CN114178755A - Double-bottom centering transplanting system and method for hardware container - Google Patents
Double-bottom centering transplanting system and method for hardware container Download PDFInfo
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- CN114178755A CN114178755A CN202111609388.1A CN202111609388A CN114178755A CN 114178755 A CN114178755 A CN 114178755A CN 202111609388 A CN202111609388 A CN 202111609388A CN 114178755 A CN114178755 A CN 114178755A
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- 238000000034 method Methods 0.000 title claims abstract description 24
- 238000012546 transfer Methods 0.000 claims abstract description 151
- 238000003466 welding Methods 0.000 claims abstract description 18
- 230000007246 mechanism Effects 0.000 claims description 158
- 238000003825 pressing Methods 0.000 claims description 23
- 239000000463 material Substances 0.000 claims description 18
- 230000008569 process Effects 0.000 claims description 11
- 210000000078 claw Anatomy 0.000 claims description 10
- 238000004806 packaging method and process Methods 0.000 claims description 9
- 229910052751 metal Inorganic materials 0.000 claims description 7
- 239000002184 metal Substances 0.000 claims description 7
- 230000010354 integration Effects 0.000 claims description 5
- 150000002739 metals Chemical class 0.000 claims description 4
- 238000004519 manufacturing process Methods 0.000 abstract description 19
- 238000010586 diagram Methods 0.000 description 4
- 230000007547 defect Effects 0.000 description 3
- 238000010438 heat treatment Methods 0.000 description 2
- 230000002452 interceptive effect Effects 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 230000006978 adaptation Effects 0.000 description 1
- 239000000956 alloy Substances 0.000 description 1
- 229910045601 alloy Inorganic materials 0.000 description 1
- 238000013459 approach Methods 0.000 description 1
- 238000005219 brazing Methods 0.000 description 1
- 239000011248 coating agent Substances 0.000 description 1
- 238000000576 coating method Methods 0.000 description 1
- 238000013329 compounding Methods 0.000 description 1
- 238000006073 displacement reaction Methods 0.000 description 1
- 230000005012 migration Effects 0.000 description 1
- 238000013508 migration Methods 0.000 description 1
- 239000000843 powder Substances 0.000 description 1
- 239000007779 soft material Substances 0.000 description 1
- 239000000758 substrate Substances 0.000 description 1
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K37/00—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K37/00—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups
- B23K37/04—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups for holding or positioning work
- B23K37/0426—Fixtures for other work
- B23K37/0435—Clamps
- B23K37/0443—Jigs
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- Auxiliary Devices For And Details Of Packaging Control (AREA)
Abstract
The invention relates to the field of hardware container production methods, and provides a double-bottom centering transplanting system for hardware containers, which comprises a workpiece integrated all-in-one machine and a transfer device; the workpiece integrated all-in-one machine is used for centering, positioning and superposing the hardware container, the heat conducting fins and the bottom wrapping sheets into a whole; the transfer device comprises a manipulator and a transfer clamp, the transfer clamp is arranged at the tail end of the manipulator and is used for integrally transferring the positioned film covering sheet, the heat conducting sheet and the hardware container to the double-bottom welding equipment; the invention also provides a hardware container centering transplanting method applying the hardware container double-bottom centering transplanting system. The double-bottom centering transplanting system for the hardware container can automatically complete three-position centering and overlapping of three workpieces and transfer the three workpieces to welding equipment.
Description
Technical Field
The invention relates to the field of hardware container production methods, in particular to a double-bottom centering transplanting system and method for a hardware container.
Background
In daily life, people often use hardware containers, particularly pots, and double-bottom pots are metal products which take alloy pots as a base body and are compounded with heat conducting fins and a bottom covering sheet at the bottom of the base body. The existing production mode of the double-bottom pot is that a manual method is used for sequentially centering and superposing three workpieces, namely the pot, the heat conducting fin and the bottom wrapping fin, then the workpieces are manually transferred to a heating machine, and the heating machine is used for compounding the three workpieces into a whole.
Disclosure of Invention
The invention aims to solve the problem of low production efficiency caused by the fact that workpieces need to be overlapped manually in the existing double-bottom metal product production, and provides a double-bottom centering transplanting system for a hardware container, which can automatically complete three-position centering and overlapping of three workpieces and transfer the three workpieces to double-bottom welding equipment.
The double-bottom centering transplanting system for the hardware container comprises a workpiece integrated all-in-one machine and a transfer device; the workpiece integrated all-in-one machine is used for centering, positioning and superposing the hardware container, the heat conducting fins and the bottom wrapping sheets into a whole; the transfer device comprises a manipulator and a transfer clamp, the transfer clamp is arranged at the tail end of the manipulator, and the transfer clamp is used for integrally transferring the positioned film covering sheet, the heat conducting sheet and the hardware container to the double-bottom welding equipment.
Compared with the prior art, the double-bottom centering and transplanting system for the hardware container has the advantages that the three workpieces are centered and superposed through the workpiece integration all-in-one machine, and the positioning transfer of the three workpieces is executed through the transfer device, so that the three-position centering and superposing of the three workpieces is automatically completed and transferred to the double-bottom welding equipment, the defects that the positioning precision of the workpieces is uncontrollable, the workpieces are easy to shift in the transfer process, the labor cost is high, the production efficiency is low and the like are overcome, the automatic three-position centering and superposing and transferring of the hardware container, the heat conducting sheet and the package film are realized, the production efficiency is high, the positioning is accurate, the labor cost input is reduced, and the product quality is guaranteed.
Preferably, the workpiece integrating all-in-one machine includes:
the hardware container conveying frame is provided with a pre-positioning device for limiting the position of a hardware container;
the heat conducting fin centering mechanism is arranged on one side of the hardware container conveying frame and comprises a heat conducting fin material platform and a plurality of first pushing elements which can move relative to the middle of the heat conducting fin material platform to enable the heat conducting fins to be centered;
the bottom wrapping sheet centering mechanism is arranged on the other side of the hardware container conveying frame and comprises a bottom wrapping sheet table and a plurality of second ejector elements capable of moving relative to the middle of the bottom wrapping sheet table to center the bottom wrapping sheet;
the first transfer mechanism comprises a lifting hand grip for gripping the heat conducting strip;
the second transfer mechanism comprises a liftable vacuum sucker for adsorbing the bottom plate;
and the transverse moving driving mechanism drives the first transfer mechanism and the second transfer mechanism to move left and right relative to the hardware container conveying frame.
Among the above-mentioned mode of setting up, the prepositioning device of hardware container carriage carries out the prepositioning to the hardware container position, and conducting strip centering mechanism fixes a position the conducting strip position, and package bottom centering mechanism fixes a position package bottom position, then moves the relative hardware container carriage of mechanism and second through the first year of moving of sideslip actuating mechanism drive and moves and remove and make conducting strip and package bottom superpose in proper order in the bottom upper end of hardware container, realizes a plurality of processes such as twice location, conducting strip location and the transfer, package bottom location and the transfer of hardware container are accomplished to the integrated all-in-one of work piece, and degree of automation is high, saves the manpower and intervenes.
Preferably, the positioning fixture comprises more than two modules, and each module is driven by the die assembly driving mechanism to relatively approach to perform centering positioning on the hardware container.
Thereby a plurality of modules accomplish the five metals container centering location through drawing close and support and press the work piece to thereby be convenient for in the subsequent handling to the superpose conducting strip of five metals container and package film.
Preferably, the upper side of the positioning clamp is provided with a pressure maintaining channel; the second transfer mechanism comprises a vacuum sucker for adsorbing the bottom plate, and the vacuum sucker keeps pressing the bottom plate when transferring the bottom plate to the upper side of the heat conducting sheet; after the transfer fixture clamps the bottom wrapping sheet, the heat conducting sheet and the hardware container, the vacuum chuck is withdrawn from the pressure maintaining channel.
After the package bottom sheet is placed on the heat conducting sheet, the position of the package bottom sheet is kept fixed relative to the heat conducting sheet and the hardware container, and therefore displacement caused by vibration after the package bottom sheet, the heat conducting sheet and the hardware container are stacked is avoided.
Preferably, the automatic film transfer machine further comprises a third transfer mechanism used for transferring the film from the feeding station to the film centering mechanism, the third transfer mechanism comprises a liftable lateral vacuum chuck used for adsorbing the film, the first transfer mechanism, the second transfer mechanism and the third transfer mechanism are arranged on the movable beam at intervals, the movable beam is connected with the rack of the workpiece integrated all-in-one machine through a guide rail mechanism, and the transverse movement driving mechanism drives the movable beam to move transversely.
Because package bottom piece centering mechanism, five metals container carriage and conducting strip centering mechanism three set gradually, in the above-mentioned mode of setting up, the second moves and carries the mechanism, the third moves and carries the mechanism and first moves and carry the mechanism interval and set up on the walking beam to when realizing that the walking beam moves to the second moves and carries the mechanism outside, the second moves and carries the mechanism, the third moves and carries the mechanism and first moves and carry the mechanism and can reciprocate on corresponding station, improves work efficiency.
Preferably, still include the board, hardware container carriage, conducting strip material platform and package end sheet stock bench are installed on the board, are provided with planer-type frame on the board, and the walking beam is installed in planer-type frame, and hardware container carriage installs at planer-type frame middle part, and hardware container carriage input is provided with hardware container guide structure for link up the conveying stockline of hardware container.
Preferably, the transferring clamp comprises a liftable transferring and pressing device and a pair of clamping mechanisms, wherein one side of each clamping mechanism, which is opposite to the other clamping mechanism, is provided with a structure matched with the side wall of the hardware container, and the clamping mechanisms can be clamped and loosened relatively, and the transferring and pressing device is used for keeping pressing the overlapped bottom covering sheets, the heat conducting sheets and the hardware container in the transferring process.
The transfer clamp is used for respectively fixing and positioning the upper part and the lower part of the integrated package film, the heat conducting sheet and the hardware container by using the transfer pressing device and the clamping mechanism, so that the relative positions of the package film, the heat conducting sheet and the hardware container are prevented from being deviated in the process of transferring to the double-bottom welding equipment.
Preferably, the clamping mechanism comprises a supporting claw and an auxiliary centering clamping piece, when the transfer device transfers and positions the integrated package film, the heat conducting sheet and the hardware container, the supporting claw lifts the bottom of the hardware container, and the auxiliary centering clamping piece clamps two sides of the hardware container.
In the process that the package film, the heat conducting fins and the hardware container which are positioned integrally are transferred to the double-bottom welding equipment, the clamping mechanism fixes the side part and the bottom part of the hardware container, so that the three workpieces are integrally fixed by matching with a transfer and pressing device.
Preferably, two transferring and pressing devices are arranged, and a second clearance channel is arranged between the two transferring and pressing devices; when the second transfer mechanism transfers the package bottom sheet to the upper side of the heat conducting sheet, the package bottom sheet is kept pressed tightly, and when the transfer fixture clamps the package bottom sheet, the heat conducting sheet and the hardware container, the second transfer mechanism is located in the second clearance channel, so that the transfer fixture is prevented from interfering with the second transfer mechanism.
The invention also aims to provide a hardware container centering transplanting method applying the hardware container double-bottom centering transplanting system, which comprises the following steps:
pre-positioning the hardware container with the opening facing downwards on the hardware container conveying frame;
carrying out secondary positioning on the hardware container by using a positioning clamp;
the heat conducting fin centering mechanism is used for centering and positioning the heat conducting fins;
the first transfer mechanism transfers the centered and positioned heat-conducting fins to the upper side of the bottom of the hardware container;
the package bottom sheet centering mechanism is used for centering and positioning the package bottom sheet;
the second transfer mechanism transfers the centered and positioned bottom packaging sheet to the upper side of the bottom heat conducting sheet of the hardware container;
and the transfer fixture of the transfer device integrally transfers the positioned film covering sheet, the heat conducting sheet and the hardware container to the double-bottom welding equipment.
Compared with the prior art, the centering and transplanting method for the hardware container, disclosed by the invention, has the advantages that automatic production equipment such as the workpiece integrated all-in-one machine capable of centering and superposing the three workpieces and the transfer device capable of positioning and transferring the three workpieces are used, three-position centering and superposing of the three workpieces are automatically completed, and the three-position centering and superposing of the three workpieces are transferred to double-bottom welding equipment, so that the automation degree is high, and the production efficiency can be effectively improved.
Drawings
FIG. 1 is a schematic view of a workpiece integration kiosk;
FIG. 2 is an assembly schematic diagram of the hardware container conveying rack, the first transfer mechanism, the second transfer mechanism, the third transfer mechanism and the integral positioning mechanism;
fig. 3 is a schematic view of the working states of the first transfer mechanism, the second transfer mechanism and the third transfer mechanism;
FIG. 4 is a schematic diagram of a pre-positioning device;
fig. 5 is a schematic view of the first transfer mechanism and the heat conductive sheet centering mechanism;
FIG. 6 is a schematic view of a third transfer mechanism and a bag substrate centering mechanism;
FIG. 7 is a schematic view of an integral positioning mechanism;
FIG. 8 is a schematic diagram of the operation of the work integrating all-in-one machine;
FIG. 9 is a schematic view of a transfer device;
FIG. 10 is a schematic view of a transfer fixture;
FIG. 11 is a schematic view of the transfer fixture after replacing the holding claws of different specifications;
FIG. 12 is a schematic view of the transfer fixture holding three workpieces after stacking;
fig. 13 is a schematic diagram of a double-bottom centering transplanting system for hardware containers.
Description of reference numerals:
1 conveying line, 11 second conveying belts, 12 machine tables, 13 gantry type machine frames, 130 transverse moving driving mechanisms, 14 transverse moving motors, 15 transverse moving rails, 16 racks, 17 moving beams, 18 third transfer mechanisms, 19 side vacuum chucks, 2 hardware container conveying frames, 21 first conveying belts, 22 guide pieces, 23 pre-positioning devices, 24V-shaped plates, 25 telescopic pieces, 3 first transfer mechanisms, 31 first moving devices, 32 grippers, 321 motors, 322 grippers, 33 heat conducting piece centering mechanisms, 34 heat conducting piece material tables, 35 first pushing elements, 4 second transfer mechanisms, 41 second moving devices, 42 vacuum chucks, 43 bottom packaging piece centering mechanisms, 44 bottom packaging piece material tables, 45 second pushing elements, 46 piece lifting bulges, 5 integral positioning mechanisms, 51 moving seats, 510 positioning clamps, 52 modules, 53 first empty avoiding channels, 6 hardware containers, 61 pieces, 62 bottom packaging pieces, 7, a workpiece integration all-in-one machine, 8 transfer devices, 80 clamping mechanisms, 81 manipulators, 82 transfer clamps, 83 transfer pressing devices, 84 auxiliary centering clamping pieces, 85 supporting claws, 86 clamping arms and 87 second clearance channels.
Detailed Description
Embodiments of the present invention are described below with reference to the accompanying drawings:
referring to fig. 13, the double-bottom centering and transplanting system for hardware containers of the present embodiment includes a workpiece integrating machine 7 and a transferring device 8.
Referring to fig. 1 to 3, the integrated workpiece-integrating all-in-one machine 7 of the present embodiment includes a conveying stockline 1, a hardware container conveying rack 2, a first transfer mechanism 3, a heat conducting fin centering mechanism 33, a second transfer mechanism 4, a third transfer mechanism 18, a bottom-wrapping-piece centering mechanism 43, an integral positioning mechanism 5, a traverse-moving driving mechanism 130, and a machine table 12; the conveying material line 1 comprises a second conveying belt 11, and the second conveying belt 11 is used for conveying the hardware containers 6 to the hardware container conveying frame 2; the hardware container conveying rack 2 is provided with a pre-positioning device 23 for limiting the position of the hardware container 6; the heat conducting fin centering mechanism 33 is arranged on one side of the hardware container conveying frame 2, the heat conducting fin centering mechanism 33 is used for centering and positioning the heat conducting fin 61, and the first transfer mechanism 3 is used for transferring the heat conducting fin 61 on the heat conducting fin centering mechanism 33 to the hardware container 6 on the hardware container conveying frame 2; the package bottom sheet centering mechanism 43 is arranged on the other side of the hardware container conveying frame 2, the package bottom sheet centering mechanism 43 is used for centering and positioning the package bottom sheet 62, and the second transfer mechanism 4 is used for transferring the package bottom sheet 62 on the package bottom sheet centering mechanism 43 to the hardware container conveying frame 2 and enabling the package bottom sheet 62 to cover the heat conducting sheet 61; the integral positioning mechanism 5 is arranged above the hardware container conveying frame 2 and is used for positioning a workpiece on the hardware container conveying frame 2; the third transfer mechanism 18 is used for transferring the bottom packaging sheet 62 from the feeding station to the bottom packaging sheet centering mechanism 43, and the third transfer mechanism 18 comprises a side vacuum suction cup 19 which is used for adsorbing the bottom packaging sheet 62 and can be lifted; the transverse moving driving mechanism 130 is used for driving the first transfer mechanism 3, the second transfer mechanism 4 and the third transfer mechanism 18 to move left and right relative to the hardware container conveying rack 2.
In the above setting mode, the pre-positioning device 23 of the hardware container conveying frame 2 pre-positions the position of the hardware container 6, the heat conducting sheet centering mechanism 33 positions the position of the heat conducting sheet 61, the package bottom sheet centering mechanism 43 positions the package bottom sheet 62, and then the transverse movement driving mechanism 130 drives the first transfer mechanism 3 and the second transfer mechanism 4 to move left and right relative to the hardware container conveying frame 2 so as to enable the heat conducting sheet 61 and the package bottom sheet 62 to be sequentially superposed on the upper end of the bottom of the hardware container 6, so that the automation degree is high, and the manpower intervention is omitted.
The three-position centering transshipment method for double-bottom welding of the hardware container provided by the embodiment comprises the following steps:
(1) pre-positioning the hardware container 6 with a downward opening on the hardware container conveying frame 2;
(2) the positioning fixture 510 performs secondary positioning on the hardware container 6;
(3) the heat conducting fin centering mechanism 33 centers and positions the heat conducting fin 61;
(4) the first transfer mechanism transfers the heat-conducting fin 61 which is positioned in the center to the upper side of the bottom of the hardware container 6;
(5) the wrapping bottom plate centering mechanism 43 centers and positions the wrapping bottom plate 62;
(6) the second transfer mechanism transfers the centered and positioned bottom wrapping sheet 62 to the upper side of the heat conducting sheet 61 at the bottom of the hardware container 6;
(7) the transfer jig 82 of the transfer device 8 integrally transfers the positioned bottom wrapping sheet 62, the heat conducting sheet 61 and the hardware container 6 to a double-bottom welding device (not shown in the figure).
In step (1), the extensible member 25 extends to enable the V-shaped plate 24 to extend into the first conveying belt 21 to push the hardware container 6, and after the hardware container 6 is positioned for the first time, the extensible member 25 is accommodated to enable the V-shaped plate 24 to be far away from the hardware container 6.
In the step (6), after the second transfer mechanism 4 stacks the bottom covering sheet 62 on the heat conducting sheet 61, the stacked bottom covering sheet 62 is pressed until the integral positioning mechanism 5 positions the stacked bottom covering sheet 62, the heat conducting sheet 61 and the hardware container 6.
After the bottom wrapping sheet 62 is placed on the heat conducting sheet 61, the position of the bottom wrapping sheet 62 is kept fixed relative to the heat conducting sheet 61 and the hardware container 6, so that the situation that the bottom wrapping sheet 62, the heat conducting sheet 61 and the hardware container 6 are displaced due to vibration after being stacked is avoided.
The centering and transplanting method for the hardware container uses automatic production equipment such as a workpiece integrated all-in-one machine 7 capable of centering and superposing three workpieces and a transfer device 8 capable of positioning and transferring the three workpieces, automatically completes three-position centering and superposing of the three workpieces and transfers the three workpieces to double-bottom welding equipment, has high automation degree, and can effectively improve the production efficiency
Referring to fig. 2 and 3, the hardware container carrier 2 includes a first conveyor belt 21 and a pre-positioning device 23, the pre-positioning device 23 is disposed in the conveying direction of the first conveyor belt 21, and the pre-positioning device 23 is used for pre-positioning the hardware containers 6. Hardware container carriage 2 uses first conveyer belt 21 to carry hardware container 6 to carry out prepositioning to hardware container 6 through the prepositioning device 23 that sets up on the direction of delivery of first conveyer belt 21, thereby realize that prepositioning device 23 cooperates first conveyer belt 21 to defeated first location of accomplishing hardware container 6.
Referring to fig. 4, the pre-positioning device 23 includes a V-shaped plate 24 and an expansion member 25, the V-shaped plate 24 is opened toward the first conveyor belt 21, and the V-shaped plate 24 is disposed in the conveying direction of the first conveyor belt 21 by the expansion member 25.
The concave part of the V-shaped plate 24 has a guiding function, so that the hardware container 6 is positioned; extension 25 extends to make V template 24 stretch to first conveyer belt 21 in ejection of push up hardware container 6, and after accomplishing hardware container 6's first location, extension 25 accomodates and makes V template 24 break away from and contact with hardware container 6 to avoid V template 24 to influence subsequent handling, easy operation is effective.
Referring to fig. 2 and 3, a hardware container guide structure is arranged at the input end of the hardware container conveying frame 2 and is used for connecting a conveying stockline 1 of a hardware container 6; specifically, the two sides of the first conveying belt 21 are respectively provided with a guide member 22 as a hardware container guiding structure, and the guide members 22 on the two sides cooperate to move the hardware containers 6 placed on the first conveying belt 21 to a preset position.
Referring to fig. 2, 3 and 5, the first transfer mechanism 3 includes a first moving device 31 and a gripper 32, the first moving device 31 can move up and down, and the gripper 32 is disposed on the first moving device 31 and is used for gripping the heat-conducting strip 61; the gripper 32 is two grippers 322 that can be closed or separated and driven by a motor 321.
Referring to fig. 5, the thermal conductive sheet centering mechanism 33 includes a thermal conductive sheet material table 34 and first pushing members 35 disposed on the thermal conductive sheet material table 34, and the first pushing members 35 can move relative to the middle of the thermal conductive sheet material table 34 to center the thermal conductive sheet 61 and push the thermal conductive sheet 61 to a predetermined position of the thermal conductive sheet material table 34.
Through setting up conducting strip centering mechanism 33, use conducting strip centering mechanism 33 to carry out first location to conducting strip 61 to ensure that conducting strip 61 is snatching and shifts the in-process by first mobile device 31 and keeps the centering state, the follow-up first mobile device 31 of being convenient for can be with the accurate predetermined position of placing on hardware container 6 of conducting strip 61.
Referring to fig. 5, the thermally conductive sheet material table 34 is provided with a plurality of sheet lifting projections 46.
Since the surface of the heat conducting sheet 61 is coated with the brazing powder, in order to prevent the heat conducting sheet 61 from being scratched by foreign objects and damaging the surface coating of the heat conducting sheet 61, the heat conducting sheet 61 is lifted by the sheet lifting protrusion 46, and a space for the subsequent first transfer mechanism 3 to clamp the heat conducting sheet 61 can be provided.
Referring to fig. 2, 3 and 6, the second transfer mechanism 4 includes a second moving device 41 and a vacuum chuck 42 for sucking the bottom sheet 62, the second moving device 41 can move up and down, and the vacuum chuck 42 is disposed on the second moving device 41 and is used for sucking the bottom sheet 62.
Referring to fig. 6, the bottom wrapping sheet centering mechanism 43 includes a bottom wrapping sheet table 44, and second ejector members 45 disposed on the bottom wrapping sheet table 44, and a plurality of the second ejector members 45 are movable relative to a central portion of the bottom wrapping sheet table 44 to center the bottom wrapping sheet 62 to push the bottom wrapping sheet 62 to a predetermined position of the bottom wrapping sheet table 44.
After the wrapping sheet 62 is positioned by the wrapping sheet centering mechanism 43 for the first time, the wrapping sheet 62 is grabbed by the second moving device 41, so that the wrapping sheet 62 is ensured to keep a centered state in the grabbing and transferring process of the second moving device 41, and the subsequent second moving device 41 can accurately place the wrapping sheet 62 to a preset position on the heat conducting sheet 61.
Referring to fig. 2, 3 and 7, the integral positioning mechanism 5 includes a positioning fixture 510 and two movable seats 51, the positioning fixture 510 includes four modules 52, two modules 52 are disposed on each movable seat 51, the upper portion of each module 52 is made of soft material, the two movable seats 51 can move horizontally, so that the two modules 52 are relatively separated or close to a positioning workpiece, and specifically, each module 52 is driven by a mold closing driving mechanism (not shown in the figure) to relatively close to perform centering positioning on the hardware container 6.
The plurality of modules 52 complete centering and positioning of the hardware container 6 by closing and abutting against the workpiece to position the hardware container 6, thereby facilitating stacking of the heat-conducting sheet 61 and the bottom-covering sheet 62 to the hardware container 6 in the subsequent process.
A first clearance channel 53 is arranged between two adjacent modules 52 on the same side; the transfer jig (external work transfer apparatus) enters from the first clearance passage 53 to hold the stacked bottom sheet 62, heat-conductive sheet 61 and hardware container 6.
A pressure maintaining channel (not shown) is arranged on the upper side of the positioning clamp 510; the vacuum suction cup 42 keeps pressing the bottom wrapping sheet 62 when transferring the bottom wrapping sheet 62 to the upper side of the heat conducting sheet 61; after the transfer jig 82 holds the bottom sheet 62, the heat conductive sheet 61, and the hardware container 6, the vacuum chuck 42 is evacuated from the pressure holding passage.
After the bottom wrapping sheet 62 is placed on the heat conducting sheet 61, the position of the bottom wrapping sheet 62 is kept fixed relative to the heat conducting sheet 61 and the hardware container 6, so that the situation that the bottom wrapping sheet 62, the heat conducting sheet 61 and the hardware container 6 are displaced due to vibration after being stacked is avoided.
Referring to fig. 2 to 3, the hardware container conveying frame 2, the heat conducting sheet material table 34 and the packaging sheet material table 44 are installed on the machine table 12, the gantry type frame 13 is arranged on the machine table 12, the moving beam 17 capable of moving left and right is installed on the gantry type frame 13, and the hardware container conveying frame 2 is installed in the middle of the gantry type frame 13; the first transfer mechanism 3, the second transfer mechanism 4 and the third transfer mechanism 18 are arranged on the movable beam 17 at intervals, the movable beam 17 is connected with the gantry type frame 13 through a guide rail mechanism, and the transverse movement driving mechanism 130 drives the movable beam 17 to move transversely; the guide rail mechanism is a transverse moving rail 15; the traverse driving mechanism 130 comprises a traverse motor 14 and a rack 16, the traverse motor 14 is fixedly arranged relative to the moving beam 17, the traverse rail 15 and the rack 16 are arranged on the gantry type frame 13 in parallel, the output end of the traverse motor 14 is meshed with the rack 16, and the traverse motor 14 moves along the extending direction of the rack 16.
Because the bottom sheet centering mechanism 43, the hardware container conveying frame 2 and the heat conducting sheet centering mechanism 33 are sequentially arranged, in the arrangement mode, the first transfer mechanism 3, the second transfer mechanism 4 and the third transfer mechanism 18 are arranged on the movable beam 17 at intervals, so that when the movable beam 17 moves to the outer side of the second transfer mechanism 4, the first transfer mechanism 3, the second transfer mechanism 4 and the third transfer mechanism 18 can move back and forth on corresponding stations, and the working efficiency is improved.
The integrated all-in-one machine 7 for the workpieces overcomes the defects of uncontrollable positioning precision, high labor cost, low production efficiency and the like of the existing double-bottom metal product production, realizes automatic transfer and three-position centering of the hardware container 6, the heat conducting sheet 61 and the bottom wrapping sheet 62, and has the advantages of high production efficiency and accurate positioning, thereby reducing labor cost input and ensuring product quality, having high equipment integration level and reducing occupation of production space.
Referring to fig. 9 to 12, the transfer device 8 includes a robot 81 and a transfer jig 82, the transfer jig 82 being provided at an end of the robot 81; transfer anchor clamps 82 including arm lock 86, transfer closing device 83 and a pair of fixture 80, transfer device 8 shifts when the integrative package end piece 62 of location, conducting strip 61 and hardware container 6, arm lock 86 are equipped with two, are equipped with one on every arm lock 86 fixture 80, but two arm lock 86 horizontal migration to make two fixture 80 press from both sides tightly relatively and loosen, fixture 80 is equipped with the structure with hardware container 6 lateral wall adaptation on one side of another fixture 80 relatively, and two fixture 80 cooperate fixed hardware container 6, transfer closing device 83 and be used for keeping compressing tightly the package end piece 62 of superpose, conducting strip 61 and hardware container 6 at the transfer in-process.
The transfer fixture 82 is used for fixing and positioning the upper part and the lower part of the integrated bottom covering sheet 62, the heat conducting sheet 61 and the hardware container 6 by using the transfer pressing device 83 and the clamping mechanism 80 respectively, so that the relative positions of the integrated bottom covering sheet 62, the heat conducting sheet 61 and the hardware container 6 are prevented from being deviated in the process of transferring to the double-bottom welding equipment.
Two transfer pressing devices 83 are arranged, and a second clearance channel 87 is arranged between the two transfer pressing devices 83; when the second transfer mechanism 4 transfers the bottom sheet 62 to the upper side of the heat conducting sheet 61, the second transfer mechanism 4 keeps pressing the bottom sheet 62, and when the transfer fixture 82 clamps the bottom sheet 62, the heat conducting sheet 61 and the hardware container 6, the second transfer mechanism 4 is positioned in the second clearance passage 87, so that the transfer fixture 82 is prevented from interfering with the second transfer mechanism 4, and the transfer pressing device 83 is a telescopic piece.
Referring to fig. 11 to 12, the clamping mechanism 80 includes a supporting claw 85 and an auxiliary centering clamping piece 84, when the transfer device 8 transfers and positions the integrated bottom covering sheet 62, the heat conducting sheet 61 and the hardware container 6, the supporting claw 85 lifts the bottom of the hardware container 6, and the auxiliary centering clamping piece 84 clamps two sides of the hardware container 6.
Referring to fig. 11, in order to adapt the transfer fixture 82 to hardware containers with different height sizes, the supporting claws 85 are detachably arranged on the clamping arms 86, and the production personnel can arrange the supporting claws 85 with different heights according to production requirements.
In the process that the integrally positioned bottom wrapping sheet 62, the heat conducting sheet 61 and the hardware container 6 are transferred to the double-bottom welding equipment, the clamping mechanism 80 fixes the side part and the bottom of the hardware container 6, so that the three workpieces are integrally fixed by matching with the transferring and pressing device 83.
Compared with the prior art, the three-position centering transshipment method for double-bottom welding of the hardware container comprises twice positioning of the hardware container, positioning and transferring of the heat conducting strip, positioning and transferring of the bottom wrapping strip, centering and superposing of three workpieces and positioning and transferring of the three workpieces, realizes automatic three-position centering and superposing of the three workpieces and transferring to double-bottom welding equipment, overcomes the defects that the positioning precision of the workpieces is uncontrollable, the workpieces are easy to shift in the transferring process, the labor cost is high, the production efficiency is low and the like, realizes automatic three-position centering and superposing and transferring of the hardware container, the heat conducting strip and the bottom wrapping strip, has the advantages of high production efficiency and accurate positioning, and can reduce the labor cost input and ensure the product quality.
Variations and modifications to the above-described embodiments may occur to those skilled in the art, which fall within the scope and spirit of the above description. Therefore, the present invention is not limited to the specific embodiments disclosed and described above, and some modifications and variations of the present invention should fall within the scope of the claims of the present invention. Furthermore, although specific terms are employed herein, they are used in a generic and descriptive sense only and not for purposes of limitation.
Claims (10)
1. The double-bottom centering transplanting system for the hardware container is characterized by comprising a workpiece integration all-in-one machine and a transfer device; the workpiece integrated all-in-one machine is used for centering, positioning and superposing the hardware container, the heat conducting fins and the bottom wrapping sheets into a whole; the transfer device comprises a manipulator and a transfer clamp, the transfer clamp is arranged at the tail end of the manipulator, and the transfer clamp is used for integrally transferring the positioned film covering sheet, the heat conducting sheet and the hardware container to the double-bottom welding equipment.
2. The double-bottom centering and transplanting system for hardware containers according to claim 1, wherein the integrated workpiece all-in-one machine comprises:
the hardware container conveying frame is provided with a pre-positioning device for limiting the position of a hardware container;
the heat conducting fin centering mechanism is arranged on one side of the hardware container conveying frame and comprises a heat conducting fin material platform and a plurality of first pushing elements which can move relative to the middle of the heat conducting fin material platform to enable the heat conducting fins to be centered;
the bottom wrapping sheet centering mechanism is arranged on the other side of the hardware container conveying frame and comprises a bottom wrapping sheet table and a plurality of second ejector elements capable of moving relative to the middle of the bottom wrapping sheet table to center the bottom wrapping sheet;
the first transfer mechanism comprises a lifting hand grip for gripping the heat conducting strip;
the second transfer mechanism comprises a liftable vacuum sucker for adsorbing the bottom plate;
and the transverse moving driving mechanism drives the first transfer mechanism and the second transfer mechanism to move left and right relative to the hardware container conveying frame.
3. The system of claim 2, wherein the positioning fixture comprises two or more modules, each module being driven by the mold closing driving mechanism to be relatively close to center and position the hardware container.
4. The double-bottom centering and transplanting system for hardware containers according to claim 2, wherein a pressure maintaining channel is arranged on the upper side of the positioning clamp; the second transfer mechanism comprises a vacuum sucker for adsorbing the bottom plate, and the vacuum sucker keeps pressing the bottom plate when transferring the bottom plate to the upper side of the heat conducting sheet; after the transfer fixture clamps the bottom wrapping sheet, the heat conducting sheet and the hardware container, the vacuum chuck is withdrawn from the pressure maintaining channel.
5. The double-bottom centering and transplanting system for the hardware containers as claimed in claim 2, further comprising a third transfer mechanism for transferring the package film from the loading station to the package film centering mechanism, wherein the third transfer mechanism comprises a liftable lateral vacuum chuck for adsorbing the package film, the first transfer mechanism, the second transfer mechanism and the third transfer mechanism are mounted on a movable beam at intervals, the movable beam is connected with a rack of the workpiece integrated machine through a guide rail mechanism, and the transverse moving driving mechanism drives the movable beam to move transversely.
6. The double-bottom centering and transplanting system for the hardware containers as claimed in claim 5, further comprising a machine table, wherein the hardware container conveying frame, the heat conducting sheet material table and the bottom wrapping sheet material table are mounted on the machine table, a gantry type frame is arranged on the machine table, the movable beam is mounted on the gantry type frame, the hardware container conveying frame is mounted in the middle of the gantry type frame, and a hardware container guiding structure is arranged at an input end of the hardware container conveying frame and used for connecting a conveying material line of the hardware containers.
7. The double-bottom centering transplanting system for hardware containers as claimed in claim 2, wherein the transferring clamp comprises a liftable transferring and pressing device and a pair of clamping mechanisms, one side of each clamping mechanism relative to the other clamping mechanism is provided with a structure matched with the side wall of the hardware container and can be clamped and loosened relatively, and the transferring and pressing device is used for keeping pressing the overlapped bottom wrapping sheets, the heat conducting sheets and the hardware containers in the transferring process.
8. The double-bottom centering transplanting system for hardware containers as claimed in claim 7, wherein the clamping mechanism comprises supporting claws and auxiliary centering clamping pieces, and when the transferring device transfers and positions the integrated package bottom sheet, the heat conducting sheet and the hardware container, the supporting claws lift the bottom of the hardware container and the auxiliary centering clamping pieces clamp two sides of the hardware container.
9. The double-bottom centering and transplanting system for hardware containers according to claim 7, wherein two transferring and pressing devices are provided, and a second clearance channel is arranged between the two transferring and pressing devices; the second moves and carries the mechanism and keeps pressing tightly to wrapping the bottom plate when transferring the upside that wraps the bottom plate to the conducting strip, when transferring anchor clamps centre gripping package bottom plate, conducting strip and five metals container, the second moves and carries the mechanism and be located the second and keep away empty passageway.
10. A hardware container centering transplanting method using the hardware container double-bottom centering transplanting system of any one of claims 2 to 9 is characterized by comprising the following steps:
pre-positioning the hardware container with the opening facing downwards on the hardware container conveying frame;
carrying out secondary positioning on the hardware container by using a positioning clamp;
the heat conducting fin centering mechanism is used for centering and positioning the heat conducting fins;
the first transfer mechanism transfers the centered and positioned heat-conducting fins to the upper side of the bottom of the hardware container;
the package bottom sheet centering mechanism is used for centering and positioning the package bottom sheet;
the second transfer mechanism transfers the centered and positioned bottom packaging sheet to the upper side of the bottom heat conducting sheet of the hardware container;
and the transfer fixture of the transfer device integrally transfers the positioned film covering sheet, the heat conducting sheet and the hardware container to the double-bottom welding equipment.
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN117884829A (en) * | 2024-01-25 | 2024-04-16 | 宁波森汇达机电制造有限公司 | Automatic welding mechanism for electric energy storage cabinet |
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| CN117884829B (en) * | 2024-01-25 | 2024-07-26 | 宁波森汇达机电制造有限公司 | Automatic welding mechanism for electric energy storage cabinet |
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