CN112354873A - High-speed four-channel detection system for pop can cover - Google Patents
High-speed four-channel detection system for pop can cover Download PDFInfo
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- CN112354873A CN112354873A CN202011319965.9A CN202011319965A CN112354873A CN 112354873 A CN112354873 A CN 112354873A CN 202011319965 A CN202011319965 A CN 202011319965A CN 112354873 A CN112354873 A CN 112354873A
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- side detection
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
- B07C5/02—Measures preceding sorting, e.g. arranging articles in a stream orientating
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
- B07C5/34—Sorting according to other particular properties
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
- B07C5/36—Sorting apparatus characterised by the means used for distribution
- B07C5/363—Sorting apparatus characterised by the means used for distribution by means of air
- B07C5/365—Sorting apparatus characterised by the means used for distribution by means of air using a single separation means
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Abstract
The invention discloses a high-speed four-channel pop can cover detection system, which comprises a material pouring mechanism, a cover separating mechanism, a reverse side detection mechanism, a turnover mechanism and a front side detection mechanism, wherein the material pouring mechanism is arranged on the front side of a pop can cover; the material pouring mechanism, the cover separating mechanism, the reverse side detection mechanism, the turnover mechanism and the front side detection mechanism are sequentially connected according to the process steps. The cover separating mechanism separates the pop can covers stacked together from the material pouring mechanism and sends the pop can covers into the reverse side detection mechanism one by one to detect the reverse side of the pop can covers, unqualified products can be removed by the reverse side detection mechanism in the detection process, after the reverse side detection of the pop can covers is finished, the pop can covers can be turned over by 180 degrees by the turning mechanism and sent into the front side detection mechanism to be detected, the whole detection process is automatically finished, the production capacity and efficiency are improved, the quality level of finished product covers is improved, and the labor cost is reduced.
Description
Technical Field
The invention relates to the field of pop can cover production, in particular to a high-speed four-channel pop can cover detection system.
Background
The aluminum pop can cover matched with the metal package is widely applied to sealing of beer, soda water, fruit and vegetable juice, protein beverage, eight-treasure porridge and other food and beverage. With the increase of the market, the pop can cover industry is rapidly developed, industry competition gradually enters the blanching process, and in order to adapt to the excellence and the disadvantage of the market, the production of the pop can cover needs to be upgraded in the direction of high speed, high efficiency and low labor cost. The pop can cover needs to be detected for a product produced by the pop can cover in the production process, and the traditional manual detection mode cannot meet the requirement of modern production.
Disclosure of Invention
The invention aims to provide a high-speed four-channel pop can cover detection system with high automation degree.
In order to achieve the purpose, the technical solution of the invention is as follows:
the invention relates to a high-speed four-channel pop can cover detection system, which comprises a material pouring mechanism, a cover separating mechanism, a reverse side detection mechanism, a turnover mechanism and a front side detection mechanism; the material pouring mechanism, the cover separating mechanism, the reverse side detection mechanism, the turnover mechanism and the front side detection mechanism are sequentially connected according to the process steps;
the material pouring mechanism comprises a material pouring rack, a top material discharging pipeline and a bottom material discharging pipeline; the top blanking pipeline is arranged at the top of the material pouring rack, the bottom blanking pipeline is arranged at the bottom of the material pouring rack and is positioned right below the top blanking pipeline and used for receiving a tank cover from the inside of the top blanking pipeline;
the cover separating mechanism comprises a cover separating motor, a cover separating belt pulley group and a pair of cover separating wheels which are arranged oppositely; the output shaft of the cover separating motor is connected with a pair of opposite cover separating wheels through a cover separating belt pulley group, the two cover separating wheels are respectively and rotatably installed on the material pouring rack, and the two cover separating wheels are respectively positioned at two sides of the lower material pipeline. The outer edge of the bottom of the cover separating wheel is provided with an arc-shaped groove, and the shape of the arc-shaped groove is matched with the outer edge of the pop can cover.
The cover-separating belt pulley group comprises a belt, a driving belt pulley, two driving belt pulleys and two transition belt pulleys; the driving belt pulley is fixedly arranged on an output shaft of the cover separating motor, the two driving belt pulleys and the two transition belt pulleys are arranged at intervals and are rotatably arranged on the material pouring rack, and the belt is sequentially wound on the driving belt pulley, the transition belt pulley, the driving belt pulley and the transition belt pulley.
The outer edge of the bottom of the cover separating wheel is provided with an arc-shaped groove, and the shape of the arc-shaped groove is matched with the outer edge of the pop can cover.
The invention also comprises a plurality of material guide rods; the plurality of material guide rods are respectively and vertically fixed on the bottom surface of the top blanking pipeline and the top surface of the bottom blanking pipeline.
The structure of the back side detection mechanism is the same as that of the front side detection mechanism; the reverse side detection mechanism comprises a cover detection conveying frame, a conveying pipeline, a conveying belt, a negative pressure fan, a vacuum tube, a visual detection mechanism and a cover removing mechanism; the conveying pipeline is arranged on the top surface of the cover checking conveying frame, an air suction long groove formed in the length direction is formed in the top surface of the conveying pipeline, the conveying belt is arranged on the top surface of the conveying pipeline, the negative pressure fan is arranged at the bottom of the cover checking conveying frame and is communicated with the conveying pipeline through a vacuum tube, the visual detection mechanism is arranged on the cover checking conveying frame and is located at the feeding end of the conveying belt, a camera of the visual detection mechanism faces downwards to the top surface of the conveying belt, and the cover removing mechanism is arranged on the cover checking conveying frame and is located at the discharging end of the conveying belt.
The cover removing mechanism comprises an air blowing block and a defective product collecting box; the air blowing block is arranged on one side of the conveying belt, an air nozzle on the air blowing block faces the conveying belt, and the defective product collecting box is arranged on the other side of the conveying belt and opposite to the air blowing block and used for receiving defective products blown off by the air blowing block.
The turnover mechanism comprises a turnover guide rail and two groups of driving mechanisms; the overturning guide rail is composed of two rails with the middle parts twisted by 180 degrees, two ends of the overturning guide rail are respectively connected to the back side detection mechanism and the front side detection mechanism, and the two groups of driving mechanisms are respectively arranged on the back side detection mechanism and the front side detection mechanism; the driving mechanism comprises a turnover motor, a turnover belt pulley group and a turnover roller, an output shaft of the turnover motor is connected with a rotating shaft of the turnover roller through the turnover belt pulley group to drive the turnover roller to rotate, and the turnover roller is rotatably arranged at the end part of the turnover guide rail and positioned in the middle of two rails.
After the scheme is adopted, the automatic detection device comprises a material pouring mechanism, a cover separating mechanism, a back side detection mechanism, a turnover mechanism and a front side detection mechanism, wherein the cover separating mechanism separates the pop can covers stacked together from the material pouring mechanism and sends the pop can covers into the back side detection mechanism one by one to detect the back sides of the pop can covers, unqualified products can be removed by the back side detection mechanism in the detection process, after the back side detection of the pop can covers is finished, the turnover mechanism can turn the pop can covers 180 degrees and send the pop can covers into the front side detection mechanism to detect, the whole detection process is automatically finished, the production capacity and the efficiency are improved, the quality level of finished product covers is improved, and the labor cost is reduced.
The invention is further described with reference to the following figures and specific embodiments.
Drawings
FIG. 1 is a top view of the present invention;
FIG. 2 is an isometric view of the present invention;
FIG. 3 is an isometric view of the lid separating mechanism of the present invention;
FIG. 4 is an isometric view of a cover separating wheel of the cover separating mechanism of the present invention;
FIG. 5 is an isometric view of the reverse side detection mechanism of the present invention;
FIG. 6 is an enlarged view of a portion of FIG. 5 at A;
FIG. 7 is a top view of the canting mechanism of the present invention;
figure 8 is an isometric view of a canting mechanism of the present invention.
Detailed Description
As shown in fig. 1 and 2, the invention relates to a high-speed four-channel pop can cover detection system, which comprises a material pouring mechanism 1, a cover separating mechanism 2, a reverse side detection mechanism 3, a turnover mechanism 4, a front side detection mechanism 5, a conveying line 6 and a counting and packaging device 7.
The material pouring mechanism 1, the cover separating mechanism 2, the reverse side detection mechanism 3, the turnover mechanism 4, the front side detection mechanism 5, the conveying line 6 and the counting and packaging device 7 are sequentially connected according to the process steps;
as shown in fig. 3 and 4, the material pouring mechanism 1 includes a material pouring frame 11, a top material discharging pipeline 12, a bottom material discharging pipeline 13, and six material guiding rods 14; the top blanking pipeline 12 is arranged at the top of the material pouring rack 11, the bottom blanking pipeline 13 is arranged at the bottom of the material pouring rack 11, and the bottom blanking pipeline 13 is positioned right below the top blanking pipeline 12 and used for receiving a tank cover from the inside of the top blanking pipeline 12; the six material guiding rods 14 are divided into two groups, three material guiding rods 14 are vertically fixed on the bottom surface of the top blanking pipeline 12, and three material guiding rods 14 are vertically fixed on the top surface of the bottom blanking pipeline 13.
The cover separating mechanism 2 comprises a cover separating motor 21, a cover separating belt pulley group 22 and a pair of cover separating wheels 23 which are arranged oppositely; the output shaft of the cover dividing motor 21 is connected with a pair of opposite cover dividing wheels 23 through a cover dividing belt pulley group 22, the two cover dividing wheels 23 are respectively and rotatably installed on the material pouring rack 21, and the two cover dividing wheels 23 are respectively positioned at two sides of the lower material pipeline 13. The outer edge of the bottom of the cover separating wheel 23 is provided with an arc-shaped groove 231, and the shape of the arc-shaped groove 231 is matched with the outer edge of the pop can cover.
It should be noted that: in order to improve the efficiency, four detection lines are provided in the present embodiment, wherein two detection lines are a group, and one cover separating motor 21 is adopted to drive two pairs of cover separating wheels 23 which are arranged oppositely through two groups of cover separating belt pulley sets 22 on one group of two detection lines.
The split-cover pulley set 22 includes a belt 221, a driving pulley 222, two driving pulleys 223, and two transition pulleys 224. The driving pulley 222 is fixedly installed on an output shaft of the cover separating motor 21, the two driving pulleys 223 and the two transition pulleys 224 are arranged at intervals and rotatably installed on the material pouring frame 21, and the belt 221 is sequentially wound on the driving pulley 222, the driving pulley 223, the transition pulleys 224, the driving pulley 223 and the transition pulleys 224.
As shown in fig. 5 and 6, the back side detection mechanism 3 and the front side detection mechanism 4 have the same structure; the reverse side detection mechanism 3 comprises a cover detection conveying frame 31, a conveying pipeline 32, a conveying belt 33, a negative pressure fan 34, a vacuum pipe 35, a visual detection mechanism 36 and a cover removing mechanism 37; the conveying pipeline 32 is installed on the top surface of the cover checking conveying frame 31, the top surface of the conveying pipeline 32 is provided with an air suction long groove 321 which is formed along the length direction, the conveying belt 33 is installed on the top surface of the conveying pipeline 32, the negative pressure fan 34 is installed at the bottom of the cover checking conveying frame 31 and communicated with the conveying pipeline 32 through a vacuum pipe 35, the visual detection mechanism 36 is installed on the cover checking conveying frame 31 and located at the feeding end of the conveying belt 33, a camera of the visual detection mechanism 36 faces downwards to the top surface of the conveying belt 33, and the cover picking mechanism 37 is installed on the cover checking conveying frame 31 and located at the discharging end of the conveying belt 33.
The cover picking mechanism 37 comprises an air blowing block 371 and a defective product collecting box 372; the blowing block 371 is arranged at one side of the conveying belt 33, the air nozzles 3711 on the blowing block 371 face the conveying belt 33, and the defective product collecting box 372 is arranged at the other side of the conveying belt 33 and is opposite to the blowing block 371 and used for receiving the defective products blown off by the blowing block 371.
As shown in fig. 7 and 8, the turnover mechanism 4 includes a turnover guide rail 41 and two sets of driving mechanisms 42. The turning guide rail 41 is composed of two rails 411 with the middle part twisted 180 degrees, two ends of the turning guide rail 41 are respectively connected to the cover detection conveying frame 31 of the reverse detection mechanism 3 and the cover detection conveying frame of the front detection mechanism 5, and the two groups of driving mechanisms 42 are respectively arranged on the cover detection conveying frame 31 of the reverse detection mechanism 3 and the cover detection conveying frame of the front detection mechanism 5. The driving mechanism 42 comprises a turnover motor 421, a turnover belt pulley set 422 and a turnover roller 423; the output shaft of upset motor 421 is connected with the pivot of upset gyro wheel 423 through upset pulley block 422, and drive upset gyro wheel 423 is rotatory, and rotatable the installing in upset guide rail 41 tip of upset gyro wheel 423 is located the middle department of two tracks 411.
The working principle of the invention is as follows:
the pop can cover to be detected is manually poured into the top discharging pipeline 12 of the material pouring mechanism 1, the pop can cover falls into the bottom discharging pipeline 13 along the top discharging pipeline by means of gravity, the cover separating motor 21 in the cover separating mechanism 2 drives the cover separating wheel 23 to rotate through the cover separating belt wheel group 22, the cover separating wheel 23 located at the outlet of the bottom discharging pipeline 13 uniformly separates the pop can cover into the subsequent reverse side detection mechanism 3, the reverse side detection mechanism 3 detects the pop can cover, the pop can cover detected to be coated with foreign matters or defects is removed and sent into the waste cover basket, and after the reverse side detection of the pop can cover is finished, the pop can cover is overturned by 180 degrees by the overturning mechanism 4 and is sent into the front side detection mechanism 5 for detection.
The above description is only a preferred embodiment of the present invention, and therefore should not be taken as limiting the scope of the invention, which is defined by the appended claims and their equivalents and modifications within the scope of the description.
Claims (7)
1. The utility model provides a high-speed four passageway easy open can lid detecting system which characterized in that: the automatic cover-separating machine comprises a material pouring mechanism, a cover-separating mechanism, a reverse side detection mechanism, a turnover mechanism and a front side detection mechanism; the material pouring mechanism, the cover separating mechanism, the reverse side detection mechanism, the turnover mechanism and the front side detection mechanism are sequentially connected according to the process steps;
the material pouring mechanism comprises a material pouring rack, a top material discharging pipeline and a bottom material discharging pipeline; the top blanking pipeline is arranged at the top of the material pouring rack, the bottom blanking pipeline is arranged at the bottom of the material pouring rack and is positioned right below the top blanking pipeline and used for receiving a tank cover from the inside of the top blanking pipeline;
the cover separating mechanism comprises a cover separating motor, a cover separating belt pulley group and a pair of cover separating wheels which are arranged oppositely; the output shaft of the cover separating motor is connected with a pair of opposite cover separating wheels through a cover separating belt pulley group, the two cover separating wheels are respectively and rotatably installed on the material pouring rack, the two cover separating wheels are respectively positioned on two sides of the material pipeline below the two cover separating wheels, the outer edge of the bottom of each cover separating wheel is provided with an arc-shaped groove, and the shape of the arc-shaped groove is matched with the outer edge of the pop-top can cover.
2. The high speed four channel can lid detection system of claim 1, wherein: the cover-separating belt pulley group comprises a belt, a driving belt pulley, two driving belt pulleys and two transition belt pulleys; the driving belt pulley is fixedly arranged on an output shaft of the cover separating motor, the two driving belt pulleys and the two transition belt pulleys are arranged at intervals and are rotatably arranged on the material pouring rack, and the belt is sequentially wound on the driving belt pulley, the transition belt pulley, the driving belt pulley and the transition belt pulley.
3. The high speed four channel can lid detection system of claim 1, wherein: the outer edge of the bottom of the cover separating wheel is provided with an arc-shaped groove, and the shape of the arc-shaped groove is matched with the outer edge of the pop can cover.
4. The high speed four channel can lid detection system of claim 1, wherein: the device also comprises a plurality of material guide rods; the plurality of material guide rods are respectively and vertically fixed on the bottom surface of the top blanking pipeline and the top surface of the bottom blanking pipeline.
5. The high speed four channel can lid detection system of claim 1, wherein: the structure of the back side detection mechanism is the same as that of the front side detection mechanism; the reverse side detection mechanism comprises a cover detection conveying frame, a conveying pipeline, a conveying belt, a negative pressure fan, a vacuum tube, a visual detection mechanism and a cover removing mechanism; the conveying pipeline is arranged on the top surface of the cover checking conveying frame, an air suction long groove formed in the length direction is formed in the top surface of the conveying pipeline, the conveying belt is arranged on the top surface of the conveying pipeline, the negative pressure fan is arranged at the bottom of the cover checking conveying frame and is communicated with the conveying pipeline through a vacuum tube, the visual detection mechanism is arranged on the cover checking conveying frame and is located at the feeding end of the conveying belt, a camera of the visual detection mechanism faces downwards to the top surface of the conveying belt, and the cover removing mechanism is arranged on the cover checking conveying frame and is located at the discharging end of the conveying belt.
6. The high speed four channel can lid detection system of claim 5, wherein: the cover removing mechanism comprises an air blowing block and a defective product collecting box; the air blowing block is arranged on one side of the conveying belt, an air nozzle on the air blowing block faces the conveying belt, and the defective product collecting box is arranged on the other side of the conveying belt and opposite to the air blowing block and used for receiving defective products blown off by the air blowing block.
7. The high speed four channel can lid detection system of claim 1, wherein: the turnover mechanism comprises a turnover guide rail and two groups of driving mechanisms; the overturning guide rail is composed of two rails with the middle parts twisted by 180 degrees, two ends of the overturning guide rail are respectively connected to the back side detection mechanism and the front side detection mechanism, and the two groups of driving mechanisms are respectively arranged on the back side detection mechanism and the front side detection mechanism; the driving mechanism comprises a turnover motor, a turnover belt pulley group and a turnover roller, an output shaft of the turnover motor is connected with a rotating shaft of the turnover roller through the turnover belt pulley group to drive the turnover roller to rotate, and the turnover roller is rotatably arranged at the end part of the turnover guide rail and positioned in the middle of two rails.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202011319965.9A CN112354873A (en) | 2020-11-23 | 2020-11-23 | High-speed four-channel detection system for pop can cover |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202011319965.9A CN112354873A (en) | 2020-11-23 | 2020-11-23 | High-speed four-channel detection system for pop can cover |
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| Publication Number | Publication Date |
|---|---|
| CN112354873A true CN112354873A (en) | 2021-02-12 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202011319965.9A Pending CN112354873A (en) | 2020-11-23 | 2020-11-23 | High-speed four-channel detection system for pop can cover |
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| CN (1) | CN112354873A (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN116879317A (en) * | 2023-09-07 | 2023-10-13 | 北京妙想科技有限公司 | Online defect detection equipment for pop can |
-
2020
- 2020-11-23 CN CN202011319965.9A patent/CN112354873A/en active Pending
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN116879317A (en) * | 2023-09-07 | 2023-10-13 | 北京妙想科技有限公司 | Online defect detection equipment for pop can |
| CN116879317B (en) * | 2023-09-07 | 2023-11-28 | 北京妙想科技有限公司 | Online defect detection equipment for pop can |
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Address after: 361000 no.1668 Butang Middle Road, Wuxian Town, Tong'an District, Xiamen City, Fujian Province Applicant after: Xiamen Baofeng Group Co.,Ltd. Address before: 361000 no.1668 Butang Middle Road, Wuxian Town, Tong'an District, Xiamen City, Fujian Province Applicant before: XIAMEN BAOFENG INDUSTRIAL CO.,LTD. |