CN107805060A - 一种透明陶瓷材料及其制备方法 - Google Patents
一种透明陶瓷材料及其制备方法 Download PDFInfo
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Abstract
本发明涉及一种透明陶瓷材料及其制备方法,包括如下重量份的原料:65‑80份二氧化硅、15‑25份三氧化二铝、0.3份‑0.5份三氧化二铁、0.5‑1份氧化钙、1‑2份氧化钾、1‑4份氧化镧、3‑5份氧化镁、2‑5份氧化锂、2‑4份三氧化二磷、6‑8份氮化钙。本发明的透明陶瓷材料透光度高,陶瓷生产工序少,能耗低,成本低。
Description
技术领域
本发明涉及一种陶瓷材料,尤其涉及一种用于透明陶瓷材料及其制备方法。
背景技术
日用陶瓷制品易于洗涤和保持洁净,热稳定性能较好,传热慢;另外,陶瓷制品化学性能稳定,经久耐用,陶瓷制品的气孔较少,吸水率很低。但透明陶瓷与玻璃相比,具有高强度、高韧性以及更好的抗表面损坏的性能;透明陶瓷与单晶相比,制备温度较低,生产周期短,而且在大尺寸和结构设计上比单晶更容易实现,现有的透明陶瓷制品成品质量较差。
发明内容
本发明所要解决的技术问题是针对现有技术的不足,提供一种透明陶瓷材料及其制备方法。
本发明解决上述技术问题的技术方案如下:一种透明陶瓷材料,包括如下重量份的原料:65-80份二氧化硅、15-25份三氧化二铝、0.3份-0.5份三氧化二铁、0.5-1份氧化钙、1-2份氧化钾、1-4份氧化镧、3-5份氧化镁、2-5份氧化锂、2-4份三氧化二磷、6-8份氮化钙。
本发明的有益效果是:本发明的透明陶瓷材料透光度高,陶瓷生产工序少,能耗低,成本低。
在上述技术方案的基础上,本发明还可以做如下改进。
进一步,包括如下重量份的原料:75份二氧化硅、20份三氧化二铝、0.4份三氧化二铁、0.8份氧化钙、1.5份氧化钾、2份氧化镧、4份氧化镁、3份氧化锂、3份三氧化二磷、7份氮化钙。
一种透明陶瓷材料的制备方法,包括如下步骤:
(1)取如上所述重量份的透明陶瓷原料,混合均匀后加入结合剂挤压成型,得到半成品;
(2)对挤压成型后的半成品升温至1500℃-1700℃,并立即降温至380℃-700℃,并保温50-120小时;
(3)将保温后的半成品真空烧结5-12小时,真空烧结温度为1600-1900℃,冷却至室温后即得到透明陶瓷材料。
进一步,步骤(2)中,升温速率为15-22℃,降温速率为50-80℃。
进一步,步骤(1)中,挤压成型的压力为200-300MPa。
进一步,所述透明陶瓷原料的粒径范围500-600nm。
具体实施方式
以下对本发明的原理和特征进行描述,所举实例只用于解释本发明,并非用于限定本发明的范围。
实施例1
本实施例的一种透明陶瓷材料,包括如下重量份的原料:65份二氧化硅、15份三氧化二铝、0.3份三氧化二铁、0.5份氧化钙、1份氧化钾、1份氧化镧、3份氧化镁、2份氧化锂、2份三氧化二磷、6份氮化钙。
本实施例的透明陶瓷材料的制备方法,包括如下步骤:
(1)取如上所述重量份的透明陶瓷原料,混合均匀后加入结合剂挤压成型,得到半成品;
(2)对挤压成型后的半成品升温至1500℃,并立即降温至380℃,并保温50小时;
(3)将保温后的半成品真空烧结5小时,真空烧结温度为1600℃,冷却至室温后即得到透明陶瓷材料。
具体的,步骤(2)中,升温速率为15℃,降温速率为50℃。
具体的,步骤(1)中,挤压成型的压力为200MPa。
具体的,所述透明陶瓷原料的粒径范围500nm。
本实施例的透明陶瓷材料透光度高,陶瓷生产工序少,能耗低,成本低。
实施例2
本实施例的一种透明陶瓷材料,包括如下重量份的原料:75份二氧化硅、20份三氧化二铝、0.4份三氧化二铁、0.8份氧化钙、1.5份氧化钾、2份氧化镧、4份氧化镁、3份氧化锂、3份三氧化二磷、7份氮化钙。
本实施例的透明陶瓷材料的制备方法,包括如下步骤:
(1)取如上所述重量份的透明陶瓷原料,混合均匀后加入结合剂挤压成型,得到半成品;
(2)对挤压成型后的半成品升温至1600℃,并立即降温至500℃,并保温70小时;
(3)将保温后的半成品真空烧结8小时,真空烧结温度为1700℃,冷却至室温后即得到透明陶瓷材料。
具体的,步骤(2)中,升温速率为18℃,降温速率为65℃。
具体的,步骤(1)中,挤压成型的压力为250MPa。
具体的,所述透明陶瓷原料的粒径范围550nm。
本实施例的透明陶瓷材料透光度高,陶瓷生产工序少,能耗低,成本低。
实施例3
本实施例的一种透明陶瓷材料,包括如下重量份的原料:80份二氧化硅、25份三氧化二铝、0.5份三氧化二铁、1份氧化钙、2份氧化钾、4份氧化镧、5份氧化镁、5份氧化锂、4份三氧化二磷、8份氮化钙。
本实施例的透明陶瓷材料的制备方法,包括如下步骤:
(1)取如上所述重量份的透明陶瓷原料,混合均匀后加入结合剂挤压成型,得到半成品;
(2)对挤压成型后的半成品升温至1700℃,并立即降温至700℃,并保温120小时;
(3)将保温后的半成品真空烧结12小时,真空烧结温度为1900℃,冷却至室温后即得到透明陶瓷材料。
具体的,步骤(2)中,升温速率为22℃,降温速率为80℃。
具体的,步骤(1)中,挤压成型的压力为300MPa。
具体的,所述透明陶瓷原料的粒径范围600nm。
本实施例的透明陶瓷材料透光度高,陶瓷生产工序少,能耗低,成本低。
以上所述仅为本发明的较佳实施例,并不用以限制本发明,凡在本发明的精神和原则之内,所作的任何修改、等同替换、改进等,均应包含在本发明的保护范围之内。
Claims (6)
1.一种透明陶瓷材料,其特征在于,包括如下重量份的原料:65-80份二氧化硅、15-25份三氧化二铝、0.3份-0.5份三氧化二铁、0.5-1份氧化钙、1-2份氧化钾、1-4份氧化镧、3-5份氧化镁、2-5份氧化锂、2-4份三氧化二磷、6-8份氮化钙。
2.根据权利要求1所述一种透明陶瓷材料,其特征在于,包括如下重量份的原料:75份二氧化硅、20份三氧化二铝、0.4份三氧化二铁、0.8份氧化钙、1.5份氧化钾、2份氧化镧、4份氧化镁、3份氧化锂、3份三氧化二磷、7份氮化钙。
3.一种透明陶瓷材料的制备方法,其特征在于,包括如下步骤:
(1)取权利要求1或2所述重量份的透明陶瓷原料,混合均匀后加入结合剂挤压成型,得到半成品;
(2)对挤压成型后的半成品升温至1500℃-1700℃,并立即降温至380℃-700℃,并保温50-120小时;
(3)将保温后的半成品真空烧结5-12小时,真空烧结温度为1600-1900℃,冷却至室温后即得到透明陶瓷材料。
4.根据权利要求3所述一种透明陶瓷材料的制备方法,其特征在于,步骤(2)中,升温速率为15-22℃,降温速率为50-80℃。
5.根据权利要求3所述一种透明陶瓷材料的制备方法,其特征在于,步骤(1)中,挤压成型的压力为200-300MPa。
6.根据权利要求3所述一种透明陶瓷材料的制备方法,其特征在于,所述透明陶瓷原料的粒径范围500-600nm。
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