CN113102912A - UVLED encapsulation weldment work platform - Google Patents
UVLED encapsulation weldment work platform Download PDFInfo
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- CN113102912A CN113102912A CN202110482205.8A CN202110482205A CN113102912A CN 113102912 A CN113102912 A CN 113102912A CN 202110482205 A CN202110482205 A CN 202110482205A CN 113102912 A CN113102912 A CN 113102912A
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- 238000005538 encapsulation Methods 0.000 title description 2
- 238000003466 welding Methods 0.000 claims abstract description 385
- 230000007246 mechanism Effects 0.000 claims abstract description 94
- 239000000758 substrate Substances 0.000 claims description 253
- 230000007306 turnover Effects 0.000 claims description 66
- 239000000463 material Substances 0.000 claims description 26
- 238000003860 storage Methods 0.000 claims description 18
- 238000005476 soldering Methods 0.000 claims description 14
- 230000000007 visual effect Effects 0.000 claims description 9
- 238000004806 packaging method and process Methods 0.000 abstract description 7
- 238000004804 winding Methods 0.000 description 12
- 230000001681 protective effect Effects 0.000 description 10
- 238000004519 manufacturing process Methods 0.000 description 8
- 238000000034 method Methods 0.000 description 8
- 230000008569 process Effects 0.000 description 6
- 238000010586 diagram Methods 0.000 description 5
- 238000006073 displacement reaction Methods 0.000 description 3
- 230000009471 action Effects 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- 230000001954 sterilising effect Effects 0.000 description 2
- 238000004659 sterilization and disinfection Methods 0.000 description 2
- 230000008859 change Effects 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 230000002950 deficient Effects 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000004134 energy conservation Methods 0.000 description 1
- 230000007613 environmental effect Effects 0.000 description 1
- 238000005286 illumination Methods 0.000 description 1
- 238000003825 pressing Methods 0.000 description 1
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K31/00—Processes relevant to this subclass, specially adapted for particular articles or purposes, but not covered by only one of the preceding main groups
- B23K31/02—Processes relevant to this subclass, specially adapted for particular articles or purposes, but not covered by only one of the preceding main groups relating to soldering or welding
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K37/00—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups
- B23K37/02—Carriages for supporting the welding or cutting element
- B23K37/0211—Carriages for supporting the welding or cutting element travelling on a guide member, e.g. rail, track
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K37/00—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups
- B23K37/04—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups for holding or positioning work
- B23K37/0461—Welding tables
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G47/00—Article or material-handling devices associated with conveyors; Methods employing such devices
- B65G47/22—Devices influencing the relative position or the attitude of articles during transit by conveyors
- B65G47/24—Devices influencing the relative position or the attitude of articles during transit by conveyors orientating the articles
- B65G47/248—Devices influencing the relative position or the attitude of articles during transit by conveyors orientating the articles by turning over or inverting them
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G47/00—Article or material-handling devices associated with conveyors; Methods employing such devices
- B65G47/74—Feeding, transfer, or discharging devices of particular kinds or types
- B65G47/82—Rotary or reciprocating members for direct action on articles or materials, e.g. pushers, rakes, shovels
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G47/00—Article or material-handling devices associated with conveyors; Methods employing such devices
- B65G47/74—Feeding, transfer, or discharging devices of particular kinds or types
- B65G47/90—Devices for picking-up and depositing articles or materials
- B65G47/91—Devices for picking-up and depositing articles or materials incorporating pneumatic, e.g. suction, grippers
- B65G47/912—Devices for picking-up and depositing articles or materials incorporating pneumatic, e.g. suction, grippers provided with drive systems with rectilinear movements only
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L33/00—Semiconductor devices having potential barriers specially adapted for light emission; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof
- H01L33/48—Semiconductor devices having potential barriers specially adapted for light emission; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof characterised by the semiconductor body packages
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L33/00—Semiconductor devices having potential barriers specially adapted for light emission; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof
- H01L33/48—Semiconductor devices having potential barriers specially adapted for light emission; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof characterised by the semiconductor body packages
- H01L33/58—Optical field-shaping elements
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L2933/00—Details relating to devices covered by the group H01L33/00 but not provided for in its subgroups
- H01L2933/0008—Processes
- H01L2933/0033—Processes relating to semiconductor body packages
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L2933/00—Details relating to devices covered by the group H01L33/00 but not provided for in its subgroups
- H01L2933/0008—Processes
- H01L2933/0033—Processes relating to semiconductor body packages
- H01L2933/0058—Processes relating to semiconductor body packages relating to optical field-shaping elements
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Microelectronics & Electronic Packaging (AREA)
- Manufacturing & Machinery (AREA)
- Computer Hardware Design (AREA)
- Power Engineering (AREA)
- Physics & Mathematics (AREA)
- Optics & Photonics (AREA)
- Electric Connection Of Electric Components To Printed Circuits (AREA)
Abstract
The invention provides a UVLED packaging welding workbench which comprises a base station, a feeding device and welding equipment, wherein the feeding device and the welding equipment are arranged on the base station; be equipped with welding equipment in support base plate feed mechanism's one end, welding equipment includes welding turning device, welding conveyer belt, spot welding device, tool tilting mechanism and unloading subassembly, welding turning device sets up the one end at support base plate feed mechanism, the one end that welding turning device kept away from support base plate feed mechanism is equipped with the welding conveyer belt, the spot welding device sets up in the top of tool conveyer belt, and above-mentioned structure solves the welding time, and the easy skew problem of lens.
Description
Technical Field
The invention relates to the technical field of LED packaging, in particular to a UVLED packaging welding workbench.
Background
In recent years, due to the advantages of energy conservation, environmental protection, long service life and the like, the LED device is widely applied to indoor and outdoor illumination of families, markets, factories and the like, and due to the advantages of sterilization, curing and the like, the UVLED device is widely applied to the fields of sterilization, curing and the like.
The production of LED devices is mainly manual assembly or semi-automatic assembly, and the production technology has many defects, such as low product quality, more defective products, particularly low production efficiency and high production cost.
The LED chip that current LED device first step need will correspond in the production process fixes on the base plate, and current LED chip mainly includes just adorning chip and flip chip, and wherein just adorn the chip owing to need the routing to production effect is low, and flip chip is than higher to the required precision of LED device paster equipment, thereby leads to the cost higher and efficiency, and thereby flip chip material loading technology complicacy scheduling problem can't realize real automated production.
In chinese patent No. CN201410806003.4, publication No. 2017.12.22, a flip-chip LED chip positioning and packaging apparatus is disclosed, which includes: a support platform; the chip placing device is placed on the supporting platform and used for placing the LED chip; a substrate placing device which is placed on the supporting platform and places the substrate; and a mobile support moving on the support platform; the movable support includes: the supporting rod piece and the cross rod are connected with the supporting rod piece; the suction head piece rotates or moves transversely around the cross rod; and the control device controls the movable support to move and the sucker piece to rotate. According to the scheme, the flip LED chip positioning and packaging equipment controls the movable support to move and the suction head piece to rotate through the control device, the control device controls the movable support to move to the upper space of the corresponding LED chip according to preset LED chip position data, and the LED chip is automatically sucked up through the suction head piece. And then, according to preset substrate position data, placing the determined and selected LED chip at the position of the substrate to be welded, and completing full-automatic moving operation.
However, in this apparatus, the substrate is positioned once by the laser emitter and then the chip is placed on the positioned substrate, and there is no problem of preventing the chip from being misaligned during the soldering process, and therefore, there is a problem that the chip is likely to be misaligned after the soldering is completed.
Disclosure of Invention
The invention provides a UVLED packaging welding workbench, which realizes automatic control in the production process and solves the problem that a lens is easy to deviate during welding.
In order to achieve the purpose, the technical scheme of the invention is as follows: a UVLED packaging welding workbench comprises a base station, a feeding device and welding equipment, wherein the feeding device and the welding equipment are arranged on the base station, the feeding device comprises a support substrate feeding mechanism, a lens feeding mechanism and a feeding robot, the lens feeding mechanism is arranged at one end of the base station, the support substrate feeding mechanism is arranged on one side of the lens feeding mechanism, and the feeding robot is arranged on one side of the support substrate feeding mechanism; the welding equipment comprises a welding turnover device, a welding conveyer belt, a spot welding device, a jig turnover mechanism and a blanking assembly, wherein the welding turnover device is arranged at one end of the support substrate feeding mechanism; the welding turnover device comprises a jig lower template, a lens groove is formed in the jig lower template, the welding turnover device is used for placing lenses in the lens groove, placing a support base plate on the lenses and a jig upper template corresponding to the jig lower template in a turnover mode and placing the support base plate on the lenses and the jig upper template on the welding conveyor belt, and the jig turnover mechanism is used for turning over the jig upper template.
Before working, the lens winding belt with the lenses is manually connected to a material receiving tray after bypassing the lenses from a material winding tray to convey a first belt wheel, a lens conveying belt, a second belt wheel, a third belt wheel and a fourth belt wheel to the material receiving tray, meanwhile, a protective film covered on the lenses is wound on the protective film tray, and a support substrate feeding cartridge clip provided with a support substrate is placed on a support substrate feeding mechanism; meanwhile, a support substrate feeding mechanism is started to drive a support substrate pushing rod to push a support substrate in a support substrate feeding cartridge clip to a support substrate positioning platform, the support substrate positioning platform is positioned to wait for feeding, a feeding robot is started after a lens and the support substrate are in place, the lens is firstly grabbed and placed on a jig lower template on a welding turnover device, a lens groove for accommodating the lens is arranged on the jig lower template, therefore, the lens is placed in the lens groove, the lens cannot generate displacement and other phenomena under the action of the lens groove, when the lens is fully placed in the lens groove, the feeding robot grabs the support substrate and places the support substrate above the lens, then places the jig upper template on the support substrate, then a welding turnover fixing clamp clamps clamp the jig upper template tightly and turns over the jig to place the jig on a welding conveyor belt, after the overturning is finished, the welding overturning device drives the lower jig template to rotate in the opposite direction to restore the original shape, the spot welding assembly performs one-time spot welding fixation on the periphery of the lens, so that the lens cannot generate displacement due to subsequent operation, after the spot welding is finished, the jig pushing cylinder pushes the support substrate away from the upper jig template, at the moment, the welding conveyer belt drives the support substrate full of the lens to move forwards, the jig overturning mechanism is started to control the jig conveying assembly to grab the upper jig template to move to the jig clamping tongs, the jig overturning motor is started to overturn the upper jig template so that the upper jig template faces downwards to wait for the next operation, when the support substrate moves to the full-welding assembly, the full-welding assembly can perform complete welding, so that the lens is completely welded on the support substrate, after the welding is finished, the blanking assembly can push the support substrate to the support substrate storage cartridge clip, welding work is accomplished from this, and whole process only needs the manual work to change lens winding and support base plate pay-off cartridge clip to and the support base plate that changes and fill up deposits the cartridge clip, and all the other processes are accomplished by the workstation, the people's that has significantly reduced work load, and when the welding, has carried out a fixed spot welding, makes lens can not take place the skew, the condition of warping at the welded in-process from this.
Further, lens feed mechanism includes coil stock charging tray, power unit, material receiving tray, protection film charging tray, lens conveyer belt and lens and passes on the mechanism, the coil stock charging tray sets up in the one end of base station, is located and is equipped with power unit on the base station, is located one of power unit and serves and be equipped with the lens conveyer belt, the top that is located lens conveyer belt top is equipped with lens and passes on the mechanism, it is equipped with the protection film charging tray to be located the terminal top of lens conveyer belt, be equipped with material receiving tray at power unit's the other end, set up from this, lens winding is at the automatic completion lens winding of the in-process of carrying, the receipts material of protection film.
Furthermore, the power mechanism comprises a lens conveying motor, a first lens conveying belt wheel, a second lens conveying belt wheel, a third lens conveying belt wheel and a fourth lens conveying belt wheel, the lens conveying belt is arranged at one end of the lens conveying motor, the first lens conveying belt wheel is arranged on the lens conveying motor, the second lens conveying belt wheel is arranged at the tail end of the lens conveying belt wheel, the third lens conveying belt wheel is arranged on a base platform below the second lens conveying belt wheel, and the fourth lens conveying belt wheel is arranged on the base platform below the material receiving tray, so that the lens coiled belt can be placed only by manually winding the lens with the lens on the coiled belt power mechanism before welding, and the conveying of the lens can be started, and the welding machine is simple and convenient; the lens transfer mechanism comprises a lens transfer sucker, a lens transfer platform, a lens transfer cylinder and a lens transfer fixing frame, the lens transfer fixing frame is arranged above the lens conveying belt and connected with a base station, the lens transfer fixing frame is provided with the lens transfer cylinder, a piston rod of the lens transfer cylinder is provided with the lens transfer sucker, the lens transfer platform is arranged on one side of the lens conveying belt, the lens transfer platform is arranged accordingly, when the lens moves to the lens transfer mechanism, the lens transfer mechanism starts to control the lens transfer sucker, the lens drives the lens transfer sucker to move downwards to grab the lens, the lens transfer cylinder drives the lens to drive the lens to move towards the lens transfer platform, and the lens is placed on the lens transfer platform to wait for feeding.
Further, a support substrate feeding mechanism is arranged on one side, located on the lens feeding mechanism, of the base platform, and comprises a support substrate pushing assembly and a support substrate positioning platform, the support substrate pushing assembly is arranged on the base on one side of the lens feeding mechanism, and the support substrate positioning platform is arranged at one end, located on the support substrate pushing assembly; the support substrate pushing assembly comprises a support substrate pushing cylinder, a support substrate pushing rod, a support substrate feeding platform, a support substrate platform lifting cylinder, a support substrate feeding spring clamp and a support substrate pushing cylinder support, wherein the support substrate pushing cylinder is fixed on a base through the support substrate pushing cylinder support, a piston rod of the support substrate pushing cylinder is connected with the support substrate pushing rod, the support substrate platform lifting cylinder is arranged on the base at one end of the support substrate pushing rod, the support substrate feeding platform is arranged on the support substrate platform lifting cylinder, the support substrate feeding spring clamp is arranged on the support substrate feeding platform, a support substrate positioning platform is arranged at one end of the support substrate feeding platform, the support substrate feeding mechanism is arranged, when the support substrate is required to be conveyed, the support substrate feeding mechanism is started, when one support substrate in the support substrate feeding spring clamp is aligned with the support substrate pushing rod, the support substrate pushing cylinder is started to drive the support substrate pushing rod to move and push a support substrate out of the support substrate feeding spring clamp and push the support substrate to the support substrate positioning platform, and then the support substrate platform lifting cylinder drives the support substrate spring clamp to rise by the thickness of one support substrate, so that the other support substrate below one support substrate is aligned with the support substrate pushing rod, and therefore repeated loading of the support substrates is achieved; a bracket substrate positioning cylinder is arranged on one side of the bracket substrate positioning platform, a bracket substrate positioning push block is arranged on a piston rod of the bracket substrate positioning cylinder, a bracket substrate transverse positioning baffle plate corresponding to the bracket substrate positioning push block is arranged at the other side of the bracket substrate feeding platform, a bracket substrate longitudinal positioning baffle is arranged at one end of the bracket substrate positioning platform far away from the bracket substrate feeding platform, according to the arrangement, when the support substrate is conveyed to the support substrate positioning platform, the support substrate pushing cylinder drives the support substrate pushing rod to push the support substrate to contact the support substrate longitudinal positioning baffle plate, the longitudinal positioning of the support substrate is completed, the support substrate positioning push block is driven by the support substrate positioning air cylinder to push the support substrate to contact the support substrate transverse positioning baffle, and the transverse positioning of the support substrate is completed.
Further, the jig overturning mechanism comprises a jig overturning support, a jig overturning motor, a jig overturning frame and a jig clamping hand, the jig overturning support is arranged at one side of the welding overturning device, the jig overturning motor is arranged at one end of the jig overturning support, a jig overturning frame is arranged on the jig overturning support, the jig overturning frame is connected with a driving shaft of a jig overturning motor and the jig overturning motor drives the jig overturning frame to rotate around the jig overturning support, the jig overturning frame is provided with a jig clamping hand, the jig upper template is placed on the jig clamping hand, and the jig overturning frame is arranged from the jig clamping hand, when the welding turnover device finishes the turnover of the support base plate, the front surface of the upper template of the jig faces upwards, therefore, the jig upper template is turned again through the jig turning mechanism to enable the front surface of the jig upper template to face downwards, and therefore the contact surface of the jig upper template and the support base plate at the next time can be guaranteed to be unchanged.
Further, the jig overturning mechanism further comprises a jig conveying assembly, the jig conveying assembly comprises a jig conveying support, a jig conveying telescopic cylinder and a jig conveying gripper, the jig conveying support is arranged on a base station, located on one side of the jig overturning support, of the welding conveying belt, the jig conveying telescopic cylinder is fixed on the jig conveying support, a jig conveying gripper is arranged on a piston rod located on the jig conveying telescopic cylinder, the jig clamping gripper is located below the jig conveying gripper and is arranged from the base station, after the support substrate is pushed away from the jig upper template, the jig conveying gripper grips the jig upper template and moves the jig upper template to be placed on the jig clamping gripper, and the jig clamping gripper grips the jig upper template and overturns the jig upper template through a jig overturning motor to wait for next feeding.
Further, the feeding robot comprises a robot fixing table, a robot driving motor, a robot driving arm, a robot connecting arm, a robot telescopic cylinder and a robot gripper, wherein the robot fixing table is arranged on a base station on one side of the support substrate feeding mechanism, the robot driving motor is arranged on the robot fixing table, the robot driving arm is arranged on a driving shaft of the robot driving motor, the robot connecting arm is arranged on the robot driving arm, the robot telescopic cylinder is arranged on the robot connecting arm, the robot gripper is arranged on a piston rod of the robot telescopic cylinder, a feeding CCD visual positioning component is arranged on the robot gripper, after the lens and the support substrate are in place, the feeding robot is started to first grip the lens, the lens is placed on a lower jig template on the welding turnover device, and a lens groove for accommodating the lens is arranged on the lower jig template, therefore, lens are put into the lens inslot, and when waiting that lens are full of the lens inslot, the material loading robot snatchs the support base plate and places behind the lens top, and the material loading robot is again with the tool cope match-plate pattern place the support base plate on, because be equipped with material loading CCD visual positioning subassembly on the material loading robot, consequently when snatching lens and support base plate and tool cope match-plate pattern, can advance the location and snatch again to further improve the precision.
Further, the welding turnover device comprises a welding feeding table, a welding turnover motor, a welding device fixing table, a welding turnover frame, welding turnover fixing clamping hands and a jig lower template, wherein the welding device fixing table is arranged at one end of the welding conveying belt, the welding turnover motor is arranged at one side of the welding device fixing table, the welding turnover frame is arranged on the welding device fixing table and is connected with a driving shaft of the welding turnover motor, the welding turnover motor drives the welding turnover frame to rotate around the welding device fixing table, the welding feeding table is arranged on the welding turnover frame, the welding turnover fixing clamping hands are arranged at two sides of the welding feeding table and are fixed on the welding turnover frame through a fixing clamping hand driving motor, the welding feeding table is fixed on the fixing clamping hand driving motor, and the jig lower template is arranged on the welding feeding table, a lens groove for accommodating a lens is arranged on the lower template of the jig; welding conveyer belt is located one of welding turning device and serves and be equipped with tool propelling movement cylinder, sets up from this, and welding upset fixed tong overturns the tool upset to the one end of welding conveyer belt after pressing from both sides tool cope match-plate pattern and tool lower bolster tight, and after the upset was accomplished, welding turning device can drive the tool lower bolster and rotate the reconversion in the opposite direction.
Further, the spot welding device comprises a spot welding assembly and a full-welding assembly, the spot welding assembly is arranged at the front end of the welding conveyer belt, the full-welding assembly is arranged at the rear end of the welding conveyer belt, the spot welding assembly comprises a spot welding support, a spot welding X-axis module, a spot welding Y-axis module, a spot welding Z-axis module, a spot welding driving motor and a spot welding head, the spot welding support is arranged on one side of the welding conveyer belt, the spot welding support is provided with the spot welding X-axis module, the spot welding X-axis module is arranged on the spot welding X-axis module, the spot welding Y-axis module is arranged along the spot welding X-axis module in a sliding manner, the spot welding Y-axis module 713 is provided with the spot welding Z-axis module 714, the spot welding Z-axis module is arranged along the spot welding Y-axis module in a sliding manner, the spot welding driving motor is arranged along the spot welding Z-axis module in a sliding, during welding, the spot welding assembly is fixed on the periphery of the lens in a spot welding mode, so that the lens cannot be displaced due to subsequent operation; the full-welding assembly comprises a full-welding bracket, a full-welding X-axis module, a full-welding Y-axis module, a full-welding Z-axis module, a full-welding driving motor and a full-welding head, the full-welding bracket is arranged on one side of a welding conveyer belt, the full-welding X-axis module is arranged on the full-welding bracket, the full-welding Y-axis module is arranged on the full-welding X-axis module, the full-welding Y-axis module is arranged along the full-welding X-axis module in a sliding manner, the full-welding Z-axis module is arranged on the full-welding Y-axis module, the full-welding Z-axis module is arranged along the full-welding Y-axis module in a sliding manner, the full-welding driving motor is arranged on the full-welding Z-axis module in a sliding manner, the full-welding CCD visual positioning assembly is arranged on the full-welding head, and therefore, when the bracket substrate moves to the full-welding assembly, the full-welding assembly can carry out complete welding, so that the lens is, because the full-welding CCD visual positioning assembly is also arranged on the full-welding assembly, one-time positioning and re-welding can be carried out, thereby improving the position accuracy of the lens.
Further, the blanking assembly comprises a blanking pushing cylinder, a blanking pushing block, a blanking pushing platform, a support substrate storage cartridge clip and a blanking pushing lifting cylinder, the blanking pushing cylinder is arranged at the tail end of the welding conveyer belt, the blanking pushing block is arranged on a piston rod of the blanking pushing cylinder, the blanking pushing lifting cylinder is arranged on a base station at the tail end of the welding conveyer belt, the blanking pushing platform is arranged on the blanking pushing lifting cylinder, the support substrate storage cartridge clip is arranged on the blanking pushing platform, therefore, after welding is completed, when the support substrate welded with chips is conveyed to the tail end of the welding conveyer belt, the blanking pushing lifting cylinder lowers the blanking pushing cylinder to be level with the support substrate, the blanking pushing cylinder drives the blanking pushing block to push the support substrate to move towards the support substrate storage cartridge clip through the blanking pushing platform, and push this support base plate to the support base plate and deposit in the cartridge clip, then unloading propelling movement lift cylinder drive support base plate deposit platform downwards or upwards move the thickness that support base plate storage space in the cartridge clip was deposited to the support base plate, then carry out the unloading of next support base plate, so can in the past with the support base plate propelling movement to the support base plate deposit on the cartridge clip, accomplish welding work from this.
Drawings
Fig. 1 is a schematic diagram of a UVLED package soldering station according to the present invention.
Fig. 2 is a front view of the lens loading mechanism of the present invention.
FIG. 3 is a schematic view of a lens transfer mechanism according to the present invention.
Fig. 4 is a schematic structural diagram of a support substrate feeding mechanism of the present invention.
Fig. 5 is a schematic structural view of the jig turnover mechanism of the present invention.
Fig. 6 is a schematic structural diagram of a jig conveying assembly of the present invention.
Fig. 7 is a schematic structural diagram of the welding turnover device of the present invention.
Fig. 8 is a schematic structural diagram of the loading robot of the present invention.
Fig. 9 is a schematic view of the construction of the spot welding assembly of the present invention.
Fig. 10 is a schematic structural view of a full-length welding assembly of the present invention.
Fig. 11 is a schematic structural view of the blanking assembly of the present invention.
Fig. 12 is a schematic view of the welding flip-flop retainer clip of the present invention in an open configuration.
Detailed Description
The present invention will be described in further detail with reference to the accompanying drawings and specific embodiments.
As shown in fig. 1 to 12, a UVLED package soldering station includes a base 10, and a feeding device 1 and a soldering device 2 disposed on the base 10.
As shown in fig. 1, the feeding device 1 includes a support substrate feeding mechanism 3, a lens feeding mechanism 4 and a feeding robot 5, the lens feeding mechanism 4 is disposed at one end of a base 10, the support substrate feeding mechanism 3 is disposed at one side of the lens feeding mechanism 4, and the feeding robot 5 is disposed at one side of the support substrate feeding mechanism 3; be equipped with welding equipment 2 in the one end of support substrate feed mechanism 3, welding equipment 2 is including welding turning device 6, welding conveyer belt 21, spot welding device 7, tool tilting mechanism 8 and unloading subassembly 9, welding turning device 6 sets up the one end at support substrate feed mechanism 3, is equipped with tool tilting mechanism 8 in one side of welding turning device 6, the one end that welding turning device 6 kept away from support substrate feed mechanism 3 is equipped with welding conveyer belt 21, and the end that is located welding conveyer belt 21 is equipped with unloading subassembly 9, spot welding device 7 sets up the top at tool conveyer belt 21.
As shown in fig. 2, the lens feeding mechanism 4 includes a coil tray 41, a power mechanism 42, a material receiving tray 43, a protective film tray 44, a lens conveyer belt 45 and a lens transfer mechanism 46, the coil tray 41 is disposed at one end of the base 10, the power mechanism 42 is disposed on the base 10, the lens conveyer belt 45 is disposed at one end of the power mechanism 42, the lens transfer mechanism 46 is disposed above the beginning of the lens conveyer belt 45, the protective film tray 44 is disposed above the end of the lens conveyer belt 45, and the material receiving tray 43 is disposed at the other end of the power mechanism 42.
As shown in fig. 2, the power mechanism 42 includes a lens conveying motor 421, a first lens conveying belt wheel 422, a second lens conveying belt wheel 423, a third lens conveying belt wheel 424, and a fourth lens conveying belt wheel 425, the lens conveying belt 45 is disposed at one end of the lens conveying motor 421, the first lens conveying belt wheel 422 is disposed on the lens conveying motor 421, the second lens conveying belt wheel 423 is disposed at the end of the lens conveying belt 45, the third lens conveying belt wheel 424 is disposed on the base 10 below the second lens conveying belt wheel 423, and the fourth lens conveying belt wheel 425 is disposed on the base 10 below the material receiving tray 43, so that the lens conveying belt can be placed by manually winding the lens belt with the lens on the power mechanism before welding, and the lens conveying can be started A lens conveying driven wheel 452 and a lens conveying belt support 453, wherein the lens conveying belt support 453 is arranged on the base 10 to support the lens conveying belt 45, a lens conveying driving wheel 451 is arranged on a driving shaft of the lens conveying motor 421, a lens conveying belt 45 is arranged on the lens conveying driving wheel 451, and a lens conveying driven wheel 452 is arranged at the end of the lens conveying belt 45, when conveying, the lens conveying motor 421 drives the lens conveying driving wheel 451 to rotate, thereby driving the lens conveying belt 45 to rotate, thereby assisting the lens to move, and is simple and convenient, in this embodiment, the winding direction of the lens belt is as shown by an arrow in fig. 2, the lens belt is wound from the material winding tray 41 in the order of the lens conveying first belt wheel 422, the lens conveying belt 45, the lens conveying second belt wheel 423, the lens conveying third belt wheel 424, the lens conveying fourth belt wheel 425 and the material collecting tray 43, the material receiving tray 43 rotates to receive the lens winding tape, meanwhile, the protective film for wrapping the lens is wound to the protective film tray 44 from the first belt wheel 422 for conveying the lens, and the protective film tray 44 rotates to receive the protective film;
as shown in fig. 3, the lens transfer mechanism 46 includes a lens transfer suction cup 461, a lens transfer table 462, a lens transfer cylinder 463 and a lens transfer fixing frame 464, the lens transfer fixing frame 464 is disposed above the lens conveying belt 45 and connected to the base 10, the lens transfer cylinder 463 is disposed on the lens transfer fixing frame 464, the lens transfer suction cup 461 is disposed on the piston rod of the lens transfer cylinder 463, the lens transfer table 462 is disposed on one side of the lens conveying belt 45, in this embodiment, the lens transfer suction cup is driven by a lens driving cylinder 4611, so that when the lens is moved to the lens transfer mechanism, the lens transfer mechanism starts to control the lens transfer suction cup, the lens driving cylinder 4611 drives the lens transfer suction cup 461 to move downward to grasp the lens, the lens transfer cylinder 463 drives the lens driving cylinder 4611 to move toward the lens transfer table 462, the lens is then placed on the lens transfer stage 462 to await loading.
As shown in fig. 1 and 4, a support substrate feeding mechanism 3 is disposed on one side of the lens feeding mechanism 4 on the base 10, the support substrate feeding mechanism 3 includes a support substrate pushing assembly 31 and a support substrate positioning platform 32, the support substrate pushing assembly 31 is disposed on the base 10 on one side of the lens feeding mechanism 4, and the support substrate positioning platform 32 is disposed at one end of the support substrate pushing assembly 31; the support substrate pushing assembly 31 comprises a support substrate pushing cylinder 311, a support substrate pushing rod 312, a support substrate feeding platform 313, a support substrate platform lifting cylinder 314, a support substrate feeding spring clamp 315 and a support substrate pushing cylinder support 316, wherein the support substrate pushing cylinder 311 is fixed on the base station 10 through the support substrate pushing cylinder support 316, a piston rod of the support substrate pushing cylinder 311 is connected with the support substrate pushing rod 312, the support substrate platform lifting cylinder 314 is arranged on the base station 10 at one end of the support substrate pushing rod 312, the support substrate feeding platform 313 is arranged on the support substrate platform lifting cylinder 314, the support substrate feeding spring clamp 315 is arranged on the support substrate feeding platform 313, a support substrate positioning platform 32 is arranged at one end of the support substrate feeding platform 313, the setting is realized, when the support substrate needs to be conveyed, the support substrate feeding mechanism is started, when a support substrate in the support substrate feeding cartridge clip 315 is aligned with the support substrate pushing rod 312, the support substrate pushing cylinder 313 is started to drive the support substrate pushing rod 312 to move and push a support substrate out of the support substrate feeding cartridge clip 315 and push the support substrate to the support substrate positioning platform, and then the support substrate platform lifting cylinder 311 drives the support substrate cartridge clip 315 to lift by the thickness of one support substrate, so that another support substrate below one support substrate is aligned with the support substrate pushing rod 312, and thus repeated feeding of the support substrates is realized.
As shown in fig. 4, a support substrate positioning cylinder 321 is provided at one side of the support substrate positioning platform 32, a support substrate positioning push block 322 is provided on a piston rod of the support substrate positioning cylinder 321, a support substrate transverse positioning baffle 323 corresponding to the support substrate positioning push block 322 is provided at the other side of the support substrate feeding platform 32, a support substrate longitudinal positioning baffle 324 is provided at one end of the support substrate positioning platform 32 away from the support substrate feeding platform 313, and thus, when a support substrate is fed onto the support substrate positioning platform 32, the support substrate pushing rod 312 is driven by the support substrate pushing cylinder 311 to push the support substrate to contact the support substrate longitudinal positioning baffle 324, thereby completing the longitudinal positioning of the support substrate, the support substrate positioning push block 322 is driven by the support substrate positioning cylinder 321 to push the support substrate to contact the support substrate transverse positioning baffle 323, thereby completing the lateral positioning of the bracket base plate.
As shown in fig. 1 and 5, the jig turning mechanism 8 includes a jig turning support 81, a jig turning motor 82, a jig turning frame 83 and a jig clamping hand 84, the jig turning support 81 is disposed at one side of the welding turning device 6, the jig turning motor 82 is disposed at one end of the jig turning support 81, the jig turning frame 83 is disposed on the jig turning support 81, the jig turning frame 83 is connected to a driving shaft of the jig turning motor 82, the jig turning motor 82 drives the jig turning frame 83 to rotate around the jig turning support 81, the jig clamping hand 84 is disposed on the jig turning frame 83, a jig upper mold plate 86 is disposed on the jig clamping hand 84, and thus, when the welding turning device turns the support substrate, the front of the jig upper mold plate faces upward, so that the jig upper mold plate is turned again by the jig turning mechanism so that the front faces downward, therefore, the contact surface between the upper template of the jig and the support base plate at the next time can be ensured to be unchanged.
As shown in fig. 1 and 6, the jig turning mechanism 8 further includes a jig carrying assembly 80, the jig carrying assembly 80 includes a jig carrying support 801, a jig carrying telescopic cylinder 802, and a jig carrying gripper 803, the jig carrying support 801 is disposed on the base station 10 of the welding conveyer 21 on one side of the jig turning support 81, the jig carrying telescopic cylinder 802 is fixed on the jig carrying support 801, a jig carrying gripper 803 is disposed on a piston rod of the jig carrying telescopic cylinder 802, the jig clamping gripper 84 is disposed below the jig carrying gripper 803, in this embodiment, the jig carrying gripper 803 is driven by a carrying gripper driving cylinder 8031, and thus, when the rack substrate is pushed away from the jig upper template 86, the jig carrying gripper 803 grips the jig upper template and moves and places the jig upper template on the jig clamping gripper 84, the jig clamping gripper 84 grips the jig upper template 86 and turns over the jig upper template 86 by the jig turning motor 82, waiting for the next feeding.
As shown in fig. 7, the welding turnover device 6 includes a welding feeding table 61, a welding turnover motor 62, a welding device fixing table 63, a welding turnover frame 64, a welding turnover fixing clamp 65 and a jig lower template 66, the welding device fixing table 63 is disposed at one end of the welding conveyer belt, the welding turnover motor 62 is disposed at one side of the welding device fixing table 63, the welding turnover frame 64 is disposed on the welding device fixing table 63, the welding turnover frame is connected to a driving shaft of the welding turnover motor and drives the welding turnover frame to rotate around the welding device fixing table, the welding feeding table 61 is disposed on the welding turnover frame 64, the welding turnover fixing clamp 65 is disposed at two sides of the welding feeding table 61, the jig lower template 66 is disposed on the welding feeding table 64, and a lens groove 661 for accommodating a lens is disposed on the jig lower template 66, thereby, the welding overturning fixing clamp clamps the upper jig template and the lower jig template, then overturns the upper jig template and the lower jig template to turn over the lower jig template to one end of the welding conveyer belt, and after the overturning is finished, the welding overturning device can drive the lower jig template to rotate in the opposite direction to restore the original shape;
in this embodiment, the surface of the lens for welding faces upward when the lens is transferred, and the surface of the support substrate for welding faces downward when the support substrate is fed, so that when the lens and the support substrate are placed on the lower jig template, the lens is placed on the lens groove, and then the support substrate is placed on the lens, the welding face of the lens can be in contact with the welding face of the support substrate.
As shown in fig. 12, the welding turnover fixing clamp 65 is fixed on the welding turnover frame 64 by a fixing clamp driving motor 651, the welding feeding table 61 is fixed on the fixing clamp driving motor 651, when the jig upper template 86 and the jig lower template 66 need to be clamped, the fixing clamp driving motor 651 drives the welding turnover fixing clamp 65 to approach to the center of the welding feeding table, so as to clamp the jig upper template 86 and the jig lower template 66, after the welding turnover frame 64 turns over the jig lower template 66 and the jig upper template 86 on the welding conveying belt 21, the welding turnover fixing clamp 65 moves to both sides of the welding feeding table 61 to loosen the jig lower template 66 and the jig upper template 86, and then the welding turnover frame can rotate in the opposite direction to restore to the original shape.
As shown in fig. 8, the feeding robot 5 includes a robot fixing table 51, a robot driving motor 52, a robot driving arm 53, a robot connecting arm 54, a robot telescopic cylinder 55 and a robot gripper 56, the robot fixing table 51 is disposed on the base 10 on one side of the support substrate feeding mechanism 3, the robot driving motor 52 is disposed on the robot fixing table 51, the robot driving arm 53 is disposed on a driving shaft of the robot driving motor 52, the robot connecting arm 54 is disposed on the robot driving arm 53, the robot telescopic cylinder 55 is disposed on the robot connecting arm 54, the robot gripper 56 is disposed on a piston rod of the robot telescopic cylinder 55, a feeding CCD vision positioning component (not shown) is disposed on the robot gripper, and thus, after the lens and the support substrate are in place, the feeding robot 5 is started, snatch lens earlier, place tool lower bolster 66 on welding turning device 6 with lens, because be equipped with the lens groove 661 that holds lens on the tool lower bolster 66, therefore, lens are put into lens groove 661, when treating that lens are filled up in lens groove 661, material loading robot 5 snatchs the support base plate and places behind the lens top, material loading robot 5 places support base plate with tool cope match-plate pattern 86 again on, because be equipped with material loading CCD visual positioning component on the material loading robot, consequently when snatching lens and support base plate and tool cope match-plate pattern, can advance the location and snatch again, thereby further improve the precision.
As shown in fig. 1 and 9, the spot welding device 7 includes a spot welding assembly 71 and a full-length welding assembly 72, the spot welding assembly 71 is disposed at the front end of the welding conveyor 21, the full-length welding assembly 72 is disposed at the rear end of the welding conveyor 21, the spot welding assembly 71 includes a spot welding bracket 711, a spot welding X-axis module 712, a spot welding Y-axis module 713, a spot welding Z-axis module 714, a spot welding driving motor 715, and a spot welding head 716, the spot welding bracket 711 is disposed at one side of the welding conveyor 21, the spot welding bracket 711 is provided with the spot welding X-axis module 712, the spot welding X-axis module 713 is disposed on the spot welding X-axis module 712, the spot welding Y-axis module 713 is provided with the spot welding Z-axis module 714, the spot welding Z-axis module 714 is slidably disposed along the spot welding Y-axis module 713, the spot welding driving motor 715 is disposed on the spot welding Z-axis module 714, the spot welding driving motor 715 is arranged in a sliding manner along the spot welding Z-axis module 714, a spot welding head 716 is arranged on a driving shaft of the spot welding driving motor 715, and during welding, the spot welding assembly performs spot welding fixing on the periphery of the lens once, so that the lens cannot be displaced due to subsequent operation;
as shown in fig. 11, a jig pushing cylinder 210 is disposed at one end of the welding conveyer 21 located at the welding turnover device 6, the jig pushing cylinder 210 is fixed on the base 10 through a jig pushing lifting cylinder 2101, after spot welding is completed, the jig pushing cylinder 2101 lifts the jig pushing cylinder 210 from below the welding conveyer 21 to a height flush with the bracket substrate, and then the jig pushing cylinder 210 can push the jig away from the jig upper template 86.
As shown in fig. 1 and 10, the full-welding assembly 72 includes a full-welding support 721, a full-welding X-axis module 722, a full-welding Y-axis module 723, a full-welding Z-axis module 724, a full-welding driving motor 725 and a full-welding head 726, the full-welding support 721 is disposed at one side of the welding conveyor 21, the full-welding X-axis module 722 is disposed on the full-welding support 721, the full-welding Y-axis module 723 is disposed on the full-welding X-axis module 722, the full-welding Y-axis module 723 is disposed on the full-welding Y-axis module 723, the full-welding Z-axis module 724 is disposed on the full-welding Y-axis module 723, the full-welding driving motor 725 is disposed on the full-welding Z-axis module 724, the full-welding driving motor 725 is disposed on the full-welding driving motor 726, and the full-welding head is disposed with a full-welding CCD positioning assembly (not shown in the figure), from this setting, when the support base plate removed the full welding subassembly, the full welding subassembly can carry out complete welding for lens welds completely on the support base plate, owing to still be equipped with the full welding CCD visual positioning subassembly on the full welding subassembly, can carry out the location rewelding once, thereby improves the position degree of accuracy of lens, and in this embodiment, the spot welding subassembly is used for the fixed of lens, and the full welding subassembly is used for the complete welding of lens.
As shown in fig. 11, the blanking assembly 9 includes a blanking pushing cylinder 91, a blanking pushing block 92, a blanking pushing platform 93, a support substrate storing clip 94, a support substrate storing platform 95, a blanking pushing lifting cylinder 96 and a blanking pushing lifting cylinder 97, the blanking pushing lifting cylinder 97 is fixed on the welding conveyer belt 21 through a blanking lifting cylinder support 98, the blanking pushing cylinder 91 is arranged on a piston rod of the blanking pushing lifting cylinder 97, the blanking pushing block 92 is arranged on a piston rod of the blanking pushing cylinder 91, the blanking pushing lifting cylinder 95 is arranged on a base platform at the end of the welding conveyer belt 21, the blanking pushing platform 93 is arranged between the blanking pushing cylinder 91 and the support substrate storing platform 95, the support substrate storing platform 95 is arranged on the base platform 10 through the blanking pushing lifting cylinder 96, the support substrate storing clip 94 is arranged on the support substrate storing platform 95, from this setting, after the welding is accomplished, when the support base plate that has the chip welded is carried the end of welding conveyer belt 21, unloading propelling movement lift cylinder 97 descends unloading propelling movement cylinder 91 to and support base plate parallel and level, unloading propelling movement cylinder 91 drive unloading propelling movement piece 92 is with support base plate propelling movement through unloading propelling movement platform 93 towards support base plate storage cartridge clip 94 direction, and push this support base plate in support base plate storage cartridge clip 94, then unloading propelling movement lift cylinder 96 drive support base plate storage platform 95 thickness of a support base plate parking space in downwards or the upward movement support base plate storage cartridge clip 94, then carry out the unloading of next support base plate, so in the past can be with support base plate propelling movement to support base plate storage cartridge clip, accomplish welding work from this.
In the above structure, before the operation, the lens roll tape with the lens is manually connected to the material receiving tray 43 after bypassing the lens from the material winding tray 41, and the protective film covered on the lens is wound on the protective film tray 44, and the support substrate feeding clip 315 with the support substrate is placed on the support substrate feeding mechanism 3, when the operation is started, the material receiving tray 43 drives the lens roll tape to move, when the lens moves to the lens transferring mechanism 46, the lens transferring mechanism 46 starts to control the lens transferring suction cup 461, and the lens is grabbed and transferred to the lens transferring platform 462 to wait for feeding; meanwhile, the bracket substrate feeding mechanism 3 is started to drive the bracket substrate pushing rod 312 to push the bracket substrate in the bracket substrate feeding elastic clamp 315 to the bracket substrate positioning platform 32, the bracket substrate positioning platform 32 is positioned to wait for feeding, the lens and the bracket substrate are positioned, the feeding robot 5 is started to firstly grab the lens and place the lens on the lower jig template 66 on the welding turnover device 6, the lens groove 661 for accommodating the lens is arranged on the lower jig template 66, therefore, the lens is placed in the lens groove 661, the lens can not generate displacement and other phenomena under the action of the lens groove 661, when the lens is fully placed in the lens groove, the feeding robot 5 grabs the bracket substrate and places the bracket substrate above the lens, the feeding robot 5 then places the bracket substrate 86 on the bracket substrate, because the feeding robot 5 is provided with the feeding CCD visual positioning component, when the lens, the bracket substrate and the jig upper jig are grabbed, positioning and grabbing are carried out firstly, so that the feeding precision is further improved, then the welding overturning fixing clamp 65 clamps the jig upper template 86 and overturns the jig to place the jig on the welding conveying belt 21 in an overturning manner, after the overturning is finished, the welding overturning device 6 drives the jig lower template 66 to rotate in the opposite direction and restore to the original state, the spot welding assembly 71 carries out spot welding fixing on the periphery of the lens for one time, so that the lens cannot be displaced due to subsequent operation, after the spot welding is finished, the jig pushing cylinder pushes the support substrate away from the jig upper template 86, at the moment, the welding conveying belt 54 drives the support substrate fully covered with the lens to move forwards, meanwhile, the jig overturning mechanism 8 starts to control the jig conveying assembly 80 to grab the jig upper template 86 to move to be placed on the jig clamping gripper 84, the jig overturning motor 82 starts to overturn the jig upper template 86, so that the front side of the jig, when the support substrate moves to the full-welding assembly 72, the full-welding assembly 72 can perform complete welding, so that the lens is completely welded on the support substrate, because the full-welding CCD visual positioning assembly is also arranged on the full-welding assembly 72, positioning and re-welding can be performed once, the position accuracy of the lens is improved, after welding is completed, the blanking assembly 9 can push the support substrate to the support substrate storage cartridge clip 94, welding work is completed once, the whole process only needs to manually replace the lens winding tape and the support substrate feeding cartridge clip, and the filled support substrate storage cartridge clip is replaced, other processes are completed by a workbench, the workload of people is greatly reduced, and during welding, fixed spot welding is performed once, so that the lens cannot deviate or deform in the welding process.
Claims (10)
1. The utility model provides a UVLED encapsulates weldment work platform, includes the base station and sets up loading attachment and the welding equipment on the base station, its characterized in that: the feeding device comprises a support substrate feeding mechanism, a lens feeding mechanism and a feeding robot, wherein the lens feeding mechanism is arranged at one end of the base station, the support substrate feeding mechanism is arranged at one side of the lens feeding mechanism, and the feeding robot is arranged at one side of the support substrate feeding mechanism; the welding equipment comprises a welding turnover device, a welding conveyer belt, a spot welding device, a jig turnover mechanism and a blanking assembly, wherein the welding turnover device is arranged at one end of the support substrate feeding mechanism; the welding turnover device comprises a jig lower template, a lens groove is formed in the jig lower template, the welding turnover device is used for placing lenses in the lens groove, placing a support base plate on the lenses and a jig upper template corresponding to the jig lower template in a turnover mode and placing the support base plate on the lenses and the jig upper template on the welding conveyor belt, and the jig turnover mechanism is used for turning over the jig upper template.
2. A UVLED package soldering station according to claim 1, wherein: lens feed mechanism includes coil stock charging tray, power unit, receives charging tray, protection film charging tray, lens conveyer belt and lens and passes on the mechanism, the coil stock charging tray sets up in the one end of base station, is located to be equipped with power unit on the base station, is located one of power unit and serves and be equipped with the lens conveyer belt, and the top that is located lens conveyer belt top is equipped with lens and passes on the mechanism, and the top that is located lens conveyer belt end is equipped with the protection film charging tray, is equipped with at power unit's the other end and receives.
3. A UVLED package soldering station according to claim 2, wherein: the power mechanism comprises a lens conveying motor, a lens conveying first belt wheel, a lens conveying second belt wheel, a lens conveying third belt wheel and a lens conveying fourth belt wheel, the lens conveying belt is arranged at one end of the lens conveying motor, the lens conveying first belt wheel is arranged on the lens conveying motor, the lens conveying second belt wheel is arranged at the tail end of the lens conveying belt, the lens conveying third belt wheel is arranged on a base platform below the lens conveying second belt wheel, and the lens conveying fourth belt wheel is arranged on the base platform below the material receiving tray; the lens transfer mechanism comprises a lens transfer sucker, a lens transfer platform, a lens transfer cylinder and a lens transfer fixing frame, the lens transfer fixing frame is arranged above the lens conveying belt and connected with a base platform, the lens transfer fixing frame is provided with the lens transfer cylinder, a piston rod of the lens transfer cylinder is provided with the lens transfer sucker, and the lens transfer platform is arranged on one side of the lens conveying belt.
4. A UVLED package soldering station according to claim 1, wherein: a support substrate feeding mechanism is arranged on one side, located on the lens feeding mechanism, of the base platform, and comprises a support substrate pushing assembly and a support substrate positioning platform, the support substrate pushing assembly is arranged on the base on one side of the lens feeding mechanism, and the support substrate positioning platform is arranged at one end, located on one side of the support substrate pushing assembly, of the support substrate pushing assembly; the support substrate pushing assembly comprises a support substrate pushing cylinder, a support substrate pushing rod, a support substrate feeding platform, a support substrate platform lifting cylinder, a support substrate feeding spring clamp and a support substrate pushing cylinder support, the support substrate pushing cylinder is fixed on a base through the support substrate pushing cylinder support, a piston rod of the support substrate pushing cylinder is connected with the support substrate pushing rod, the support substrate platform lifting cylinder is arranged on the base at one end of the support substrate pushing rod, the support substrate feeding platform is arranged on the support substrate platform lifting cylinder, the support substrate feeding spring clamp is arranged on the support substrate feeding platform, and a support substrate positioning platform is arranged at one end of the support substrate feeding platform; the support base plate positioning device comprises a support base plate positioning platform, a support base plate positioning air cylinder, a support base plate positioning push block, a support base plate transverse positioning baffle plate and a support base plate longitudinal positioning baffle plate, wherein the support base plate positioning air cylinder is arranged on one side of the support base plate positioning platform, the support base plate positioning push block is arranged on a piston rod of the support base plate positioning air cylinder, the support base plate transverse positioning baffle plate corresponding to the support base plate positioning push block is arranged on the other side of the support base plate feeding.
5. A UVLED package soldering station according to claim 1, wherein: jig tilting mechanism includes that jig upset support, jig upset motor, jig roll-over stand and jig press from both sides tight tongs, jig upset support sets up in one side of welding turning device, and jig upset motor sets up the one end on jig upset support, is located to be equipped with the jig roll-over stand on the jig upset support, the drive shaft connection of jig roll-over stand and jig upset motor drive jig roll-over stand rotates round jig upset support, is equipped with the tight tongs of jig clamp on the jig roll-over stand place the jig cope match-plate pattern on the tight tongs of jig clamp.
6. A UVLED package soldering station according to claim 5, characterised in that: the jig overturning mechanism further comprises a jig conveying assembly, the jig conveying assembly comprises a jig conveying support, a jig conveying telescopic cylinder and a jig conveying gripper, the jig conveying support is arranged on a base station, located on one side of the jig overturning support, of the welding conveying belt, the jig conveying telescopic cylinder is fixed on the jig conveying support, the jig conveying gripper is arranged on a piston rod of the jig conveying telescopic cylinder, and the jig clamping gripper is located below the jig conveying gripper.
7. A UVLED package soldering station according to claim 1, wherein: the feeding robot comprises a robot fixing table, a robot driving motor, a robot driving arm, a robot connecting arm, a robot telescopic cylinder and a robot gripper, the robot fixing table is arranged on a base station on one side of a support substrate feeding mechanism and is arranged on the robot fixing table, the robot driving arm is arranged on a driving shaft of the robot driving motor and is arranged on the robot driving arm, the robot connecting arm is arranged on the robot connecting arm, the robot telescopic cylinder is arranged on the robot connecting arm, the robot gripper is arranged on a piston rod of the robot telescopic cylinder, and a feeding CCD visual positioning assembly is arranged on the robot gripper.
8. A UVLED package soldering station according to claim 1, wherein: the welding turnover device comprises a welding feeding table, a welding turnover motor, a welding device fixing table, a welding turnover frame, welding turnover fixing clamping hands and a jig lower template, wherein the welding device fixing table is arranged at one end of a welding conveying belt, the welding turnover motor is arranged at one side of the welding device fixing table, the welding turnover frame is arranged on the welding device fixing table and is connected with a driving shaft of the welding turnover motor, the welding turnover motor drives the welding turnover frame to rotate around the welding device fixing table, the welding feeding table is arranged on the welding turnover frame, the welding turnover fixing clamping hands are arranged at two sides of the welding feeding table and are fixed on the welding turnover frame through a fixing clamping hand driving motor, the welding feeding table is fixed on the fixing clamping hand driving motor, and the jig lower template is arranged on the welding feeding table, a lens groove for accommodating a lens is arranged on the lower template of the jig; one end of the welding conveying belt, which is located on the welding turnover device, is provided with a jig pushing cylinder, and the jig pushing cylinder is fixed on the base station through a jig pushing lifting cylinder.
9. A UVLED package soldering station according to claim 1, wherein: the spot welding device comprises a spot welding assembly and a full-length welding assembly, the spot welding assembly is arranged at the front end of the welding conveyer belt, the full-length welding assembly is arranged at the rear end of the welding conveyer belt, the spot welding assembly comprises a spot welding bracket, a spot welding X-axis module, a spot welding Y-axis module, a spot welding Z-axis module, a spot welding driving motor and a spot welding head, the spot welding bracket is arranged on one side of the welding conveyer belt, a spot welding X-axis module is arranged on the spot welding bracket, a spot welding Y-axis module is arranged on the spot welding X-axis module, the spot welding Y-axis module is arranged along the spot welding X-axis module in a sliding way, a spot welding Z-axis module 714 is arranged on the spot welding Y-axis module 713, the spot welding Z-axis module is arranged along the spot welding Y-axis module in a sliding manner, the spot welding driving motor is arranged on the spot welding Z-axis module, the spot welding driving motor is arranged along the spot welding Z-axis module in a sliding mode, and a spot welding head is arranged on a driving shaft of the spot welding driving motor; the full-welding assembly comprises a full-welding support, a full-welding X-axis module, a full-welding Y-axis module, a full-welding Z-axis module, a full-welding driving motor and a full-welding head, the full-welding support is arranged on one side of a welding conveying belt, the full-welding X-axis module is arranged on the full-welding support, the full-welding Y-axis module is arranged on the full-welding X-axis module, the full-welding Y-axis module is arranged in a sliding mode along the full-welding X-axis module, the full-welding Z-axis module is arranged on the full-welding Y-axis module, the full-welding Z-axis module is arranged in a sliding mode along the full-welding Y-axis module, the full-welding driving motor is arranged on the full-welding Z-axis module in a sliding mode along the full-welding Z-axis module, the full-welding driving motor is arranged on the full-welding driving motor, and the.
10. A UVLED package soldering station according to claim 1, wherein: the blanking assembly comprises a blanking pushing cylinder, a blanking pushing block, a blanking pushing platform, a support substrate storage cartridge clip, a support substrate storage platform, a blanking pushing lifting cylinder and a blanking pushing lifting cylinder, wherein the blanking pushing lifting cylinder is fixed on a welding conveying belt through a blanking lifting cylinder support, the blanking pushing cylinder is arranged on a piston rod of the blanking pushing lifting cylinder, the blanking pushing block is arranged on the piston rod of the blanking pushing lifting cylinder, the blanking pushing lifting cylinder is arranged on a base station at the tail end of the welding conveying belt, the blanking pushing platform is arranged between the blanking pushing cylinder and the support substrate storage platform, the support substrate storage platform is arranged on the base station through the blanking pushing lifting cylinder, and the support substrate storage cartridge clip is arranged on the support substrate storage platform.
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| CN106735804A (en) * | 2016-12-22 | 2017-05-31 | 陈晓慧 | Welder |
| CN208410426U (en) * | 2018-04-13 | 2019-01-22 | 广东顺德刚辉橡胶金属制品有限公司 | One kind is convenient to put part clamping plate |
| CN109623070A (en) * | 2019-01-25 | 2019-04-16 | 楼显华 | A kind of welder and welding method of LED element |
| CN209550833U (en) * | 2018-12-20 | 2019-10-29 | 江门市智控电子有限公司 | A kind of automatic assembly line |
-
2021
- 2021-04-30 CN CN202110482205.8A patent/CN113102912B/en active Active
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| Publication number | Priority date | Publication date | Assignee | Title |
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| US4151945A (en) * | 1977-12-08 | 1979-05-01 | Universal Instruments Corporation | Automated hybrid circuit board assembly apparatus |
| CN106735804A (en) * | 2016-12-22 | 2017-05-31 | 陈晓慧 | Welder |
| CN208410426U (en) * | 2018-04-13 | 2019-01-22 | 广东顺德刚辉橡胶金属制品有限公司 | One kind is convenient to put part clamping plate |
| CN209550833U (en) * | 2018-12-20 | 2019-10-29 | 江门市智控电子有限公司 | A kind of automatic assembly line |
| CN109623070A (en) * | 2019-01-25 | 2019-04-16 | 楼显华 | A kind of welder and welding method of LED element |
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| CN113102912B (en) | 2022-10-04 |
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