CN107785762A - A kind of slotter of swing type tank commutator using laser positioning - Google Patents
A kind of slotter of swing type tank commutator using laser positioning Download PDFInfo
- Publication number
- CN107785762A CN107785762A CN201610783206.5A CN201610783206A CN107785762A CN 107785762 A CN107785762 A CN 107785762A CN 201610783206 A CN201610783206 A CN 201610783206A CN 107785762 A CN107785762 A CN 107785762A
- Authority
- CN
- China
- Prior art keywords
- stand
- rocking arm
- swing rod
- slotter
- main shaft
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
- 230000007246 mechanism Effects 0.000 claims abstract description 19
- 238000003801 milling Methods 0.000 claims abstract description 15
- 239000000498 cooling water Substances 0.000 claims description 21
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 claims description 13
- 229910052802 copper Inorganic materials 0.000 claims description 13
- 239000010949 copper Substances 0.000 claims description 13
- 230000007480 spreading Effects 0.000 claims description 4
- 238000010586 diagram Methods 0.000 description 2
- 238000009434 installation Methods 0.000 description 2
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 239000000110 cooling liquid Substances 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000003754 machining Methods 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000000465 moulding Methods 0.000 description 1
- ISWSIDIOOBJBQZ-UHFFFAOYSA-N phenol group Chemical group C1(=CC=CC=C1)O ISWSIDIOOBJBQZ-UHFFFAOYSA-N 0.000 description 1
- 239000000843 powder Substances 0.000 description 1
- 230000008569 process Effects 0.000 description 1
- 238000003672 processing method Methods 0.000 description 1
- 238000009991 scouring Methods 0.000 description 1
- 239000007921 spray Substances 0.000 description 1
Classifications
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H01R43/00—Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors
- H01R43/06—Manufacture of commutators
Landscapes
- Engineering & Computer Science (AREA)
- Manufacturing & Machinery (AREA)
- Manufacture Of Motors, Generators (AREA)
Abstract
The present invention relates to a kind of slotter of the swing type tank commutator using laser positioning, including stand and rocking arm swing rod, rocking arm swing rod is located at the top of stand, the lifting support at the middle part of the rocking arm swing rod and stand upper end is rotatedly connected, one end of rocking arm swing rod and one end of cam link are rotatedly connected, the other end of the cam link is connected with actuated by cams motor, the other end of rocking arm swing rod is provided with electric main shaft, indexing spindle is vertically installed on the stand of electric main shaft side, the upper end of the indexing spindle is provided with internal expansion type chuck, Wei Ding mechanisms are disposed with above indexing spindle, the groove milling blade corresponding with electric main shaft is vertically installed in electric main shaft, it is also equipped with to project the laser sensor of laser on stand towards indexing spindle.The present invention realizes intermittently grooving using the swing of swing arm, can be accurately positioned by laser sensor, automatic processing is realized together with indexing spindle, greatly reduces artificial.
Description
Technical field
The present invention relates to field, more particularly to a kind of slotter of the swing type tank commutator using laser positioning.
Background technology
Need to need milling very to phenolic moulding powder and copper sheet together groove milling, a commutator in the process of tank commutator
Multiple vertical grooves, some smaller commutators are difficult to accurately find position to carry out accurate machining when groove milling, existing
Commutator is locked on mandrel and slotted by some processing methods with screw, and a spiral shell must just be dismounted by often processing a groove
Silk, staff labor intensity increase, and lock shaft are attached to index petal as necessary consumable accessory, it is necessary to often change, and is produced into
This is somewhat high.
The content of the invention
The technical problems to be solved by the invention are to provide a kind of milling of the swing type tank commutator using laser positioning
Scouring machine, intermittently grooving is realized using the swing of swing arm, can be accurately positioned by laser sensor, with indexing spindle
Automatic processing is realized together, is greatly reduced manually, is reduced cost.
The technical solution adopted for the present invention to solve the technical problems is：It is proposed a kind of swing type groove using laser positioning
The slotter of type commutator, including stand and rocking arm swing rod, described rocking arm swing rod are located at the top of stand, the rocking arm swing rod
The lifting support at middle part and stand upper end is rotatedly connected, and one end of described rocking arm swing rod rotates phase with one end of cam link
Even, the other end of the cam link is connected through stand with the actuated by cams motor of downside, the other end of described rocking arm swing rod
Electric main shaft is installed, indexing spindle is vertically installed on the stand of described electric main shaft side, the upper end of the indexing spindle
Internal expansion type chuck is installed, the top of described indexing spindle is coaxially arranged the Wei Ding mechanisms to match with internal expansion type chuck, institute
The groove milling blade corresponding with electric main shaft is vertically installed, being also equipped with described stand can direction in the electric main shaft stated
Indexing spindle projects the laser sensor of laser.
Supplemented as one kind to technical solutions according to the invention, the lower end of described indexing spindle by decelerator with
Indexing driving servomotor is connected.
Further, one end that described rocking arm swing rod is connected with cam link is provided with balanced controls, the balanced controls
To be rotatably installed in the balance cylinder that on lifting support and one end is connected with rocking arm swing rod.
Further, described Wei Ding mechanisms are arranged on Wei Ding mechanisms adjustable plate, on described Wei Ding mechanisms adjustable plate
Tail top gas cylinder is installed, the extension bar of the tail top gas cylinder is connected with spreading top of the lower end with spine end, described tail top machine
A pair of guide pillars that structure adjustable plate is arranged vertically along on stand move up and down.
Further, the lower end of described indexing spindle is provided with copper scale collecting tank, the front end installation of the copper scale collecting tank
There is hopper.
Further, the position for groove milling blade being installed in described electric main shaft is provided with cooling water jet unit, and this is cold
But water jet device is connected by the cooling water pump on the downside of stand with cooling water tank.
Further, finned air cooler is installed in the side wall of described cooling water tank.
Further, the upper end of described stand is also equipped with Human-machine Control interface.
Beneficial effect：The present invention relates to a kind of slotter of the swing type tank commutator using laser positioning, equipment
Blade driving uses middling speed electro spindle, and feed swing arm design is very unique, and each motion is mobile without relative rectilinear and employs
Big parabolic track, the high rigidity high accuracy of feed is maintained, smooth burr Shao ﹑ bottom lands in product fluting pit can be made close flat
Directly, the service life first mate of blade is improved, and automatic processing is realized together with indexing spindle, is greatly reduced manually, is reduced into
This, and this equipment is driven using servo cam, and machine is without obvious vibration, and running noise is less than 80 decibels, and the blade of equipment drives
Dynamic to use middling speed electro spindle, feed swing arm design is very unique, and each motion is mobile without relative rectilinear and employs big parabolic
Track, the high rigidity high accuracy of feed is maintained, smooth burr Shao ﹑ bottom lands can be made in product fluting pit close to straight, blade
Service life first mate improve.
Brief description of the drawings
Fig. 1 is the structure chart before commutator grooving of the present invention；
Fig. 2 is the structure chart after commutator grooving of the present invention；
Fig. 3 is the three-dimensional structure diagram of the present invention.
Diagram：1. stand；2. cam link；3. rocking arm swing rod；5. laser sensor；6. balance cylinder；7. tail top gas cylinder；
8th, Wei Ding mechanisms adjustable plate；9th, electric main shaft；10th, Wei Ding mechanisms；11st, groove milling blade；12nd, indexing spindle；13rd, copper scale is collected
Groove；14th, decelerator；15th, finned air cooler；16th, cooling water pump；17th, cooling water tank；18th, guide pillar；19th, actuated by cams motor；
20th, lifting support；22nd, Human-machine Control interface.
Embodiment
With reference to specific embodiment, the present invention is expanded on further.It should be understood that these embodiments are merely to illustrate the present invention
Rather than limitation the scope of the present invention.In addition, it is to be understood that after the content of the invention lectured has been read, people in the art
Member can make various changes or modifications to the present invention, and these equivalent form of values equally fall within the application appended claims and limited
Scope.
As Figure 1-3, embodiments of the present invention are related to a kind of swing type tank commutator using laser positioning
Slotter, including stand 1 and rocking arm swing rod 3, described rocking arm swing rod 3 are located at the top of stand 1, the middle part of the rocking arm swing rod 3
It is rotatedly connected with the lifting support 20 of the upper end of stand 1, one end of described rocking arm swing rod 3 rotates phase with one end of cam link 2
Even, the other end of the cam link 2 is connected through stand 1 with the actuated by cams motor 19 of downside, described rocking arm swing rod 3 it is another
One end is provided with electric main shaft 9, is vertically provided with indexing spindle 12 on the stand 1 of the described side of electric main shaft 9, indexing master
The upper end of axle 12 is provided with internal expansion type chuck, and the top of described indexing spindle 12 is coaxially arranged what is matched with internal expansion type chuck
Wei Ding mechanisms 10, the groove milling blade 11 corresponding with electric main shaft 9, described platform are vertically installed in described electric main shaft 9
It is also equipped with to project the laser sensor 5 of laser on frame 1 towards indexing spindle 12.
As a kind of embodiment of the present invention, when use, commutator is arranged on internal expansion type chuck, then tail top
Mechanism 10, which moves down, struts internal expansion type chuck, it is possible to is clamped commutator, then laser sensor 5 is on commutator
Copper sheet be irradiated, indexing spindle 12 drives internal expansion type chuck and commutator to be rotated, rotate after certain angle if
Laser sensor 5 senses the center of copper sheet, then actuated by cams motor 19 begins to act, one with motion rocker arm swing rod 3
End is tilted, and one end is downward, and electric main shaft 9 drives the high-speed rotation of groove milling blade 11, and grooving is carried out to the copper sheet on commutator, with
Groove milling blade 11 can be withdrawn into original position by the rotation of actuated by cams motor 19, rocking arm swing rod 3, and then indexing spindle 12 is rotated further
One angle, carries out processing next time.
Actuated by cams motor 19 rotates a circle can and completes once to cut, and efficiency is very high, and need not manually grasp
Make, it is only necessary to the number of cutting will be set.
Supplemented as one kind to technical solutions according to the invention, the lower end of described indexing spindle 12 passes through decelerator
14 are connected with indexing driving servomotor, can accurately control indexing spindle 12 to rotate angle once, can by decelerator 14
To set different gearratios.
Further, described rocking arm swing rod 3 is provided with balanced controls with one end that cam link 2 is connected, the balancing machine
Structure is to be rotatably installed in the balance cylinder 6 that simultaneously one end is connected with rocking arm swing rod 3 on lifting support 20, due to the one end of rocking arm swing rod 3
The weight of the electric main shaft 9 of installation is bigger, and the power that balance cylinder 6 is subject to when rotating the both ends of rocking arm swing rod 3 compares
It is average, be advantageous to the steady swing of rocking arm swing rod 3, reduce vibration during grooving.
Further, described Wei Ding mechanisms 10 are arranged on Wei Ding mechanisms adjustable plate 8, described Wei Ding mechanisms adjustable plate
Tail top gas cylinder 7 is installed, the extension bar of the tail top gas cylinder 7 is connected with spreading top of the lower end with spine end, described tail on 8
A pair of guide pillars 18 that top mechanism adjustable plate 8 is arranged vertically along on stand 1 move up and down, and tail top gas cylinder 7 can drive spreading to come directly towards
Downwards and spine end is inserted into internal expansion type chuck, which struts internal expansion type chuck, clamps commutator.
Wei Ding mechanisms adjustable plate 8 can move up and down along guide pillar 18, to adjust different height, adapt to different model
Commutator.
Further, the lower end of described indexing spindle 12 is provided with copper scale collecting tank 13, before the copper scale collecting tank 13
End is provided with hopper, conveniently collects the copper scale cut down, and collecting tank 13 is loop configuration, can collect copper scale in all directions,
And drop and cleared up from hopper.
Further, the position for groove milling blade 11 being installed in described electric main shaft 9 is provided with cooling water jet unit, should
Cooling water jet unit is connected by the cooling water pump 16 of the downside of stand 1 with cooling water tank 17, because grooving speed ratio is very fast, institute
Can be by cooling water tank 17 to groove milling blade 11 and commutator spray cooling liquid, cooling water pump 16 when processing with needs
Cold water, which is drawn up, to be gone in cooling water jet unit.
Further, finned air cooler 15, finned air cooler 15 are installed in the side wall of described cooling water tank 17
It is exactly refrigerator, the cooling water in cooling water tank 17 can be cooled down, reduce its temperature.
Further, the upper end of described stand 1 is also equipped with Human-machine Control interface 22, facilitates operating personnel's control and sets
Put data.
Present device blade driving use middling speed electro spindle, feed swing arm design is very unique, each motion without
Relative rectilinear is mobile and employs big parabolic track, maintains the high rigidity high accuracy of feed, can make light in product fluting pit
Sliding burr Shao ﹑ bottom lands the service life first mate raising of blade, realize automatic processing, significantly close to straight together with indexing spindle
Reduce manually, reduce cost, and this equipment is driven using servo cam, and machine is less than without obvious vibration, running noise
80 decibels, the blade driving of equipment uses middling speed electro spindle, and feed swing arm design is very unique, and each motion is without relative rectilinear
Move and employ big parabolic track, maintain the high rigidity high accuracy of feed, smooth burr Shao ﹑ in product fluting pit can be made
Close to straight, the service life first mate of blade improves bottom land.
Claims (8)
1. a kind of slotter of swing type tank commutator using laser positioning, including stand (1) and rocking arm swing rod (3), its
It is characterised by, described rocking arm swing rod (3) is located at the top of stand (1), middle part and stand (1) upper end of the rocking arm swing rod (3)
Lifting support (20) be rotatedly connected, one end and one end of cam link (2) of described rocking arm swing rod (3) are rotatedly connected, should
The other end of cam link (2) is connected through stand (1) with the actuated by cams motor (19) of downside, described rocking arm swing rod (3)
The other end electric main shaft (9) is installed, indexing spindle is vertically installed on the stand (1) of described electric main shaft (9) side
(12), the upper end of the indexing spindle (12) is provided with internal expansion type chuck, and the top of described indexing spindle (12) is coaxially arranged to be had
The Wei Ding mechanisms (10) to match with internal expansion type chuck, vertically it is provided with described electric main shaft (9) relative with electric main shaft (9)
The groove milling blade (11) answered, it is also equipped with to project the laser sensing of laser on described stand (1) towards indexing spindle (12)
Device (5).
2. the slotter of the swing type tank commutator according to claim 1 using laser positioning, it is characterised in that：Institute
The lower end for the indexing spindle (12) stated is connected by decelerator (14) with indexing driving servomotor.
3. the slotter of the swing type tank commutator according to claim 1 using laser positioning, it is characterised in that：Institute
The rocking arm swing rod (3) stated is provided with balanced controls with one end that cam link (2) is connected, and the balanced controls are to be rotatably installed in liter
The balance cylinder (6) that on descending branch frame (20) and one end is connected with rocking arm swing rod (3).
4. the slotter of the swing type tank commutator according to claim 1 using laser positioning, it is characterised in that：Institute
The Wei Ding mechanisms (10) stated are arranged on Wei Ding mechanisms adjustable plate (8), and tail top is provided with described Wei Ding mechanisms adjustable plate (8)
Cylinder (7), the extension bar of the tail top gas cylinder (7) are connected with spreading top of the lower end with spine end, and described Wei Ding mechanisms adjust
A pair of guide pillars (18) that section plate (8) is arranged vertically along on stand (1) move up and down.
5. the slotter of the swing type tank commutator using laser positioning according to any one in claim 1-4,
It is characterized in that：The lower end of described indexing spindle (12) is provided with copper scale collecting tank (13), before the copper scale collecting tank (13)
End is provided with hopper.
6. the slotter of the swing type tank commutator according to claim 1 using laser positioning, it is characterised in that：Institute
The position that groove milling blade (11) is installed in the electric main shaft (9) stated is provided with cooling water jet unit, the cooling water jet unit
It is connected by the cooling water pump (16) on the downside of stand (1) with cooling water tank (17).
7. the slotter of the swing type tank commutator according to claim 6 using laser positioning, it is characterised in that：Institute
Finned air cooler (15) is installed in the side wall for the cooling water tank (17) stated.
8. the slotter of the swing type tank commutator according to claim 1 using laser positioning, it is characterised in that：Institute
The upper end for the stand (1) stated is also equipped with Human-machine Control interface (22).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610783206.5A CN107785762B (en) | 2016-08-31 | 2016-08-31 | Groove milling machine adopting laser positioning swing type groove type reverser |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610783206.5A CN107785762B (en) | 2016-08-31 | 2016-08-31 | Groove milling machine adopting laser positioning swing type groove type reverser |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN107785762A true CN107785762A (en) | 2018-03-09 |
| CN107785762B CN107785762B (en) | 2024-05-17 |
Family
ID=61450898
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201610783206.5A Active CN107785762B (en) | 2016-08-31 | 2016-08-31 | Groove milling machine adopting laser positioning swing type groove type reverser |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN107785762B (en) |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112615233A (en) * | 2021-01-11 | 2021-04-06 | 中国船舶重工集团公司第七0七研究所 | Rotor commutator segment-to-segment insulation groove automatic molding machine based on visual identification technology |
| CN117245428A (en) * | 2023-11-20 | 2023-12-19 | 宁波胜克换向器有限公司 | Automatic grooving machine for planar commutator and use method thereof |
| CN117415628A (en) * | 2023-12-18 | 2024-01-19 | 宁波胜克换向器有限公司 | Laser slot milling machine with assembled commutator and use method thereof |
Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN2316072Y (en) * | 1997-12-19 | 1999-04-28 | 陈云厚 | Automatic slotter |
| CN203265733U (en) * | 2013-05-29 | 2013-11-06 | 浙江松普换向器有限公司 | Straight hook groove milling machine of full-automatic reverser |
| CN104103996A (en) * | 2014-07-11 | 2014-10-15 | 黄其清 | Rotary inserting sheet positioning mechanism |
| CN105033340A (en) * | 2015-08-12 | 2015-11-11 | 重庆市合川区均恒金属加工厂 | Device for milling sheave curved groove |
| CN105522208A (en) * | 2014-09-30 | 2016-04-27 | 宁波胜克换向器有限公司 | Mini-sized vertical slot milling machine |
| CN206163881U (en) * | 2016-08-31 | 2017-05-10 | 宁波胜克换向器有限公司 | Adopt sharp optical locating's oscillating trough type commutator's groove cutting machine |
-
2016
- 2016-08-31 CN CN201610783206.5A patent/CN107785762B/en active Active
Patent Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN2316072Y (en) * | 1997-12-19 | 1999-04-28 | 陈云厚 | Automatic slotter |
| CN203265733U (en) * | 2013-05-29 | 2013-11-06 | 浙江松普换向器有限公司 | Straight hook groove milling machine of full-automatic reverser |
| CN104103996A (en) * | 2014-07-11 | 2014-10-15 | 黄其清 | Rotary inserting sheet positioning mechanism |
| CN105522208A (en) * | 2014-09-30 | 2016-04-27 | 宁波胜克换向器有限公司 | Mini-sized vertical slot milling machine |
| CN105033340A (en) * | 2015-08-12 | 2015-11-11 | 重庆市合川区均恒金属加工厂 | Device for milling sheave curved groove |
| CN206163881U (en) * | 2016-08-31 | 2017-05-10 | 宁波胜克换向器有限公司 | Adopt sharp optical locating's oscillating trough type commutator's groove cutting machine |
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112615233A (en) * | 2021-01-11 | 2021-04-06 | 中国船舶重工集团公司第七0七研究所 | Rotor commutator segment-to-segment insulation groove automatic molding machine based on visual identification technology |
| CN117245428A (en) * | 2023-11-20 | 2023-12-19 | 宁波胜克换向器有限公司 | Automatic grooving machine for planar commutator and use method thereof |
| CN117245428B (en) * | 2023-11-20 | 2024-02-06 | 宁波胜克换向器有限公司 | Automatic grooving machine for planar commutator and use method thereof |
| CN117415628A (en) * | 2023-12-18 | 2024-01-19 | 宁波胜克换向器有限公司 | Laser slot milling machine with assembled commutator and use method thereof |
| CN117415628B (en) * | 2023-12-18 | 2024-04-02 | 宁波胜克换向器有限公司 | Laser slot milling machine with assembled commutator and use method thereof |
Also Published As
| Publication number | Publication date |
|---|---|
| CN107785762B (en) | 2024-05-17 |
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