CN107216041A - Glass powder including its paste composition, electrode of solar battery and solar cell for preparing electrode of solar battery - Google Patents

Glass powder including its paste composition, electrode of solar battery and solar cell for preparing electrode of solar battery Download PDF

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Publication number
CN107216041A
CN107216041A CN201710310870.2A CN201710310870A CN107216041A CN 107216041 A CN107216041 A CN 107216041A CN 201710310870 A CN201710310870 A CN 201710310870A CN 107216041 A CN107216041 A CN 107216041A
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China
Prior art keywords
electrode
glass powder
solar battery
oxides
metal oxide
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CN201710310870.2A
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Chinese (zh)
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CN107216041B (en
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崔永郁
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Wuxi Dike Electronic Mat Co ltd
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WUXI DIKE ELECTRONIC MATERIAL TECHNOLOGY Co Ltd
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    • CCHEMISTRY; METALLURGY
    • C03GLASS; MINERAL OR SLAG WOOL
    • C03CCHEMICAL COMPOSITION OF GLASSES, GLAZES OR VITREOUS ENAMELS; SURFACE TREATMENT OF GLASS; SURFACE TREATMENT OF FIBRES OR FILAMENTS MADE FROM GLASS, MINERALS OR SLAGS; JOINING GLASS TO GLASS OR OTHER MATERIALS
    • C03C12/00Powdered glass; Bead compositions
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01BCABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
    • H01B1/00Conductors or conductive bodies characterised by the conductive materials; Selection of materials as conductors
    • H01B1/20Conductive material dispersed in non-conductive organic material
    • H01B1/22Conductive material dispersed in non-conductive organic material the conductive material comprising metals or alloys
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L31/00Semiconductor devices sensitive to infrared radiation, light, electromagnetic radiation of shorter wavelength or corpuscular radiation and specially adapted either for the conversion of the energy of such radiation into electrical energy or for the control of electrical energy by such radiation; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof
    • H01L31/02Details
    • H01L31/0224Electrodes
    • H01L31/022408Electrodes for devices characterised by at least one potential jump barrier or surface barrier
    • H01L31/022425Electrodes for devices characterised by at least one potential jump barrier or surface barrier for solar cells
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E10/00Energy generation through renewable energy sources
    • Y02E10/50Photovoltaic [PV] energy

Abstract

The invention discloses a kind of glass powder including its paste composition, electrode of solar battery and solar cell for being used to prepare electrode of solar battery.Wherein, the glass powder includes 20~50wt% PbO, 31~70wt% TeO2, 0.1~7wt% IA family metal oxides, 0.1~7wt% Group IIA metal oxide and other oxides, and the mass ratio of IA family metal oxides and Group IIA metal oxide is 0.1~7:1, IA family metal oxide, the addition summation of Group IIA metal oxide and other described oxides in the glass powder are 1~25wt%.The electrode of solar battery prepared using the paste composition of the present invention, and welding have excellent bonding strength and minimize series resistance (Rs), so as to provide high conversion efficiency.

Description

For prepare electrode of solar battery glass powder including its paste composition, Electrode of solar battery and solar cell
Technical field
The present invention relates to technical field of solar cell manufacturing, it is used to prepare solar cell in particular to one kind The glass powder of electrode including its paste composition, electrode of solar battery and solar cell.
Background technology
Solar cell changes the photon of sunshine using photovoltaic effect by p-n junction to produce electric energy.In solar energy In battery, preceding electrode and rear electrode are formed in semiconductor wafer or the upper and lower surface of substrate with p-n junction respectively.Then, p-n The photoelectric effect of knot is by the sun photoinduction into semiconductor wafer, and then the electronics produced by the photoelectric effect of p-n junction passes through Electrode provides electric current to outside.Composition for electrodes is arranged on chip, then patterned and baking, forms solar cell Electrode.
Solar battery efficiency is improved by the method for lasting reduction emitter stage thickness, shunting is likely to result on the contrary, This will make the degradation of solar cell.In addition, solar cell has gradually increased area to improve efficiency.However, In this case, it is understood that there may be due to the problem of efficiency declines caused by the increase of the contact resistance of solar cell.
Solar cell is connected to each other to constitute solar cell module by welding.At present, typical flint glass powder The electrode of solar battery of composition manufacture inside and the bonding force of welding are not enough, and the low-adhesion between electrode and welding can be led Cause the deterioration of high series resistance and conversion efficiency.
The content of the invention
The present invention is intended to provide a kind of glass powder including its paste composition for being used to prepare electrode of solar battery Thing, electrode of solar battery and solar cell, to solve the bonding force of electrode of solar battery and welding in the prior art not Foot, the low-adhesion between electrode and welding can cause the technical problem of the deterioration of high series resistance and conversion efficiency.
To achieve these goals, according to an aspect of the invention, there is provided a kind of be used to prepare solar cell electricity The glass powder of pole.The glass powder includes 20~50wt% PbO, 31~70wt% TeO2, 0.1~7wt% IA races The Group IIA metal oxide and other oxides of metal oxide, 0.1~7wt%, and IA family metal oxides and Group IIA gold The mass ratio for belonging to oxide is 0.1~7:1, IA family metal oxide, Group IIA metal oxide and other oxides are in the glass Addition summation in glass powder is 1~25wt%.
Further, IA family metal oxides are selected from by Li2O、Na2O and K2One or more in the group of O compositions.
Further, Group IIA metal oxide is one kind or many in the group being made up of MgO, CaO, SrO and BaO Kind.
Further, other oxides are selected from by P2O5、B2O3、TiO2、WO3、NiO、SiO2In the group constituted with ZnO It is one or more.
Further, the average grain diameter D50 of glass powder is 0.1~10 μm.
There is provided a kind of paste composition for being used to prepare electrode of solar battery according to another aspect of the present invention.Should Paste composition includes 60~95wt% conductive powder, 1.0~20wt% organic carrier, 0.1~5wt% above-mentioned glass Powder, and surplus additive.
Further, additive is selected from by dispersant, thixotropic agent, plasticizer, viscosity stabiliser, defoamer, pigment, UV One or more in the group of stabilizer, antioxidant and coupling agent composition.
Further, conductive powder is silver powder.
There is provided a kind of electrode of solar battery according to a further aspect of the invention.The solar cell is by any of the above-described The paste composition planted is prepared from.
There is provided a kind of solar cell, including electrode according to another aspect of the invention.The electrode is above-mentioned by this hair The electrode of solar battery that bright paste composition is prepared from.
Using the present invention paste composition prepare electrode of solar battery, and welding have excellent bonding strength and Minimize series resistance (Rs), so as to provide high conversion efficiency.
Brief description of the drawings
The Figure of description for constituting the part of the application is used for providing a further understanding of the present invention, and of the invention shows Meaning property embodiment and its illustrate be used for explain the present invention, do not constitute inappropriate limitation of the present invention.In the accompanying drawings:
Fig. 1 shows the signal of the solar cell of use paste composition manufacture middle according to an embodiment of the present invention Figure.
Embodiment
It should be noted that in the case where not conflicting, the feature in embodiment and embodiment in the application can phase Mutually combination.Describe the present invention in detail below with reference to the accompanying drawings and in conjunction with the embodiments.
According to a kind of typical embodiment of the present invention, there is provided a kind of glass dust for being used to prepare electrode of solar battery Material.The glass powder includes 20~50wt% PbO, 31~70wt% TeO2, 0.1~7wt% IA family metal oxides, 0.1~7wt% Group IIA metal oxide and other oxides, and the IA family metal oxides and Group IIA metal oxide Mass ratio be 0.1~7:1, IA family metal oxide, Group IIA metal oxide and other described oxides are in glass powder In addition summation be 1~25wt%.
Other oxides refer to the oxide in addition to IA family metal oxides and Group IIA metal oxide.
Using the present invention paste composition prepare electrode of solar battery, and welding have excellent bonding strength and Minimize series resistance (Rs), so as to provide high conversion efficiency.
It is preferred that, IA family metal oxides are selected from by Li2O、Na2O and K2One or more in the group of O compositions;IIA Family metal oxide is the one or more in the group being made up of MgO, CaO, SrO and BaO.
According to a kind of typical embodiment of the present invention, other oxides are selected from by P2O5、B2O3、TiO2、WO3、NiO、 SiO2One or more in the group constituted with ZnO.
According to a kind of typical embodiment of the present invention, there is provided for a kind of paste group for being used to prepare electrode of solar battery Compound.The paste composition includes 60~95wt% conductive powder, 1.0~20wt% organic carrier, 0.1~5wt% Above-mentioned glass powder, and surplus additive.Wherein, additive is selected from steady by dispersant, thixotropic agent, plasticizer, viscosity Determine the one or more in the group of agent, defoamer, pigment, UV stabilizer, antioxidant and coupling agent composition.
According to one kind of the invention, typically embodiment there is provided a kind of electrode of solar battery.The solar cell by Any of the above-described kind of paste composition is prepared from.
According to one kind of the invention, typically embodiment there is provided a kind of solar cell, including electrode.The electrode is upper State the electrode of solar battery being prepared from by the paste composition of the present invention.
According to a kind of typical embodiment of the present invention, electrode of solar battery component includes silver powder, lead oxide-oxidation Tellurium-IA family metal oxides-Group IIA metal oxide-based glasses powder and organic carrier.Now, this hair will be described in further detail The composition of bright electrode of solar battery.
(A) silver powder
According to a kind of typical embodiment of the present invention, the paste composition for preparing electrode of solar battery includes silver Powder is used as conductive powder.The granularity of silver powder can be nanometer or micron order.For example, silver powder can have tens to hundreds of nanometers, Or several to tens microns of granularity.Or, silver powder can be the mixture of two or more silver powder with different-grain diameter.
Silver powder can have spherical, thin slice or amorphous shape.
Silver powder preferably has about 0.1 μm to about 10 μm of an average grain diameter (D50), and more preferably from about 0.5 μm to about 5 μm is averaged Particle diameter (D50).Average grain diameter can use instrument, such as Mastersize 2000 (Malvern Co., Ltd.) by conducting powder End is dispersed in isopropanol (IPA) after 3 minutes by ultrasonic wave at 25 DEG C and measured.In the average particle size range, combination Thing can provide low contact resistance and low line resistance.
Gross weight based on composition, silver powder can about 60wt% to about 95wt% amount exist.Within the range, it is conductive Powder can prevent the deterioration of conversion efficiency caused by the increase due to resistance.In the case of more preferably, conductive powder is with about 70wt% to about 95wt% amount is present.
(B) lead oxide-tellurium oxide-IA family metal oxides-Group IIA metal oxide-based glasses powder
Glass powder is used to strengthen the adhesion between conductive powder and chip or substrate, and sintered in electrocondution slurry Cheng Zhong, contact resistance is reduced by etching antireflection layer and fusing silver powder and silver-colored crystal grain being formed in emitter region.In addition, During sintering process, glass powder softens and reduces sintering temperature.
When increasing the area of solar cell to improve solar battery efficiency, it is understood that there may be solar cell The problem of contact resistance increase.Accordingly, it would be desirable to minimize series resistance (Rs) and the influence to p-n junction.In addition, having with using The suitable sintering temperature for having the various chips of different surfaces resistance changes in a wide range, and glass powder is necessary to ensure that enough heat Stability is to be resistant to larger sintering temperature window.
Solar cell is connected to each other to constitute solar cell module by welding.In this case, solar-electricity Low adhesion intensity between pond electrode and welding is likely to result in disengaging or the reduction reliability of battery.In the present invention, in order to Ensure that solar cell has required electrically and physically property such as bonding strength, use lead oxide-tellurium oxide-IA races metal Oxide-Group IIA metal oxide-based glasses powder.
In the present invention, lead oxide-tellurium oxide-IA family metal oxides-Group IIA metal oxide-based glasses powder can be with The TeO of PbO, 31~70wt% comprising 20~50wt%2, 0.1~7wt% IA family metal oxides, 0.1~7wt% Group IIA metal oxide and other oxides RO, and the mass ratio of IA family metal oxides and Group IIA metal oxide is 0.1 ~7:The addition summation of 1, IA family metal oxide, Group IIA metal oxide and other oxides in glass powder be 1~ 25wt%.Within the range, glass powder may insure excellent bonding strength and excellent transformation efficiency.
According to a kind of typical embodiment of the present invention, lead oxide-tellurium oxide-IA family metal oxides-Group IIA metal oxygen Compound base glass powder may further include other at least one oxides, selected from phosphorous oxide (P2O5), boron oxide (B2O3), Titanium oxide (TiO2), tungsten oxide (WO3), nickel oxide (NiO), silica (SiO2), zinc oxide (ZnO).
Glass powder can pass through any allusion quotation by lead oxide-tellurium oxide-IA family metal oxides-Group IIA metal oxide It is prepared by the method for type.For example, oxide is mixed in certain proportion with lead oxide-bismuth oxide-tellurium oxide-tungsten oxide.Mixing can To be carried out using ball mill or planetary mill.The composition of mixing is melted at about 900 DEG C to about 1300 DEG C, is then quenched To about 25 DEG C.Using disc mill, planetary mill etc. is crushed to resulting materials, so as to provide glass powder.
The average grain diameter D50 of glass powder can be about 0.1 μm to about 10 μm, and accounts for the pact of the total amount based on composition 0.1wt% to about 5wt% amount.Glass powder can have spherical or amorphous shape.
(C) organic carrier
By the mechanical mixture with the inorganic component in electrode of solar battery, it is printed that organic carrier assigns electrocondution slurry Cheng Suoxu appropriate viscosity and rheological behavior.
Organic carrier can be any typical organic carrier for electrode of solar battery composition, and can wrap Include adhesive resin, solvent etc..
Adhesive resin can be selected from acrylate or celluosic resin.Bonding is used as usually using ethyl cellulose Agent resin.In addition, adhesive resin can be selected from ethylhydroxyethylcellulose, nitrocellulose, ethyl cellulose and phenolic aldehyde tree The blend of fat, alkyd resin, phenol, acrylate, dimethylbenzene, polybutene, polyester, urea, melamine, vinyl acetate tree Fat, wood rosin, polymethacrylates of alcohol etc..
Solvent can be selected from such as hexane, toluene, ethyl cellosolve, cyclohexanone, butyl cellosolve, butyl carbitol (two Ethylene glycol monobutyl ether), dibutyl carbitol (DBC) (diethylene glycol dibutyl ether), acetate of butyl carbitol (monobutyl ether-acetate), third Glycol monomethyl ether, hexylene glycol, terpineol, methyl ethyl ketone, benzylalcohol, gamma-butyrolacton, ethyl lactate and combinations thereof.
Gross weight based on composition, organic carrier can about 1wt% to about 20wt% amount exist.Within the range, Organic carrier can provide enough bonding strengths and excellent impressionability for composition.
(D) additive
As needed, composition may further include typical additive, to strengthen mobile performance, processing characteristics and steady It is qualitative.Additive can include dispersant, thixotropic agent, plasticizer, viscosity stabiliser, defoamer, pigment, UV stabilizer, antioxygen Agent, coupling agent etc., but not limited to this.These additives can be used alone or be used as its mixture.These additives Can exist with about 0.1wt% in composition to about 5wt% amount, but the amount can change as needed.
According to a kind of typical embodiment of the present invention, the solar cell manufactured using paste composition.Such as Fig. 1 institutes Show, backplate 210 and front electrode 230 can be by printed battery electrode components in including p layers 101 and as emitter stage On the chip or substrate 100 of n-layer 102, and formed through oversintering.For example, by printing composition on the backside of the wafer simultaneously Printed composition is dried at about 200 DEG C to about 400 DEG C about 10 seconds to 60 seconds, to carry out for preparing backplate Preliminary process.Furthermore, it is possible to carry out being used to make by the printing slurry on the preceding surface of chip and the composition of dry printing The preliminary process of standby preceding electrode.It is then possible to by being sintered at about 400 DEG C to about 950 DEG C, preferably from about 850 DEG C to about 950 DEG C Chip about 30 seconds formed front electrode and backplate to 50 seconds.
Next, the present invention will be more fully described by reference to embodiment.It should be noted, however, that these embodiments Offer is merely to illustrate the present invention, should not be construed as in any way limiting the present invention.
For purposes of clarity, those skilled in the art are eliminated clearly to be described in detail.
Embodiment and comparative example
Composition according to table 1 mixes oxide, and is melted and sintered at 900 DEG C~1400 DEG C, so that Prepare lead oxide-tellurium oxide-IA family metal oxides-Group IIA metal oxide-based glasses that average grain diameter (D50) is 2.0 μm Powder.
As organic bond, 1.0 weight % ethyl cellulose is substantially dissolved in 9.0 weight % fourth at 60 DEG C In base carbitol, and it is 1.5 μm of ball shape silver powders, 1.5 weight % prepared oxygen that addition, which includes 86 weight % average grain diameter, Change lead-tellurium oxide-IA family metal oxides-Group IIA metal oxide glass powder and 0.5 weight % thixotropic agent Thixatrol ST is then ground, so as to prepare electrode of solar battery composition into binder solution in three-roller.
By electrod composition produced as described above by silk-screen printing, the preceding surface of monocrystalline silicon piece is deposited on predetermined pattern On, then dried in infra-red drying stove.Then, the composition that aluminium electrode is carried on the back for preparing is printed on the backside of the wafer simultaneously Dry in an identical manner.By the cell piece handled by above step in belt firing furnace, in being burnt till at 910 DEG C 40 seconds. The conversion efficiency (%) of battery, series resistance Rs (m Ω), open-circuit voltage are measured using solar energy efficiency tester (CT-801) (Voc) etc..Then, the electrode of battery and welding are welded with solder flux at 300 DEG C to 400 DEG C using flatiron.Then, battery The bonding strength (N/mm) of electrode and welding is surveyed using tester under 180 ° of peel angle and 50mm/min rate of extension Amount.The conversion efficiency and tensile test of measurement are shown in table 1.
Embodiment 1~11 and comparative example 1~7
Embodiment 1~11 and comparative example 1~7 prepare use in an identical manner using the composition of glass dust as shown in table 1 In the composition of electrode of solar battery, and evaluate physical property.Need to show be the embodiment and comparative example in table 1 be for The characteristics of prominent one or more examples, rather than be limitation the scope of the present invention, nor explanation comparative example is in this hair Outside bright scope.In addition, invention main body is not limited to the specific detail described in embodiment and comparative example.
Table 1
As shown in table 1, the electrode of solar battery and other comparative examples of the composition manufacture prepared in embodiment 1~11 1-7 is compared, and is shown and welding very high bonding strength and excellent conversion efficiency.And comparative example 1~7 is shown or Relatively low battery efficiency or relatively low pulling force, or both are simultaneously relatively low.
Comparative example 1 shows the situation for containing relatively low PbO contents in glass composition, the efficiency for the solar energy electrode being made and drawing Power is all relatively low with respect to invention example.Comparative example 2 shows the situation for containing higher PbO contents in glass composition, the solar energy being made Battery it is less efficient.Similar, comparative example 3 does not have first family oxide, the solar cell being made it is less efficient.Contrast Example 4,5 does not have second family oxide, and the efficiency and pulling force for the solar energy electrode being made are all relatively low with respect to invention example.Comparative example 6th, 7 contents for showing II races oxide not within the scope of the invention, the solar cell that is made or have relatively low efficiency or had Relatively low pulling force or both is all relatively low.
Invention example shows that glass dust composition is 20~50wt% PbO, 31~70wt% TeO2, 0.1~7wt% IA family metal oxides, 0.1~7wt% Group IIA metal oxide and other oxides, and IA family metal oxides with The mass ratio of Group IIA metal oxide is 0.1~7:1, IA family metal oxide, Group IIA metal oxide and other oxides Addition summation in glass powder is 1~25wt%, and the solar cell being made has higher performance.
The preferred embodiments of the present invention are the foregoing is only, are not intended to limit the invention, for the skill of this area For art personnel, the present invention can have various modifications and variations.Within the spirit and principles of the invention, that is made any repaiies Change, equivalent substitution, improvement etc., should be included in the scope of the protection.

Claims (10)

1. a kind of be used to prepare the glass powder of electrode of solar battery, it is characterised in that the glass powder comprising 20~ 50wt% PbO, 31~70wt% TeO2, 0.1~7wt% IA family metal oxides, 0.1~7wt% Group IIA metal Oxide and other oxides, and the mass ratio of the IA family metal oxides and Group IIA metal oxide is 0.1~7:1, institute State the addition of IA family metal oxides, the Group IIA metal oxide and other described oxides in the glass powder Summation is 1~25wt%.
2. glass powder according to claim 1, it is characterised in that the IA family metal oxides are selected from by Li2O、 Na2O and K2One or more in the group of O compositions.
3. glass powder according to claim 1, it is characterised in that the Group IIA metal oxide be selected from by MgO, One or more in the group of CaO, SrO and BaO composition.
4. glass powder according to claim 1, it is characterised in that other described oxides are selected from by P2O5、B2O3、 TiO2、WO3、NiO、SiO2One or more in the group constituted with ZnO.
5. glass powder according to claim 1, it is characterised in that the average grain diameter D50 of the glass powder is 0.1~ 10μm。
6. a kind of paste composition for being used to prepare electrode of solar battery, it is characterised in that the conduction comprising 60~95wt% Powder, 1.0~20wt% organic carrier, the 0.1~5wt% glass powder as any one of claim 1 to 5, with And the additive of surplus.
7. paste composition according to claim 6, it is characterised in that the additive is selected from by dispersant, thixotroping Agent, plasticizer, viscosity stabiliser, defoamer, pigment, UV stabilizer, antioxidant and coupling agent composition group in one kind or It is a variety of.
8. paste composition according to claim 6, it is characterised in that the conductive powder is silver powder.
9. a kind of electrode of solar battery, it is characterised in that as the paste composition system any one of claim 6 to 8 It is standby to form.
10. a kind of solar cell, including electrode, it is characterised in that the electrode is solar-electricity as claimed in claim 9 Pond electrode.
CN201710310870.2A 2017-05-04 2017-05-04 Glass frit for preparing solar cell electrode, paste composition comprising same, solar cell electrode and solar cell Active CN107216041B (en)

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CN114538782A (en) * 2020-11-26 2022-05-27 无锡帝科电子材料股份有限公司 Glass frit for preparing solar cell electrode, paste composition comprising same, solar cell electrode and solar cell
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CN114538782A (en) * 2020-11-26 2022-05-27 无锡帝科电子材料股份有限公司 Glass frit for preparing solar cell electrode, paste composition comprising same, solar cell electrode and solar cell

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