CN205771423U - A kind of powder metallurgy product captures automatically, arranging system - Google Patents
A kind of powder metallurgy product captures automatically, arranging system Download PDFInfo
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- CN205771423U CN205771423U CN201620517562.8U CN201620517562U CN205771423U CN 205771423 U CN205771423 U CN 205771423U CN 201620517562 U CN201620517562 U CN 201620517562U CN 205771423 U CN205771423 U CN 205771423U
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Abstract
Description
技术领域 technical field
本实用新型涉及一种粉末冶金产品自动抓取、排布系统。 The utility model relates to an automatic grabbing and arranging system for powder metallurgy products.
背景技术 Background technique
近年来,金属粉末成形是集材料、化工、冶金、机械等一体的高新技术。随着快速成型和快速模具技术的发展,传统的粉末成形方法得到进一步发展。 In recent years, metal powder forming is a high-tech integrating materials, chemical industry, metallurgy and machinery. With the development of rapid prototyping and rapid tooling technology, the traditional powder forming method has been further developed.
各类家电配套核心配件--高效节能压缩机以及汽车零配件等各类粉末冶金产品在成型出来后,现时还是采用传统的手工下料和排装方式,存在产品易疏松、粗糙度不良、磕碰、裂纹以及人力成本高等问题。上述问题严重影响着企业的生产效率及产品质量。因此,亟待开发一种自动化的粉末冶金产品自动抓取、排布系统。 Various powder metallurgy products such as high-efficiency and energy-saving compressors and auto parts are still used in the traditional manual cutting and arranging methods after being molded, and the products are prone to looseness, poor roughness, bumps , cracks and high labor costs. The above problems have seriously affected the production efficiency and product quality of enterprises. Therefore, it is urgent to develop an automated powder metallurgy product automatic grabbing and arranging system.
实用新型内容 Utility model content
为了克服现有技术的不足,本实用新型提供一种粉末冶金产品自动抓取、排布系统,降低产品磕碰率,减少裂纹,提高产品强度,从而降低生产成本,提升效益。 In order to overcome the deficiencies of the prior art, the utility model provides an automatic grabbing and arranging system for powder metallurgy products, which can reduce the collision rate of products, reduce cracks, and improve product strength, thereby reducing production costs and improving benefits.
本实用新型解决其技术问题所采用的技术方案是: The technical scheme that the utility model solves its technical problem adopts is:
一种粉末冶金产品自动抓取、排布系统,包括有机架,所述机架上设置有并排布置的第一传送带、第二传送带,所述第一传送带与第二传送带的传送方向一致,所述第一传送带上方设置有与其传送方向一致的X轴滑轨,所述X轴滑轨上滑动连接有滑板,所述滑板上连接有垂直于X轴滑轨的Y轴滑轨,所述Y轴滑轨上滑动连接有滑块,所述滑块连接有抓取机械手,所述X轴滑轨、Y轴滑轨各自连接有驱动机构以驱动滑板、滑块移动;所述第一传送带侧边连接有托盘支架,所述托盘支架上竖向排列有多个托盘,所述托盘支架远离第一传送带的侧边连接有用于推送托盘的推送机构;所述机架连接有用于定位粉末冶金产品的第三传送带。 An automatic picking and arranging system for powder metallurgy products, including a frame, on which a first conveyor belt and a second conveyor belt arranged side by side are arranged, the first conveyor belt and the second conveyor belt have the same conveying direction, An X-axis slide rail consistent with its conveying direction is arranged above the first conveyor belt, a slide plate is slidably connected to the X-axis slide rail, and a Y-axis slide rail perpendicular to the X-axis slide rail is connected to the slide plate. A slide block is slidably connected on the Y-axis slide rail, and the slide block is connected with a grasping robot arm. The X-axis slide rail and the Y-axis slide rail are respectively connected with a driving mechanism to drive the slide plate and the slide block to move; the first conveyor belt A pallet support is connected to the side, and a plurality of pallets are vertically arranged on the pallet support, and a pushing mechanism for pushing the pallet is connected to the side of the pallet support away from the first conveyor belt; the frame is connected to a powder metallurgy The third conveyor belt for products.
作为上述技术方案的改进,所述驱动机构为伺服电机并连接于PLC。 As an improvement of the above technical solution, the driving mechanism is a servo motor connected to a PLC.
作为上述技术方案的进一步改进,所述驱动机构通过丝杆或者链条驱动滑板、滑块移动。 As a further improvement of the above technical solution, the drive mechanism drives the slide plate and slider to move through a screw rod or a chain.
进一步改进,所述推送机构为双向气缸。 As a further improvement, the pushing mechanism is a two-way cylinder.
进一步改进,所述第三传送带靠近第一传送带的位置设置有V型槽以定位粉末冶金产品。 As a further improvement, the third conveyor belt is provided with V-shaped grooves near the first conveyor belt to position powder metallurgy products.
进一步改进,还设置有用于检测粉末冶金产品是否位于第三传送带上的第一探头以及用于检测托盘是否位于第一传送带的第二探头。 As a further improvement, a first probe for detecting whether the powder metallurgy product is located on the third conveyor belt and a second probe for detecting whether the pallet is located on the first conveyor belt are also provided.
本实用新型的有益效果是:粉末冶金产品输送到第三传送带定位,托盘由推送机构推出到第一传送带上,驱动机构驱动滑板、滑块移动从而带动抓取机械手移动,抓取机械手移动到第三传送带下落抓取粉末冶金产品然后上升,再由驱动机构驱动滑板、滑块移动而带动,将粉末冶金产品放置在托盘,重复抓取步骤,将粉末冶金产品排布在托盘上,排布满一个托盘后第一传送带开始运行,第二传送带跟随运行,把托盘传送到成品堆积区。本实用新型结构合理实用,自动抓取、排布,效率高,消除因人工排布导致产品生锈、产品磕碰、裂纹以及分布不均匀等缺陷,降低产品磕碰率,减少裂纹,提高产品强度,从而降低生产成本。 The beneficial effects of the utility model are: the powder metallurgy products are transported to the third conveyor belt for positioning, the tray is pushed out onto the first conveyor belt by the push mechanism, the driving mechanism drives the slide plate and the slider to move, thereby driving the grabbing manipulator to move, and the grabbing manipulator moves to the first conveyor belt The three conveyor belts fall to grab the powder metallurgy products and then rise up, and then the driving mechanism drives the sliding plate and the slider to move, put the powder metallurgy products on the tray, repeat the grabbing steps, arrange the powder metallurgy products on the tray, and the rows are full After a pallet, the first conveyor belt starts to run, and the second conveyor belt follows it to transfer the pallet to the finished product accumulation area. The utility model has reasonable and practical structure, automatic grasping and arrangement, high efficiency, eliminates defects such as product rust, product bump, crack and uneven distribution caused by manual arrangement, reduces product bump rate, reduces cracks, and improves product strength. Thereby reducing production costs.
附图说明 Description of drawings
下面结合附图和实施例对本实用新型作进一步说明。 Below in conjunction with accompanying drawing and embodiment the utility model is further described.
图1是本实用新型的结构示意图。 Fig. 1 is the structural representation of the utility model.
具体实施方式 detailed description
参照图1,一种粉末冶金产品自动抓取、排布系统,包括有机架1,所述机架1上设置有并排布置的第一传送带2、第二传送带3,所述第一传送带2与第二传送带3的传送方向一致,所述第一传送带2上方设置有与其传送方向一致的X轴滑轨4,所述X轴滑轨4上滑动连接有滑板5,所述滑板5上连接有垂直于X轴滑轨4的Y轴滑轨6,所述Y轴滑轨6上滑动连接有滑块7,所述滑块7连接有抓取机械手8,所述X轴滑轨4、Y轴滑轨6各自连接有驱动机构9以驱动滑板5、滑块7移动,优选的,所述驱动机构9为伺服电机并连接于PLC;所述第一传送带2侧边连接有托盘支架10,所述托盘支架10上竖向排列有多个托盘11,所述托盘支架10远离第一传送带2的侧边连接有用于推送托盘11的推送机构12;所述机架1连接有用于定位粉末冶金产品的第三传送带13。 Referring to Fig. 1 , an automatic picking and arranging system for powder metallurgy products includes a frame 1 on which a first conveyor belt 2 and a second conveyor belt 3 arranged side by side are arranged, and the first conveyor belt 2 Consistent with the transmission direction of the second conveyor belt 3, an X-axis slide rail 4 consistent with its transmission direction is arranged above the first conveyor belt 2, and a slide plate 5 is slidably connected to the X-axis slide rail 4, and a slide plate 5 is connected to the slide plate 5. There is a Y-axis slide rail 6 perpendicular to the X-axis slide rail 4, a slide block 7 is slidably connected to the Y-axis slide rail 6, and the slide block 7 is connected to a grasping manipulator 8. The X-axis slide rail 4, The Y-axis slide rails 6 are respectively connected with a drive mechanism 9 to drive the slide plate 5 and the slider 7 to move. Preferably, the drive mechanism 9 is a servo motor and connected to the PLC; the side of the first conveyor belt 2 is connected with a pallet support 10 , a plurality of trays 11 are vertically arranged on the tray support 10, and the side of the tray support 10 away from the first conveyor belt 2 is connected with a push mechanism 12 for pushing the tray 11; Third conveyor belt 13 for metallurgical products.
在本实施例中,优选的,所述驱动机构9通过丝杆或者链条驱动滑板5、滑块7移动。 In this embodiment, preferably, the driving mechanism 9 drives the sliding plate 5 and the sliding block 7 to move through a screw rod or a chain.
在本实施例中,优选的,所述推送机构12为双向气缸。 In this embodiment, preferably, the pushing mechanism 12 is a two-way cylinder.
在本实施例中,优选的,所述第三传送带13靠近第一传送带2的位置设置有V型槽131以定位粉末冶金产品。 In this embodiment, preferably, the third conveyor belt 13 is provided with a V-shaped groove 131 near the first conveyor belt 2 to position the powder metallurgy products.
在本实施例中,优选的,还设置有用于检测粉末冶金产品是否位于第三传送带13上的第一探头以及用于检测托盘11是否位于第一传送带2的第二探头。 In this embodiment, preferably, a first probe for detecting whether the powder metallurgy product is located on the third conveyor belt 13 and a second probe for detecting whether the tray 11 is located on the first conveyor belt 2 are also provided.
工作流程如下:启动系统,第一探头检测粉末冶金产品是否到达第三传送带13的V型槽131;第二探头检测托盘11是否在第一传送带2,否则推送机构12将一个托盘11推出到第一传送带2;以上两项检测到位后,抓取机械手8由初始位置开始动作,通过PLC控制的伺服电机(驱动机构9)驱动沿X轴滑轨4、Y轴滑轨6复合移动到达V型槽131,抓取机械手8下移抓取粉末冶金产品;再由PLC控制的伺服电机(驱动机构9)驱动沿X轴滑轨4、Y轴滑轨6复合移动到达托盘11上方,抓取机械手8下移将粉末冶金产品放置在托盘11上,重复上述抓取步骤将多个粉末冶金产品排布托盘11上;一个托盘11排布满之后,第一传送带2开始运行,第二传送带3同时运行,把托盘11传送到成品堆积区,推送机构12动作推出下一个托盘11,机械手8回到初始位置开始下一轮抓取、排布工作,生产流程全自动化,效率高,降低产品磕碰率,减少裂纹,提高产品强度,从而降低生产成本。 The working process is as follows: start the system, the first probe detects whether the powder metallurgy product reaches the V-shaped groove 131 of the third conveyor belt 13; A conveyor belt 2; after the above two items are detected in place, the grasping manipulator 8 starts to move from the initial position, and is driven by the servo motor (drive mechanism 9) controlled by PLC to move along the X-axis slide rail 4 and Y-axis slide rail 6 to reach the V-shaped Groove 131, grabbing manipulator 8 moves down to grab powder metallurgy products; then driven by PLC-controlled servo motor (drive mechanism 9) to move compoundly along X-axis slide rail 4 and Y-axis slide rail 6 to the top of tray 11, grabbing manipulator 8 Move down to place the powder metallurgy products on the tray 11, repeat the above grabbing steps to arrange multiple powder metallurgy products on the tray 11; after one tray 11 is full, the first conveyor belt 2 starts to run, and the second conveyor belt 3 simultaneously Running, the pallet 11 is transferred to the finished product accumulation area, the push mechanism 12 moves to push out the next pallet 11, the manipulator 8 returns to the initial position to start the next round of grabbing and arranging work, the production process is fully automated, the efficiency is high, and the product collision rate is reduced , Reduce cracks, improve product strength, thereby reducing production costs.
以上所述,只是本实用新型的较佳实施方式而已,但本实用新型并不限于上述实施例,只要其以任何相同或相似手段达到本实用新型的技术效果,都应落入本实用新型的保护范围之内。 The above is only a preferred embodiment of the utility model, but the utility model is not limited to the above-mentioned embodiment, as long as it achieves the technical effect of the utility model by any same or similar means, it should fall into the scope of the utility model within the scope of protection.
Claims (6)
- null1. a powder metallurgy product captures automatically、Arranging system,It is characterized in that: include frame (1),The first conveyer belt (2) being arranged side by side it is provided with in described frame (1)、Second conveyer belt (3),Described first conveyer belt (2) is consistent with the direction of transfer of the second conveyer belt (3),Described first conveyer belt (2) is provided above the X-axis slide rail (4) consistent with its direction of transfer,Slide plate (5) is slidably connected on described X-axis slide rail (4),The upper connection of described slide plate (5) has the Y-axis slide rail (6) being perpendicular to X-axis slide rail (4),Slide block (7) is slidably connected on described Y-axis slide rail (6),Described slide block (7) connects catching robot (8),Described X-axis slide rail (4)、Y-axis slide rail (6) is respectively connected with drive mechanism (9) to drive slide plate (5)、Slide block (7) is mobile;Described first conveyer belt (2) side connects tray supporter (10), the upper vertical array of described tray supporter (10) has multiple pallet (11), and described tray supporter (10) has the delivery device (12) for pushing pallet (11) away from the side connection of the first conveyer belt (2);Described frame (1) connects the 3rd conveyer belt (13) for positioning powder metallurgy product.
- A kind of powder metallurgy product the most according to claim 1 captures automatically, arranging system, it is characterised in that: described drive mechanism (9) is servomotor and is connected to PLC.
- A kind of powder metallurgy product the most according to claim 2 captures automatically, arranging system, it is characterised in that: described drive mechanism (9) is by screw mandrel or chain drive slide plate (5), slide block (7) movement.
- A kind of powder metallurgy product the most according to claim 1 captures automatically, arranging system, it is characterised in that: described delivery device (12) is two-way cylinder.
- A kind of powder metallurgy product the most according to claim 1 captures automatically, arranging system, it is characterised in that: described 3rd conveyer belt (13) is provided with V-groove (131) to position powder metallurgy product near the position of the first conveyer belt (2).
- A kind of powder metallurgy product the most according to claim 1 captures automatically, arranging system, it is characterised in that: it is additionally provided with first whether be positioned on the 3rd conveyer belt (13) for detecting powder metallurgy product and pops one's head in and be used for detecting whether pallet (11) is positioned at the second probe of the first conveyer belt (2).
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Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN106735183A (en) * | 2017-01-09 | 2017-05-31 | 米巴精密零部件(中国)有限公司 | The material collecting device of the cave product of one mould of powder metallurgy press two |
| CN107235323A (en) * | 2017-07-17 | 2017-10-10 | 福建(泉州)哈工大工程技术研究院 | It is a kind of from folding feeding device |
| CN107298305A (en) * | 2017-06-07 | 2017-10-27 | 浙江大学 | Automatic oil immersing device for bearing |
| CN107738858A (en) * | 2017-10-11 | 2018-02-27 | 镇江乐科信息科技有限公司 | A kind of metal powder constituent detecting system |
-
2016
- 2016-05-31 CN CN201620517562.8U patent/CN205771423U/en not_active Expired - Fee Related
Cited By (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106735183A (en) * | 2017-01-09 | 2017-05-31 | 米巴精密零部件(中国)有限公司 | The material collecting device of the cave product of one mould of powder metallurgy press two |
| CN106735183B (en) * | 2017-01-09 | 2018-06-26 | 米巴精密零部件(中国)有限公司 | The material collecting device of one mould of powder metallurgy press, two cave product |
| CN107298305A (en) * | 2017-06-07 | 2017-10-27 | 浙江大学 | Automatic oil immersing device for bearing |
| CN107298305B (en) * | 2017-06-07 | 2019-04-05 | 浙江大学 | Automatic oil immersing device for bearing |
| CN107235323A (en) * | 2017-07-17 | 2017-10-10 | 福建(泉州)哈工大工程技术研究院 | It is a kind of from folding feeding device |
| CN107235323B (en) * | 2017-07-17 | 2023-06-06 | 福建(泉州)哈工大工程技术研究院 | Self-opening and closing material taking device |
| CN107738858A (en) * | 2017-10-11 | 2018-02-27 | 镇江乐科信息科技有限公司 | A kind of metal powder constituent detecting system |
| CN107738858B (en) * | 2017-10-11 | 2020-11-24 | 义乌兰思体育用品有限公司 | A metal powder composition detection system |
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