CN107860821A - A kind of material on-line intelligence detection means and screening technique - Google Patents
A kind of material on-line intelligence detection means and screening technique Download PDFInfo
- Publication number
- CN107860821A CN107860821A CN201710971237.8A CN201710971237A CN107860821A CN 107860821 A CN107860821 A CN 107860821A CN 201710971237 A CN201710971237 A CN 201710971237A CN 107860821 A CN107860821 A CN 107860821A
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- Prior art keywords
- bar
- pipeline
- forging
- ejection cylinder
- slideway
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- 239000000463 material Substances 0.000 title claims abstract description 53
- 238000001514 detection method Methods 0.000 title claims abstract description 44
- 238000000034 method Methods 0.000 title claims abstract description 16
- 238000012216 screening Methods 0.000 title claims abstract description 12
- 238000005242 forging Methods 0.000 claims abstract description 34
- 230000007547 defect Effects 0.000 claims abstract description 8
- 230000002950 deficient Effects 0.000 claims abstract description 6
- 238000010438 heat treatment Methods 0.000 claims description 19
- 210000001161 mammalian embryo Anatomy 0.000 claims description 14
- 238000013461 design Methods 0.000 claims description 5
- 238000012372 quality testing Methods 0.000 claims description 3
- 238000007689 inspection Methods 0.000 claims description 2
- 238000004519 manufacturing process Methods 0.000 abstract description 4
- 230000015572 biosynthetic process Effects 0.000 abstract description 3
- 238000012423 maintenance Methods 0.000 abstract description 3
- 230000035515 penetration Effects 0.000 abstract description 3
- 238000007493 shaping process Methods 0.000 abstract description 3
- 238000005516 engineering process Methods 0.000 description 3
- 238000010586 diagram Methods 0.000 description 2
- 230000034303 cell budding Effects 0.000 description 1
- 238000002604 ultrasonography Methods 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
- 238000005303 weighing Methods 0.000 description 1
Classifications
-
- G—PHYSICS
- G01—MEASURING; TESTING
- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N27/00—Investigating or analysing materials by the use of electric, electrochemical, or magnetic means
- G01N27/72—Investigating or analysing materials by the use of electric, electrochemical, or magnetic means by investigating magnetic variables
- G01N27/82—Investigating or analysing materials by the use of electric, electrochemical, or magnetic means by investigating magnetic variables for investigating the presence of flaws
- G01N27/90—Investigating or analysing materials by the use of electric, electrochemical, or magnetic means by investigating magnetic variables for investigating the presence of flaws using eddy currents
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
- B07C5/02—Measures preceding sorting, e.g. arranging articles in a stream orientating
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
- B07C5/34—Sorting according to other particular properties
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
- B07C5/36—Sorting apparatus characterised by the means used for distribution
- B07C5/361—Processing or control devices therefor, e.g. escort memory
- B07C5/362—Separating or distributor mechanisms
-
- G—PHYSICS
- G01—MEASURING; TESTING
- G01G—WEIGHING
- G01G19/00—Weighing apparatus or methods adapted for special purposes not provided for in the preceding groups
-
- G—PHYSICS
- G01—MEASURING; TESTING
- G01K—MEASURING TEMPERATURE; MEASURING QUANTITY OF HEAT; THERMALLY-SENSITIVE ELEMENTS NOT OTHERWISE PROVIDED FOR
- G01K13/00—Thermometers specially adapted for specific purposes
-
- G—PHYSICS
- G01—MEASURING; TESTING
- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N29/00—Investigating or analysing materials by the use of ultrasonic, sonic or infrasonic waves; Visualisation of the interior of objects by transmitting ultrasonic or sonic waves through the object
- G01N29/04—Analysing solids
-
- G—PHYSICS
- G01—MEASURING; TESTING
- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N2291/00—Indexing codes associated with group G01N29/00
- G01N2291/02—Indexing codes associated with the analysed material
- G01N2291/023—Solids
- G01N2291/0234—Metals, e.g. steel
-
- G—PHYSICS
- G01—MEASURING; TESTING
- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N2291/00—Indexing codes associated with group G01N29/00
- G01N2291/02—Indexing codes associated with the analysed material
- G01N2291/028—Material parameters
- G01N2291/0289—Internal structure, e.g. defects, grain size, texture
Abstract
The present invention relates to forging and stamping technical field of automation, more particularly to a kind of material on-line intelligence detection means and screening technique.The material on-line intelligence detection means and screening technique can detect for penetration quality dynamic, can accurately control the blank weight of blanking, improve the protection to mould, reduce substandard products；For the beginning forging of bar and the temperature detection of finish-forging, shaping and the institutional framework of forging are further controlled, higher product quality can be obtained.By carrying out defects detection to bar, percent defective is reduced；Using dynamic mass test, the mass range of bar is divided into four grades, substantially increases the quality of product；Final forging temperature is detected, the temperature scattered error curve map of formation provides Technical Reference for subsequent treatment process；In addition, the material on-line intelligence detection means production cost is low, easy to maintenance, has extensive use, is adapted to promote the use of.
Description
Technical field
The present invention relates to forging and stamping automated production field, more particularly to a kind of material on-line intelligence detection means and screening
Method.
Background technology
In automated production is forged and pressed, China differs greatly with foreign technology, and some are also in the budding stage.And forge and press life
In production, almost all of precision forging technique requires weighs to blank, will if blank exceeds certain scope
Substandard products or waste product occurs, causes the wasting of resources, forms economic loss.Some automatic weighting devices, should in hot forging
With seldom.
The quality of forging quality and the heat treatment in later stage, it is closely related with its technological design early stage；The detection of the defects of blank,
An important factor for dynamic weighing of blank quality, begin forging and the detection of final forging temperature etc. are all limit product and yield rate.
The content of the invention
In order to overcome defect present in background technology, the technical solution adopted for the present invention to solve the technical problems is：
A kind of material on-line intelligence detection means, including pipeline, supporting leg, heating furnace and forcing press, the pipeline are arranged on supporting leg
On, the pipeline is provided with heating furnace and forcing press, and the end of the pipeline is provided with finished product material frame, before the pipeline
End is sequentially provided with eddy current flaw detec, supersonic detector and marking machine, the front end of the heating furnace is provided with elevator, the pressure
Machine is provided with gripper；Pipeline between the marking machine and elevator is provided with the first ejection cylinder, the second ejection cylinder
Cylinder is ejected with the 3rd, corresponding first ejection cylinder, the second ejection cylinder and the 3rd ejection cylinder are set successively on the pipeline
There are the first slideway, the second slideway and the 3rd slideway, embryo material initial forging temperature detector, institute are provided between the heating furnace and forcing press
State and embryo material final forging temperature detector is provided between forcing press and finished product material frame.
A kind of screening technique of described material on-line intelligence detection means, its step are：
The first step, bar is put on pipeline, pipeline operation；
Second step, bar carries out surface defects detection by eddy current flaw detec, and records defective locations；
3rd step, bar carries out internal detection by supersonic detector, and records internal flaw position；
4th step, the result of detection are recorded in data acquisition device, are then recorded by marking machine on bar, with side
Just it is sawed-off；
5th step, it is sent to by marking machine in bar sawed-off on sawing machine；
6th step, it is sawed-off after bar carry out quality testing；Mass range is pushed into by the first ejection cylinder in the first estate
First slideway, into material frame；Mass range is pushed into the second slideway in the second grade, by the second ejection cylinder, pan feeding of going forward side by side
Frame；Mass range is pushed into the 3rd slideway in the tertiary gradient, by the 3rd ejection cylinder, and enters material frame；Mass range is
Four grades continue to convey；
7th step, bar are sent into heating furnace from conveyer belt by elevator；
8th step, when being heated to setting time, embryo material initial forging temperature detector carries out temperature detection to bar, if reaching setting
Temperature, capture through manipulator, and forged and pressed through forcing press, enter finished product material after embryo material final forging temperature detector detection temperature
Frame；If not up to design temperature, it is transferred to heating furnace and continues to heat.
A kind of material on-line intelligence detection means of the present invention and screening technique, the material on-line intelligence detection means
And screening technique can detect for penetration quality dynamic, the blank weight of blanking can be accurately controlled, improves the guarantor to mould
Shield, reduces substandard products；Beginning forging and the temperature detection of finish-forging for bar, further control shaping and the knot of tissue of forging
Structure, higher product quality can be obtained.By carrying out defects detection to bar, percent defective is reduced；Examined using dynamic mass
Survey, the mass range of bar is divided into four grades, substantially increases the quality of product；Final forging temperature is detected, the temperature of formation
Degree scattered error curve map provides Technical Reference for subsequent treatment process；In addition, the material on-line intelligence detection means produces
Cost is low, easy to maintenance, has extensive use, is adapted to promote the use of.
Brief description of the drawings
The present invention is further described with reference to the accompanying drawings and examples.
Fig. 1 is a kind of front view of material on-line intelligence detection means of the present invention；
Fig. 2 is a kind of top view of material on-line intelligence detection means of the present invention；
Fig. 3 is a kind of fundamental diagram of material on-line intelligence detection means of the present invention；
Wherein:1st, pipeline；2nd, eddy current flaw detec；3rd, supersonic detector；4th, marking machine；5th, supporting leg；6th, the first ejection gas
Cylinder；7th, the second ejection cylinder；8th, the 3rd ejection cylinder；9th, the first slideway；10th, the second slideway；11st, the 3rd slideway；12nd, lifted
Machine；13rd, heating furnace；14th, embryo material initial forging temperature detector；15th, manipulator；16th, forcing press；17th, embryo material final forging temperature detector；
18th, finished product material frame.
Embodiment
In conjunction with the accompanying drawings, the present invention is further explained in detail.Accompanying drawing is simplified schematic diagram, only with signal side
Formula illustrates the basic structure of the present invention, therefore it only shows the composition relevant with the present invention.
Specific embodiment, refers to Fig. 1-3, a kind of material on-line intelligence detection means, including pipeline 1, supporting leg 5 plus
Hot stove 13 and forcing press 16, the pipeline 1 are arranged on supporting leg 5, and the pipeline 1 is provided with heating furnace 13 and forcing press
16, the end of the pipeline 1 is provided with finished product material frame 18, and the front end of the pipeline 1 is sequentially provided with eddy current flaw detec 2, ultrasound
Wave inspection instrument 3 and marking machine 4, the front end of the heating furnace 13 are provided with elevator 12, and the forcing press 16 is provided with gripper 15；
Pipeline 1 between the marking machine 4 and elevator 12 is provided with the first ejection cylinder 6, second and ejects the ejection of cylinder 7 and the 3rd
Cylinder 8, corresponding first ejection cylinder 6, second, which ejects cylinder 7 and the 3rd and ejects cylinder 8, on the pipeline 1 is sequentially provided with first
Slideway 9, the second slideway 10 and the 3rd slideway 11, embryo material initial forging temperature detector is provided between the heating furnace 13 and forcing press 16
14, embryo material final forging temperature detector 17 is provided between the forcing press 16 and finished product material frame 18.
The screening technique of described a kind of material on-line intelligence detection means, it is characterised in that its step is：
The first step, bar is put on pipeline 1, pipeline operation；
Second step, bar carries out surface defects detection by eddy current flaw detec 2, and records defective locations；
3rd step, bar carries out internal detection by supersonic detector 3, and records internal flaw position；
4th step, the result of detection are recorded in data acquisition device, are then recorded by marking machine 4 on bar, with
Facilitate sawed-off；
5th step, it is sent to by marking machine 4 in bar sawed-off on sawing machine；
6th step, it is sawed-off after bar carry out quality testing；Mass range is pushed into by the first ejection cylinder 6 in the first estate
To the first slideway 9, into material frame；Mass range is pushed into the second slideway 10 in the second grade, by the second ejection cylinder 7, and
Into material frame；Mass range is pushed into the 3rd slideway 11 in the tertiary gradient, by the 3rd ejection cylinder 8, and enters material frame；Quality
Scope continues to convey the fourth estate；
7th step, bar are sent into heating furnace 13 from conveyer belt 1 by elevator 12；
8th step, when being heated to setting time, embryo material initial forging temperature detector 14 carries out temperature detection to bar, set if reached
Constant temperature degree, capture through manipulator 15, and forged and pressed through forcing press 16, entered after the detection temperature of embryo material final forging temperature detector 17
Finished product material frame 18；If not up to design temperature, it is transferred to heating furnace 13 and continues to heat.
A kind of material on-line intelligence detection means of the present invention and screening technique, the material on-line intelligence detection means
And screening technique can detect for penetration quality dynamic, the blank weight of blanking can be accurately controlled, improves the guarantor to mould
Shield, reduces substandard products；Beginning forging and the temperature detection of finish-forging for bar, further control shaping and the knot of tissue of forging
Structure, higher product quality can be obtained.By carrying out defects detection to bar, percent defective is reduced；Examined using dynamic mass
Survey, the mass range of bar is divided into four grades, substantially increases the quality of product；Final forging temperature is detected, the temperature of formation
Degree scattered error curve map provides Technical Reference for subsequent treatment process；In addition, the material on-line intelligence detection means produces
Cost is low, easy to maintenance, has extensive use, is adapted to promote the use of.
Obviously, above-described embodiment is only intended to clearly illustrate example, and is not the restriction to embodiment.It is right
For those of ordinary skill in the art, can also make on the basis of the above description it is other it is various forms of change or
Change.There is no necessity and possibility to exhaust all the enbodiments.And the obvious change thus extended out or
Among changing still in the protection domain of the invention.
Claims (2)
1. a kind of material on-line intelligence detection means, including pipeline（1）, supporting leg（5）, heating furnace（13）And forcing press（16）,
It is characterized in that：The pipeline（1）It is arranged on supporting leg（5）On, the pipeline（1）It is provided with heating furnace（13）And forcing press
（16）, the pipeline（1）End be provided with finished product material frame（18）, the pipeline（1）Front end be sequentially provided with eddy current inspection
Instrument（2）, supersonic detector（3）And marking machine（4）, the heating furnace（13）Front end be provided with elevator（12）, the pressure
Machine（16）It is provided with gripper（15）；The marking machine（4）And elevator（12）Between pipeline（1）It is provided with the first ejection
Cylinder（6）, second ejection cylinder（7）With the 3rd ejection cylinder（8）, the pipeline（1）Upper correspondence first ejects cylinder（6）、
Second ejection cylinder（7）With the 3rd ejection cylinder（8）It is sequentially provided with the first slideway（9）, the second slideway（10）With the 3rd slideway
（11）, the heating furnace（13）And forcing press（16）Between be provided with embryo material initial forging temperature detector（14）, the forcing press（16）
With finished product material frame（18）Between be provided with embryo material final forging temperature detector（17）.
A kind of 2. screening technique of material on-line intelligence detection means according to claim 1, it is characterised in that its step
For：
The first step, bar is put into pipeline（1）On, pipeline operation；
Second step, bar pass through eddy current flaw detec（2）Surface defects detection is carried out, and records defective locations；
3rd step, bar pass through supersonic detector（3）Internal detection is carried out, and records internal flaw position；
4th step, the result of detection are recorded in data acquisition device, then pass through marking machine（4）Recorded on bar,
It is sawed-off to facilitate；
5th step, passes through marking machine（4）It is sent in bar sawed-off on sawing machine；
6th step, it is sawed-off after bar carry out quality testing；Mass range is in the first estate, by the first ejection cylinder（6）Push away
Enter to the first slideway（9）, into material frame；Mass range is in the second grade, by the second ejection cylinder（7）It is pushed into the second slideway
（10）, and enter material frame；Mass range is in the tertiary gradient, by the 3rd ejection cylinder（8）It is pushed into the 3rd slideway（11）, go forward side by side
Enter material frame；Mass range continues to convey the fourth estate；
7th step, bar is from conveyer belt（1）By elevator（12）It is sent into heating furnace（13）；
8th step, when being heated to setting time, embryo material initial forging temperature detector（14）Temperature detection is carried out to bar, if reached
Design temperature, through manipulator（15）Crawl, and through forcing press（16）Forging and stamping, by embryo material final forging temperature detector（17）Detection temperature
Enter finished product material frame after degree（18）；If not up to design temperature, it is transferred to heating furnace（13）Continue to heat.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710971237.8A CN107860821A (en) | 2017-10-18 | 2017-10-18 | A kind of material on-line intelligence detection means and screening technique |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710971237.8A CN107860821A (en) | 2017-10-18 | 2017-10-18 | A kind of material on-line intelligence detection means and screening technique |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN107860821A true CN107860821A (en) | 2018-03-30 |
Family
ID=61697387
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201710971237.8A Pending CN107860821A (en) | 2017-10-18 | 2017-10-18 | A kind of material on-line intelligence detection means and screening technique |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN107860821A (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112317663A (en) * | 2020-10-12 | 2021-02-05 | 黄显葵 | Manufacturing method for forming and processing high-precision pedal teeth by utilizing cold heading technology |
Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH0394914A (en) * | 1989-09-07 | 1991-04-19 | Daido Steel Co Ltd | Manufacture of bar-shaped short piece |
| CN1409107A (en) * | 2001-09-29 | 2003-04-09 | 中国科学院金属研究所 | Supersonic and eddy composite automatic detector for pipe |
| JP2004314176A (en) * | 2003-03-31 | 2004-11-11 | Showa Denko Kk | Continuously cast rod of aluminum alloy, and method and equipment for producing the rod |
| CN102873252A (en) * | 2012-09-27 | 2013-01-16 | 天津市天锻压力机有限公司 | Forging process of large aluminum alloy hub |
| CN105571500A (en) * | 2016-01-26 | 2016-05-11 | 中塑联新材料科技湖北有限公司 | Random tester for plastic sheet production line |
| CN106980305A (en) * | 2017-05-27 | 2017-07-25 | 第拖拉机股份有限公司 | The electric control gear and its control method of a kind of on-line automatic control forging die temperature |
| CN207601006U (en) * | 2017-10-18 | 2018-07-10 | 苏州青林自动化设备有限公司 | A kind of material on-line intelligence detection device |
-
2017
- 2017-10-18 CN CN201710971237.8A patent/CN107860821A/en active Pending
Patent Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH0394914A (en) * | 1989-09-07 | 1991-04-19 | Daido Steel Co Ltd | Manufacture of bar-shaped short piece |
| CN1409107A (en) * | 2001-09-29 | 2003-04-09 | 中国科学院金属研究所 | Supersonic and eddy composite automatic detector for pipe |
| JP2004314176A (en) * | 2003-03-31 | 2004-11-11 | Showa Denko Kk | Continuously cast rod of aluminum alloy, and method and equipment for producing the rod |
| CN102873252A (en) * | 2012-09-27 | 2013-01-16 | 天津市天锻压力机有限公司 | Forging process of large aluminum alloy hub |
| CN105571500A (en) * | 2016-01-26 | 2016-05-11 | 中塑联新材料科技湖北有限公司 | Random tester for plastic sheet production line |
| CN106980305A (en) * | 2017-05-27 | 2017-07-25 | 第拖拉机股份有限公司 | The electric control gear and its control method of a kind of on-line automatic control forging die temperature |
| CN207601006U (en) * | 2017-10-18 | 2018-07-10 | 苏州青林自动化设备有限公司 | A kind of material on-line intelligence detection device |
Non-Patent Citations (2)
| Title |
|---|
| 李振华 等: "《现代物流与配送》", 对外经济贸易大学出版社, pages: 197 - 198 * |
| 李琴 等: "棒料锯切在线自动超声波检测技术", vol. 25, no. 3, pages 98 * |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112317663A (en) * | 2020-10-12 | 2021-02-05 | 黄显葵 | Manufacturing method for forming and processing high-precision pedal teeth by utilizing cold heading technology |
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Application publication date: 20180330 |