CN209550833U - A kind of automatic assembly line - Google Patents
A kind of automatic assembly line Download PDFInfo
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- CN209550833U CN209550833U CN201822153159.3U CN201822153159U CN209550833U CN 209550833 U CN209550833 U CN 209550833U CN 201822153159 U CN201822153159 U CN 201822153159U CN 209550833 U CN209550833 U CN 209550833U
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- conveyer belt
- circuit board
- supporting element
- power mechanism
- rack
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Abstract
The utility model discloses a kind of automatic assembly lines, it is related to field of lamp production equipment, it includes rack, one end in rack is provided with the first conveyer belt for transporting circuit board, the outlet end of first conveyer belt is provided with the second conveyer belt, and welder, detection device, tin feeding device are disposed on the transport path of the second conveyer belt；Welder includes transhipment component and spot welding head, and the lower end of transhipment component is arranged in spot welding head, and the lower end for transporting component is provided with vacuum cups, and to pick up switch, there are two spot welding head settings, and relative vacuum suction nozzle is symmetrical arranged, and spot welding head is driven by the cylinder with flexible；The structure design of the utility model is reasonable, it can be achieved that welding, detection, the flow line production for adding tin, feeding progress synchronous with welding can be achieved on welding post, have the characteristics that high production efficiency, easy to operate, labor intensity of workers is low, save production cost.
Description
Technical field
The utility model relates to field of lamp production equipment, especially a kind of automatic assembly line.
Background technique
With the continuous development of society, scientific and technical innovation is maked rapid progress, and many electronic products all pursue miniaturization, and present one
A little switches are exactly to be directly welded on circuit board to use, the accurate location that first switch is plugged on the circuit board of LED lamp, so
Two stabilizer blades of switch are welded and fixed afterwards, then carry out detecting whether solder skip, carry out adding tin again after having detected, it is above-mentioned a series of
If process is all completed by manually, the labor intensity of worker not only will increase, but also will increase the operation difficulty of worker,
And then influence production efficiency.
Utility model content
The utility model is intended to solve one of above-mentioned technical problem in the related technology at least to a certain extent.For this purpose,
The utility model proposes a kind of automatic assembly line, the flow line production is high-efficient, simplify worker operation, reduces worker's labour by force
Degree.
The utility model discloses technical solution used by solving its technical problem:
A kind of automatic assembly line, including rack, one end in the rack are provided with first for transporting circuit board
Conveyer belt, the outlet end of the first conveyer belt are provided with the second conveyer belt, on the transport path of second conveyer belt successively
It is provided with welder, detection device, tin feeding device；The welder includes transhipment component and spot welding head, the spot welding head
The lower end of the transhipment component is set, and the lower end of the transhipment component is provided with vacuum cups, to pick up switch, the spot welding
There are two head settings, and the relatively described vacuum cups is symmetrical arranged, and the spot welding head is driven by the cylinder with flexible.
The utility model embodiment passes through the first conveyer belt for being provided with transporting circuit board on the rack, first conveyer belt
Outlet end is provided with the second conveyer belt, and welder, detection device plus tin are disposed on the transport path of the second conveyer belt
Device realizes that the flow line production of welding, detection plus tin, welder include transhipment component, and transhipment lower is provided with very
Suction head and two spot welding heads, two spot welding head relative vacuum suction nozzles are symmetrical arranged, and vacuum cups picks up switch and is sent to correspondence
The position of circuit board, then clamping switch, two spot welding heads under the driving of cylinder with two stabilizer blade contact welds of switch, it is real
Existing feeding is synchronous with the same station is welded on to carry out, and further increases production efficiency, the design of the utility model embodiment structure
Rationally, have the characteristics that high production efficiency, easy to operate, labor intensity of workers is low, save production cost.
As an improvement of the above technical solution, the first sliding rail of front-rear direction arrangement is provided in the rack, first is sliding
First slide is slidably connected on rail, second support is connected in the first slide, the first slide is by the first engine
The sliding of first sliding rail described in structure drives edge, is provided with the second sliding rail of left and right directions arrangement in the second support, and described second
The second sliding block is slidably connected on sliding rail, support plate is provided on the second sliding block, and second sliding block is driven by the second power mechanism
It is dynamic to be slided along second sliding rail, third sliding rail arranged in the up-down direction is provided in the support plate, the transhipment component is sliding
It is dynamic to be connected on the third sliding rail, the sliding of transhipment component third sliding rail as described in third power mechanism drives edge, in this way
Setting, vacuum cups and spot welding head can slide in the direction of top to bottom, left and right, front and rear three, can be to more on the second conveyer belt
A circuit board carries out feeding and welding, further increases production efficiency.
As a further improvement of the above technical scheme, spiral vibration loader, the spiral are provided in the rack
It shakes loader to be arranged in second belt edge, the discharging of the spiral vibration loader is arranged in the vacuum cups
The top at end, to pick up switch.
Further, second conveyer belt is provided with two and holds the sides of circuit board to hold in the palm, and the is provided in the rack
One supporting element, first supporting element are located at the centre of two the second conveyer belts, and first supporting element is by the 4th power mechanism
Driving supports circuit board to realize lifting when welding；Discharge end of first supporting element close to second conveyer belt
Side has been disposed adjacent first baffle, and first supporting element is provided with close to the side of the feed end of second conveyer belt
The downside of second conveyer belt is arranged in one sensor, the first sensor, and for controlling the 5th power mechanism, to rise
It plays the first baffle and blocks circuit board.
Further, second conveyer belt is provided with two and holds the sides of circuit board to hold in the palm, and the is provided in the rack
Two supporting elements, second supporting element are located at the centre of two the second conveyer belts, and second supporting element is by the 6th power mechanism
Driving supports circuit board to realize lifting when detecting；Discharge end of second supporting element close to second conveyer belt
Side has been disposed adjacent second baffle, and second supporting element is provided with close to the side of the feed end of second conveyer belt
The downside of second conveyer belt is arranged in two sensors, the second sensor, and for controlling the 7th power mechanism, to rise
It plays the second baffle and blocks circuit board.
Further, second conveyer belt is provided with two and holds the sides of circuit board to hold in the palm, and the is provided in the rack
Three supporting elements, the third supporting element are located at the centre of two the second conveyer belts, and the third supporting element is by the 8th power mechanism
Driving supports circuit board to realize lifting when adding tin；Discharge end of the third supporting element close to second conveyer belt
Side has been disposed adjacent third baffle, and the third supporting element is provided with close to the side of the feed end of second conveyer belt
The downside of second conveyer belt is arranged in three sensors, the 3rd sensor, and for controlling the 9th power mechanism, to rise
It plays the third baffle and blocks circuit board.
Further, the detection device includes detector, qualified display lamp, unqualified display lamp, the detection device
Equipped with controller, the detector, qualified display lamp, unqualified display lamp are electrically connected at the controller；Work as detector
Detect the stabilizer blade failure welding or unwelded of switch, to controller, controller rotates unqualified display lamp to be come feedback signal
Display；When detector detects that the stabilizer blade welding of switch is good, to controller, controller rotates qualified display lamp to be come feedback signal
Display.
Further, the tin feeding device includes the second manipulator, Jia Xitou, and there are two the settings of described plus tin head, and symmetrical
The lower end of second manipulator is set, and described plus tin head is driven by the second cylinder to stretch, and adds tin head in the second cylinder
Weld under driving in the stabilizer blade of switch adds tin, improves electric conductivity.
Further, the 4th sensor is provided on the downside of the outlet end of the first conveyer belt, the 4th sensor is for detecting
Circuit board in first conveyer belt, and first conveyer belt is controlled, after the 4th sensor has detected circuit board warp, control first
Conveyer belt stops, and until circuit board reaches specified position, first conveyer belt, which is reruned, conveys new circuit board, avoids doing
It relates to.
It is provided with two on second conveyer belt to hold in the palm the side for holding circuit board, is provided with fourth gear in the rack
Plate, the fourth gear plate are arranged between two the second conveyer belts, the fourth gear plate be arranged in second conveyer belt into
Expect between end and the welder, fourth gear plate is driven by the tenth power mechanism and gone up and down, and to block circuit board, works as welder
Also at work, circuit board is blocked in fourth gear plate rise, and after the completion of welder welding, fourth gear plate is fallen, and is inputted new
Circuit board.
The beneficial effect of the utility model embodiment is: the utility model embodiment by be provided on the rack for
The first conveyer belt of material is provided with the second conveyer belt in the outlet end of first conveyer belt, on the transport path of the second conveyer belt according to
It is secondary to be provided with welder, detection device, tin feeding device, realize the flow line production of welding, detection plus tin, welder packet
Transhipment component and spot welding head are included, is provided with vacuum cups and two spot welding heads below transhipment component, two spot welding heads are relatively true
Suction head is symmetrical arranged, and vacuum cups picks up switch and is sent to clamping switch after corresponding circuits plate, drive of two spot welding heads in cylinder
Dynamic lower contact with symmetrical two stabilizer blade of switch completes welding, realizes feeding progress synchronous with the same station is welded, and welding quality is good,
Production efficiency is further increased, the utility model embodiment is reasonable in design, has high production efficiency, easy to operate, worker
Labor intensity is low, saves the features such as production cost.
Detailed description of the invention
The present invention will be further described with reference to the accompanying drawings and examples.
Fig. 1 is a kind of schematic view of the front view of embodiment of the utility model；
Fig. 2 is a kind of overlooking structure diagram of embodiment of the utility model.
Specific embodiment
Referring to Fig.1 shown in-Fig. 2, a kind of automatic assembly line that a kind of embodiment of the utility model provides, including rack
100, one end in rack 100 is provided with the first conveyer belt 200 for transporting circuit board, the outlet end of first conveyer belt 200
It is provided with the second conveyer belt 300, is disposed with welder 400, detection device on the transport path of the second conveyer belt 300
500, tin feeding device 600；Welder 400 includes transhipment component 410 and spot welding head 420, and the setting of spot welding head 420 is in transhipment component
The lower end of 410 lower end, transhipment component 410 is provided with vacuum cups 460, and to pick up switch, there are two the settings of spot welding head 420,
And relative vacuum suction nozzle 460 is symmetrical arranged, spot welding head 420 is driven by the cylinder with flexible.
The utility model embodiment is provided with the first conveyer belt 200 of transporting circuit board, first conveyer belt in rack 100
200 outlet end is provided with the second conveyer belt 300, is disposed with welder on the transport path of the second conveyer belt 300
400, detection device 500, tin feeding device 600 realize that the flow line production of welding, detection plus tin, welder 400 include turning
Component 410 is transported, transhipment 410 lower end of component is provided with vacuum cups 460 and two spot welding heads 420, and two spot welding heads 420 are opposite
Vacuum cups 460 is symmetrical arranged, and vacuum cups 460 picks up the position that switch is sent to corresponding circuits plate, then clamping switch, and two
Spot welding head 420, with two stabilizer blade contact welds of switch, realizes feeding and to be welded on the same station same under the driving of cylinder
Step carries out, and further increases production efficiency, and the utility model embodiment is reasonable in design, has high production efficiency, operation letter
List, labor intensity of workers are low, save the features such as production cost.
It is provided with the first sliding rail of front-rear direction arrangement in rack 100, slidably connects first slide on the first sliding rail, the
Second support 190 is connected on one slide, first slide is slided by first the first sliding rail of power mechanism drives edge, second support
(190) it is provided with the second sliding rail of left and right directions arrangement on, slidably connects the second sliding block on the second sliding rail, is set on the second sliding block
It is equipped with support plate 180, the second sliding block is slided by second the second sliding rail of power mechanism drives edge, is provided in support plate 180 up and down
The third sliding rail of direction arrangement, transhipment component 410 are slidably connected on third sliding rail, transport component 410 by third power mechanism
Drives edge third sliding rail sliding, in this way, vacuum cups 460 and spot welding head 420 can be in the sides of top to bottom, left and right, front and rear three
To sliding, feeding and welding can be carried out to multiple circuit boards on the second conveyer belt 300, further increase production efficiency.
Spiral vibration loader 700 is provided in rack 100, spiral vibration loader 700 is arranged in the second conveyer belt 300
The top of the discharge end of the spiral vibration loader 700 is arranged in side, vacuum cups 460, to pick up switch, is sent to corresponding
Circuit board on.
Second conveyer belt 300 is provided with two to hold in the palm the side for holding circuit board, is provided with the first supporting element in rack 100
110, the first supporting element 110 is located at the centre of two the second conveyer belts 300, and the first supporting element 110 is driven by the 4th power mechanism
To realize lifting, circuit board is supported when welding；Side phase of first supporting element 110 close to the discharge end of the second conveyer belt 300
Neighbour is provided with first baffle 120, and the first supporting element 110 is provided with the first biography close to the side of the feed end of the second conveyer belt 300
The downside of the second conveyer belt 300 is arranged in sensor 310, first sensor 310, and for controlling the 5th power mechanism, to rise
First baffle 120 blocks circuit board.First sensor 310 detects electricity before circuit board is by above the first supporting element 110
Road plate controls the 5th power mechanism to rise first baffle 120 and blocks circuit board, and then the first supporting element 120, which rises, holds up
Circuit board carries out feeding and welding, and after the completion of welding, first baffle 120 is fallen, and then the first supporting element 120 is fallen, circuit board
It is transported to next process, whole process the second conveyer belt 300 is not out of service.
Second conveyer belt 300 is provided with two to hold in the palm the side for holding circuit board, is provided with the second supporting element in rack 100
130, the second supporting element 130 is located at the centre of two the second conveyer belts 300, and the second supporting element 130 is driven by the 6th power mechanism
To realize lifting, circuit board is supported when detecting；Side phase of second supporting element 130 close to the discharge end of the second conveyer belt 300
Neighbour is provided with second baffle 140, and the second supporting element 130 is provided with the second biography close to the side of the feed end of the second conveyer belt 300
The downside of the second conveyer belt 300 is arranged in sensor 320, second sensor 320, and for controlling the 7th power mechanism, to rise
Second baffle 140 blocks circuit board.Second sensor 320 detects electricity before circuit board is by above the second supporting element 130
Road plate controls the 7th power mechanism to rise second baffle 140 and blocks circuit board, and then the second supporting element 130, which rises, holds up
Circuit board is detected, and after the completion of detection, second baffle 140 is fallen, and then the second supporting element 130 is fallen, and circuit board is transported to
Next process, whole process the second conveyer belt 300 be not out of service.
Second conveyer belt (300) is provided with two to hold in the palm the side for holding circuit board, is provided with third supporting element in rack 100
150, third supporting element 150 is located at the centre of two the second conveyer belts 300, and third supporting element 150 is driven by the 8th power mechanism
To realize lifting, circuit board is supported when adding tin；Side phase of the third supporting element 150 close to the discharge end of the second conveyer belt 300
Neighbour is provided with third baffle 160, and third supporting element 150 is provided with third close to the side of the feed end of the second conveyer belt 300 and passes
The downside of the second conveyer belt 300 is arranged in sensor 330,3rd sensor 330, and for controlling the 9th power mechanism, to rise
Third baffle 160 blocks circuit board.3rd sensor 330 detects electricity before circuit board is by above third supporting element 150
Road plate controls the 9th power mechanism to rise third baffle 160 and blocks circuit board, and then third supporting element 150, which rises, holds up
Circuit board carries out adding tin, and after the completion of adding tin, third baffle 160 is fallen, and then third supporting element 150 is fallen, and circuit board transfers out
It goes, whole process the second conveyer belt 300 is not out of service.
Detection device 500 includes detector 510, qualified display lamp 520, unqualified display lamp 530, detection device 500
Equipped with controller 560, detector 510, qualified display lamp 520, unqualified display lamp 530 are electrically connected at controller 560.When
Detector 510 detects the stabilizer blade failure welding or unwelded of switch, and feedback signal is rotated to controller 560, controller 560
Unqualified display lamp 530 is shown；When detector 510 detects that the stabilizer blade welding of switch is good, feedback signal is to controller
560, controller 560 rotates qualified display lamp 520 to show.
Tin feeding device 600 includes the second manipulator 610 plus tin head 620, is added there are two the settings of tin head 620, and be symmetrical arranged
In the lower end of the second manipulator 610, adds tin head 620 to be driven by the second cylinder to stretch, add tin head 620 in the driving of the second cylinder
Under in the weld of the stabilizer blade of switch add tin, improve electric conductivity, add there are two tin head 620 is arranged, the effect of tin can be accelerated
Rate.
It is provided with the 4th sensor 210 on the downside of the outlet end of first conveyer belt 200, the 4th sensor 210 is for detecting the
Circuit board on one conveyer belt 200, and control first conveyer belt 200；After 4th sensor 210 has detected circuit board warp,
Control first conveyer belt 200 stops conveying, and until circuit board reaches specified position, first conveyer belt 200, which is reruned, to be conveyed newly
Circuit board, avoid interference with.
It is provided with two on second conveyer belt 300 to hold in the palm the side for holding circuit board, is provided with fourth gear plate in rack 100
170, fourth gear plate 170 is arranged between two the second conveyer belts 300, and the setting of fourth gear plate 170 is fed in the second conveyer belt 300
Between end and welder 400, fourth gear plate 170 is driven by the tenth power mechanism and is gone up and down, to block circuit board.Work as welder
400 also at work, and circuit board is blocked in the rise of fourth gear plate 170, and after the completion of the welding of welder 400, fourth gear plate 170 drops
Under, input new circuit board.
The above descriptions are merely preferred embodiments of the present invention, is not intended to limit the utility model, for this
For the technical staff in field, various modifications and changes may be made to the present invention；It is all in the spirit and principles of the utility model
Within, any modification, equivalent replacement, improvement and so on should be included within the scope of protection of this utility model.
Claims (10)
1. a kind of automatic assembly line, it is characterised in that: including rack, one end in the rack is provided with for delivery circuit
The first conveyer belt of plate, the outlet end of the first conveyer belt are provided with the second conveyer belt, the conveying path of second conveyer belt
Welder, detection device, tin feeding device are disposed on diameter；The welder includes transhipment component and spot welding head, institute
The lower end that the transhipment component is arranged in spot welding head is stated, the lower end of the transhipment component is provided with vacuum cups, to pick up switch,
There are two the spot welding head settings, and the relatively described vacuum cups is symmetrical arranged, and the spot welding head is driven by the cylinder with flexible.
2. a kind of automatic assembly line according to claim 1, it is characterised in that: be provided with front-rear direction in the rack
First sliding rail of arrangement slidably connects first slide on the first sliding rail, second support is connected in the first slide, described
First slide first sliding rail as described in the first power mechanism drives edge slides, and left and right directions arrangement is provided in the second support
The second sliding rail, slidably connect the second sliding block on second sliding rail, support plate be provided on the second sliding block, described second is sliding
Block second sliding rail as described in the second power mechanism drives edge slides, and it is sliding that third arranged in the up-down direction is provided in the support plate
Rail, the transhipment component are slidably connected on the third sliding rail, and the transhipment component is as described in third power mechanism drives edge
The sliding of third sliding rail.
3. a kind of automatic assembly line according to claim 1, it is characterised in that: be provided with spiral vibration in the rack
Loader, in second belt edge, the vacuum cups is arranged in the spiral for the spiral vibration loader setting
The top of the discharge end of loader is shaken, to pick up switch.
4. a kind of automatic assembly line according to claim 1, it is characterised in that: second conveyer belt is provided with two
To hold in the palm the side for holding circuit board, the first supporting element is provided in the rack, first supporting element is located at two second conveyings
The centre of band, first supporting element are driven by the 4th power mechanism to realize lifting, and circuit board is supported when welding；Described
One supporting element has been disposed adjacent first baffle close to the side of the discharge end of second conveyer belt, and first supporting element is close
The side of the feed end of second conveyer belt is provided with first sensor, and the first sensor setting is in second conveying
The downside of band, and for controlling the 5th power mechanism, circuit board is blocked to rise the first baffle.
5. a kind of automatic assembly line according to claim 1, it is characterised in that: second conveyer belt is provided with two
To hold in the palm the side for holding circuit board, the second supporting element is provided in the rack, second supporting element is located at two second conveyings
The centre of band, second supporting element are driven by the 6th power mechanism to realize lifting, and circuit board is supported when detecting；Described
Two supporting elements have been disposed adjacent second baffle close to the side of the discharge end of second conveyer belt, and second supporting element is close
The side of the feed end of second conveyer belt is provided with second sensor, and the second sensor setting is in second conveying
The downside of band, and for controlling the 7th power mechanism, circuit board is blocked to rise the second baffle.
6. a kind of automatic assembly line according to claim 1, it is characterised in that: second conveyer belt is provided with two
To hold in the palm the side for holding circuit board, third supporting element is provided in the rack, the third supporting element is located at two second conveyings
The centre of band, the third supporting element are driven by the 8th power mechanism to realize lifting, and circuit board is supported when adding tin；Described
Three supporting elements have been disposed adjacent third baffle close to the side of the discharge end of second conveyer belt, and the third supporting element is close
The side of the feed end of second conveyer belt is provided with 3rd sensor, and the 3rd sensor setting is in second conveying
The downside of band, and for controlling the 9th power mechanism, circuit board is blocked to rise the third baffle.
7. a kind of automatic assembly line according to claim 1, it is characterised in that: the detection device includes detection
Head, qualified display lamp, unqualified display lamp, the detection device are equipped with controller, and the detector, does not conform to qualified display lamp
Lattice display lamp is electrically connected at the controller.
8. a kind of automatic assembly line according to claim 1, it is characterised in that: the tin feeding device includes second mechanical
Hand, Jia Xitou, there are two the settings of described plus tin head, and is symmetricly set on the lower end of second manipulator, described plus tin head by
The driving of second cylinder is with flexible.
9. a kind of automatic assembly line according to claim 1, it is characterised in that: under the outlet end of the first conveyer belt
Side is provided with the 4th sensor, and the 4th sensor controls first conveyer belt for detecting circuit board in first conveyer belt.
10. a kind of automatic assembly line according to claim 1, it is characterised in that: be provided on second conveyer belt
Two are held the side of circuit board to hold in the palm, and are provided with fourth gear plate in the rack, and the fourth gear plate setting is second defeated at two
Send between band, the fourth gear plate is arranged between the second conveyer belt feed end and the welder, fourth gear plate by
Tenth power mechanism driving lifting, to block circuit board.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201822153159.3U CN209550833U (en) | 2018-12-20 | 2018-12-20 | A kind of automatic assembly line |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201822153159.3U CN209550833U (en) | 2018-12-20 | 2018-12-20 | A kind of automatic assembly line |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN209550833U true CN209550833U (en) | 2019-10-29 |
Family
ID=68304228
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201822153159.3U Active CN209550833U (en) | 2018-12-20 | 2018-12-20 | A kind of automatic assembly line |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN209550833U (en) |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113102912A (en) * | 2021-04-30 | 2021-07-13 | 鸿利智汇集团股份有限公司 | UVLED encapsulation weldment work platform |
| CN113681144A (en) * | 2021-08-18 | 2021-11-23 | 武汉理工大学 | Automatic assembly line of tubular product welding based on high frequency induction welding |
| CN113697429A (en) * | 2021-10-08 | 2021-11-26 | 江苏迈盛新材料有限公司 | Current transformer production line and use method thereof |
-
2018
- 2018-12-20 CN CN201822153159.3U patent/CN209550833U/en active Active
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113102912A (en) * | 2021-04-30 | 2021-07-13 | 鸿利智汇集团股份有限公司 | UVLED encapsulation weldment work platform |
| CN113681144A (en) * | 2021-08-18 | 2021-11-23 | 武汉理工大学 | Automatic assembly line of tubular product welding based on high frequency induction welding |
| CN113697429A (en) * | 2021-10-08 | 2021-11-26 | 江苏迈盛新材料有限公司 | Current transformer production line and use method thereof |
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