A kind of socks baling press
Technical field
The invention belongs to field of mechanical technique, especially a kind of socks baling press.
Background technique
In development of industry in China, full-automatic production equipment be among factory or various enterprises it is essential,
Full-automation can alleviate the status of the human resources anxiety of China.The intelligence of production equipment and mechanical equipment be it is present so that
The goal in research in future.In textile industry, semi-automatic or individual links full-automations are substantially had been carried out.With the country
Production present situation compare, external socks industry product has been full-automatic production, in automatic assembly line production process, reduces behaviour
Workmanship people's manual operations, in terms of the qualification rate of product, compared with hand-filling, product packaging quality is greatly improved, and ensure that
Product quality.
In this product, vacancy status of the China in such production packaging of having filled a vacancy.In China, such product packaging base
Be on this it is manual or semi-automatic, this not only affects production efficiency, and human resources cannot optimize.And worker grasps repeatedly
Making a job inevitably will appear the fatigue of limbs, influence the qualification rate of product and the health of worker.
Socks production enterprise promotes benefit of enterprise scale and whole competitiveness in increasingly fierce market competition.Traditional hand
The bookbinding of work socks trade mark can not meet the demand of present socks production.Socks full automatic packing machine tool has become my socks
The inevitable requirement of manufacturing modernization development.
Summary of the invention
The purpose of the present invention is there is the above problem in view of the prior art, a kind of socks baling press, the equipment are proposed
Problem to be solved is: how automatical and efficient packing socks.
Object of the invention can be realized by the following technical scheme: a kind of socks baling press, including rack, feature exist
In, it is installed with the track one and track two in closed circulation in the rack, one end of the track one and track two
One end is provided with spacing one, and the other end of track one and the other end of track two are provided with spacing two, and spacing two is less than spacing one;
Guide groove one is offered on the track one, track once offers the through-hole one being connected with guide groove one, the rail
Guide groove two is offered on road two, and the through-hole two being connected with guide groove two is offered under track two;On the guide groove one
Several sock racks one are provided with, several sock racks two are provided on the guide groove two;One lower end of sock rack is with one with its shifting
Dynamic mobile mechanism one is connected, and the lower end of sock rack two is connected with a mobile mechanism two with its movement;The track one and rail
Road two, which is located at below one end of spacing two, is provided with a platform, and the screening machine for screening the socks that match is provided on the platform
Structure;The releasing mechanism that sock rack is detached from for socks is additionally provided on platform;On at the spacing two of the track one and track two
Side is provided with the coiled body for crimping socks and is used for the label application mechanism on label application after crimping socks;
Side is equipped with transport platform at the spacing two of the track one and track two, and the dress for socks mounted box is provided with above transport platform
Case structure.
The working principle of the invention is such that for socks to be set in sock rack one and sock rack two, passes through mobile mechanism one
Drive sock rack one and sock rack two mobile with mobile mechanism two, sock rack one and sock rack two, can be to being set in when by sorting mechanism
Socks in sock rack one and sock rack two are screened, when screening the socks of same model, releasing mechanism starting, by phase homotype
Number socks remove, then socks are wound by coiled body scroll-like, label application are existed by label application mechanism
On socks, while the fixed socks wound, socks are put into box finally by cassette loading mechanism.Full automatic screening socks
Son will not malfunction, while the efficient packing socks of energy, save the production time.
The section of the guide groove one and guide groove two is in cross.
The track one and track two offers opening, is detachably provided with mounting blocks in the opening.Mounting blocks
Setting be in order to facilitate the installation of or more preferably sock rack one and sock rack two.
The sock rack one and two lower part of sock rack is fixed to be equipped with fixed block, is provided with idler wheel above fixed block.Sock rack one
Frictional force can be reduced with the lower setting idler wheel of sock rack two, reduces the power output of motor, saves electric energy, while can be to avoid long-term mill
Damage leads to equipment damage.
The mobile mechanism one includes motor one, gear one, chain one, several clamping blocks one, and the chain one is set
It sets in the guide groove one of track one, the motor one is fixed on the rack, and the output shaft of motor one is horizontally disposed, described
Gear one is coaxially fixed on the output shaft of motor one, and gear one is located at the through-hole one on track one, gear one and chain one
It is connected;The even cloth of clamping block one is fixed on chain one, and the fixed block of sock rack once is fixed on clamping block one.Starting
Motor one, the output shaft rotation of motor one, band moving gear one rotate, and drive chain one mobile, drive sock rack one mobile.
The mobile mechanism two includes motor two, gear two, chain two, several clamping blocks two, and the chain two is set
It sets in the guide groove two of track two, the motor two is fixed on the rack, and the output shaft of motor two is horizontally disposed, described
Gear two is coaxially fixed on the output shaft of motor two, and gear two is located at the through-hole one on track two, gear two and chain two
It is connected;The even cloth of clamping block two is fixed on chain two, and the fixed block under sock rack two is fixed on clamping block two.
Lubricating oil is equipped in the track one and track two.
The sorting mechanism includes the vertical block one and vertical block two being installed on platform, and vertical block one is located at one side of track,
Vertical block two is located at two side of track, and the middle part of vertical block one is fixed with boss one, and boss two is fixed in the middle part of vertical block two, and described is perpendicular
Screw rod one is provided on block one, the upper end of screw rod one is connected with a micromotor one, and the lower end rotation of screw rod one is fixed on boss
On one, micromotor one is fixed on one top of vertical block, is provided with screw rod two in the vertical block two, the upper end of screw rod two and one micro-
Type motor two is connected, and micromotor two is fixed on two top of vertical block, and the lower end rotation of the lower end of screw rod two is fixed on boss two;
It is provided with movable block one on the screw rod one, infrared probe one is provided on movable block one, is arranged on the screw rod two
There is movable block two, infrared probe two is provided on movable block two;Controller one is provided in the rack, described is infrared
Line probe one, infrared probe two, motor one, motor two, micromotor one and micromotor two pass through control line road and control
Device one is connected.
The socks that the working principle of mechanism is such that work as in sock rack one and sock rack two pass through vertical block one and vertical block two,
Start micromotor one and micromotor two, infrared probe one and infrared probe two are adjusted to suitable height, it is infrared
Line probe one and infrared probe two start to identify the length of socks, the signal of identification are transferred in controller one, if socks
Sub- size is identical, then starts further work, if socks size is different, controller one will will start motor two, by rail
Socks on road two start to move, and until replacement until with identical size in sock rack one, then proceed to further work.It is logical
The height of infrared probe one and infrared probe two can be accurately controlled by crossing screw rod one and screw rod two.Make socks size will not
Outlet deviation.
The vertical block one and vertical block two is corresponding fixation.Be correspondingly arranged is that socks are in the detection process more for convenience
Good alignment.
Sliding slot one is offered in the vertical block one, movable block one is located in sliding slot one, offers in the vertical block two
Sliding slot two, movable block two are located in sliding slot two.By opening up for sliding slot one and sliding slot two, can effectively guide shoe it is mobile, move
Dynamic position will not deviate.
Fluted one is opened up on the boss one, fluted two is opened up on boss two, the lower end of screw rod one is arranged recessed
In slot one, the lower end of screw rod two is arranged in groove two.The setting of groove one and groove two is in order to facilitate one He of standing screw
Screw rod two.
The controller one is PCL programmable controller.
The vertical block one and two lower part of vertical block is provided with the position-limit mechanism of limitation sock rack one and the movement of sock rack two, described
Position-limit mechanism include cylinder one and limited block, the output shaft of the cylinder one is horizontally disposed, and the limited block is fixed on
The output shaft end of cylinder one.The setting of position-limit mechanism can prevent socks from passing through infrared probe one and infrared probe two
Positional shift and cannot identify.
The limited block is equipped with trapezoidal bayonet.Sock rack one or sock rack two is set to be easier to be snapped into limited block.
The limited block is equipped on trapezoidal bayonet and is provided with shockproof sponge.
When preventing the output shaft of cylinder from quickly propelling, sharp impacts are caused.
The releasing mechanism includes lifter plate, and a hydraulic cylinder one, the hydraulic cylinder are provided on the lifter plate
Output shaft straight down, hydraulic cylinder is fixed on the rack, and lifter plate is fixed on the output shaft end of hydraulic cylinder;The lifting
Plate is arranged with the grasping structures for clamping socks from sock rack one and sock rack two.
The working principle of mechanism is such that hydraulic cylinder one opens when the socks in sock rack one and sock rack two match
Dynamic, the output shaft of hydraulic cylinder one pushes lifter plate decline, is clamped socks by grasping structures.
The grasping structures include the hydraulic cylinder two and hydraulic cylinder three being installed under lifter plate, the output shaft water of hydraulic cylinder two
Flat setting, the output shaft end of hydraulic cylinder two are fixed with gripper assembly one, and the output shaft of hydraulic cylinder three is horizontally disposed, hydraulic cylinder three
The fixed gripper assembly two of output shaft end.Sock rack one and sock rack will be set in by gripper assembly one and gripper assembly two respectively
Socks on two are removed.
The output shaft of the output shaft of hydraulic cylinder two and hydraulic cylinder three is coaxial and is oppositely arranged.
The gripper assembly one is identical structure with gripper assembly two, includes cylinder two, fixture block one and fixture block two, institute
The fixture block one and fixture block two stated are L-shaped, and the fixture block one is slidably arranged on fixture block two;The cylinder two is installed in folder
On block two, the output shaft of cylinder two is horizontally disposed, and the fixture block one is fixed on the output shaft end of cylinder two, the fixture block
One can be against with fixture block two.
One top of fixture block is installed with damping block.Avoid fixture block one causes to touch since cylinder two pushes too fast
It hits.
The lower part of the fixture block one and fixture block two is installed with Non-slip material.It can be to avoid socks during being clamped
It falls.
One top of fixture block offers clamping groove one, and two lower part of fixture block is equipped with clamping sliding rail one, fixture block one
It is connected on fixture block two.
The top of the fixture block two offers clamping groove two, and the lifter plate lower part is provided with clamping sliding rail two, folder
Block two is connected on lifter plate.
The coiled body includes adjustable shelf and hydraulic cylinder four, and the hydraulic cylinder four is fixed on the rack, hydraulic cylinder
Four output shaft is horizontally disposed, and the adjustable shelf is fixed on the output shaft end of hydraulic cylinder four, is arranged on the adjustable shelf
There are the first coiled structure and the second coiled structure for crimping socks, first coiled structure and the second coiled structure are phase
Same structure includes motor three, cylinder three, cylinder, rotary table, turntable, semicircle intermediate plate one, semicircle intermediate plate two and limit film, institute
The cylinder three stated is fixed on adjustable shelf, and the output shaft of cylinder three is horizontally disposed, and cylinder is coaxially fixed on the output shaft of cylinder three
End, the rotary table is coaxially fixed on the end of cylinder, offers circular groove three on the rotary table, on rotary table also
Through-hole three is offered, the turntable is arranged in the circular groove three of rotary table, and turntable is circle;The motor three
It is fixed in cylinder, the output shaft of motor three is threaded through on through-hole three and is connected with turntable;The semicircle intermediate plate one with
Semicircle intermediate plate two is hinged on turntable center;It is provided with spring between the semicircle intermediate plate one and semicircle intermediate plate two,
The middle part of the semicircle intermediate plate one is provided with electromagnet, and two middle part opposite position of semicircle intermediate plate is provided with magnetic part;It is described
Limit film be fixed on rotary table.
Before the working principle of mechanism is such that adjustable shelf is pushed to the socks for needing to crimp by starting hydraulic cylinder four,
Start the first coiled structure and the second coiled structure simultaneously, socks are wound.Starting motor three, the output shaft of motor three rotates,
Turntable rotation is driven, turntable rotation drives semicircle intermediate plate one and semicircle intermediate plate two to rotate, when turning to predetermined amount, motor
Three stop working, and are blocked socks by limit film motionless.Semicircle intermediate plate one, semicircle intermediate plate two it is hinged setting can be effective
Easily socks are clamped, prevent clamping opening is too small from causing socks that cannot be jammed.By this coiled body can quickly by
Socks winding.
Plain thrust bearing is installed in the circular groove three of the rotary table.The setting of plain thrust bearing can be protected
It not will receive biggish frictional force when card turntable rotation, increase the service life of equipment.
Sponge is installed in the limit film.It is to avoid socks in wrapup procedure that sponge is arranged in limit film, socks
It is repeatedly got rid of and hits limit film, cause the abrasion of socks.
The angle that the semicircle intermediate plate one and semicircle intermediate plate two is formed is 0-60 °.
The label application mechanism includes hydraulic cylinder five, and the hydraulic cylinder five is fixed on the rack, hydraulic cylinder five
Output shaft is horizontally disposed, and the output shaft end of hydraulic cylinder five is installed with advance frame, and rotation is provided with label wheel, label on advance frame
It is provided with label reel on wheel, the compressing structure that can be attached to label on socks is additionally provided on advance frame and cuts off label
Cutting structure.Advance frame is pushed to the position for needing to label by hydraulic cylinder five, then passes through compressing structure and cutting
Label is fixed on socks by structure.
The label wheel by circumferentially rotate and axial restraint in a manner of be arranged on advance frame.
The label wheel side is additionally provided with the first auxiliary wheel and the second auxiliary wheel, and first auxiliary wheel passes through miniature
Motor three drives, and second auxiliary wheel is driven by micromotor four.It will be marked by the first auxiliary wheel and the second auxiliary wheel
Label pull out.Allow label is continual to come out.
Spacing between first auxiliary wheel and the second auxiliary wheel is 0.5-1mm.
The compressing structure includes stock, compression bar and hydraulic stem, and the stock is fixed on advance frame, the pressure
Bar is hinged in the middle part of stock, and the long boom end is connected to the middle part of compression bar by hydraulic stem.Compression bar is controlled by hydraulic stem
Height, label paper is pressed on socks, then by motor three rotate socks, by label application on socks.
The cutting structure includes shear knife, shear platform and cylinder four, and the shear platform is fixed on advance frame, position
In the first one side wheel of auxiliary and far from label wheel side;Cut groove is offered on shear platform, shear platform is installed with knife position fixed frame,
Cylinder four is fixed on the fixed frame of knife position, and on the output shaft of cylinder four is vertical, the output shaft end of cylinder four is provided with knife rest, institute
The shear knife stated is installed on knife rest, and shear knife can enter cut groove.It is carried out by shear knife by the socks finished have been bonded
Shearing, will cut between mark, in case socks use next time.
The cassette loading mechanism includes the hydraulic cylinder six being arranged in transport platform, the output shaft of hydraulic cylinder six straight up,
The output shaft end of hydraulic cylinder six is installed with lifting platform;Be provided on the lifting platform take socks take socks structure, the liter
Drop platform be arranged with put socks put socks structure.
The working principle of mechanism is such that starting hydraulic cylinder six, and lifting platform is adjusted to preset height.By taking socks
Structure is by socks and puts socks structure socks are placed into socks box.
The socks structure that takes includes manipulator, hydraulic cylinder seven, rotating bar, and the hydraulic cylinder seven is fixed on lifting platform
On, the output shaft of the hydraulic cylinder seven is horizontally disposed, and the output shaft of hydraulic cylinder seven is installed with fixed frame, and rotating bar is hinged on
Fixed frame, rotating bar are driven by micromotor five, and motor five is fixed in fixed frame, and the manipulator, which is installed in, to be turned
One end of lever;The conveyer for transporting box and the weight detecting for preventing from lacking socks are additionally provided in the transport platform
Mechanism.
Firstly, starting hydraulic cylinder seven, is pushed to predeterminated position for manipulator and rotating bar, then manipulator clamping is spooled
Socks, micromotor five start, socks are sent on bottom plate, weight detecting mechanism can reject the box of scarce socks.
The socks structure of putting includes hydraulic cylinder eight, bottom plate, baffle one, baffle two, baffle three, baffle four and micromotor
Six, the lifting platform lower part is installed with strut, and an oblique platform is provided on strut, and the bottom plate is fixed on oblique platform
On, the baffle one and baffle two are vertically fixed on the two sides of bottom plate, and baffle one is parallel to each other with baffle two;Described is hydraulic
Cylinder eight is fixed on bottom plate, and output shaft and the bottom plate of hydraulic cylinder eight are arranged in parallel, and the baffle three is fixed on hydraulic cylinder eight
Output shaft end;Baffle three is between baffle one and baffle two, and baffle three is perpendicular to baffle one;The baffle four is hinged
On bottom plate, baffle four is mutually perpendicular to baffle one;The micromotor six is fixed on baffle one, micromotor six it is defeated
Shaft is connected with the lower part of baffle four;
Firstly, baffle one, baffle two, baffle three and baffle four are formed a box, socks are placed into box, so
Baffle three is pushed by hydraulic cylinder eight afterwards, socks are squeezed, then starts micromotor six, baffle four is turned into parallel mat
Then the socks of the inside are pushed in socks box by position, then baffle four is gradually rotated to position parallel with one wall of socks box, when
Socks are fully enclosed socks box, start micromotor six, and baffle four is detached from socks box.
It is installed with guide pad on the baffle three, is provided with guide groove three, institute on the baffle one and baffle two
The guide pad stated is arranged in guide groove three.
The rotating bar angle rotatable is between 0-90 °.
The angle degree of the baffle four and bottom plate is between 90-245 °.
The conveyer includes the first roller and the second roller, and the first roller and the second roller are arranged with conveyer belt,
First roller is driven by motor four, is provided with a capping mechanism for covering box upper cover above the conveyer belt.
The capping mechanism includes pedestal, gripper, rotation support shaft, fixed link, mobile bar, motor five, motor six
With gear three, the pedestal is arranged in rack side, and the motor five is fixed on the base, and the output shaft of motor five is vertical
Upwards, the rotation support shaft is coaxially fixed on the output shaft end of motor five, and the fixed link is fixed on rotational support
The upper end of axis offers through-hole four in the fixed link, and the mobile bar is threaded through on through-hole four;The motor six is solid
It is scheduled in fixed link, the output shaft of motor six is horizontally disposed, and the gear three is coaxially fixed on the output shaft of motor six;Institute
The mobile bar stated is equipped with rack gear, and gear three is meshed with rack gear.Start motor five, the output shaft rotation of motor five, band turn
Dynamic support shaft rotation, rotation support shaft rotation drive fixed link rotation, when turning to socks lid position, start motor six, will be mechanical
Hand adjustment section is to preset height, after grasping at socks lid, is again started up motor six, and manipulator is adjusted to preset height, motor five is started,
Manipulator is turned to above the socks box for needing to cover, starts motor six, socks lid is covered on socks box.
It is provided with several infrared inductors on the gripper, controller two is provided on the pedestal, it is infrared
Line inductor is connected by route with controller two.
The weight detecting mechanism includes monitor station, gravity detector, cylinder five and recycling bins, and the monitor station is solid
It is scheduled in transport platform, monitor station is provided with several idler wheels, and monitor station is located at the lower section of conveyer belt, and idler wheel and conveyer belt lower part phase
It reclines;The gravity detector is arranged on idler wheel, and in monitor station side, the cylinder five is solid for the recycling bins setting
It is located on monitor station, the output shaft of cylinder five is horizontally disposed, and towards one side of recycling bins, is installed with one on the output shaft of cylinder five
Pushing block;The gravity detector is connected by route with controller two.
When socks box platform after testing, gravity detector collects data, and data are transmitted in controller two, if detection
Socks weight is less than preset value out, then controller two will will start cylinder five, socks box is pushed into recycling bins.Controller two is
PLC programmable controller.
Compared with prior art, the present invention has the advantage that
1, socks are set in sock rack one and sock rack two, one He of sock rack is driven by mobile mechanism one and mobile mechanism two
Sock rack two is mobile, sock rack one and sock rack two when by sorting mechanism, can to the socks being set in sock rack one and sock rack two into
Row screening, when screening the socks of same model, the socks of same model are removed, then pass through volume by releasing mechanism starting
Bent mechanism socks are wound into it is scroll-like, by label application mechanism by label application on socks, while fixed being wound
Socks, finally by cassette loading mechanism by socks put into box in, the equipment high efficiency and be it is full-automatic, saved a large amount of production
Power.
2, when the socks in sock rack one and sock rack two match, hydraulic cylinder one starts, and the output shaft of hydraulic cylinder one pushes
Lifter plate decline, is clamped socks in grasping structures by being arranged.It will be arranged by gripper assembly one and gripper assembly two respectively
Socks in sock rack one and sock rack two are removed.It is convenient automatic, and will not make that socks deform or this makes dirty.
3, outside line probe one and infrared probe two start to identify the length of socks, and the signal of identification is transferred to controller
In one, if socks size is identical, start further work, if socks size is different, controller one will be will start
Socks on track two are started to move by motor two, until replacement until with identical size in sock rack one.
4, quickly socks can be wound by this coiled body, while after guaranteeing that socks are wound, be limited
Piece blocks, and will not scatter.
5, by taking socks structure for socks and putting socks structure socks are placed into socks box, full automatic mounted box, Ke Yiti
High mounted box efficiency, while labour is also saved, greatly improve production efficiency.
Detailed description of the invention
Fig. 1 is a kind of schematic diagram of socks baling press.
Fig. 2 is a kind of sectional view of socks baling press upper rail one.
Fig. 3 is a kind of schematic diagram of sorting mechanism on socks baling press.
Fig. 4 is a kind of schematic diagram of releasing mechanism on socks baling press.
Fig. 5 is that releasing mechanism upper fixture block one and fixture block two install sectional view.
Fig. 6 is a kind of schematic diagram of coiled body on socks baling press.
Fig. 7 is the schematic diagram of the first coiled structure on coiled body.
Fig. 8 is the schematic diagram of label application mechanism.
Fig. 9 is a kind of schematic diagram of cassette loading mechanism on socks baling press.
Figure 10 is the schematic diagram of weight detecting mechanism.
In figure, 1, rack;2, track one;3, track two;4, sock rack one;5, sock rack two;6, platform;7, transport platform;8, pacify
Fill block;9, fixed block;10, idler wheel;11, motor one;12, gear one;13, chain one;14, clamping block one;15, motor two;16,
Gear two;17, vertical block one;18, vertical block two;19, micromotor one;19a, micromotor two;20, infrared probe one;21, red
Outside line probe two;22, cylinder one;22a, limited block;23, trapezoidal bayonet;24, lifter plate;25, hydraulic cylinder one;26, hydraulic cylinder
Two;27, hydraulic cylinder three;28, cylinder two;29, fixture block one;30, fixture block two;30a, clamping sliding rail one;30b, clamping sliding rail two;
31, adjustable shelf;32, hydraulic cylinder four;33, motor three;34, cylinder three;35, cylinder;36, rotary table;37, turntable;38, semicircle presss from both sides
Piece one;39, semicircle intermediate plate two;40, limit film;41, plain thrust bearing;42, hydraulic cylinder five;43, advance frame;44, label wheel;
45, the first auxiliary wheel;46, the second auxiliary wheel;47, micromotor three;48, micromotor four;49, stock;50, compression bar;51, liquid
Compression bar;52, shear knife;53, shear platform;54, cylinder four;55, lifting platform;56, manipulator;57, hydraulic cylinder seven;58, rotating bar;
59, hydraulic cylinder eight;60, bottom plate;61, baffle three;62, baffle four;63, conveyer belt;64, pedestal;65, gripper;66, rotation branch
Support axis;67, fixed link;68, mobile bar;69, motor five;70, motor six;71, gear three;72, monitor station;73, gravity detects
Device;74, cylinder five.
Specific embodiment
Following is a specific embodiment of the present invention in conjunction with the accompanying drawings, technical scheme of the present invention will be further described,
However, the present invention is not limited to these examples.
As shown in Figures 1 to 10, a kind of socks baling press, including rack 1 are installed with the rail in closed circulation in rack 1
Road 1 and track 23, one end of track 1 and one end of track 23 are provided with spacing one, the other end and track of track 1
23 other end is provided with spacing two, and spacing two is less than spacing one;Guide groove one is offered on track 1, is opened under track 1
Equipped with the through-hole one being connected with guide groove one, guide groove two is offered on track 23, is offered under track 23 and guide groove
Two through-holes two being connected;It is provided with several sock racks 1 on guide groove one, several sock racks 25 are provided on guide groove two;Sock rack
One 4 lower ends are connected with a mobile mechanism one with its movement, the lower end of sock rack 25 and mobile mechanism's two-phase with its movement
Even;Track 1 and track 23, which are located at below one end of spacing two, is provided with a platform 6, is provided with screening on platform 6 and matches
The sorting mechanism of socks;The releasing mechanism that sock rack is detached from for socks is additionally provided on platform 6;Between track 1 and track 23
Top at two is provided with the coiled body for crimping socks and is used for the label on label application after crimping socks
Fit body;Side is equipped with transport platform 7 at the spacing two of track 1 and track 23, is provided with above transport platform 7 for socks
The cassette loading mechanism of mounted box.
The distance of spacing one is 1-2m.Biggish distance can guarantee that worker can be safe is arranged socks.
The distance of spacing two is 1-2cm.Lesser distance can allow sorting mechanism, releasing mechanism, coiled body more square
Just work.Stroke required for machine work is reduced, the time is saved.
The section of guide groove one and guide groove two is in cross.
Track 1 and track 23 offer opening, are detachably provided with mounting blocks 8 in opening.The setting of mounting blocks 8
It is in order to facilitate the installation of or more preferably sock rack 1 and sock rack 25.
Sock rack 1 and 25 lower part of sock rack are fixed to be equipped with fixed block 9, and fixed block 9 is provided with idler wheel 10 above.Sock rack one
4 and the lower setting idler wheel 10 of sock rack 25 can reduce frictional force, reduce the power output of motor, save electric energy, while can be to avoid length
Phase abrasion leads to equipment damage.
Mobile mechanism one includes motor 1, gear 1, chain 1, several clamping blocks 1, and chain 1 is arranged
In the guide groove one of track 1, motor 1 is fixed in rack 1, and the output shaft of motor 1 is horizontally disposed, gear 1
It is coaxially fixed on the output shaft of motor 1, gear 1 is located at the through-hole one on track 1, gear 1 and chain one
13 are connected;The even cloth of clamping block 1 is fixed on chain 1, and the fixed block 9 under sock rack 1 is fixed on clamping block 1.
Start motor 1, the output shaft rotation of motor 1, band moving gear 1 rotates, drives chain 1 mobile, drive sock rack
One 4 is mobile.
Mobile mechanism two includes motor 2 15, gear 2 16, chain two, several clamping blocks two, and chain two is arranged in track
In 23 guide groove two, motor 2 15 is fixed in rack 1, and the output shaft of motor 2 15 is horizontally disposed, and gear 2 16 is coaxially solid
It is scheduled on the output shaft of motor 2 15, gear 2 16 is located at the through-hole one on track 23, and gear 2 16 is connected with chain two
It connects;The even cloth of clamping block two is fixed on chain two, and the fixed block 9 under sock rack 25 is fixed on clamping block two.
Lubricating oil is equipped in track 1 and track 23.
Sorting mechanism includes the vertical block 1 and vertical block 2 18 being installed on platform 6, and vertical block 1 is located at track 1
Side, vertical block 2 18 are located at 23 side of track, and the middle part of vertical block 1 is fixed with boss one, and 2 18 middle part of vertical block is fixed with boss
Two, screw rod one is provided in vertical block 1, and the upper end of screw rod one is connected with a micromotor 1, and the lower end rotation of screw rod one is solid
Be scheduled on boss one, micromotor 1 is fixed on one 17 top of vertical block, be provided with screw rod two in vertical block 2 18, screw rod two it is upper
End is connected with two 19a of a micromotor, and two 19a of micromotor is fixed on 2 18 top of vertical block, and the lower end of the lower end of screw rod two turns
It is dynamic to be fixed on boss two;It is provided with movable block one on screw rod one, infrared probe 1, screw rod two are provided on movable block one
On be provided with movable block two, infrared probe 2 21 is provided on movable block two;Controller one, infrared ray are provided in rack 1
Pop one's head in one 20, infrared probe 2 21, motor 1, motor 2 15, micromotor 1 and two 19a of micromotor passes through control
Route is connected with controller one.
The height of infrared probe 1 and infrared probe 2 21 can be accurately controlled by screw rod one and screw rod two.
Make socks size will not outlet deviation.
Vertical block 1 and vertical block 2 18 are corresponding fixation.
Sliding slot one is offered in vertical block 1, movable block one is located in sliding slot one, and sliding slot two is offered in vertical block 2 18, living
Motion block two is located in sliding slot two.By opening up for sliding slot one and sliding slot two, can effectively guide shoe it is mobile, shift position will not
It deviates.
Fluted one is opened up on boss one, and fluted two are opened up on boss two, the lower end of screw rod one is arranged in groove one,
The lower end of screw rod two is arranged in groove two.
Controller one is PCL programmable controller.
Vertical block 1 and 2 18 lower part of vertical block are provided with the position-limit mechanism of limitation sock rack 1 and the movement of sock rack 25, limit
Mechanism includes cylinder 1 and limited block 22a, and the output shaft of cylinder 1 is horizontally disposed, and limited block 22a is fixed on cylinder 1
Output shaft end.The setting of position-limit mechanism can prevent socks from passing through infrared probe 1 and infrared probe 2 21
It sets offset and cannot identify.
Limited block 22a is equipped with trapezoidal bayonet 23.
Limited block 22a is equipped on trapezoidal bayonet 23 and is provided with shockproof sponge.
Releasing mechanism includes lifter plate 24, and a hydraulic cylinder 1 is provided on lifter plate 24, and the output shaft of hydraulic cylinder is vertical
Downwards, hydraulic cylinder is fixed in rack 1, and lifter plate 24 is fixed on the output shaft end of hydraulic cylinder;Lifter plate 24 be arranged with by
The grasping structures that socks are clamped from sock rack 1 and sock rack 25.
The working principle of mechanism is such that when the socks in sock rack 1 and sock rack 25 match, hydraulic cylinder one
The output shaft of 25 startings, hydraulic cylinder 1 pushes lifter plate 24 to decline, and is clamped socks by grasping structures.
Grasping structures include the hydraulic cylinder 2 26 and hydraulic cylinder 3 27 being installed under lifter plate 24, the output of hydraulic cylinder 2 26
Axis is horizontally disposed, and the output shaft end of hydraulic cylinder 2 26 is fixed with gripper assembly one, and the output shaft of hydraulic cylinder 3 27 is horizontally disposed,
The fixed gripper assembly two of the output shaft end of hydraulic cylinder 3 27.Socks will be set in by gripper assembly one and gripper assembly two respectively
Socks on frame 1 and sock rack 25 are removed.
The output shaft of the output shaft of hydraulic cylinder 2 26 and hydraulic cylinder 3 27 is coaxial and is oppositely arranged.
Gripper assembly one is identical structure with gripper assembly two, includes cylinder 2 28, fixture block 1 and fixture block 2 30, folder
Block 1 and fixture block 2 30 are L-shaped, and fixture block 1 is slidably arranged on fixture block 2 30;Cylinder 2 28 is installed in fixture block 2 30
On, the output shaft of cylinder 2 28 is horizontally disposed, and fixture block 1 is fixed on the output shaft end of cylinder 2 28, fixture block 1 and fixture block
2 30 can be against.
One 29 top of fixture block is installed with damping block.Avoid fixture block 1 causes to touch since the push of cylinder 2 28 is too fast
It hits.
The lower part of fixture block 1 and fixture block 2 30 is installed with Non-slip material.It can fall during being clamped to avoid socks
It falls.
One 29 top of fixture block offers clamping groove one, and 2 30 lower part of fixture block is equipped with clamping one 30a of sliding rail, and fixture block 1 is clamped
On fixture block 2 30.
The top of fixture block 2 30 offers clamping groove two, and 24 lower part of lifter plate is provided with clamping two 30b of sliding rail, fixture block 2 30
It is connected on lifter plate 24.
Coiled body includes adjustable shelf 31 and hydraulic cylinder 4 32, and hydraulic cylinder 4 32 is fixed in rack 1, hydraulic cylinder 4 32
Output shaft is horizontally disposed, and adjustable shelf 31 is fixed on the output shaft end of hydraulic cylinder 4 32, is provided on adjustable shelf 31 and rolls up socks
Bent the first coiled structure and the second coiled structure, the first coiled structure and the second coiled structure are identical structure, include electricity
Machine 3 33, cylinder 3 34, cylinder 35, rotary table 36, turntable 37, semicircle intermediate plate 1, semicircle intermediate plate 2 39 and limit film 40, gas
Cylinder 3 34 is fixed on adjustable shelf 31, and the output shaft of cylinder 3 34 is horizontally disposed, and cylinder 35 is coaxially fixed on the defeated of cylinder 3 34
The end of shaft, rotary table 36 are coaxially fixed on the end of cylinder 35, and circular groove three is offered on rotary table 36, is gone back on rotary table 36
Through-hole three is offered, turntable 37 is arranged in the circular groove three of rotary table 36, and turntable 37 is circle;Motor 3 33 is fixed
In cylinder 35, the output shaft of motor 3 33 is threaded through on through-hole three and is connected with turntable 37;Semicircle intermediate plate 1 and half
Circle intermediate plate 2 39 is hinged on 37 center of turntable;It is provided with spring between semicircle intermediate plate 1 and semicircle intermediate plate 2 39,
The middle part of semicircle intermediate plate 1 is provided with electromagnet, and 2 39 middle part opposite position of semicircle intermediate plate is provided with magnetic part;Limit film
40 are fixed on rotary table 36.
The working principle of mechanism is such that adjustable shelf 31 is pushed to the socks for needing to crimp by starting hydraulic cylinder 4 32
Before, while starting the first coiled structure and the second coiled structure, socks are wound.Start motor 3 33, the output of motor 3 33
Axis rotation, drives turntable 37 to rotate, and the rotation of turntable 37 drives semicircle intermediate plate 1 and semicircle intermediate plate 2 39 to rotate, and works as rotation
To predetermined amount, motor 3 33 stops working, and is blocked socks by limit film 40 motionless.Semicircle intermediate plate 1, semicircle intermediate plate
2 39 hinged setting can effectively easily clamp socks, prevent clamping opening is too small from causing socks that cannot be jammed.Pass through
This coiled body can quickly wind socks.
Plain thrust bearing 41, the output shaft and plain thrust bearing of motor are installed in the circular groove three of rotary table 36
41 inner ring is connected, and turntable 37 is connected with the inner ring side of plain thrust bearing 41.The setting of plain thrust bearing 41 can be with
Guarantee not will receive biggish frictional force when turntable 37 rotates, increases the service life of equipment.
Sponge is installed in limit film 40.It is to avoid socks in wrapup procedure that sponge is arranged in limit film 40, and socks are more
Secondary got rid of and hit limit film 40, cause the abrasion of socks.
The angle that semicircle intermediate plate 1 and semicircle intermediate plate 2 39 are formed is 0-60 °.
Label application mechanism includes hydraulic cylinder 5 42, and hydraulic cylinder 5 42 is fixed in rack 1, the output shaft of hydraulic cylinder 5 42
Horizontally disposed, the output shaft end of hydraulic cylinder 5 42 is installed with advance frame 43, and rotation is provided with label wheel 44 on advance frame 43, marks
It is provided with label reel on label wheel 44, the compressing structure that can be attached to label on socks is additionally provided on advance frame 43 and will be marked
Sign the cutting structure of cutting.Advance frame 43 is pushed to the position for needing to label by hydraulic cylinder 5 42, then passes through compression
Label is fixed on socks by structure and cutting structure.
Label wheel 44 by circumferentially rotate and axial restraint in a manner of be arranged on advance frame 43.
44 side of label wheel is additionally provided with the first auxiliary wheel 45 and the second auxiliary wheel 46, and the first auxiliary wheel 45 passes through micromotor
3 47 drivings, the second auxiliary wheel 46 are driven by micromotor 4 48.It will mark by the first auxiliary wheel 45 and the second auxiliary wheel 46
Label pull out.Allow label is continual to come out.
Spacing between first auxiliary wheel 45 and the second auxiliary wheel 46 is 0.5-1mm.
Compressing structure includes stock 49, compression bar 50 and hydraulic stem 51, and stock 49 is fixed on advance frame 43, and compression bar 50 is hinged
At 49 middle part of stock, 49 end of stock is connected to the middle part of compression bar 50 by hydraulic stem 51.Compression bar 50 is controlled by hydraulic stem 51
Height, label paper is pressed on socks, then by motor 3 33 rotate socks, by label application on socks.
Cutting off structure includes shear knife 52, shear platform 53 and cylinder 4 54, and shear platform 53 is fixed on advance frame 43, is located at
First one side wheel of auxiliary and separate 44 side of label wheel;Cut groove is offered on shear platform 53, it is solid that shear platform 53 is installed with knife position
Determine frame, cylinder 4 54 is fixed on the fixed frame of knife position, and on the output shaft of cylinder 4 54 is vertical, the output shaft end of cylinder 4 54 is set
It is equipped with knife rest, shear knife 52 is installed on knife rest, and shear knife 52 can enter cut groove.It will be bonded and finished by shear knife 52
Socks sheared, will be cut between mark, in case next time socks use.
Cassette loading mechanism includes the hydraulic cylinder six being arranged in transport platform 7, the output shaft of hydraulic cylinder six straight up, hydraulic cylinder
Six output shaft end is installed with lifting platform 55;Be provided on lifting platform 55 take socks take socks structure, lifting platform 55 is arranged with
Put socks puts socks structure.
The working principle of mechanism is such that starting hydraulic cylinder six, and lifting platform 55 is adjusted and arrives preset height.By taking
Socks structure is by socks and puts socks structure socks are placed into socks box.
Taking socks structure includes manipulator 56, hydraulic cylinder 7 57, rotating bar 58, and hydraulic cylinder 7 57 is fixed on lifting platform 55,
The output shaft of hydraulic cylinder 7 57 is horizontally disposed, and the output shaft of hydraulic cylinder 7 57 is installed with fixed frame, and rotating bar 58 is hinged on solid
Determine frame, rotating bar 58 is driven by micromotor 5 69, and motor 5 69 is fixed in fixed frame, and manipulator 56, which is installed in, to be turned
One end of lever 58;The conveyer for transporting box and the weight detector for preventing from lacking socks are additionally provided in transport platform 7
Structure.Putting socks structure includes hydraulic cylinder 8 59, bottom plate 60, baffle one, baffle two, baffle 3 61, baffle 4 62 and micromotor six
70,55 lower part of lifting platform is installed with strut, and an oblique platform 6 is provided on strut, and bottom plate 60 is fixed on oblique platform 6, gear
Plate one and baffle two are vertically fixed on the two sides of bottom plate 60, and baffle one is parallel to each other with baffle two;Hydraulic cylinder 8 59 is fixed on bottom
On plate 60, output shaft and the bottom plate 60 of hydraulic cylinder 8 59 are arranged in parallel, and baffle 3 61 is fixed on the output shaft end of hydraulic cylinder 8 59
Portion;Baffle 3 61 is between baffle one and baffle two, and baffle 3 61 is perpendicular to baffle one;Baffle 4 62 is hinged on bottom plate 60
On, baffle 4 62 is mutually perpendicular to baffle one;Micromotor 6 70 is fixed on baffle one, the output shaft of micromotor 6 70 with
The lower part of baffle 4 62 is connected;
Firstly, baffle one, baffle two, baffle 3 61 and baffle 4 62 are formed a box, socks are placed into box
In, baffle 3 61 is then pushed by hydraulic cylinder 8 59, socks are squeezed, then starts micromotor six, by 4 62 turns of baffle
Move to 60 position of parallel mat, then the socks of the inside be pushed in socks box, then baffle 4 62 gradually rotate to socks box
The parallel position of one wall, when socks are fully enclosed socks box, baffle 4 62 is detached from socks box by starting micromotor six.
It is installed with guide pad on baffle 3 61, guide groove three is provided on baffle one and baffle two, guide pad setting exists
In guide groove three.
58 angle rotatable of rotating bar is between 0-90 °.
The angle degree of baffle 4 62 and bottom plate 60 is between 90-245 °.
Conveyer includes the first roller and the second roller, and the first roller and the second roller are arranged with conveyer belt 63, and first
Roller is driven by motor four, and a capping mechanism for covering box upper cover is provided with above conveyer belt 63.
Capping mechanism include pedestal 64, gripper 65, rotation support shaft 66, fixed link 67, mobile bar 68, motor 5 69,
Motor 6 70 and gear 3 71, pedestal 64 be arranged in 1 side of rack, motor 5 69 is fixed on pedestal 64, motor 5 69 it is defeated
Straight up, rotation support shaft 66 is coaxially fixed on the output shaft end of motor 5 69 to shaft, and fixed link 67 is fixed on rotation branch
The upper end of axis 66 is supportted, offers through-hole four in fixed link 67, mobile bar 68 is threaded through on through-hole four;Motor 6 70 is fixed on fixation
On bar 67, the output shaft of motor 6 70 is horizontally disposed, and gear 3 71 is coaxially fixed on the output shaft of motor 6 70;Mobile bar 68
It is equipped with rack gear, wheel and rack is meshed.Start motor 5 69, the output shaft rotation of motor 5 69 drives rotation support shaft
66 rotations, the rotation of rotation support shaft 66 drive fixed link 67 to rotate, and when turning to socks lid position, start motor 6 70, will be mechanical
Pawl 65, which is adjusted, arrives preset height, after grasping at socks lid, is again started up motor 6 70, and gripper 65 is adjusted and arrives preset height, starting
Motor 5 69 turns to gripper 65 above the socks box for needing to cover, and starts motor 6 70, socks lid is covered on socks box.
It is provided with several infrared inductors on gripper 65, controller two, infrared inductor are provided on pedestal 64
It is connected by route with controller two.
Weight detecting mechanism includes monitor station 72, gravity detector 73, cylinder 5 74 and recycling bins, and monitor station 72 is fixed on
In transport platform 7, monitor station 72 is provided with several idler wheels 10, and monitor station 72 is located at the lower section of conveyer belt 63, and idler wheel 10 and conveying
63 lower part of band mutually reclines;Gravity detector 73 is arranged on idler wheel 10, and in 72 side of monitor station, cylinder 5 74 is solid for recycling bins setting
It is located on monitor station 72, the output shaft of cylinder 5 74 is horizontally disposed, and towards one side of recycling bins, solid on the output shaft of cylinder 5 74
Equipped with a pushing block;Gravity detector 73 is connected by route with controller two.
When socks box platform 72 after testing, gravity detector 73 collects data, and data are transmitted in controller two, if
It detects that socks weight is less than preset value, then controller two will will start cylinder 5 74, socks box is pushed into recycling bins.
The working principle of the invention is such that for socks to be set in sock rack 1 and sock rack 25, passes through mobile mechanism
One and mobile mechanism two drive sock rack 1 and sock rack 25 mobile, when the socks in sock rack 1 and sock rack 25 pass through vertical block 1
With vertical block 2 18, start micromotor 1 and two 19a of micromotor, infrared probe 1 and infrared probe 2 21 are adjusted
Suitable height is saved, infrared probe 1 and infrared probe 2 21 start to identify the length of socks, by the signal of identification
It is transferred in controller one, if socks size is identical, starts further work, if socks size is different, control
Device one will will start motor 2 15, and the socks on track 23 are started to move, until replacement to identical ruler in sock rack 1
Until very little, further work is then proceeded to.When the socks in sock rack 1 and sock rack 25 match, hydraulic cylinder 1 starts,
The output shaft of hydraulic cylinder 1 pushes lifter plate 24 to decline, and is clamped socks in grasping structures by being arranged.Start hydraulic cylinder four
Before adjustable shelf is pushed to the socks for needing to crimp, while starting the first coiled structure and the second coiled structure, socks are wound.
Start motor three, the output shaft rotation of motor three drives turntable rotation, and turntable rotation drives semicircle intermediate plate one and semicircle folder
Piece two rotates, and when turning to predetermined amount, motor three stops working, and is blocked socks by limit film motionless.Start hydraulic cylinder
Six, lifting platform 55 is adjusted and arrives preset height.By taking socks structure for socks and putting socks structure socks are placed into socks box.It is logical
It crosses hydraulic cylinder 8 59 and pushes baffle 3 61, socks are squeezed, then start micromotor six, baffle 4 62 is turned into parallel bottom
The socks of the inside, are then pushed in socks box by 60 position of plate, and then baffle 4 62 is gradually rotated to parallel with one wall of socks box
Position, when socks are fully enclosed socks box, baffle 4 62 is detached from socks box by starting micromotor six.Start motor 5 69, motor five
69 output shaft rotation, drives rotation support shaft 66 to rotate, and the rotation of rotation support shaft 66 drives fixed link 67 to rotate, when turning to
Socks lid position starts motor 6 70, and gripper 65 is adjusted and arrives preset height, after grasping at socks lid, is again started up motor 6 70, will
Gripper 65, which is adjusted, arrives preset height, starts motor 5 69, gripper 65 is turned to above the socks box for needing to cover, start motor
6 70, socks lid is covered on socks box.When socks box platform 72 after testing, gravity detector 73 collects data, and data are transmitted to
In controller two, if detecting that socks weight is less than preset value, controller two will will start cylinder 5 74, socks box will be pushed into
In recycling bins.
Specific embodiment described herein is only an example for the spirit of the invention.The neck of technology belonging to the present invention
The technical staff in domain can make various modifications or additions to the described embodiments or replace by a similar method
In generation, however, it does not deviate from the spirit of the invention or beyond the scope of the appended claims.