CN107881627A - A kind of production method of thermal fabric - Google Patents
A kind of production method of thermal fabric Download PDFInfo
- Publication number
- CN107881627A CN107881627A CN201711203619.2A CN201711203619A CN107881627A CN 107881627 A CN107881627 A CN 107881627A CN 201711203619 A CN201711203619 A CN 201711203619A CN 107881627 A CN107881627 A CN 107881627A
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- CN
- China
- Prior art keywords
- yarn
- roller
- staple
- eider down
- bulk
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Classifications
-
- D—TEXTILES; PAPER
- D02—YARNS; MECHANICAL FINISHING OF YARNS OR ROPES; WARPING OR BEAMING
- D02G—CRIMPING OR CURLING FIBRES, FILAMENTS, THREADS, OR YARNS; YARNS OR THREADS
- D02G3/00—Yarns or threads, e.g. fancy yarns; Processes or apparatus for the production thereof, not otherwise provided for
- D02G3/22—Yarns or threads characterised by constructional features, e.g. blending, filament/fibre
- D02G3/42—Chenille threads
-
- D—TEXTILES; PAPER
- D03—WEAVING
- D03D—WOVEN FABRICS; METHODS OF WEAVING; LOOMS
- D03D27/00—Woven pile fabrics
- D03D27/18—Chenille fabrics
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- Engineering & Computer Science (AREA)
- Textile Engineering (AREA)
- Mechanical Engineering (AREA)
- Yarns And Mechanical Finishing Of Yarns Or Ropes (AREA)
Abstract
The present invention relates to fabric technical field, and in particular to a kind of production method of thermal fabric.Eider down yarn has been used in fabric, eider down yarn is produced by eider down yarn process units, to clamp staple in bulk using two one threads in doubling twisting and form eider down yarn during production, eider down yarn process units include staple in bulk feeding unit, multiple feeding rollers to, upper leather ring, lower apron, twister and coiler device etc..The process units of the present invention is simple in construction, is easily assembled to, and the eider down yarn bulkiness produced is good, and warmth retention property is good, and cost is low, and production efficiency is high.The thermal fabric quality produced using the warming yarn is slim and graceful, quality-high and inexpensive, and can store more still air, and warmth retention property is good.
Description
Technical field
The present invention relates to fabric technical field, and in particular to a kind of production method of thermal fabric.
Background technology
Eider down is a kind of splendid natural material of thermal property, is mainly determined by the peculiar property of eider down.Eider down has
There is a shape structure for uniqueness, radially grow the tiny staples of many hollow structures from a suede core, on every staple
Divide many small pinnules and scale again, thus build the solid space of multidimensional, be easy to store still air.The suede of eider down
Silk paper part an is mutually exclusive, because eider down carries electric charge, and static capacity is very small, as long as minimal amount of electric charge, fine hair
Between generation repulsive interaction, this causes eider down will not be as other fiber, easy agglomerating felt knot.These performances cause eider down to have
There are more air storage spaces.In brief, these characteristics, which allow for eider down, has good bulkiness, thus bring with
Many different thermal properties.
However, eider down also has many shortcomings, such as spinning property is bad, and cohesive force is poor, and staple is shorter etc., so plumage
Suede uses usually as inserts.But the eider down product of filled type generally all seems too fat to move, the style that can be designed is not yet
It is more.Such as the down jackets in our common winters, typically eider down is filled surface packing or rib-like.This causes two
Warming weak area between individual fill part be present so that the thermal property of down jackets declines.In addition, the price of eider down is also higher, this
So that final products is expensive.
In thermal fabric, also a kind of product is hair class fabric, these products can stop cold air by, and then
Reach warming effect.However, this kind of fabric is generally more thick and heavy, and the storage of still air is considerably less.This causes people to exist
During winter, hair overcoat is worn, feels more thick and heavy, and thermal property is limited.
In recent years, people are directed to obtaining quality-high and inexpensive and slim and graceful quality heat insulating material always.On the other hand, people take
Various technological means, manufactured fabric is such as subjected to raising fluffing.Still air can so be increased and pasted
Sense of touch is good when wearing, comfortable and easy to wear.But raising fluffing process is difficult to obtain longer fine hair, and can be to the surface of fabric
Bring the adverse effect such as damage.Publication No. CN205368655U utility model is authorized to disclose a kind of suede nap thermal surface
Material, the fabric are warp knit flannelette fabric, including base fabric, base fabric have front matte and reverse side matte, and front matte is by base fabric yarn
Line and the first teased yarn are knitted to form flock suede chorionic villi, and reverse side matte is woven by base fabric yarn and the second teased yarn
Form the super soft chorionic villi of crystal.In process of production, warp knit flannelette fabric using principle of readjustment, restructuring, consolidation and improvement away from tricot machine weaving into fabric, just
Face suede nap matte tissue is process using pre-setting, fibrillation, sanding and dyeing, shaping process;Reverse side chorionic villi uses
The processes such as plucking, hot light, cropping, sizing are process.As can be seen that the fabric have passed through the processes such as sanding, plucking, this causes
The structure of fabric can be destroyed, and due to being to be fluffed using processes such as sanding, pluckings in web surface, this staple length
It is limited, so that the thermal property of fabric is also restrained.
Therefore, how to obtain can warming and not aobvious too fat to move, also quality-high and inexpensive fabric, be that scientific research personnel faces one is big
Problem.
The content of the invention
Above-mentioned technical problem be present for prior art, the present invention provides that a kind of cost is cheap, eider down of good warmth retention effect
The process units of yarn, and then a kind of production method of eider down yarn and the method using eider down yarn production thermal fabric are provided.
To achieve the above object, the present invention provides following technical scheme:
A kind of production method of thermal fabric, using eider down yarn as weft yarn, using common few filoplume yarn as warp thread, lead to
Cross loom and carry out fabric weaving, then fabric is post-processed, obtains thermal fabric;Eider down yarn uses eider down yarn process units
Produced, eider down yarn process units, including the first upper roller, the first lower roll, the second upper roller, the second lower roll, the 3rd upper roller, the 3rd
Lower roll, upper leather ring, lower apron, upper leather collar pin, lower leather ring pin, staple in bulk feeding unit, twister and coiler device, first
Upper roller and the first lower roll form the first roller pair, and the second upper roller and the second lower roll form the second roller pair, the 3rd upper roller and the 3rd lower roll
Form the 3rd roller pair, upper leather ring is enclosed between the second upper roller and upper leather collar pin, hypodermis snare the second lower roll and lower leather ring pin it
Between, input jaw of the upper leather collar pin with lower leather ring pin close to the 3rd roller pair;Upper leather ring cycle rotation in the presence of the second upper roller,
Lower apron cycle rotation in the presence of the second lower roll;Staple in bulk feeding unit includes fluted roller, plain roller, skewed slot and to ditch
Grooved roller applies stressed pressue device, the groove direction of fluted roller and fluted roller it is axially in parallel, one end of skewed slot is close to smooth surface
The surface of roller, the input jaw of the other end close to the second roller pair sentence the feeding jaw for enabling staple in bulk to feed the second roller pair;The
One yarn is fed from the feeding jaw of the first roller pair, and the second yarn is fed at the feeding jaw of the 3rd roller pair, and when feeding
In adjacent first yarn of the feeding jaw of the 3rd roller pair;First upper roller, the first lower roll, the second upper roller, the second lower roll, the 3rd upper roller
It is identical with the rotary speed of the 3rd lower roll, to ensure not having drawing-off effect to the first yarn between each roller pair;Twister
Positioned at the downstream of the 3rd roller pair;
Method using eider down yarn process units production eider down yarn comprises the following steps:
(1)Filament fiber cuts into the staple in bulk of certain length, and will these staple in bulks arrange it is neat after be put into fluted roller with
Storage device before plain roller(It is not shown), the length direction of staple in bulk is approximately axially parallel with fluted roller, utilizes pressurization
Device adjusts the pressure between fluted roller and plain roller, to ensure that staple in bulk can smoothly be captured and dissipate fibre by fluted roller and plain roller
Dimension, and by feeding jaw of the staple in bulk along skewed slot smooth delivery of power to the second roller pair;
(2)The feeding for the first roller pair that first yarn is made up of the first upper roller and the first lower roll, enter back into the second upper roller and the
Second roller pair of two lower rolls composition, the first yarn are located at the lower section of the staple in bulk of staple in bulk feeding unit feeding, and in upper leather ring
With the 3rd roller that staple in bulk and the first yarn are fed to the 3rd upper roller and the 3rd lower roll composition jointly under the clamping action of lower apron
To feeding jaw;
(3)Second yarn is unwind from the second yarn bobbin, when feeding, and feeding at the feeding jaw of the 3rd roller pair
Adjacent first yarn at the feeding jaw of the 3rd roller pair, so that the first yarn and the second yarn are respectively positioned at staple in bulk
Both sides;
(4)Twisting, which is carried out, using twister forms eider down yarn, eider down yarn exports from the 3rd roller to from, and finally by winding dress
Put and be wound.
Preferably, in order to more firmly fix staple in bulk, eider down yarn process units can also include steeping vat, for pair
The feeding jaw of the 3rd roller pair is fed after second yarn progress impregnation again.Correspondingly, when producing eider down yarn, from the second yarn bobbin
The second yarn to get off is unwind on son and first passes through steeping vat, after the second yam surface coats glue, then feeds the 3rd roller pair
Feed jaw.
Preferably, in order to remove fixed staple in bulk loosely, the process units also includes being arranged at twister and winding
Filoplume remove device of swimming between device, filoplume remove device of swimming utilize the effect of air-flow, will be fixed loosely in eider down yarn
Staple in bulk blow away.Correspondingly, when producing eider down yarn, eider down yarn is being wound up into winding again after filoplume remove device of swimming
On device.
Preferably, in order that the length of the staple in bulk on eider down yarn surface is uniform, in the first yarn and staple in bulk in the second roller
To feeding jaw converge when, preferably the first yarn is located at the centre position of staple in bulk.
Preferably, in the production method of thermal fabric, postprocessing working procedures include dyeing and fluffing step.Dyeing can improve
The visual effect of fabric, increase the aesthetic measure of fabric.When fluffing step can make the steps such as loom weaving and dyeing, eider down
The fiber of yarn surface lodging spreads out again, can produce more preferable warming effect, and bring good sense comfortable and easy to wear.
Beneficial effects of the present invention:
The eider down yarn that the present invention is produced has the characteristics of warmth retention property is good, and cost is low, and production efficiency is high.The eider down yarn is a kind of complete
The yarn of new construction, twist clamping staple in bulk by two one threads so that the surface of final eider down yarn has what is be fixedly secured to dissipate
Fiber, the space of storage still air is formed between these staple in bulks.The length of staple in bulk can be carried out according to being actually needed
Reasonable selection.Using fabric made of the eider down yarn, there is good warming effect, and surface is fluffy, skin-friendly is good, and dress is relaxed
It is suitable.In the resisting cold clothes for producing winter, can be warming and not aobvious too fat to move, it is quality-high and inexpensive, moreover it is possible to it is slim and graceful to reach quality
Technique effect.Meanwhile according to Color, moreover it is possible to design the clothes of different visual effects.
Brief description of the drawings
Fig. 1 is the schematic device of present invention production eider down yarn.
Fig. 2 is the side view of the device of present invention production eider down yarn.
Fig. 3 is the fluted roller and plain roller schematic diagram in staple in bulk feeding unit of the present invention.
Fig. 4 is the structural representation of eider down yarn produced by the present invention.
Reference:
1:First yarn;2:First upper roller;3:First lower roll;4:Staple in bulk feeding unit;5:Second upper roller;6:Second lower roll;
7:Lower apron;8:Upper leather ring;9:Staple in bulk;10:Second yarn;11:Second yarn bobbin;12:3rd upper roller;13:Under 3rd
Roller;14:Eider down yarn;15:Upper leather collar pin;16:Lower leather ring pin;41:Fluted roller;42:Plain roller;43:Pressue device;44:Skewed slot.
Embodiment
Below in conjunction with specific embodiment and accompanying drawing, the present invention is described in detail.
A kind of production method of thermal fabric, weft yarn is used as using eider down yarn 14, using common few filoplume yarn conduct
Warp thread, fabric weaving is carried out by loom, then fabric is post-processed, obtains thermal fabric;Eider down yarn 14 uses eider down
Yarn process units is produced, eider down yarn process units, including the first upper roller 2, the first lower roll 3, the second upper roller 5, the second lower roll
6th, the 3rd upper roller 12, the 3rd lower roll 13, upper leather ring 8, lower apron 7, upper leather collar pin 15, lower leather ring pin 16, staple in bulk feeding unit
4th, twister and coiler device, the first upper roller 2 and the first lower roll 3 form the first roller pair, the second upper roller 5 and the second lower roll 6
The second roller pair is formed, the 3rd upper roller 12 and the 3rd lower roll 13 form the 3rd roller pair, and upper leather ring 8 is enclosed on the second upper roller 5 and upper leather ring
Between pin 15, lower apron 7 is enclosed between the second lower roll 6 and lower leather ring pin 16, upper leather collar pin 15 and lower leather ring pin 16 close to the 3rd
The input jaw of roller pair;The cycle rotation in the presence of the second upper roller 5 of upper leather ring 8, lower apron 7 is in the presence of the second lower roll 6
Cycle rotation;Staple in bulk feeding unit includes fluted roller 41, plain roller 42, skewed slot 44 and fluted roller 41 applied stressed add
Pressure device 44, the groove direction of fluted roller 41 is axially in parallel with fluted roller 41, the table of one end of skewed slot 44 close to plain roller 42
Face, the input jaw of the other end close to the second roller pair sentence the feeding jaw for enabling staple in bulk to feed the second roller pair;First yarn 1
Being fed from the feeding jaw of the first roller pair, the second yarn 10 is fed at the feeding jaw of the 3rd roller pair, and the when feeding
Adjacent first yarn 1 of feeding jaw of three rollers pair;First upper roller 2, the first lower roll 3, the second upper roller 5, on the second lower roll the 6, the 3rd
Roller 12 is identical with the rotary speed of the 3rd lower roll 13, to ensure to act on the first yarn 1 without drawing-off between each roller pair;Add
Twist device is located at the downstream of the 3rd roller pair;
Method using eider down yarn process units production eider down yarn 14 comprises the following steps:
(1)Filament fiber is cut into the staple in bulk of certain length, and fluted roller 41 is put into after these staple in bulks are arranged neatly
With the storage device before plain roller 42(It is not shown), the length direction of staple in bulk is approximately axially parallel with fluted roller 41, profit
The pressure between fluted roller 41 and plain roller 42 is adjusted with pressue device 43, to ensure that fluted roller 41 and plain roller 42 will can dissipate
Fiber smoothly captures staple in bulk, and by feeding jaw of the staple in bulk along the smooth delivery of power of skewed slot 44 to the second roller pair;
(2)The feeding for the first roller pair that first yarn 1 is made up of the first upper roller 2 and the first lower roll 3, enters back into the second upper roller 5
With the second lower roll 6 composition the second roller pair, the first yarn be located at staple in bulk feeding unit feed staple in bulk 9 lower section, and
The yarn 1 of staple in bulk 9 and first is fed into the 3rd upper roller 12 and the 3rd lower roll jointly under the clamping action of upper leather ring 8 and lower apron 7
The feeding jaw of 3rd roller pair of 13 compositions;
(3)Second yarn 10 is unwind from the second yarn bobbin 11, is fed at the feeding jaw of the 3rd roller pair, and is fed
Fashionable the first yarn 1 adjacent at the feeding jaw of the 3rd roller pair, so that the first yarn 1 and the second yarn 10 are located at respectively
The both sides of staple in bulk 9;
(4)Twisting, which is carried out, using twister forms eider down yarn, eider down yarn exports from the 3rd roller to from, and finally by winding dress
Put and be wound.
Preferably, in order to more firmly fix staple in bulk, eider down yarn process units can also include steeping vat, for pair
The feeding jaw of the 3rd roller pair is fed after second yarn 10 progress impregnation again.Correspondingly, when producing eider down yarn, from the second yarn
The second yarn 10 to get off is unwind on bobbin 11 and first passes through steeping vat, after the Surface coating glue of the second yarn 10, then feeds
The feeding jaw of three rollers pair.
Preferably, in order to remove fixed staple in bulk loosely, the process units also includes being arranged at twister and winding
Filoplume remove device of swimming between device, filoplume remove device of swimming utilize the effect of air-flow, will be fixed loosely in eider down yarn
Staple in bulk blow away.Correspondingly, when producing eider down yarn, eider down yarn is being wound up into winding again after filoplume remove device of swimming
On device.
Preferably, in order that the length of the staple in bulk on eider down yarn surface is uniform, in the first yarn and staple in bulk in the second roller
To feeding jaw converge when, preferably the first yarn is located at the centre position of staple in bulk.
Preferably, in the production method of thermal fabric, postprocessing working procedures include dyeing and fluffing step.Dyeing can improve
The visual effect of fabric, increase the aesthetic measure of fabric.When fluffing step can make the steps such as loom weaving and dyeing, eider down
The fiber of yarn surface lodging spreads out again, can produce more preferable warming effect, and bring good sense comfortable and easy to wear.
Finally it should be noted that the above embodiments are merely illustrative of the technical solutions of the present invention, rather than the present invention is protected
The limitation of scope is protected, although being explained with reference to preferred embodiment to the present invention, one of ordinary skill in the art should
Work as understanding, technical scheme can be modified or equivalent substitution, without departing from the reality of technical solution of the present invention
Matter and scope.
Claims (6)
1. a kind of production method of thermal fabric, using eider down yarn as weft yarn, using common few filoplume yarn as warp thread,
Fabric weaving is carried out by loom, then fabric is post-processed, obtains thermal fabric;It is characterized in that:The eider down yarn
Produced using eider down yarn process units, the eider down yarn process units, including the first upper roller, the first lower roll, the second upper roller,
Second lower roll, the 3rd upper roller, the 3rd lower roll, upper leather ring, lower apron, upper leather collar pin, lower leather ring pin, staple in bulk feeding unit, plus
Twist device and coiler device, first upper roller and first lower roll form the first roller pair, second upper roller and described
Second lower roll forms the second roller pair, and the 3rd upper roller and the 3rd lower roll form the 3rd roller pair, and the upper leather ring is enclosed on institute
State between the second upper roller and the upper leather collar pin, the hypodermis snare is between second lower roll and the lower leather ring pin, institute
State input jaw of the upper leather collar pin with the lower leather ring pin close to the 3rd roller pair;Effect of the upper leather ring in second upper roller
Lower cycle rotation, lower apron cycle rotation in the presence of second lower roll;The staple in bulk feeding unit includes ditch
Grooved roller, plain roller, skewed slot and stressed pressue device is applied to fluted roller, groove direction and the groove of the fluted roller
Roller it is axially in parallel, one end of the skewed slot is close to the surface of plain roller, input jaw of the other end close to second roller pair
Sentence the feeding jaw for enabling staple in bulk to feed the second roller pair;First yarn is fed from the feeding jaw of the first roller pair, institute
In the feeding jaw of the 3rd roller pair adjacent described when stating the second yarn to feed at the feeding jaw of the 3rd roller pair, and feeding
One yarn;First upper roller, the first lower roll, the second upper roller, the second lower roll, the rotary speed phase of the 3rd upper roller and the 3rd lower roll
Together, to ensure not having drawing-off effect to the first yarn between each roller pair;The twister is located at the downstream of the 3rd roller pair.
2. the production method of thermal fabric as claimed in claim 1, it is characterised in that:Given birth to using the eider down yarn process units
The method of production eider down yarn comprises the following steps:
(1)Filament fiber is cut into the staple in bulk of certain length, and the groove is put into after these staple in bulks are arranged neatly
Roller and the storage device before the plain roller, the length direction of the staple in bulk is approximately axially parallel with the fluted roller,
The pressure between the fluted roller and the plain roller is adjusted using the pressue device, to ensure the fluted roller and the light
Face roller can smoothly capture the staple in bulk staple in bulk, and by the staple in bulk along skewed slot smooth delivery of power to the second roller pair
Feeding jaw;
(2)The feeding for the first roller pair that first yarn is made up of first upper roller and first lower roll, is entered back into
Second roller pair of second upper roller and second lower roll composition, first yarn are located at the feeding of staple in bulk feeding unit
The lower section of staple in bulk, and jointly by the staple in bulk and described first under the clamping action of the upper leather ring and the lower apron
Yarn feeds the feeding jaw of the 3rd roller pair of the 3rd upper roller and the 3rd lower roll composition;
(3)Second yarn is unwind from second yarn bobbin, is fed at the feeding jaw of the 3rd roller pair
When entering, and feeding at the feeding jaw of the 3rd roller pair adjacent first yarn, so that first yarn and institute
State the both sides that the second yarn is located at staple in bulk respectively;
(4)Twisting is carried out using the twister and forms eider down yarn, and eider down yarn exports from the 3rd roller to from, and finally passes through institute
Coiler device is stated to be wound.
3. the production method of thermal fabric as claimed in claim 2, it is characterised in that:The eider down yarn process units also includes
Steeping vat, for the feeding jaw to feeding the 3rd roller pair after second yarn progress impregnation again;Correspondingly, described in production
During eider down yarn, second yarn to get off is unwind from second yarn bobbin and first passes through the steeping vat, described
After two yam surfaces cladding glue, then feed the feeding jaw of the 3rd roller pair.
4. the production method of thermal fabric as claimed in claim 2, it is characterised in that:The eider down yarn process units also includes
The filoplume remove device of swimming being arranged between the twister and the coiler device, the filoplume remove device profit of swimming
With the effect of air-flow, fixed staple in bulk loosely in eider down yarn is blown away;Correspondingly, when producing the eider down yarn, the plumage
Suede yarn is wound up on the coiler device again after the filoplume remove device of swimming.
5. the production method of thermal fabric as claimed in claim 2, it is characterised in that:In first yarn and the scattered fibre
For dimension when the feeding jaw of the second roller pair converges, first yarn is located at the centre position of the staple in bulk.
6. the production method of the thermal fabric as described in claim any one of 2-5, it is characterised in that:The postprocessing working procedures bag
Include dyeing and fluffing step.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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CN201711203619.2A CN107881627A (en) | 2017-11-27 | 2017-11-27 | A kind of production method of thermal fabric |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
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CN201711203619.2A CN107881627A (en) | 2017-11-27 | 2017-11-27 | A kind of production method of thermal fabric |
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Publication Number | Publication Date |
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CN107881627A true CN107881627A (en) | 2018-04-06 |
Family
ID=61775461
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CN201711203619.2A Pending CN107881627A (en) | 2017-11-27 | 2017-11-27 | A kind of production method of thermal fabric |
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Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN110629343A (en) * | 2019-09-26 | 2019-12-31 | 浙江力达现代纺织有限公司 | Anti-lint-shedding chenille yarn and production process thereof |
CN115726078A (en) * | 2023-01-09 | 2023-03-03 | 张家港金康达机械有限公司 | Chenille machine |
-
2017
- 2017-11-27 CN CN201711203619.2A patent/CN107881627A/en active Pending
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN110629343A (en) * | 2019-09-26 | 2019-12-31 | 浙江力达现代纺织有限公司 | Anti-lint-shedding chenille yarn and production process thereof |
CN115726078A (en) * | 2023-01-09 | 2023-03-03 | 张家港金康达机械有限公司 | Chenille machine |
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Application publication date: 20180406 |