The content of the invention
A kind of the present invention is intended to provide glass powder including its paste composition for being used to prepare electrode of solar battery
Thing, electrode of solar battery and solar cell, to solve in the prior art, the bonding force of electrode of solar battery and welding is not
Foot, the low-adhesion between electrode and welding can cause the technical problem of the deterioration of high series resistance and conversion efficiency.
To achieve these goals, according to an aspect of the invention, there is provided a kind of be used to prepare solar cell electricity
The glass powder of pole.The glass powder includes five hydration sodium tellurites and lead orthoplumbate.
Further, glass powder includes the five of 15wt% to 85wt% and is hydrated sodium tellurites and 15wt% to 85wt%'s
Lead orthoplumbate.
Further, glass powder also includes 0.1wt% to 5wt% group i oxide;Preferably, group i metal oxygen
Compound is selected from by Li2O、Na2O and K2One or more in the group of O compositions.
Further, glass powder also includes 0.1wt% to 5wt% group ii oxide;Preferably, group ii aoxidizes
Thing is the one or more in the group being made up of MgO, CaO, SrO and BaO.
Further, glass powder also includes 0.1wt% to 20wt% transition metal oxide;Preferably, transition gold
It is selected from by titanium oxide, vanadium oxide, manganese oxide, iron oxide, cobalt oxide, nickel oxide, cupric oxide, zirconium oxide, oxidation to belong to oxide
One or more in the group that molybdenum, ruthenium-oxide, tungsten oxide and zinc oxide form.
Further, glass powder also includes 1wt% to 15wt% ZnO.
Further, glass powder also includes other oxides, and other oxides are selected from by phosphorous oxide, boron oxide and oxidation
One or more in the group of silicon composition.
Further, group i oxide, group ii oxide, transition metal oxide and other oxides in glass
Addition summation in powder is 1~25wt%.
Further, the average grain diameter D50 of glass powder is 0.1~10 μm.
According to another aspect of the present invention, there is provided a kind of paste composition for being used to prepare electrode of solar battery.Should
Paste composition includes 60~95wt% conductive powder, 1.0~20wt% organic carrier, 0.1~5wt% above-mentioned glass
Powder, and the additive of surplus.
Further, additive is selected from by dispersant, thixotropic agent, plasticizer, viscosity stabiliser, defoamer, pigment, UV
One or more in the group of stabilizer, antioxidant and coupling agent composition.
Further, conductive powder is silver powder.
According to a further aspect of the invention, there is provided a kind of electrode of solar battery.The solar cell is by any of the above-described
The paste composition of kind is prepared.
According to another aspect of the invention, there is provided a kind of solar cell, including electrode.The electrode is above-mentioned by this hair
The electrode of solar battery that bright paste composition is prepared.
The glass powder of the present invention contains lead orthoplumbate-sodium tellurite, has higher eutectic point, can be control glass
The reactivity of glass powder and silicon nitride provides certain space.Na2TeO3In complex chemical compound Na elements can also form Ag-Na
Ionic complex, the liquid-phase sintering of Ag particles can be promoted in sintering process.Therefore, lead orthoplumbate-sodium tellurite glass
Composition can provide the reactivity with the stabilization of silicon nitride, and solar cell is had excellent and stable contact resistance.
The paste composition of the present invention, it can reduce unfavorable shadow of the high surface resistance to p-n junction while contact resistance is reduced
Ring, so as to improve solar battery efficiency, and improve the performance for the electrode being produced from it;The paste composition system of the present invention
Standby electrode of solar battery, and welding have excellent bonding strength and minimize series resistance (Rs), so as to provide height
Conversion efficiency.
Embodiment
It should be noted that in the case where not conflicting, the feature in embodiment and embodiment in the application can phase
Mutually combination.Describe the present invention in detail below with reference to the accompanying drawings and in conjunction with the embodiments.
According to a kind of typical embodiment of the present invention, there is provided a kind of glass dust for being used to prepare electrode of solar battery
Material.The glass powder includes five hydration sodium tellurites and lead orthoplumbate.
The glass powder of the present invention contains lead orthoplumbate-sodium tellurite, has higher eutectic point, can be control glass
The reactivity of glass powder and silicon nitride provides certain space.Na2TeO3In complex chemical compound Na elements can also form Ag-Na
Ionic complex, the liquid-phase sintering of Ag particles can be promoted in sintering process.Therefore, lead orthoplumbate-sodium tellurite glass
Composition can provide the reactivity with the stabilization of silicon nitride, and solar cell is had excellent and stable contact resistance.
The electrode of solar battery prepared using the paste composition of the present invention, and welding have excellent bonding strength and make series electrical
Hinder (Rs) to minimize, so as to provide high conversion efficiency.Preferably, glass powder includes 15wt% to 85wt% five hydration tellurious
Sour sodium and 15wt% to 85wt% lead orthoplumbate.Five hydration sodium tellurites and lead orthoplumbate, can in this proportion
So that the property of glass powder reaches the state of optimization.
In order to improve the performance of glass powder, it is preferred that the glass powder also group i comprising 0.1wt% to 5wt% aoxidizes
Thing;It is furthermore preferred that group i metal oxide is selected from by Li2O、Na2O and K2One or more in the group of O compositions.Group i
Supplier of the oxide as electronics, there is that contact resistance can be reduced, in above-mentioned content range, can to contain and be somebody's turn to do
The slurry of glass dust and standard matrix (such as aluminum oxide) good combination, structure is closely knit, possesses the performance of excellent resistance to conductance electricity.
In order to further improve the performance of glass powder, glass powder also includes group ii oxide, the metal oxidation of II races
Thing can reduce the viscosity of the slurry under high temperature without reducing strain point, it is preferred that the content of group ii oxide is 0.1wt%
To 5wt%;When the content of II family metal oxides is enough, content easily suppresses alkali composition, particularly Na2O diffusion.But
It is that when the content of II family metal oxides is excessive, resistance to denitrogenation is easy to deteriorate, the significant increase of material cost.On the other hand,
When II family metal oxides content it is too small when, the viscosity under high temperature can excessively increase.If MgO is to reduce the viscosity under high temperature
To improve the composition of meltbility and formability.In addition, MgO also prevents glass plate from holding in alkaline earth oxide with excellent
Easily rupturable effect.It is furthermore preferred that group ii oxide in the group being made up of MgO, CaO, SrO and BaO one kind or
It is a variety of.
In order to further improve the performance of glass powder, it is preferred that glass powder is also comprising 0.1wt% to 20wt%'s
Transition metal oxide;It is furthermore preferred that transition metal oxide is selected from by TiO2、V2O5、MnO、Fe2O3、CoO、NiO、 CuO、
ZrO、MoO3、RuO、WO3With the one or more in the group of ZnO compositions.It is further preferred that glass powder also includes 1wt% extremely
15wt% ZnO.In general, transition metal oxide has the function that different in glass ingredient.Such as in tellurium glass,
Tungsten oxide and molybdenum oxide are to contribute to form a kind of component of glass network in addition to tellurium oxide, help to expand the glass of telluride glass
Glass scope and stabilized glass.
According to a kind of typical embodiment of the present invention, glass powder also includes other oxides, and other oxides refer to
The oxide in addition to lead orthoplumbate, I family metal oxides, II family metal oxides and transition metal oxide;Preferably, its
His one or more of the oxide in the group being made up of phosphorous oxide, boron oxide and silica.
Preferably, group i oxide, group ii oxide, transition metal oxide and other oxides in glass dust
Addition summation in material is 1~25wt%.
According to a kind of typical embodiment of the present invention, there is provided a kind of paste composition for being used to prepare electrode of solar battery
Thing.The paste composition include 60~95wt% conductive powder, 1.0~20wt% organic carrier, 0.1~5wt% it is upper
State glass powder, and the additive of surplus.Wherein, additive is selected from by dispersant, thixotropic agent, plasticizer, viscosity stabilization
One or more in the group that agent, defoamer, pigment, UV stabilizer, antioxidant and coupling agent form.
According to one kind of the invention, typically embodiment there is provided a kind of electrode of solar battery.The solar cell by
Any of the above-described kind of paste composition is prepared.
According to one kind of the invention, typically embodiment there is provided a kind of solar cell, including electrode.The electrode is upper
State the electrode of solar battery being prepared by the paste composition of the present invention.
According to a kind of typical embodiment of the present invention, electrode of solar battery component includes silver powder, the oxygen of sodium tellurite-four
Change three lead base glass powders and organic carrier.Now, the composition of the electrode of solar battery of the present invention will be described in further detail.
(A) silver powder
According to a kind of typical embodiment of the present invention, the paste composition for preparing electrode of solar battery includes silver
Powder is as conductive powder.The granularity of silver powder can be nanometer or micron order.For example, silver powder can have tens to hundreds of nanometers,
Or several to tens microns of granularity.Or silver powder can be the mixture of two or more silver powder with different-grain diameter.
Silver powder can have spherical, thin slice or amorphous shape.
Silver powder preferably has about 0.1 μm to about 10 μm of an average grain diameter (D50), and more preferably from about 0.5 μm to about 5 μm is averaged
Particle diameter (D50).Average grain diameter can use instrument, such as Mastersize 2000 (Malvern Co., Ltd.) by conducting powder
End is dispersed in isopropanol (IPA) after 3 minutes by ultrasonic wave at 25 DEG C and measured.In the average particle size range, combination
Thing can provide low contact resistance and low line resistance.
Gross weight based on composition, silver powder can about 60wt% to about 95wt% amount exist.Within the range, it is conductive
Powder can prevent the deterioration of the conversion efficiency caused by the increase of resistance.In the case of more preferably, conductive powder is with about
70wt% to about 95wt% amount is present.
(B) sodium tellurite-lead orthoplumbate base glass powder
Glass powder is used to strengthen the adhesion between conductive powder and chip or substrate, and sintered in electrocondution slurry
Cheng Zhong, silver-colored crystal grain is formed in emitter region to reduce contact resistance by etching antireflection layer and fusing silver powder.In addition,
During sintering process, glass powder softens and reduces sintering temperature.
When increasing the area of solar cell to improve solar battery efficiency, it is understood that there may be solar cell
The problem of contact resistance increase.Therefore, it is necessary to minimize series resistance (Rs) and the influence to p-n junction.In addition, have with using
The suitable sintering temperature for having the various chips of different surfaces resistance changes in a wide range, and glass powder is necessary to ensure that enough heat
Stability is to be resistant to larger sintering temperature window.
Solar cell is connected to each other by welding to form solar cell module.In this case, solar-electricity
Low adhesion intensity between pond electrode and welding is likely to result in the disengaging of battery or reduces reliability.In the present invention, in order to
Ensure that solar cell has required electrically and physically property such as bonding strength, use sodium tellurite-lead orthoplumbate base
Glass powder.
In the present invention, sodium tellurite-lead orthoplumbate base glass powder can include 15wt% to 85wt% five water
Close sodium tellurite and 15wt% to 85wt% lead orthoplumbate, it is preferred that glass powder is also comprising 0.1wt% to 5wt%'s
Group i oxide;It is furthermore preferred that group i metal oxide is selected from by Li2O、Na2O and K2One kind or more in the group of O compositions
Kind;Preferably, glass powder also includes 0.1wt% to 5wt% group ii oxide;It is furthermore preferred that group ii oxide is
One or more in the group being made up of MgO, CaO, SrO and BaO;Preferably, glass powder also includes 0.1wt% extremely
20wt% transition metal oxide;It is furthermore preferred that transition metal oxide is selected from by TiO2、V2O5、MnO、Fe2O3、CoO、
NiO、CuO、ZrO、MoO3、RuO、WO3With the one or more in the group of ZnO compositions;It is particularly preferred, transition metal oxide
For 1wt% to 15wt% ZnO.In addition, glass powder can also include other oxides, other oxides refer to except four oxidations
Oxide outside three lead, I family metal oxides, II family metal oxides and transition metal oxide;Preferably, other oxides
One or more in the group being made up of phosphorous oxide, boron oxide and silica.Group i oxide, II race oxide,
The addition summation in glass powder of transition metal oxide and other oxides is 1~25wt%.Within the range, glass
Glass powder may insure excellent bonding strength and excellent transformation efficiency.
Glass powder can be prepared by five hydration sodium tellurites and lead orthoplumbate etc. by any typical method.Example
Such as, five hydration sodium tellurites and other oxides mix in certain proportion.Mixing can use ball mill or planetary mill
Carry out.The composition of mixing is melted at about 900 DEG C to about 1400 DEG C, is then quenched to about 25 DEG C.Use disc mill, planet
Formula grinding machine etc. crushes to resulting materials, so as to provide glass powder.
The average grain diameter D50 of glass powder can be about 0.1 μm to about 10 μm, and accounts for the pact of the total amount based on composition
0.1wt% to about 5wt% amount.Glass powder can have spherical or amorphous shape.
(C) organic carrier
By the mechanical mixture with the inorganic component in electrode of solar battery, organic carrier assigns electrocondution slurry and printed
Cheng Suoxu appropriate viscosity and rheological behavior.
Organic carrier can be any typical organic carrier for electrode of solar battery composition, and can wrap
Include adhesive resin, solvent etc..
Adhesive resin can be selected from acrylate or celluosic resin.Usually using ethyl cellulose as bonding
Agent resin.In addition, adhesive resin can be selected from ethylhydroxyethylcellulose, nitrocellulose, ethyl cellulose and phenolic aldehyde tree
The blend of fat, alkyd resin, phenol, acrylate, dimethylbenzene, polybutene, polyester, urea, melamine, vinyl acetate tree
Fat, wood rosin, the polymethacrylates etc. of alcohol.
Solvent can be selected from such as hexane, toluene, ethyl cellosolve, cyclohexanone, butyl cellosolve, butyl carbitol (two
Ethylene glycol monobutyl ether), dibutyl carbitol (DBC) (diethylene glycol dibutyl ether), acetate of butyl carbitol (monobutyl ether-acetate), third
Glycol monomethyl ether, hexylene glycol, terpineol, methyl ethyl ketone, benzylalcohol, gamma-butyrolacton, ethyl lactate and combinations thereof.
Gross weight based on composition, organic carrier can about 1wt% to about 20wt% amount exist.Within the range,
Organic carrier can provide enough bonding strengths and excellent impressionability for composition.
(D) additive
As needed, composition may further include typical additive, to strengthen mobile performance, processing characteristics and steady
It is qualitative.Additive can include dispersant, thixotropic agent, plasticizer, viscosity stabiliser, defoamer, pigment, UV stabilizer, antioxygen
Agent, coupling agent etc., but not limited to this.These additives can be used alone or be used as its mixture.These additives
Can exist with about 0.1wt% in composition to about 5wt% amount, but the amount can change as needed.
According to a kind of typical embodiment of the present invention, the solar cell manufactured using paste composition.Such as Fig. 1 institutes
Show, backplate 210 and front electrode 230 can be by printed battery electrode components in including p layers 101 and as emitter stage
On the chip or substrate 100 of n-layer 102, and formed through oversintering.For example, by printing composition on the backside of the wafer simultaneously
Printed composition is dried at about 200 DEG C to about 400 DEG C about 10 seconds to 60 seconds, to carry out for preparing backplate
Preliminary process.Furthermore, it is possible to by the printing slurry on the preceding surface of chip and the composition printed is dried be used for making
The preliminary process of standby preceding electrode.It is then possible to by being sintered at about 400 DEG C to about 950 DEG C, preferably from about 850 DEG C to about 950 DEG C
Chip about 30 seconds formed front electrode and backplate to 50 seconds.
Next, the present invention will be more fully described by reference to embodiment.It should be noted, however, that these embodiments
Offer is merely to illustrate the present invention, should not be construed as in any way limiting the present invention.
For purposes of clarity, those skilled in the art are eliminated clearly to be described in detail.