CN107813040B - Automatic feeding welding machine - Google Patents

Automatic feeding welding machine Download PDF

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Publication number
CN107813040B
CN107813040B CN201710378537.5A CN201710378537A CN107813040B CN 107813040 B CN107813040 B CN 107813040B CN 201710378537 A CN201710378537 A CN 201710378537A CN 107813040 B CN107813040 B CN 107813040B
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China
Prior art keywords
cylinder
fixed
switch
grabbing
welding machine
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CN201710378537.5A
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Chinese (zh)
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CN107813040A (en
Inventor
曹磊
张波
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Xiangyang Sunrise Machinery Co ltd
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Xiangyang Sunrise Machinery Co ltd
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Publication of CN107813040A publication Critical patent/CN107813040A/en
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K11/00Resistance welding; Severing by resistance heating
    • B23K11/10Spot welding; Stitch welding
    • B23K11/11Spot welding
    • B23K11/115Spot welding by means of two electrodes placed opposite one another on both sides of the welded parts
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K11/00Resistance welding; Severing by resistance heating
    • B23K11/36Auxiliary equipment
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P70/00Climate change mitigation technologies in the production process for final industrial or consumer products
    • Y02P70/10Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Resistance Welding (AREA)
  • Feeding Of Articles To Conveyors (AREA)

Abstract

An automatic feeding welding machine is used for welding nuts and plates. The main frame is arranged on the ground at one side of the fixed spot welder, a plate vibration disc, a trough rail and an electromagnetic valve group I are fixed on the main frame, the positioning fixture mechanism is connected with the tail part of the trough rail, and a material distributing cylinder, a material grabbing cylinder and a material feeding cylinder are arranged on the positioning fixture mechanism and are used for conveying the plate to a material receiving device of a lower electrode of the fixed spot welder; the electric control cabinet is arranged on the ground of the other side of the fixed point welding machine, a nut vibration disc and a second electromagnetic valve group are fixed on the electric control cabinet, the nut vibration disc is connected with the nut conveying mechanism through a conveying hose, a conveying cylinder on the nut conveying mechanism conveys nuts to the welding position of the lower electrode plate of the fixed point welding machine, the fixed welding machine starts welding, and the nuts are welded on the plate. The invention can automatically feed, weld and discharge parts, can switch according to different plates, and can be directly ejected to the material box through the material pushing cylinder after welding. Convenient operation, high efficiency and strong practicability.

Description

Automatic feeding welding machine
Technical Field
The invention relates to the technical field of machine manufacturing, in particular to an automatic feeding welding machine for welding nuts on weldments.
Background
In the prior art, on the traditional welding production line, when nuts are welded on a plate, the welding pieces are needed to be held by hands, or the plate is clamped by a clamp, a welding machine is started, the nuts are conveyed to the plate through a nut machine to be welded, thus operators are required to continuously take materials, weld and discharge the nuts, the operation is repeated repeatedly, the labor intensity is high, the labor is wasted, and the efficiency is low.
Disclosure of Invention
In order to overcome the defects of the prior art, the invention aims to provide an automatic feeding welding machine so as to improve the efficiency of welding nuts on a plate.
In order to achieve the purpose, the main frame is arranged on the ground at one side of a fixed spot welder, a plate vibration disc, a trough rail and an electromagnetic valve group I are fixed on the main frame, a positioning fixture mechanism is connected with the tail part of the trough rail, a material distributing cylinder, a material grabbing cylinder and a material feeding cylinder are arranged on the positioning fixture mechanism, and the material feeding cylinder on the positioning fixture mechanism sends the plate to a material receiving device of a lower electrode of the fixed spot welder; the electric control cabinet is arranged on the ground of the other side of the fixed point welding machine, a nut vibration disc and a second electromagnetic valve group are fixed on the electric control cabinet, the nut vibration disc is connected with the nut conveying mechanism through a conveying hose, a conveying cylinder on the nut conveying mechanism conveys nuts to the plate welding position of the lower electrode of the fixed point welding machine, the fixed welding machine starts welding, and the nuts are welded on the plate.
The upper surface of the trough rail is provided with a first proximity switch used for detecting whether a plate material exists in the trough rail, one side of the tail of the trough rail is provided with a second proximity switch, the other side of the tail of the trough rail is provided with a third proximity switch and a fourth proximity switch, the third proximity switch and the fourth proximity switch are used for detecting whether the plate material with one specification reaches the grabbing position of the grabbing device, and the second proximity switch and the fourth proximity switch are used for detecting whether the plate material with the other specification reaches the grabbing position of the grabbing device.
The material distributing cylinder is fixed at the tail part of the material groove track and is provided with a magnetic switch five and a magnetic switch six for detecting whether the material distributing cylinder acts in place or not; the material distributing device for distinguishing whether the material distributing device is consistent with the selected part consists of a material distributing cylinder, a third proximity switch and a fourth proximity switch.
The material grabbing cylinder is fixed at the front end of the feeding cylinder, and a magnetic switch III and a magnetic switch IV for detecting whether the material grabbing cylinder acts in place or not are arranged on the material grabbing cylinder; the grabbing device consists of a grabbing cylinder, an electromagnet I for grabbing the plate from the trough rail and a grabbing positioning block; the conveying cylinder is arranged on the positioning fixture mechanism and is used for conveying the plate material to the receiving device of the lower electrode of the fixed point welding machine, and the conveying cylinder is provided with a first magnetic switch and a second magnetic switch for detecting whether the action of the conveying cylinder is in place.
A pushing cylinder for grabbing and ejecting the welded product to a material box is fixed on the upper electrode of the fixed spot welder, an electromagnet II is arranged at the front end of the pushing cylinder, and a magnetic switch seven and a magnetic switch eight are arranged on the pushing cylinder; the detection cylinder is fixed at the lower end of the lower electrode, a distance sensor for detecting whether only one nut is arranged on the lower electrode during welding is arranged on the detection cylinder, a receiving device is arranged at the upper end of the lower electrode, and a proximity switch five for detecting whether the plate is conveyed to the correct position of the lower electrode is arranged on the receiving device.
The outlet of the nut vibration disc is provided with a conveying hose, and the tail end of the conveying hose is provided with a proximity switch six for detecting whether a nut is arranged in the conveying hose; the conveying cylinder is fixed on the fixed spot welder and is provided with a magnetic switch nine and a magnetic switch ten for detecting whether the action of the conveying cylinder is in place.
The electromagnetic valve group I comprises six electromagnetic valves, wherein five electromagnetic valves are respectively connected with a material distributing cylinder, a material grabbing cylinder, a feeding cylinder, a pushing cylinder and a detecting cylinder through air pipes, and the other electromagnetic valve for blowing off welding slag is connected with the lower electrode through air pipes.
The second electromagnetic valve group comprises two electromagnetic valves, one electromagnetic valve is connected with the conveying cylinder through an air pipe, and the other electromagnetic valve is connected with a blowing air pipe on the nut vibration disk through an air pipe.
The plate vibration disc and the nut vibration disc are connected with the electrical control cabinet through cables; the electric control cabinet is provided with a power switch, a mode selection switch used for automatic, manual and non-starting, a part selection switch, a start-stop switch used for controlling the operation and stop of the welding machine, an ascending switch and a descending switch used for controlling the extension of the grabbing cylinder in a manual mode, a suction switch used for controlling the on and off of an electromagnet in the manual mode, a release switch and a forward and backward switch used for controlling the extension of the feeding cylinder in the manual mode.
Compared with the prior art, the invention can automatically feed, weld and discharge workpieces, can switch according to different plates, can convey another plate to weld with nuts after simple adjustment, and can be directly ejected to a material box through a material pushing cylinder after welding is completed. The manual operation of operators is replaced, the manpower and material resources are effectively saved, the production efficiency is improved, the operation is convenient, the efficiency is high, and the practicability is high.
Drawings
Fig. 1 is a schematic diagram of the structure of the present invention.
Fig. 2 is a schematic diagram of the feeding mechanism of fig. 1.
Fig. 3 is a schematic view of the material grabbing portion of fig. 1.
Fig. 4 is a schematic view of the solder joint section of fig. 1.
Fig. 5 is a schematic view of the nut transporting segment of fig. 1.
Detailed Description
As shown in fig. 1, 2, 3, 4 and 5, a main frame 1 of the invention is arranged on the ground at one side of a fixed spot welder, a plate vibration disc 2, a trough rail 10 and an electromagnetic valve group I9 are fixed on the main frame 1, a positioning fixture mechanism 3 is connected with the tail part of the trough rail 10, a material distributing cylinder 11, a material grabbing cylinder 12 and a material feeding cylinder 13 are arranged on the positioning fixture mechanism 3, and the material feeding cylinder 13 on the positioning fixture mechanism 3 sends a plate to a material receiving device of a lower electrode 5 of the fixed spot welder; the electric control cabinet 6 is arranged on the ground of the other side of the fixed spot welder, a nut vibration disc 7 and a second electromagnetic valve group 35 are fixed on the electric control cabinet 6, the nut vibration disc 7 is connected with a nut conveying mechanism 8 through a conveying hose 38, a conveying cylinder 39 on the nut conveying mechanism 8 conveys nuts to the plate welding position of the lower electrode 5 of the fixed spot welder, and the fixed welder starts welding to weld the nuts on the plate.
As shown in the feeding mechanism shown in fig. 2 and the grabbing portion shown in fig. 3, the upper surface of the trough rail 10 is provided with a first proximity switch 16 for detecting whether a proper amount of plate materials exist in the trough rail 10, one side of the tail of the trough rail 10 is provided with a second proximity switch 19, the other side of the tail of the trough rail 10 is provided with a third proximity switch 20 and a fourth proximity switch 21, the second proximity switch 19 and the third proximity switch 20 are used for detecting whether the plate materials with one specification reach the grabbing position of the grabbing device 42, the second proximity switch 19 and the fourth proximity switch 21 are used for detecting whether the plate materials with the other specification reach the grabbing position of the grabbing device 42, each production batch can only contain the same plate materials in the plate material vibrating tray 2, the plate material vibrating tray 2 needs to be cleaned during replacement, so that mixed installation is avoided, the third proximity switch 20 and the fourth proximity switch 21 detect two different parts respectively, the second proximity switch 19 detects whether the plate materials reach the grabbing position, and the two plate materials cannot be mixed, otherwise the material distributing device 41 detects that the plate materials are inconsistent with the selected parts and can give an alarm. The material distributing cylinder 11 is fixed at the tail part of the trough rail 10, and the material distributing cylinder 11 is provided with a magnetic switch five 22 and a magnetic switch six 23 for detecting whether the material distributing cylinder 11 acts in place or not; the front end of the material distributing cylinder 11 is provided with a material distributing device 41 for distinguishing the plates, the material distributing device 41 consists of the material distributing cylinder 11, a third proximity switch 20 and a fourth proximity switch 21, and the material distributing device 41 is positioned at the tail part of the trough rail 10; the material grabbing cylinder 12 is fixed at the front end of the feeding cylinder 13, and a magnetic switch III 17 and a magnetic switch IV 18 are arranged on the material grabbing cylinder 12 and used for detecting whether the material grabbing cylinder 12 acts in place or not; the front end of the grabbing cylinder 12 is provided with a grabbing device 42, and the grabbing device 42 comprises a grabbing cylinder 3, an electromagnet I24 and a grabbing positioning block 43, wherein the electromagnet I24 is used for grabbing a plate material from the trough rail 10. The feeding cylinder 13 arranged on the positioning fixture mechanism 3 is used for conveying the plate material to the receiving device of the lower electrode 5 of the fixed point welding machine, and the feeding cylinder 13 is provided with a first magnetic switch 14 and a second magnetic switch 15 for detecting whether the feeding cylinder 13 acts in place or not. The electromagnetic valve group I9 comprises six electromagnetic valves, wherein five electromagnetic valves are respectively connected with the material distributing cylinder 11, the material grabbing cylinder 12, the feeding cylinder 13, the pushing cylinder 25 and the detecting cylinder 32 through air pipes, and the other electromagnetic valve is connected with the lower electrode 5 through air pipes and is used for blowing welding slag on the lower electrode 5.
As shown in fig. 4, a pushing cylinder 25 for grabbing and ejecting the welded product to the material box is fixed on the upper electrode 4 of the fixed spot welding machine, an electromagnet two 30 is arranged at the front end of the pushing cylinder 25 and used for grabbing and ejecting the welded product to the material box, and a magnetic switch seven 26 and a magnetic switch eight 27 are arranged on the pushing cylinder 25; the detection cylinder 32 is fixed in the lower extreme of bottom electrode 5, is equipped with apart from inductor 29 on the detection cylinder 32 for detect when welding, have only a nut on the bottom electrode 5, can prevent nut welding reverse, stitch welding, leak welding, the upper end of bottom electrode 5 is equipped with material receiving device 31, is equipped with proximity switch five 28 on the material receiving device 31 device, is used for detecting whether the sheet material is carried bottom electrode 5 correct position.
As shown in fig. 5, the outlet of the nut vibration disk 7 is provided with a conveying hose 38, and the tail end of the conveying hose 38 is provided with a proximity switch six 40 for detecting whether a proper amount of nuts exist in the conveying hose 38; the conveying cylinder 39 is fixed on the fixed spot welder, and the conveying cylinder 39 is provided with a magnetic switch nine 33 and a magnetic switch ten 34 for detecting whether the extending and retracting actions of the conveying cylinder 39 are in place. The electromagnetic valve group II 35 comprises two electromagnetic valves, wherein one electromagnetic valve is connected with the conveying cylinder 39 through an air pipe and is used for controlling the action of the conveying cylinder 39; the other solenoid valve is connected with a blowing air pipe 36 on the nut vibration plate 7 through an air pipe for blowing the nut.
The plate vibration plate 2, the nut vibration plate 7, all the proximity switches, the magnetic switches and the electromagnetic valves are connected with the electrical control cabinet 6 through the junction box by connecting cables, so that the automatic control of the whole feeding welding machine is realized. The electrical control cabinet 6 is provided with a power switch 44, a mode selection switch 45 for automatic, manual and non-starting, a part selection switch 46, a start-stop switch 47 for controlling the operation and stop of the welding machine, an ascending and descending switch 48 for controlling the extension and retraction of the grabbing cylinder 12 in the manual mode, a suction and release switch 49 for controlling the on and off of the electromagnet I24 in the manual mode, and an advancing and retracting switch 50 for controlling the extension and retraction of the feeding cylinder 13 in the manual mode.
The working principle of the automatic feeding welding machine is as follows: the power switch 44 is manually turned on, the automatic stop is selected by the mode selection switch 45, the corresponding plate is placed in the plate vibration disc 2, the start-stop switch 47 is started, the equipment operates, the plate reaches the grabbing position from the stirring vibration disc 2 through the trough rail 10, after the plate is in place, the material distributing cylinder 11 stretches out, the material grabbing cylinder 12 stretches out, the electromagnet 24 is electrified to grab the plate, the material distributing cylinder 11 withdraws, the feeding cylinder 13 acts to send the plate to the material receiving device 31 for fixing the lower electrode 5 of the welding machine, meanwhile, the nut vibration disc 7 vibrates, the nut is sent to the head of the conveying hose 38, the plate is blown to the front end of the conveying cylinder 39 at the tail end of the conveying hose 38 by the blowing air pipe 36, the conveying rod of the conveying cylinder 39 sends the in-place nut to the welding position of the lower electrode 5, the conveying rod 39 conveys the rod, after the fixed welding machine starts, the pushing cylinder 25 acts, and the electromagnet 30 is electrified to stretch the product to the material box.

Claims (7)

1. An automatic feeding welding machine which is characterized in that: the main frame (1) is arranged on the ground at one side of the fixed spot welder, a plate vibration disc (2), a trough rail (10) and an electromagnetic valve group I (9) are fixed on the main frame (1), a positioning fixture mechanism (3) is connected with the tail part of the trough rail (10), a material distributing cylinder (11), a material grabbing cylinder (12) and a material feeding cylinder (13) are arranged on the positioning fixture mechanism (3), and the material feeding cylinder (13) on the positioning fixture mechanism (3) sends the plate to a material receiving device of a lower electrode (5) of the fixed spot welder; the electric control cabinet (6) is arranged on the ground of the other side of the fixed spot welder, a nut vibration disc (7) and a second electromagnetic valve group (35) are fixed on the electric control cabinet (6), the nut vibration disc (7) is connected with a nut conveying mechanism (8) through a conveying hose (38), a conveying cylinder (39) on the nut conveying mechanism (8) conveys nuts to a plate welding position of a lower electrode (5) of the fixed spot welder, the fixed welder starts welding, and the nuts are welded on the plate;
a pushing cylinder (25) for grabbing and ejecting the welded product to a material box is fixed on an upper electrode (4) of the fixed spot welding machine, and a detection cylinder (32) is fixed at the lower end of a lower electrode (5);
the electromagnetic valve group I (9) comprises six electromagnetic valves, wherein five electromagnetic valves are respectively connected with a material distributing cylinder (11), a material grabbing cylinder (12), a feeding cylinder (13), a material pushing cylinder (25) and a detecting cylinder (32) through air pipes, and the other electromagnetic valve for blowing off welding slag is connected with the lower electrode (5) through the air pipes;
the upper surface of silo track (10) is equipped with and is used for detecting the proximity switch one (16) of silo track (10) interior whether there is the sheet material, and one side of silo track (10) afterbody is equipped with proximity switch two (19), and the opposite side of silo track (10) afterbody is equipped with proximity switch three (20), proximity switch four (21), and proximity switch two (19), proximity switch three (20) are used for detecting whether the sheet material of one kind of specification reaches the position of grabbing device (42), and proximity switch two (19), proximity switch four (21) are used for detecting whether the sheet material of another kind of specification reaches the position of grabbing device (42).
2. The autofeed welding machine of claim 1, wherein: the material distributing cylinder (11) is fixed at the tail part of the material groove track (10), and a magnetic switch five (22) and a magnetic switch six (23) for detecting whether the material distributing cylinder (11) acts in place or not are arranged on the material distributing cylinder (11); the material distributing device (41) for distinguishing whether the material distributing device is consistent with the selected part consists of a material distributing cylinder (11), a third proximity switch (20) and a fourth proximity switch (21).
3. The autofeed welding machine of claim 1, wherein: the material grabbing cylinder (12) is fixed at the front end of the feeding cylinder (13), and a magnetic switch III (17) and a magnetic switch IV (18) for detecting whether the material grabbing cylinder (12) acts in place or not are arranged on the material grabbing cylinder (12); the grabbing device (42) consists of a grabbing cylinder (12), an electromagnet I (24) for grabbing a plate material from the trough rail (10) and a grabbing positioning block (43); a feeding cylinder (13) arranged on the positioning fixture mechanism (3) sends the plate material to a receiving device of a lower electrode (5) of the fixed point welding machine, and a first magnetic switch (14) and a second magnetic switch (15) for detecting whether the feeding cylinder (13) acts in place are arranged on the feeding cylinder (13).
4. The autofeed welding machine of claim 1, wherein: the front end of the pushing cylinder (25) is provided with an electromagnet II (30), and the pushing cylinder (25) is provided with a magnetic switch seven (26) and a magnetic switch eight (27); the detection cylinder (32) is provided with a distance sensor (29) for detecting whether only one nut is arranged on the lower electrode (5) during welding, the upper end of the lower electrode (5) is provided with a receiving device (31), and the receiving device (31) is provided with a proximity switch five (28) for detecting whether the plate is conveyed to the correct position of the lower electrode (5).
5. The autofeed welding machine of claim 1, wherein: the outlet of the nut vibration disc (7) is provided with a conveying hose (38), and the tail end of the conveying hose (38) is provided with a proximity switch (40) for detecting whether a nut is arranged in the conveying hose (38); the conveying cylinder (39) is fixed on the fixed spot welder, and the conveying cylinder (39) is provided with a magnetic switch nine (33) and a magnetic switch ten (34) for detecting whether the conveying cylinder (39) acts in place or not.
6. The autofeed welding machine of claim 1, wherein: the electromagnetic valve group II (35) comprises two electromagnetic valves, one electromagnetic valve is connected with the conveying cylinder (39) through an air pipe, and the other electromagnetic valve is connected with a blowing air pipe (36) on the nut vibration disc (7) through an air pipe.
7. The autofeed welding machine of claim 1, wherein: the plate vibration disc (2) and the nut vibration disc (7) are connected with the electrical control cabinet (6) through cables; the electric control cabinet (6) is provided with a power switch (44), a mode selection switch (45) for automatic, manual and non-starting, a part selection switch (46), a start-stop switch (47) for controlling the operation and stop of the welding machine, an ascending and descending switch (48) for controlling the telescopic action of the grabbing cylinder (12) in the manual mode, a suction and release switch (49) for controlling the on and off of the electromagnet I (24) in the manual mode, and a forward and backward switch (50) for controlling the telescopic action of the feeding cylinder (13) in the manual mode.
CN201710378537.5A 2017-05-25 2017-05-25 Automatic feeding welding machine Active CN107813040B (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201710378537.5A CN107813040B (en) 2017-05-25 2017-05-25 Automatic feeding welding machine

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Application Number Priority Date Filing Date Title
CN201710378537.5A CN107813040B (en) 2017-05-25 2017-05-25 Automatic feeding welding machine

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CN107813040A CN107813040A (en) 2018-03-20
CN107813040B true CN107813040B (en) 2023-05-09

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Publication number Priority date Publication date Assignee Title
CN108971734B (en) * 2018-09-20 2024-03-08 武汉联航机电有限公司 Go up unloader and production line
CN109926706B (en) * 2019-04-04 2021-12-17 浙江一晶科技股份有限公司 Full-automatic PMX product spot welder
CN110977116B (en) * 2019-12-30 2024-07-12 嘉兴优佳金属制品有限公司 Automatic welding device and welding method
CN112475575B (en) * 2020-11-20 2022-12-27 四川省彭山宏源机电科技开发有限公司 Automatic spot welding work platform of clamping piece nut
CN112338337B (en) * 2020-11-24 2022-10-21 四川省彭山宏源机电科技开发有限公司 Automatic control system and control method for spot welding of clamping piece nut
CN114043056B (en) * 2021-11-08 2022-11-22 成都润信实业有限公司 Positioning rail of non-standard gasket and welding device with positioning rail

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CN202192363U (en) * 2011-05-10 2012-04-18 广州东昇机械有限公司 Welding equipment for manufacturing nut plates
CN204277260U (en) * 2014-12-05 2015-04-22 广州东昇机械有限公司 A kind of full-automatic special welding equipment
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Denomination of invention: Automatic feeding welding machine

Effective date of registration: 20231018

Granted publication date: 20230509

Pledgee: China Postal Savings Bank Co.,Ltd. Xiangyang Branch

Pledgor: XIANGYANG SUNRISE MACHINERY Co.,Ltd.

Registration number: Y2023980061691