The content of the invention
The present invention is intended to provide a kind of glass powder including its paste composition for being used to prepare electrode of solar battery
Thing, electrode of solar battery and solar cell, to solve the bonding force of electrode of solar battery and welding in the prior art not
Foot, the low-adhesion between electrode and welding can cause the technical problem of the deterioration of high series resistance and conversion efficiency.
To achieve these goals, according to an aspect of the invention, there is provided a kind of be used to prepare solar cell electricity
The glass powder of pole.The glass powder includes 20~50wt% PbO, 31~70wt% TeO2, 0.1~7wt% IA races
The Group IIA metal oxide and other oxides of metal oxide, 0.1~7wt%, and IA family metal oxides and Group IIA gold
The mass ratio for belonging to oxide is 0.1~7:1, IA family metal oxide, Group IIA metal oxide and other oxides are in the glass
Addition summation in glass powder is 1~25wt%.
Further, IA family metal oxides are selected from by Li2O、Na2O and K2One or more in the group of O compositions.
Further, Group IIA metal oxide is one kind or many in the group being made up of MgO, CaO, SrO and BaO
Kind.
Further, other oxides are selected from by P2O5、B2O3、TiO2、WO3、NiO、SiO2In the group constituted with ZnO
It is one or more.
Further, the average grain diameter D50 of glass powder is 0.1~10 μm.
There is provided a kind of paste composition for being used to prepare electrode of solar battery according to another aspect of the present invention.Should
Paste composition includes 60~95wt% conductive powder, 1.0~20wt% organic carrier, 0.1~5wt% above-mentioned glass
Powder, and surplus additive.
Further, additive is selected from by dispersant, thixotropic agent, plasticizer, viscosity stabiliser, defoamer, pigment, UV
One or more in the group of stabilizer, antioxidant and coupling agent composition.
Further, conductive powder is silver powder.
There is provided a kind of electrode of solar battery according to a further aspect of the invention.The solar cell is by any of the above-described
The paste composition planted is prepared from.
There is provided a kind of solar cell, including electrode according to another aspect of the invention.The electrode is above-mentioned by this hair
The electrode of solar battery that bright paste composition is prepared from.
Using the present invention paste composition prepare electrode of solar battery, and welding have excellent bonding strength and
Minimize series resistance (Rs), so as to provide high conversion efficiency.
Embodiment
It should be noted that in the case where not conflicting, the feature in embodiment and embodiment in the application can phase
Mutually combination.Describe the present invention in detail below with reference to the accompanying drawings and in conjunction with the embodiments.
According to a kind of typical embodiment of the present invention, there is provided a kind of glass dust for being used to prepare electrode of solar battery
Material.The glass powder includes 20~50wt% PbO, 31~70wt% TeO2, 0.1~7wt% IA family metal oxides,
0.1~7wt% Group IIA metal oxide and other oxides, and the IA family metal oxides and Group IIA metal oxide
Mass ratio be 0.1~7:1, IA family metal oxide, Group IIA metal oxide and other described oxides are in glass powder
In addition summation be 1~25wt%.
Other oxides refer to the oxide in addition to IA family metal oxides and Group IIA metal oxide.
Using the present invention paste composition prepare electrode of solar battery, and welding have excellent bonding strength and
Minimize series resistance (Rs), so as to provide high conversion efficiency.
It is preferred that, IA family metal oxides are selected from by Li2O、Na2O and K2One or more in the group of O compositions;IIA
Family metal oxide is the one or more in the group being made up of MgO, CaO, SrO and BaO.
According to a kind of typical embodiment of the present invention, other oxides are selected from by P2O5、B2O3、TiO2、WO3、NiO、
SiO2One or more in the group constituted with ZnO.
According to a kind of typical embodiment of the present invention, there is provided for a kind of paste group for being used to prepare electrode of solar battery
Compound.The paste composition includes 60~95wt% conductive powder, 1.0~20wt% organic carrier, 0.1~5wt%
Above-mentioned glass powder, and surplus additive.Wherein, additive is selected from steady by dispersant, thixotropic agent, plasticizer, viscosity
Determine the one or more in the group of agent, defoamer, pigment, UV stabilizer, antioxidant and coupling agent composition.
According to one kind of the invention, typically embodiment there is provided a kind of electrode of solar battery.The solar cell by
Any of the above-described kind of paste composition is prepared from.
According to one kind of the invention, typically embodiment there is provided a kind of solar cell, including electrode.The electrode is upper
State the electrode of solar battery being prepared from by the paste composition of the present invention.
According to a kind of typical embodiment of the present invention, electrode of solar battery component includes silver powder, lead oxide-oxidation
Tellurium-IA family metal oxides-Group IIA metal oxide-based glasses powder and organic carrier.Now, this hair will be described in further detail
The composition of bright electrode of solar battery.
(A) silver powder
According to a kind of typical embodiment of the present invention, the paste composition for preparing electrode of solar battery includes silver
Powder is used as conductive powder.The granularity of silver powder can be nanometer or micron order.For example, silver powder can have tens to hundreds of nanometers,
Or several to tens microns of granularity.Or, silver powder can be the mixture of two or more silver powder with different-grain diameter.
Silver powder can have spherical, thin slice or amorphous shape.
Silver powder preferably has about 0.1 μm to about 10 μm of an average grain diameter (D50), and more preferably from about 0.5 μm to about 5 μm is averaged
Particle diameter (D50).Average grain diameter can use instrument, such as Mastersize 2000 (Malvern Co., Ltd.) by conducting powder
End is dispersed in isopropanol (IPA) after 3 minutes by ultrasonic wave at 25 DEG C and measured.In the average particle size range, combination
Thing can provide low contact resistance and low line resistance.
Gross weight based on composition, silver powder can about 60wt% to about 95wt% amount exist.Within the range, it is conductive
Powder can prevent the deterioration of conversion efficiency caused by the increase due to resistance.In the case of more preferably, conductive powder is with about
70wt% to about 95wt% amount is present.
(B) lead oxide-tellurium oxide-IA family metal oxides-Group IIA metal oxide-based glasses powder
Glass powder is used to strengthen the adhesion between conductive powder and chip or substrate, and sintered in electrocondution slurry
Cheng Zhong, contact resistance is reduced by etching antireflection layer and fusing silver powder and silver-colored crystal grain being formed in emitter region.In addition,
During sintering process, glass powder softens and reduces sintering temperature.
When increasing the area of solar cell to improve solar battery efficiency, it is understood that there may be solar cell
The problem of contact resistance increase.Accordingly, it would be desirable to minimize series resistance (Rs) and the influence to p-n junction.In addition, having with using
The suitable sintering temperature for having the various chips of different surfaces resistance changes in a wide range, and glass powder is necessary to ensure that enough heat
Stability is to be resistant to larger sintering temperature window.
Solar cell is connected to each other to constitute solar cell module by welding.In this case, solar-electricity
Low adhesion intensity between pond electrode and welding is likely to result in disengaging or the reduction reliability of battery.In the present invention, in order to
Ensure that solar cell has required electrically and physically property such as bonding strength, use lead oxide-tellurium oxide-IA races metal
Oxide-Group IIA metal oxide-based glasses powder.
In the present invention, lead oxide-tellurium oxide-IA family metal oxides-Group IIA metal oxide-based glasses powder can be with
The TeO of PbO, 31~70wt% comprising 20~50wt%2, 0.1~7wt% IA family metal oxides, 0.1~7wt%
Group IIA metal oxide and other oxides RO, and the mass ratio of IA family metal oxides and Group IIA metal oxide is 0.1
~7:The addition summation of 1, IA family metal oxide, Group IIA metal oxide and other oxides in glass powder be 1~
25wt%.Within the range, glass powder may insure excellent bonding strength and excellent transformation efficiency.
According to a kind of typical embodiment of the present invention, lead oxide-tellurium oxide-IA family metal oxides-Group IIA metal oxygen
Compound base glass powder may further include other at least one oxides, selected from phosphorous oxide (P2O5), boron oxide (B2O3),
Titanium oxide (TiO2), tungsten oxide (WO3), nickel oxide (NiO), silica (SiO2), zinc oxide (ZnO).
Glass powder can pass through any allusion quotation by lead oxide-tellurium oxide-IA family metal oxides-Group IIA metal oxide
It is prepared by the method for type.For example, oxide is mixed in certain proportion with lead oxide-bismuth oxide-tellurium oxide-tungsten oxide.Mixing can
To be carried out using ball mill or planetary mill.The composition of mixing is melted at about 900 DEG C to about 1300 DEG C, is then quenched
To about 25 DEG C.Using disc mill, planetary mill etc. is crushed to resulting materials, so as to provide glass powder.
The average grain diameter D50 of glass powder can be about 0.1 μm to about 10 μm, and accounts for the pact of the total amount based on composition
0.1wt% to about 5wt% amount.Glass powder can have spherical or amorphous shape.
(C) organic carrier
By the mechanical mixture with the inorganic component in electrode of solar battery, it is printed that organic carrier assigns electrocondution slurry
Cheng Suoxu appropriate viscosity and rheological behavior.
Organic carrier can be any typical organic carrier for electrode of solar battery composition, and can wrap
Include adhesive resin, solvent etc..
Adhesive resin can be selected from acrylate or celluosic resin.Bonding is used as usually using ethyl cellulose
Agent resin.In addition, adhesive resin can be selected from ethylhydroxyethylcellulose, nitrocellulose, ethyl cellulose and phenolic aldehyde tree
The blend of fat, alkyd resin, phenol, acrylate, dimethylbenzene, polybutene, polyester, urea, melamine, vinyl acetate tree
Fat, wood rosin, polymethacrylates of alcohol etc..
Solvent can be selected from such as hexane, toluene, ethyl cellosolve, cyclohexanone, butyl cellosolve, butyl carbitol (two
Ethylene glycol monobutyl ether), dibutyl carbitol (DBC) (diethylene glycol dibutyl ether), acetate of butyl carbitol (monobutyl ether-acetate), third
Glycol monomethyl ether, hexylene glycol, terpineol, methyl ethyl ketone, benzylalcohol, gamma-butyrolacton, ethyl lactate and combinations thereof.
Gross weight based on composition, organic carrier can about 1wt% to about 20wt% amount exist.Within the range,
Organic carrier can provide enough bonding strengths and excellent impressionability for composition.
(D) additive
As needed, composition may further include typical additive, to strengthen mobile performance, processing characteristics and steady
It is qualitative.Additive can include dispersant, thixotropic agent, plasticizer, viscosity stabiliser, defoamer, pigment, UV stabilizer, antioxygen
Agent, coupling agent etc., but not limited to this.These additives can be used alone or be used as its mixture.These additives
Can exist with about 0.1wt% in composition to about 5wt% amount, but the amount can change as needed.
According to a kind of typical embodiment of the present invention, the solar cell manufactured using paste composition.Such as Fig. 1 institutes
Show, backplate 210 and front electrode 230 can be by printed battery electrode components in including p layers 101 and as emitter stage
On the chip or substrate 100 of n-layer 102, and formed through oversintering.For example, by printing composition on the backside of the wafer simultaneously
Printed composition is dried at about 200 DEG C to about 400 DEG C about 10 seconds to 60 seconds, to carry out for preparing backplate
Preliminary process.Furthermore, it is possible to carry out being used to make by the printing slurry on the preceding surface of chip and the composition of dry printing
The preliminary process of standby preceding electrode.It is then possible to by being sintered at about 400 DEG C to about 950 DEG C, preferably from about 850 DEG C to about 950 DEG C
Chip about 30 seconds formed front electrode and backplate to 50 seconds.
Next, the present invention will be more fully described by reference to embodiment.It should be noted, however, that these embodiments
Offer is merely to illustrate the present invention, should not be construed as in any way limiting the present invention.
For purposes of clarity, those skilled in the art are eliminated clearly to be described in detail.