groove 53 of the side of monitor station 52, tool
Body, which is located on transport vehicle, carries out stacking, when the quantity of the rockwool sandwich board on transport vehicle reaches certain amount, transport vehicle
The rockwool sandwich board that stacking is completed is delivered to specified location.
Mobile bar 543 is preferably installed respectively on two movable stands 54 in the present embodiment, can be mutual while integral translation
It is close and remote, two mobile bars 543 are controlled towards or away from movement by symmetrically arranged two two-way cylinders, and then are controlled and moved
The movement of the connected movable stand 54 of lever 543.
Lift cylinder is also equipped between movable stand 54 and mobile bar 543, lift cylinder action can drive movable stand 54
Entirety is moved up or moved down, after two movable stands 54 drive rockwool sandwich board to be moved to stacking groove 53, the preferred liter in stacking groove 53
The side of resting on the ground, frame 54 easy to remove place rockwool sandwich board to drop machine in an initial condition with transport vehicle, often place a rock
Cotton battenboard, lift decline certain altitude, are easy to the placement of follow-up rockwool sandwich board.
After two movable stands 54 depart from rockwool sandwich board, rise certain altitude, be easy to reply and move, preferably movable stand 54 is with moving
It is movably connected between lever 543, certain supporting role can also be provided easy to remove while, it is ensured that movable stand 54 moves surely
It is fixed, good working effect.
Mobile bar 543 is carried out when moving back and forth especially by the mating reaction of slide and slide rail, preferably bidirectional gas
Cylinder is flexibly connected by mounting blocks 56 with slide rail, reduces frictional force, mounting blocks 56, two-way cylinder and mobile bar 543 are moved together
It is dynamic, it is ensured that mobile stable.
Moving integrally for two movable stands 54 is really realized by the mating reaction of wheel and rack in the present embodiment,
Specifically, two mounting blocks 56 are fixedly connected by rotating shaft 57, rotating shaft 57 is controlled by motor and rotated, and then drives 57 liang of rotating shaft
Two pinion rotations at end, each gear move on corresponding rack, so as to realize that gear drives two-way cylinder, mobile bar
543 and the purpose that acts together of the grade of movable stand 54.
Moved after rockwool sandwich board is entering positioning table 51 along each ball 55, reduce frictional force, it is easy to remove；It is mobile
Frame 54, which extends downwardly, is connected with bearing plate 541, and the bottom of two bearing plate 541 is horizontally disposed with respectively a row receiving sheet 542, receiving sheet
542 be arranged on when rockwool sandwich board is sent into stacking groove 53 can play a part of carrying, while set the place of receiving sheet 542
Plane avoids the mobile generation to rockwool sandwich board from hindering less than the plane where each top of ball 55.
Preferred ball 55 is limited on positioning table 51 and monitor station 52 by limit base in the present embodiment, each limit base
Loose slot is inside offered so that each ball 55 is embedded in, ball 55 can freely be rotated in limit base with center, be pressed from both sides for rock wool
Core plate provides power, while limit base is stretched out in the part of ball 55, and support is provided for rockwool sandwich board.
It is noted that ball 55 1 arranges setting on the table, receiving sheet 542 is distributed and shuttled in column-shaped
Between each ball 55, there is at least one receiving sheet 542, particular number regards on same row ball 55 between two neighboring ball 55
Depending on real work situation.
During actual production, before rockwool sandwich board enters positioning table 51, two movable stands 54 are moved at positioning table 51, and two
Bearing plate 541 is located at rockwool sandwich board both sides, herein preferably in the opposite side of two bearing plate 541 setting push pedal 544, work two
Push pedal 544 moves towards carries out alignment positioning to rockwool sandwich board.
Two location-plates 511 are preferably also equipped with the present embodiment on positioning table 51, each location-plate 511 is by multiple
Positioning cylinder is flexibly connected with positioning table 51.Above-mentioned two bearing plate 541 is longitudinally disposed along level, and two location-plates 511 are in horizontal horizontal
To setting, two bearing plates 541 and two location-plates 511 are set around rockwool sandwich board on positioning table 51, and two location-plates 511 are each
From positioning cylinder in the presence of carry out positioning alignment to rockwool sandwich board, above-mentioned push pedal 544 is actual and is held by being arranged on
Positioning alignment is carried out to rockwool sandwich board in the presence of each assistant cylinder of fishplate bar 541, it is ensured that the position of rockwool sandwich board is accurate
Really.
Because rockwool sandwich board by the place direction of two location-plate 511 enters positioning table 51, therefore close to the positioning of input port
Plate 511 can in the vertical direction movement, be easy to rockwool sandwich board to enter, can use cylinder drive, can also use other modes
It is driven, is not construed as limiting herein.
Equally distributed multiple roller bearings 70 are respectively arranged with above-mentioned each transport platform 12 and flip body 44, can equally be subtracted
Less friction, it is easy to the movement of each steel plate, pressing plate etc., facilitates the progress of production work.
The specific production process of rockwool sandwich board is as follows in the present embodiment：
Rock cotton sliver 65 is under the carrying of the first steel plate 61 by feed mechanism 10 by preceding glue spreader 31 and in the first press plate mechanism 21
Upper glued first pressing plate 63, then covers the second steel plate 62 in splice mechanism 22, is now made by the effect of preceding switching mechanism 41
Obtain rock wool sandwiching boards half-finished product and overturn 180 °, now the first steel plate 61 is located at the top, will when by the first de- trigger structure 23
First steel plate 61 is sloughed, and then passes through the rear roller coat sizing material of glue spreader 32 and glued second pressing plate when by the second press plate mechanism 24
64,180 ° are rotated followed by rear switching mechanism 42, now the second steel plate 62 is located at the top, passes through the second de- trigger structure 25
Second steel plate 62 is sloughed, now rockwool sandwich board production finishes.
Finally, rockwool sandwich board is delivered to detection stacking mechanism 50 by the second de- trigger structure 25, successively by positioning table 51,
The grade of monitor station 52 enters stacking groove 53, after a number of rockwool sandwich board is stacked on the transport vehicle in stacking groove 53, transport
The rockwool sandwich board that stacking is completed is delivered to specified location by car.
The mechanized production system of this rockwool sandwich board is reasonable in design, and rock wool is realized by a series of production mechanism
The pipeline automation production of battenboard, improves production efficiency；The setting of wherein feed mechanism 10 and each auxiliary body is convenient
The conveying of rock cotton sliver 65；Rotating turret 43 drives flip body 44 and rockwool sandwich board to overturn together, convenient production；Screw rod 461 with
The setting of regulating block 471 is easy to adjust flip body 44 after upset（Rockwool sandwich board）Position in rotating turret 43；By fixed
The setting of position platform 51 and monitor station 52 carries out detection and localization to rock wool sandwiching board finished product, and the setting of movable stand 54 can be by rock
Cotton battenboard is sent into stacking groove 53 and carries out stacking, operation facility.
Described herein is only the preferred embodiment of the present invention, but protection scope of the present invention is not limited to
This.Those skilled in the art in the invention are to the modification of described specific embodiment progress or supplement or use similar side
Formula is replaced, and all should be covered by within protection scope of the present invention.
Claims (10)
- A kind of 1. mechanized production system of rockwool sandwich board, it is characterised in that including：Feed mechanism, it is made up of feeding table and transport platform, feeding table bottom is placed with the first steel plate, and in the first steel plate overlying Some rock cotton slivers being set up in parallel are stamped, manipulator is movably installed with above feeding table, the manipulator can be by the first steel Plate and each rock cotton sliver are transported to transport platform；Auxiliary body, it is arranged to multiple, is followed successively by the first press plate mechanism, splice mechanism, the first de- trigger structure, the second trigger squeeze Structure, the second de- trigger structure, and each auxiliary body is formed by the lifting platform being set up in parallel and above-mentioned transport platform, each transport platform In same straight line, rock cotton sliver is entered the first press plate mechanism by feed mechanism and moved along each transport platform until forming rock wool sandwiching Plate；Glue spreader, two are arranged to, respectively preceding glue spreader, rear glue spreader, the preceding glue spreader are located at feed mechanism and first Between press plate mechanism, it is described after glue spreader it is de- between trigger structure and the second press plate mechanism positioned at first, each rubber-coated mechanism with Each transport platform is in same straight line；Switching mechanism, two are arranged to, respectively preceding switching mechanism, rear switching mechanism, and preceding switching mechanism is located at splice mechanism Between the first de- trigger structure, rear switching mechanism is located between the second press plate mechanism and the second de- trigger structure, each switching mechanism Same straight line is in each transport platform；Stacking mechanism is detected, positioned at the second de- trigger structure side, the detection stacking mechanism has the positioning table being set up in parallel, inspection Scaffold tower and stacking groove, rock cotton sliver passed through successively after above-mentioned each transport platform forms rockwool sandwich board by positioning table, monitor station with And stacking groove carries out detecting stacking work.
- A kind of 2. mechanized production system of rockwool sandwich board according to claim 1, it is characterised in that the manipulator With symmetrically arranged two clamping jaw, each clamping jaw both ends are respectively provided with combined cylinders, and each combined cylinders control two clamping jaws It is close to each other or remote.
- A kind of 3. mechanized production system of rockwool sandwich board according to claim 1 or 2, it is characterised in that feeding table On lifting motor is installed and lifting motor driving manipulator vertically moves, position sensor is installed on a robotic arm And two inductive probes being set up in parallel, each inductive probe electrically connect with lifting motor and position signalling are fed back into lifting Motor control machinery hand moves.
- 4. the mechanized production system of a kind of rockwool sandwich board according to claim 1 or 2, it is characterised in that each to apply Glue spreader is provided with glue machine, and the upper surface of rock cotton sliver is bonded setting with glue spreader when rock cotton sliver passes through glue spreader.
- A kind of 5. mechanized production system of rockwool sandwich board according to claim 1 or 2, it is characterised in that Mei Gefu Some suckers for being movably set with mechanism and vertically moving are helped, and each sucker can be in corresponding lifting platform and conveying Moved horizontally between platform.
- A kind of 6. mechanized production system of rockwool sandwich board according to claim 5, it is characterised in that the first trigger squeeze The lifting platform upper strata of structure, which stacks, is equipped with some first pressing plates, and the lifting platform upper strata of the second press plate mechanism, which stacks, is equipped with some second pressures Plate, and the first pressing plate is consistent with the second pressure plate structure.
- 7. the mechanized production system of a kind of rockwool sandwich board according to claim 5, it is characterised in that splice mechanism Lifting platform upper strata, which stacks, is equipped with some second steel plates, the first steel plate is consistent with the second steel plate structure and each steel plate on offer Several columns elongate slots.
- 8. the mechanized production system of a kind of rockwool sandwich board according to claim 7, it is characterised in that each take off trigger Some limited blocks being correspondingly arranged with elongate slots are mounted on structure, each limited block moves with corresponding sucker.
- 9. the mechanized production system of a kind of rockwool sandwich board according to claim 1 or 2, it is characterised in that each turn over Rotation mechanism is formed by rotating turret and the flip body being arranged in rotating turret, and is provided with flip body and is entered for above-mentioned rock cotton sliver The accommodation space entered, rotating turret can drive flip body and rock cotton sliver to rotate.
- 10. the mechanized production system of a kind of rockwool sandwich board according to claim 1 or 2, it is characterised in that detecting Movable stand is movably installed with stacking mechanism, and rockwool sandwich board can be moved to heap by movable stand by positioning table, monitor station successively Pile groove, equally distributed some balls are movably set with respectively on positioning table, monitor station.
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| CN201711315497.6A CN107891652B (en) | 2017-12-12 | 2017-12-12 | Automatic production system of rock wool sandwich panel |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201711315497.6A CN107891652B (en) | 2017-12-12 | 2017-12-12 | Automatic production system of rock wool sandwich panel |
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| CN107891652B CN107891652B (en) | 2023-08-29 |
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| CN109138190A (en) * | 2018-08-20 | 2019-01-04 | 殷桂玲 | A kind of full-automatic production equipment of rock wool-steel plywood |
| CN109230581A (en) * | 2018-10-25 | 2019-01-18 | 安徽瑞联节能科技有限公司 | Rock wool sandwiching insulation board tinuous production |
| CN110159624A (en) * | 2019-05-10 | 2019-08-23 | 中国科学院重庆绿色智能技术研究院 | Fire resistant doorsets are glued Intelligent Production System and its operation method |
| CN111618918A (en) * | 2019-03-20 | 2020-09-04 | 北新集团建材股份有限公司 | Positioning system for glass wool installation of assembly type wall production line |
| CN114261732A (en) * | 2021-12-28 | 2022-04-01 | 浙江诺派建筑系统有限公司 | Automatic production equipment for rock wool wallboard |
| CN114506721A (en) * | 2022-03-08 | 2022-05-17 | 宁波宝能智能装备有限公司 | Full-automatic net-wrapping machine |
| CN115230205A (en) * | 2022-07-22 | 2022-10-25 | 广东埃力生高新科技有限公司 | Aerogel panel preparation equipment |
| CN117532997A (en) * | 2023-12-18 | 2024-02-09 | 天加新材料科技(湖北)有限公司 | Manufacturing process of rock wool color steel plate |
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| CN111618918A (en) * | 2019-03-20 | 2020-09-04 | 北新集团建材股份有限公司 | Positioning system for glass wool installation of assembly type wall production line |
| CN110159624A (en) * | 2019-05-10 | 2019-08-23 | 中国科学院重庆绿色智能技术研究院 | Fire resistant doorsets are glued Intelligent Production System and its operation method |
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| CN114506721A (en) * | 2022-03-08 | 2022-05-17 | 宁波宝能智能装备有限公司 | Full-automatic net-wrapping machine |
| CN115230205A (en) * | 2022-07-22 | 2022-10-25 | 广东埃力生高新科技有限公司 | Aerogel panel preparation equipment |
| CN115230205B (en) * | 2022-07-22 | 2023-10-13 | 广东埃力生科技股份有限公司 | Aerogel board production equipment |
| CN117532997A (en) * | 2023-12-18 | 2024-02-09 | 天加新材料科技(湖北)有限公司 | Manufacturing process of rock wool color steel plate |
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