CN107775323B - Bottle cap gasket plugging machine - Google Patents
Bottle cap gasket plugging machine Download PDFInfo
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- CN107775323B CN107775323B CN201711258776.3A CN201711258776A CN107775323B CN 107775323 B CN107775323 B CN 107775323B CN 201711258776 A CN201711258776 A CN 201711258776A CN 107775323 B CN107775323 B CN 107775323B
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- Prior art keywords
- bottle cap
- channel
- cap
- gasket
- cushion
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P19/00—Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes
- B23P19/04—Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes for assembling or disassembling parts
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G11/00—Chutes
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G11/00—Chutes
- B65G11/20—Auxiliary devices, e.g. for deflecting, controlling speed of, or agitating articles or solids
- B65G11/203—Auxiliary devices, e.g. for deflecting, controlling speed of, or agitating articles or solids for articles
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G47/00—Article or material-handling devices associated with conveyors; Methods employing such devices
- B65G47/22—Devices influencing the relative position or the attitude of articles during transit by conveyors
- B65G47/24—Devices influencing the relative position or the attitude of articles during transit by conveyors orientating the articles
- B65G47/248—Devices influencing the relative position or the attitude of articles during transit by conveyors orientating the articles by turning over or inverting them
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G47/00—Article or material-handling devices associated with conveyors; Methods employing such devices
- B65G47/52—Devices for transferring articles or materials between conveyors i.e. discharging or feeding devices
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02W—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
- Y02W30/00—Technologies for solid waste management
- Y02W30/50—Reuse, recycling or recovery technologies
- Y02W30/62—Plastics recycling; Rubber recycling
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Sealing Of Jars (AREA)
Abstract
The bottle cap gasket plugging machine comprises a frame, and further comprises a feeding and cap arranging device, a bottle cap conveying channel, a bottle cap gasket plugging device, a bottle cap conveying belt and a gasket checking and removing device; the feeding and cap arranging device is used for finishing feeding and cap arranging, the bottle cap gasket device comprises a bidirectional cap supplying device arranged on the frame, two sets of gasket supplying devices are symmetrically arranged on two sides of the bidirectional cap supplying device respectively, and a gasket pressing device is arranged on the upper part of the gasket supplying device; a cover pushing device is arranged on the inner side below the pressure pad device; pushing the bottle cap after passing through the bottle cap gasket plugging device to a bottle cap conveying belt from inside to outside by the action of the cap pushing cylinder, wherein the bottle cap conveying belt is a belt driven by a motor; the plug pad inspection and removing device is arranged above the belt. The gasket plugging machine has outstanding cost performance in similar products.
Description
Technical Field
The application relates to a packaging machine, in particular to a bottle cap gasket plugging machine in the packaging machine, and belongs to the technical field of packaging machines.
Background
In medicine bottles, food bottles, washing articles bottles and the like, gaskets (namely gaskets in the patent application) are required to be arranged in bottle caps in order to meet the requirements of moisture resistance, leakage prevention, sealing storage and the like, the traditional bottle cap gasket is manually carried out, the efficiency is low, the cost is high, the product quality and consistency cannot be effectively guaranteed, in order to overcome the defects of the manual gasket, an automatic gasket plugging machine is on the market, at least two parts are required by the automatic gasket plugging machine, one part is a bottle cap supply system, the bottle cap supply system is provided with a cap arranging mechanism capable of effectively separating positive and negative caps, the bottle cap supply system is also required to accurately convey the positive and negative caps to a process position through a conveying channel, the other part is a gasket supply system, the two parts are organically combined to realize the function of the automatic gasket plugging, chinese patent application No. 2015201678322 discloses a gasket adding device for a bottle cap gasket adding machine, but there is no disclosure of how to make a continuous gasket, and the gasket adding device is easy to be polluted and adhere to dust in use, chinese patent application No. 2009100202604 discloses a rotary continuous gasket adding machine, but there are many faults in use of the gasket arranging device, resulting in the generation of many wastes after gasket adding, and the gasket adding machine adopts intermittent transmission in rotation, generally adopts a cam divider, the limit value of the gasket speed is lower, generally is difficult to be higher than 150/min, chinese patent application No. 2015201678568 discloses a bottle cap gasket adding machine, but the gasket arranging mechanism is relatively complex, the occupied area of equipment is large, the bottle cap is easy to be blocked at the branching position of a channel, the production is easy to be interrupted, the same has speed problem, related equipment in foreign countries can realize good operation, but the price is high, the use cost is very high due to the high maintenance cost, no independent intellectual property rights, no secondary development and other reasons.
Disclosure of Invention
The application aims to overcome the problems in the existing automatic bottle cap gasket plugging machine and provides a bottle cap gasket plugging machine.
In order to achieve the purpose of the application, the following technical scheme is adopted: the bottle cap gasket plugging machine comprises a frame, and further comprises a feeding and cap arranging device, a bottle cap conveying channel, a bottle cap gasket plugging device, a bottle cap conveying belt and a gasket checking and removing device;
the feeding and cap arranging device comprises a cap hopper positioned at the lower part, a bucket elevator is arranged in the cap hopper, a horizontal bar hopper for carrying caps is arranged on the belt width direction of the bucket elevator, a bin is arranged at the discharging end of the upper part of the bucket elevator, a rotary table is arranged at the bottom of the bin and is connected with a rotary driving device, a cap outlet is arranged on the tangential direction of the rotary table, a cap outlet rail is connected to the cap outlet, a cap arranging slide rail which is inclined downwards is connected to the lower part of the tail end of the cap outlet rail, the caps lie flat on the cap outlet rail, the caps are axially perpendicular to the surface of the cap outlet rail, the caps are turned over by 90 degrees when falling from the cap outlet rail to the cap arranging slide rail, the distance between the outer baffle and the inner baffle is larger than the height of the caps, a cap supporting rail is arranged on the side of the outer baffle, the distance between the inner end face of the first section of the cap supporting rail and the inner baffle is smaller than the height of the caps, the second section of the cap supporting rail is connected to the first section of the cap supporting rail, the second section of the cap supporting rail is connected to the top plate, and the whole length between the second section of the cap supporting rail and the cap returning rail is larger than the top of the cap supporting rail, and the top plate is communicated with the top plate of the cap returning opening; the third section of bottle cap supporting rail is connected with the second section of bottle cap supporting rail, and the distance between the inner end surface of the third section of bottle cap supporting rail and the inner baffle is smaller than the height of the bottle cap;
the bottle cap conveying channel refers to a bottle cap channel between a second section of supporting rail and a bottle cap gasket device, two groove edges are formed on two bottle cap sides of the bottle cap conveying channel, the bottle cap conveying channel comprises a straight channel with an outwards inclined notch, the straight channel is a bottle cap channel formed between a third section of supporting rail and a top plate, the third section of supporting rail and the top plate respectively form an upper groove edge and a lower groove edge of the straight channel, two outwards connected notch parts of the straight channel are connected with the two outwards connected notch parts of the straight channel, the upper parts of the two disconnected channel are communicated with the straight channel, the two disconnected channel parts are respectively inclined towards two sides, the inner side of the two disconnected channel is intersected with the top part of the two disconnected channel, the included angle between the two disconnected channel is between 45 degrees and 75 degrees, the tail ends of the two disconnected channel are respectively connected with a downward channel, the tail ends of the two downward channel are respectively connected with an inwards arched channel, the tail ends of the two arched channel are respectively provided with a horizontal channel with a connecting notch upwards, the notch parts of the straight channel, the two arched channel and the two arched channel are respectively arranged at the tail ends of the two disconnected channel and the two outwards connected notch parts of the straight channel, the two disconnected channel and the two outwards connected arc-shaped channel are respectively arranged in the straight channel, and the two outwards connected arc-shaped channel, and the two bottle cap conveying channel are continuously arranged along the straight channel, and the two outwards connected channel and the straight channel through the straight channel;
the bottle cap gasket device is a double-station bottle cap gasket device, two bottle cap horizontal channels are used for conveying bottle caps to the gasket device from inside to outside, the bottle cap gasket device comprises a bidirectional cap supply device arranged on a rack, two sets of gasket supply devices are symmetrically arranged on two sides of the bidirectional cap supply device respectively, and a gasket pressing device is arranged on the upper part of the gasket supply device; a cover pushing device is arranged on the inner side below the pressure pad device;
the bidirectional cover feeding device comprises a sliding table cylinder, wherein a cover feeding plate is arranged on a sliding block of the sliding table cylinder, and two end parts of the cover feeding plate are concave arc-shaped; the cover conveying plate is positioned between the two bottle cap channels;
the cushion feeding device comprises a lower clamping plate and an upper clamping plate, a mould plate is arranged between the upper clamping plate and the lower clamping plate, a long hole in the length direction is formed in the middle of the mould plate, a cushion feeding hole is formed in the upper clamping plate, the cushion feeding hole is formed in the upper part of the long hole, at least three vertical rods are arranged around the cushion feeding hole, the at least three vertical rods are positioned on the same circumference with the center of the cushion feeding hole as the center of a circle, the cushion is stacked between the at least three vertical rods, the cushion at the lower part is positioned in the cushion feeding hole, upper and lower cushion holes which correspond up and down are formed in the upper clamping plate and the lower clamping plate, the lower cushion hole is positioned above the side face of the conveying cover plate, the lower cushion hole corresponds to the long hole up and down, a cushion pushing plate is arranged in the long hole of the mould plate, the thickness of the cushion pushing plate is smaller than that of the mould plate, the thickness of the cushion pushing plate is smaller than or equal to that of a single cushion, the end of the cushion pushing plate positioned in the cushion hole is provided with an arc notch, and a cushion pushing cylinder is connected to the cushion pushing cylinder on the cushion pushing plate;
the pressing pad device comprises a pressing pad cylinder arranged above the upper clamping plate, a pressing head is arranged on a cylinder rod of the pressing pad cylinder, the pressing head corresponds to the lower pad hole up and down or is arranged in the lower pad hole, and the pressing pad device is symmetrically arranged on two sides of the bidirectional cover supply device respectively;
the cover pushing device comprises a cover pushing cylinder, a pushing tongue is connected to a cylinder rod of the cover pushing cylinder, the pushing tongue is positioned at the inner side below the lower pad hole, and a set of cover pushing devices are respectively arranged at two sides of the cover pushing device;
the bottle cap conveying belt is positioned at the outer side of the bottle cap gasket plugging device, and the bottle cap after passing through the bottle cap gasket plugging device is pushed out onto the bottle cap conveying belt from inside to outside by the action of the cap pushing cylinder, and the bottle cap conveying belt is a belt driven by a motor;
the plug pad inspection and removing device is arranged above the belt and comprises a front photoelectric sensor, a rear photoelectric sensor and a guide device, wherein the guide device is in a bent shape, a bottle cap on the belt is guided to the lower part of the two photoelectric sensors, the photoelectric sensors are electrically connected to an electromagnetic valve, high-pressure air is connected to the electromagnetic valve, an outlet of the high-pressure air is outwards, and a reject collecting tank is arranged on the outer side of the belt corresponding to the high-pressure air;
further; the cylinder rod of the pressure pad cylinder is connected with a guide block, the guide block is provided with a guide hole, a copper sleeve is sleeved in the guide hole, and the guide hole is sleeved on a guide rod in the vertical direction through the copper sleeve;
further; the horizontal channel is provided with a 90-degree bend outwards at the cover feeding plate, the cover pushing device is arranged at the bend, and two sides of the bottle cap channel are provided with channel baffles;
further; the end parts of the long holes, which correspond to the lower pad holes, are semicircular, and the semicircular parts correspond to the semi-circles of the lower pad holes;
further; the method is characterized in that: a long through hole in the length direction is formed in the lower clamping plate, the cushion pushing cylinder is positioned below the lower clamping plate, a connecting rod in the vertical direction is connected to a cylinder rod of the cushion pushing cylinder, the connecting rod is arranged in the long through hole, and the cushion pushing plate is connected to the connecting rod;
further; pad detection switches are arranged near the three vertical rods;
further; a metal pressing block is movably sleeved on the three vertical rods in the vertical direction, the metal pressing block is positioned at the uppermost part of the stacked pads, the pad detection switch is a proximity switch, and the proximity switch is triggered when the metal pressing block descends to the proximity switch;
further; a rotating shaft is arranged below the intersection of the tops of the two slot edges at the inner sides of the two fork channels, and is connected with a motor;
further; the bottle cap supporting rail is connected to the outer baffle, the outer baffle is connected to the inner baffle through bolts, and the length of the adjusting bolts can adjust the distance between the outer baffle and the inner baffle so as to adapt to bottle caps with different heights.
The application has the positive and beneficial technical effects that: the feeding and cap arranging device of the gasket machine is simple and easy to manufacture, the conveying channel is efficient, the bottle caps freely descend in the conveying channel, no power is consumed, the double-station bottle cap gasket arranging device automatically completes gasket arranging in the bottle caps, gaskets are not easy to pollute between the upper clamping plate and the lower clamping plate, the die plates and the pushing cover plates are matched to ensure reliable conveying in place of the gaskets, the cap arranging failure rate of the device is basically zero, the success rate of the gasket arranging device is more than 99.9%, the proportion of unqualified bottle caps in inspection is lower than 0.01%, the power consumption of the device is low, the whole machine can complete 600 bottle cap operations per minute at most under the condition of 400W, and the cost performance of similar products is outstanding.
Drawings
Fig. 1 is a schematic view of a feeding and cap arranging device of the present application.
Fig. 2 is a schematic cross-sectional view of a bottle cap with an outward cap opening on a first section of a support rail of a feeding and cap arranging device.
Fig. 3 is a schematic cross-sectional view of a bottle cap with an outward bottle cap opening on a second section support rail of the feeding and cap arranging device.
Fig. 4 is a schematic cross-sectional view of a bottle cap with an inward opening on a second section of the support rail of the feeding and cap sorting device.
Fig. 5 is a schematic perspective view of a bottle cap conveying channel.
Fig. 6 is a schematic front view of the bottle cap transfer channel.
Fig. 7 is a schematic overall front view of a dual-station bottle cap gasket device.
Fig. 8 is a schematic top view of the feeder floor and the rack deck.
Fig. 9 is a schematic top view of the push pad in the elongated hole of the pattern plate.
Fig. 10 is a schematic top view of the connecting rod in the lower cleat elongated throughbore.
Fig. 11 is a schematic top view of the mat in three vertical bars.
Fig. 12 is a schematic top view of a bottle cap conveyor gasket inspection and removal device.
Detailed Description
In order to more fully explain the practice of the application, examples of the practice of the application are provided. These examples are merely illustrative of the present application and do not limit the scope of the application.
The application will be explained in further detail with reference to the accompanying drawings, in which: 100: a bottle cap; 101: a hopper; 102: bucket elevator; 103: a bar bucket; 104: a storage bin; 105: a turntable; 106: a cover outlet rail; 107: arranging a cover slideway; 108: an outer baffle; 109: an inner baffle; 110: a top plate; 111: a first section of bottle cap supporting rail; 112: a second section of bottle cap supporting rail; 201: an upper clamping plate; 202: a lower clamping plate; 203: a pattern plate; 204: pushing the backing plate; 205: a connecting rod; 206: a cylinder rod of a push pad cylinder; 207: a pad; 208: a metal briquetting; 209: a proximity switch; 210, vertical rods; 211: a long hole; 212: semicircular; 213: an arc-shaped notch; 214: an elongated through hole; 215: a lower pad hole; 216: a cushion pushing cylinder; 301: a frame; 302: a slipway cylinder; 303: feeding a cover plate; 304: a concave arc shape; 305: a channel baffle; 306: bending parts; 401: a push-cover cylinder; 402: pushing the tongue; 501: a pressure pad cylinder; 502: a cylinder rod of the pressure pad cylinder; 503: a guide block; 504: a guide rod; 505: a pressure head; 601: a straight channel; 602: an upper slot edge of the straight channel; 603: the lower groove edge of the straight channel; 604: a fork channel I; 605: a fork channel II; 606: a downlink channel I; 607: a downlink channel II; 608: arc-shaped channel I; 609: arc-shaped channels II; 610: horizontal channel I; 611: a horizontal channel II; 612: a baffle; 613: a rotating shaft; 701: a bottle cap conveying belt; 702: a guide; 703: a photoelectric sensor; 704: an electromagnetic valve; 705: and collecting the unqualified bottle caps.
As shown in the drawing, the bottle cap gasket plugging machine comprises a rack 301, and further comprises a feeding and cap arranging device, a bottle cap conveying channel, a bottle cap gasket plugging device, a bottle cap conveying belt and a gasket checking and removing device;
fig. 1 to 4 are schematic diagrams of a feeding and cap arranging device, the feeding and cap arranging device comprises a cap hopper 101 positioned at the lower part, a bucket elevator 102 is arranged in the cap hopper, a horizontal bar hopper 103 for carrying caps is arranged in the width direction of a belt of the bucket elevator, a bin 104 is arranged at the upper discharging end of the bucket elevator, a rotary table 105 is arranged at the bottom of the bin 104, the rotary table 105 is connected with a rotary driving device, a cap outlet is arranged in the tangential direction of the rotary table 105, a cap outlet track 106 is connected at the cap outlet, a cap arranging slide way 107 which is inclined downwards is connected at the lower part of the tail end of the cap outlet track, the caps 100 lie on the cap outlet track 106, the caps are turned over by 90 degrees when falling from the cap outlet track to the cap arranging slide way, the circumferential surface of the caps are supported in the cap arranging slide way, the cap arranging slide way comprises an inner baffle 109 positioned at the inner side and an outer baffle 108 positioned at the outer side, the distance between the outer baffle 108 and the inner baffle 109 is larger than the height of the bottle cap, a bottle cap support rail is arranged at the side of the outer baffle 108 in the cap arranging slideway, the distance between the inner end surface of a first section of bottle cap support rail 111 connected to the lower part of the tail end of the cap outlet rail and the inner baffle is smaller than the height of the bottle cap, a second section of bottle cap support rail 112 is connected with the first section of bottle cap support rail 111, the distance between the inner end surface of the second section of bottle cap support rail 112 and the inner baffle is larger than the height of the bottle cap, a reflux port is arranged below the second section of bottle cap support rail 112 and communicated to the bottle cap hopper 101 through a reflux channel, the reflux port and the reflux channel are not shown in the figure, a top plate 110 is arranged at the upper part of the whole length of the support rail, the third section of bottle cap support rail is connected with the second section of bottle cap support rail, and the distance between the inner end surface of the third section of bottle cap support rail and the inner baffle is smaller than the height of the bottle cap; the third section of support rail is not shown in the figure, the bottle cap support rail is connected to the outer baffle, the outer baffle is connected to the inner baffle through bolts, and the length of the adjusting bolts can adjust the distance between the outer baffle and the inner baffle so as to adapt to bottle caps with different heights.
Fig. 5 and 6 are schematic diagrams of a bottle cap conveying channel, wherein the conveying channel is provided with two groove edges at two sides of a bottle cap, the bottle cap conveying channel refers to a bottle cap channel between a second section of supporting rail and a bottle cap gasket device, two groove edges are arranged at two sides of the bottle cap conveying channel, the bottle cap conveying channel comprises a straight channel with an outwards inclined notch and downwards, the straight channel is a bottle cap channel formed between a third section of supporting rail and a top plate, the third section of supporting rail and the top plate respectively form an upper groove edge and a lower groove edge of the straight channel, and 601 in the diagram is shown as the straight channel; 602 is the upper groove edge of the straight channel, namely the top plate in the figure forms, 603 is the lower groove edge of the straight channel; two outward fork channels of two sections notch at the end of straight passageway 601, two fork channels are as shown in 604 in the drawing, 605, the upper portion of two fork channels is all in communication with straight passageway, two fork channels incline to both sides respectively, two slot limit tops of the inboard of two fork channels intersect, contained angle between two fork channels is between 45 degrees and 75 degrees, be equipped with axis of rotation 613 under two slot limit tops of the inboard of two fork channels, axis of rotation 613 is connected with the motor, the axis of rotation can effectually solve the jam problem at this position when the bottle lid shunts, the end of two fork channels is connected with a downstream passageway respectively, two downstream passageways are as shown in 606 in the drawing, 607, the end of two downstream passageways is connected with inside-out arc passageway respectively, two arc passageway are as shown in 608, 609, the end of two arc passageway has the ascending horizontal channel of connection notch respectively, horizontal channel is as shown in 610, constitute and roof at the third section support rail and constitute the upper groove respectively, the lower limit is shown, the outside baffle is shown to have, outside in the drawing, outside baffle is shown in the outside.
The double-station bottle cap gasket device comprises two bottle cap channels which are two horizontal channels 610 and 611 in the figure, wherein the rack 301 is also provided with a two-way cap supply device, two sides of the two-way cap supply device are symmetrically provided with a gasket supply device, and the upper part of the gasket supply device is provided with a gasket pressing device; a cover pushing device is arranged on the inner side below the pressure pad device;
the bidirectional cover supply device comprises a sliding table cylinder 302, a cover conveying plate 303 is arranged on a sliding block of the sliding table cylinder, and two end parts of the cover conveying plate are concave arc-shaped; 304 is in a concave arc shape, and the cover feeding plate 303 is positioned between two bottle cap channels;
the cushion supplying device comprises a lower clamping plate 2021 and an upper clamping plate 201, a mould plate 203 is arranged between the upper clamping plate 201 and the lower clamping plate 202, a long hole 211 in the length direction is formed in the middle of the mould plate 203, a cushion supplying hole is formed in the upper clamping plate 201, a cushion 207 in the drawing is arranged in the cushion supplying hole, the upper part of the long hole 211 is provided with at least three vertical rods, 210 is shown as vertical rods, the at least three vertical rods are positioned on the same circumference taking the center of the lower cushion hole as the center of the circle, a cushion 207 is stacked between the at least three vertical rods, the lower cushion is positioned in the cushion supplying hole, a lower cushion hole 215 which corresponds up and down is formed in the upper clamping plate 201 and the lower clamping plate 202, the lower cushion hole is positioned above the side surface of the conveying cover plate 303, the end part of the lower cushion hole 215 which corresponds up and down to the long hole 215 is semicircular, the semicircular 212 is shown as semicircular, the semicircular 212 corresponds down to the half circle of the lower cushion hole 215, a pushing cushion 204 is arranged in the long hole of the cushion 203, the thickness of the pushing cushion 204 is smaller than the thickness of the pushing cushion 204, the thickness of the pushing cushion 204 is smaller than the thickness of the single cushion 204, and the thickness of the pushing cushion 204 is equal to the pushing cushion 204, and the thickness of the pushing cushion 204 is equal to the thickness of the pad; 216 shows a cushion pushing cylinder, 206 shows a cylinder rod of the cushion pushing cylinder, more preferably, a long through hole 213 in the length direction is arranged on the lower clamping plate 202, the cushion pushing cylinder 216 is positioned below the lower clamping plate 202, a connecting rod 205 in the vertical direction is connected to the cylinder rod 206 of the cushion pushing cylinder, the connecting rod 205 is arranged in the long through hole 214, and the cushion pushing plate 204 is connected to the connecting rod 205; a pad detection switch is arranged near the three vertical rods, a metal pressing block 208 is movably sleeved on the three vertical rods in the vertical direction, the metal pressing block 208 is positioned at the uppermost part of the stacked pads, the pad detection switch is a proximity switch 209, and the proximity switch 209 is triggered when the metal pressing block 208 descends to the proximity switch;
the pressing pad device comprises a pressing pad cylinder 501 arranged above an upper clamping plate 201, a guide block 503 is connected to a cylinder rod of the pressing pad cylinder, a guide hole is formed in the guide block, a copper sleeve is sleeved in the guide hole, the guide hole and the copper sleeve are currently used on a plurality of guide devices, not shown in the figure, and the guide hole is sleeved on a guide rod 504 in the vertical direction through the copper sleeve; a pressure head 505 is arranged on a cylinder rod 502 of the pressure pad cylinder, the pressure head 505 corresponds to the lower pad hole 215 up and down or is arranged in the lower pad hole, and the pressure pad devices are symmetrically arranged on two sides of the two-way cover supply device respectively;
the cover pushing device comprises a cover pushing cylinder 401, a pushing tongue 402 is connected to a cylinder rod of the cover pushing cylinder, the pushing tongue is positioned at the inner side below the lower pad hole, and a set of cover pushing devices are arranged at two sides of the cover pushing device; the two bottle cap channels are used for conveying bottle caps from inside to outside, the bottle cap channels are provided with 90-degree bends outwards at the positions of the cap conveying plates, the cap pushing devices are arranged at the bends, 306 are bends, two sides of each bottle cap channel are provided with channel baffles, and 305 are channel baffles;
the bottle cap conveying belt 701 is positioned at the outer side of the bottle cap gasket device, and the bottle cap after passing through the bottle cap gasket device is pushed out onto the bottle cap conveying belt 701 from inside to outside by the action of the cap pushing cylinder, and the bottle cap conveying belt is a belt driven by a motor;
the plug pad checking and removing device is arranged above a belt and comprises a front photoelectric sensor 703, a rear photoelectric sensor 703 and a guide 702, wherein the guide 702 is in a bent shape, a bottle cap on the belt is guided to the lower part of the two photoelectric sensors 703, the photoelectric sensors 703 are electrically connected to an electromagnetic valve 704, high-pressure air is connected to the electromagnetic valve 704, an outlet of the high-pressure air is outwards, and a defective product collecting groove 705 is formed in the outer side of the belt corresponding to the high-pressure air; the two sensors adopt photoelectric sensors with the model of Honeywell (Honiwell) of GEX-FD3S-H, the photoelectric sensors can obviously different reflected signals according to the condition that gaskets are not arranged in bottle caps during inspection, the photoelectric sensors can clearly identify that a differential handle sends an electric signal to an electromagnetic valve, when the bottle caps without gaskets are detected, the electromagnetic valve drives high-pressure air to be conducted so as to blow unqualified bottle caps into an unqualified product collecting tank, and detailed description is provided in product introduction about the connection of the photoelectric sensors, so that the application is not repeated.
When the device works, the bucket elevator lifts the bottle cap from the hopper to the inside of the bin, the bottle cap axially upwards flows out of the cap outlet and then enters the cap outlet track under the action of the turntable, the bottle cap is turned over to the cap arranging slideway, the circumference surface of the turned bottle cap is supported on the bottle cap supporting rail, the bottle cap continuously and naturally moves backwards on the first section of the bottle cap supporting rail, the gravity center of the bottle cap is positioned at one closed end of the bottle cap outlet, the inner baffle plate is inclined upwards on the back of the bottle cap outwards of the bottle cap, the outer baffle plate is inclined upwards on the back of the bottle cap inwards of the bottle cap, when the bottle cap passes through the second section of the bottle cap supporting rail, the distance between the inner end surface of the second section of the bottle cap supporting rail and the inner baffle plate is greater than the height of the bottle cap, the back of the bottle cap outwards of the bottle cap opening is supported on the inner baffle plate, the back of the bottle cap opening is supported on the inner baffle plate, the inner end surface of the bottle cap inwards of the bottle cap supporting rail is positioned on the outer baffle plate, the distance between the inner end surface of the second section of the bottle cap supporting rail and the bottle cap back of the bottle cap is greater than the height, and the bottle cap back falls into the gap between the inner baffle plate and the inner end surface of the bottle cap back from the inner port of the bottle cap back of the bottle cap port; the bottle caps with the outward openings of the bottle caps are supported on the circumferential surface of the straight channel and are arranged in a straight line in the groove edge of the lower part, the bottle caps reach the fork channel and are divided into two paths, the two adjacent bottle caps enter the two fork channels respectively, the two adjacent bottle caps continuously go forward and pass through the two descending channels and the arc channel, the openings of the two adjacent bottle caps are upwards laid in the two horizontal channels, the stacked gaskets are placed between the vertical rods in the double-station bottle cap gasket plugging device, the lower gasket is positioned in the gasket supplying holes, the bottle caps respectively reach the bending positions of the two ends of the conveying cover plate after coming from the two horizontal channels of the bottle caps, the conveying cover plate alternately conveys the bottle caps to the lower gasket holes under the action of the sliding table cylinder, meanwhile, the gasket pushing cylinder is driven to push the lowest part forwards to the gasket hole part, the gasket pushing cylinder is pushed downwards to enable the gasket to be retracted after entering the bottle caps, the bottle caps with the gasket pushing cylinder is pushed outwards, the gasket pushing cylinder is retracted in a reverse action, the subsequent gasket is automatically and sequentially fed downwards, the gasket is pushed to the outer bottle caps under the action of the gasket feeding hole, the gasket pushing device is positioned in the gasket feeding holes, the gasket pushing the two electrical sensors are respectively, the two electrical sensors are arranged on the bottle caps under the action of the gasket pushing the gasket, the two electrical sensors are not to be capable of clearly identifying the electromagnetic valve, and the electromagnetic valve is not capable of sending the electromagnetic valve under the condition that the electromagnetic valve is not passing through the electromagnetic valve, and the electromagnetic valve is not qualified, and the electromagnetic valve is not capable of being detected when the electromagnetic valve is not driven to pass under the electromagnetic valve, and has no quality when the electromagnetic valve is detected.
Having described embodiments of the present application in detail, it will be apparent to those skilled in the art that various changes and modifications can be made therein without departing from the scope and spirit of the application as defined in the appended claims, and any simple, equivalent changes and modifications to the above examples are intended to be within the scope of the present application and the application is not limited to the embodiments as set forth in the specification.
Claims (7)
1. The utility model provides a bottle lid stopper machine, includes frame, its characterized in that: the bottle cap gasket plugging machine also comprises a feeding and cap arranging device, a bottle cap conveying channel, a bottle cap gasket plugging device, a bottle cap conveying belt and a gasket checking and removing device;
the feeding and cap arranging device comprises a bottle cap hopper positioned at the lower part, and is characterized in that: a bucket elevator is arranged in a bottle cap hopper, a horizontal bar bucket carrying a bottle cap is arranged in the width direction of a belt of the bucket elevator, a bin is arranged at the upper discharging end of the bucket elevator, a rotary table is arranged at the bottom of the bin, a rotary driving device is connected to the rotary table, a cap outlet is arranged in the tangential direction of the rotary table, a cap outlet track is connected to the lower part of the tail end of the cap outlet track, a cap arranging slide rail which is inclined downwards is connected to the lower part of the tail end of the cap outlet track, the bottle cap lies on the cap outlet track horizontally, the bottle cap is axially perpendicular to the surface of the cap outlet track, 90-degree overturning is carried out when the bottle cap falls down to the cap arranging slide rail from the cap outlet track, the cap arranging slide rail comprises an inner baffle plate positioned on the inner side and an outer baffle plate positioned on the outer side, the distance between the outer baffle plate and the inner baffle plate is larger than the height of the bottle cap, a bottle cap supporting rail is arranged on the side of the outer baffle plate, the distance between the inner end surface of the first section of the bottle cap supporting rail and the inner baffle plate is smaller than the height, the second section of the bottle cap supporting rail is connected to the first section of the bottle cap supporting rail, the distance between the inner end surface of the bottle cap supporting rail and the inner baffle plate is larger than the height, and the bottle cap reflux distance between the inner end surface of the bottle cap supporting rail and the bottle cap supporting rail is arranged on the top of the bottle cap and the top of the bottle cap supporting rail through the top back flow back channel, and the bottle cap supporting channel; the third section of bottle cap supporting rail is connected with the second section of bottle cap supporting rail, and the distance between the inner end surface of the third section of bottle cap supporting rail and the inner baffle is smaller than the height of the bottle cap;
the bottle cap conveying channel refers to a bottle cap channel between a second section of supporting rail and a bottle cap gasket device, two groove edges are formed on two bottle cap sides of the bottle cap conveying channel, the bottle cap conveying channel comprises a straight channel with an outwards inclined notch, the straight channel is a bottle cap channel formed between a third section of supporting rail and a top plate, the third section of supporting rail and the top plate respectively form an upper groove edge and a lower groove edge of the straight channel, two outwards connected notch parts of the straight channel are connected with the two outwards connected notch parts of the straight channel, the upper parts of the two disconnected channel are communicated with the straight channel, the two disconnected channel parts are respectively inclined towards two sides, the inner side of the two disconnected channel is intersected with the top part of the two disconnected channel, the included angle between the two disconnected channel is between 45 degrees and 75 degrees, the tail ends of the two disconnected channel are respectively connected with a downward channel, the tail ends of the two downward channel are respectively connected with an inwards arched channel, the tail ends of the two arched channel are respectively provided with a horizontal channel with a connecting notch upwards, the notch parts of the straight channel, the two arched channel and the two arched channel are respectively arranged at the tail ends of the two disconnected channel and the two outwards connected notch parts of the straight channel, the two disconnected channel and the two outwards connected arc-shaped channel are respectively arranged in the straight channel, and the two outwards connected arc-shaped channel, and the two bottle cap conveying channel are continuously arranged along the straight channel, and the two outwards connected channel and the straight channel through the straight channel;
the bottle cap gasket device is a double-station bottle cap gasket device, two bottle cap horizontal channels are used for conveying bottle caps to the gasket device from inside to outside, the bottle cap gasket device comprises a bidirectional cap supply device arranged on a rack, two sets of gasket supply devices are symmetrically arranged on two sides of the bidirectional cap supply device respectively, and a gasket pressing device is arranged on the upper part of the gasket supply device; a cover pushing device is arranged on the inner side below the pressure pad device;
the bidirectional cover feeding device comprises a sliding table cylinder, wherein a cover feeding plate is arranged on a sliding block of the sliding table cylinder, and two end parts of the cover feeding plate are concave arc-shaped; the cover conveying plate is positioned between the two bottle cap channels;
the cushion feeding device comprises a lower clamping plate and an upper clamping plate, a mould plate is arranged between the upper clamping plate and the lower clamping plate, a long hole in the length direction is formed in the middle of the mould plate, a cushion feeding hole is formed in the upper clamping plate, the cushion feeding hole is formed in the upper part of the long hole, three vertical rods are arranged around the cushion feeding hole, the three vertical rods are positioned on the same circumference taking the center of the lower cushion hole as the center of a circle, the cushion is stacked between the three vertical rods, the cushion at the lower part is positioned in the cushion feeding hole, the upper clamping plate and the lower clamping plate are provided with lower cushion holes which correspond up and down, the lower cushion holes are positioned above the side face of the cover plate, the lower cushion holes correspond up and down with the long hole, a pushing cushion plate is arranged in the long hole of the mould plate, the thickness of the pushing cushion plate is smaller than that of the mould plate, the thickness of the pushing cushion plate is smaller than or equal to that of a single cushion, the end part of the pushing cushion plate positioned in the lower cushion hole is provided with an arc notch, and a cushion pushing cylinder is connected on the pushing cushion plate;
the pressing pad device comprises a pressing pad cylinder arranged above the upper clamping plate, a pressing head is arranged on a cylinder rod of the pressing pad cylinder, the pressing head corresponds to the lower pad hole up and down or is arranged in the lower pad hole, and the pressing pad device is symmetrically arranged on two sides of the bidirectional cover supply device respectively;
the cover pushing device comprises a cover pushing cylinder, a pushing tongue is connected to a cylinder rod of the cover pushing cylinder, the pushing tongue is positioned at the inner side below the lower pad hole, and a set of cover pushing devices are respectively arranged at two sides of the cover pushing device;
the bottle cap conveying belt is positioned at the outer side of the bottle cap gasket plugging device, and the bottle cap after passing through the bottle cap gasket plugging device is pushed out onto the bottle cap conveying belt from inside to outside by the action of the cap pushing cylinder, and the bottle cap conveying belt is a belt driven by a motor;
the plug pad inspection and removing device is arranged above the belt and comprises a front photoelectric sensor, a rear photoelectric sensor and a guide device, wherein the guide device is in a bent shape, a bottle cap on the belt is guided to the lower part of the two photoelectric sensors, the photoelectric sensors are electrically connected to an electromagnetic valve, high-pressure air is connected to the electromagnetic valve, an outlet of the high-pressure air is outwards, and a reject collecting tank is arranged on the outer side of the belt corresponding to the high-pressure air;
pad detection switches are arranged near the three vertical rods; the three vertical rods are movably sleeved with metal press blocks in the vertical direction, the metal press blocks are located at the uppermost parts of the stacked pads, the pad detection switch is a proximity switch, and the proximity switch is triggered when the metal press blocks descend to the proximity switch.
2. The bottle cap gasket machine according to claim 1, wherein: the cylinder rod of the pressure pad cylinder is connected with a guide block, the guide block is provided with a guide hole, a copper sleeve is sleeved in the guide hole, and the guide hole is sleeved on a guide rod in the vertical direction through the copper sleeve.
3. The bottle cap gasket machine according to claim 1, wherein: the horizontal channel is provided with a 90-degree bend outwards at the cover feeding plate, the cover pushing device is arranged at the bend, and two sides of the bottle cap channel are provided with channel baffles.
4. The bottle cap gasket machine according to claim 1, wherein: the end parts of the long holes corresponding to the lower pad holes are semicircular, and the semicircular parts correspond to the semi-circles of the lower pad holes.
5. The bottle cap gasket machine according to claim 1, wherein: the lower clamping plate is provided with a long through hole in the length direction, the cushion pushing cylinder is positioned below the lower clamping plate, a connecting rod in the vertical direction is connected to a cylinder rod of the cushion pushing cylinder, the connecting rod is arranged in the long through hole, and the cushion pushing plate is connected to the connecting rod.
6. The bottle cap gasket machine according to claim 1, wherein: and a rotating shaft is arranged below the intersection of the tops of the two slot edges at the inner sides of the two fork channels, and is connected with a motor.
7. The bottle cap gasket machine according to claim 1, wherein: the bottle cap supporting rail is connected to the outer baffle, the outer baffle is connected to the inner baffle through bolts, and the length of the adjusting bolts can adjust the distance between the outer baffle and the inner baffle so as to adapt to bottle caps with different heights.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201711258776.3A CN107775323B (en) | 2017-12-04 | 2017-12-04 | Bottle cap gasket plugging machine |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201711258776.3A CN107775323B (en) | 2017-12-04 | 2017-12-04 | Bottle cap gasket plugging machine |
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| Publication Number | Publication Date |
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| CN107775323A CN107775323A (en) | 2018-03-09 |
| CN107775323B true CN107775323B (en) | 2023-08-15 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201711258776.3A Active CN107775323B (en) | 2017-12-04 | 2017-12-04 | Bottle cap gasket plugging machine |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN111361811B (en) * | 2020-02-18 | 2024-05-14 | 红云红河烟草(集团)有限责任公司 | Automatic cigarette strip separation control system and method for packaging machine outlet |
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| CN207840621U (en) * | 2017-12-04 | 2018-09-11 | 安阳市华强包装工业有限责任公司 | A kind of bottle cap plugging machine |
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| AT412134B (en) * | 2003-05-08 | 2004-09-27 | Bm Battery Machines Gmbh | Process for jacketing battery plates, especially lead plates for industrial batteries, comprises placing a second layer of fiber fleece and a plastic film around the battery plate which already has a first layer of fiber fleece |
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH1133835A (en) * | 1997-07-17 | 1999-02-09 | Nisshin Kiki Kohan Kk | Device for cutting and eliminating cap fitting gasket |
| KR101398240B1 (en) * | 2013-03-26 | 2014-05-26 | 대양롤랜트 주식회사 | End cap kit assembly device for carrier roller |
| CN204747962U (en) * | 2015-03-25 | 2015-11-11 | 绍兴新华制盖有限公司 | Bottle lid cushioning machine |
| CN205927735U (en) * | 2016-07-19 | 2017-02-08 | 隆卫辰 | Sheave decollator formula cushioning machine |
| CN106865163A (en) * | 2017-03-31 | 2017-06-20 | 浙江新博铝塑品有限公司 | A kind of bottle cap automatically dropping glue pad assembly machine |
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| CN107775323A (en) | 2018-03-09 |
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