CN107756049A - Damper multistation system of processing and its processing method - Google Patents
Damper multistation system of processing and its processing method Download PDFInfo
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- CN107756049A CN107756049A CN201711011079.8A CN201711011079A CN107756049A CN 107756049 A CN107756049 A CN 107756049A CN 201711011079 A CN201711011079 A CN 201711011079A CN 107756049 A CN107756049 A CN 107756049A
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P23/00—Machines or arrangements of machines for performing specified combinations of different metal-working operations not covered by a single other subclass
- B23P23/06—Metal-working plant comprising a number of associated machines or apparatus
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P15/00—Making specific metal objects by operations not covered by a single other subclass or a group in this subclass
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Abstract
Present invention is disclosed a kind of damper multistation system of processing and its processing method, including electric cabinet, processing platform, first and second interlocking equipments, described first, second interlocking equipment is arranged on the processing platform, described first, horizontal transplantation device is provided between second interlocking equipment, described first, carousel conveyor is provided with second interlocking equipment, first interlocking equipment carries out body automatic charging to product successively along the first carousel conveyor rotation direction, reaming, detect in hole, screw thread extrusion process, second interlocking equipment carries out lid feeding to product successively along the second carousel conveyor rotation direction, it is pressed flange, bearing automatic feeding, bearing press mounting and discharging processing.Each processing unit (plant) or mechanism that are independently arranged in damper production process are integrated on two interlocking equipments by the present invention using carousel conveyor, and than multi-drop process equipment saving processing, transmission process, automaticity is high, and human cost reduces, and processing efficiency improves.
Description
Technical field
The present invention relates to a kind of multistation system of processing and its processing method, and in particular to a kind of damper multistation processing
System and its processing method, belong to automated production assembling field.
Background technology
Current most industrial products could be finally molded after needing the processing by multiple processes, such as welding, rotary press modelling,
The processes such as sanding, polishing, plurality of devices, or even every kind of equipment is needed to need more in order to complete these different processes, in addition
It is clamping fixed to the enterprising luggage of the different equipment of next procedure by transferred product to also need to.In order to improve production efficiency, existing equipment
Realize the processing of multiple station difference processes by setting streamline, existing more occupy-place formula pipelining equipment footprints compared with
Greatly, higher is required to hall space, input and maintenance cost are also higher.
Particularly with the multi-part electromechanical product such as automobile, assembling process is more complicated, and each component processing process is various, example
If the process of damper using each operation special processing equipment, it is necessary to be processed, distributing multiple devices do not only take up
Space is big, and feeding, blanking process labor intensive cost are high between each operation, low production efficiency.
The content of the invention
Therefore, the present invention provides a kind of damper multistation system of processing and its processing method, will using carousel conveyor
The other process equipment of multistation is integrated on two interlocking equipments, to solve above-mentioned at least one problem.
According to an aspect of the invention, there is provided a kind of damper multistation system of processing, including electric cabinet, processing are put down
Platform, the first interlocking equipment and the second interlocking equipment, first interlocking equipment and the second interlocking equipment are arranged at the processing
On platform, horizontal transplantation device, first interlocking equipment are provided between first interlocking equipment and the second interlocking equipment
On be provided with the first carousel conveyor, be provided with the second carousel conveyor on second interlocking equipment, wherein, described first
Dynamic equipment has been independently arranged and each processing stations structure, function one-to-one corresponding successively along the first carousel conveyor rotation direction
Organisation of working, including：Body automatic charging device, bearizing mechanism, hole testing agency, Thread extruder structure, thread testing machine
Structure；Second interlocking equipment has been independently arranged and each processing stations knot successively along the second carousel conveyor rotation direction
The one-to-one organisation of working of structure, function, including：Lid feeding device, press fitting flange body, bearing automatic feeding device, axle
Pressure-bearing mounting mechanism, shedding mechanism.
Preferably, the body automatic charging device includes the frame being fixed on the processing platform, and fixation is set
Put feeding turntable, servo lifting assembly and air cylinder support in the frame；Flat-removing air cyclinder is provided with the air cylinder support, is risen
Sending down abnormally ascending cylinder and the clamping jaw cylinder with a pair of clamping jaws, the clamping jaw cylinder is fixedly installed on the lift cylinder lower end, described flat
Move the feeding station that cylinder drives the lift cylinder to be moved horizontally to first interlocking equipment.
Preferably, the bearizing mechanism include be fixed on the processing platform frame, be vertically set in the frame
Line slide rail, the lift cylinder that is slided on the line slide rail and the positioning cylinder positioned at frame lower end, the lifting air
Cylinder connecting plate is additionally provided with below cylinder, multiple counter-bore heads are fixedly connected on the cylinder connecting plate.
Preferably, the hole testing agency include be fixed on the processing platform frame, be vertically set on the frame
On line slide rail and the lift cylinder that is slided on the line slide rail, be additionally provided with cylinder connection below the lift cylinder
Plate, hole go-no go gauge are fixedly connected on the cylinder connecting plate.
Preferably, the Thread extruder structure include be fixed on the processing platform frame, be vertically set on the machine
Line slide rail on frame, the lift servo motor slided on the line slide rail, the lift servo motor side is additionally provided with
Unit head motor, unit head motor lower section are provided with multiple axle unit heads, and a spiral shell is socketed with each axle unit head
Line thread forming tap.
Preferably, the thread measurement mechanism include be fixed on the processing platform frame, be horizontally set on the machine
Line slide rail, flat-removing air cyclinder and lift cylinder on frame, the lift cylinder is under flat-removing air cyclinder driving in the straight line
It is horizontal on slide rail to slide, multiple Pneumatic screw guns are fixedly connected with the lift cylinder, each Pneumatic screw gun lower end
It is provided with a screw gauge.
Preferably, the lid feeding device includes the first frame and the second frame being fixed on the processing platform,
First frame is provided with the first transverse cylinder and the second transverse cylinder for product sub-material, and second frame is provided with
Level transplanting cylinder, line slide rail and the lift cylinder slided on the line slide rail, the lift cylinder lower section are additionally provided with
The rotary cylinder of clamping jaw cylinder and driving clamping jaw cylinder rotation with one group of clamping jaw；The clamping jaw cylinder gripping described first
Lid in frame after sub-material, it is rotated by 90 ° under rotary cylinder driving and rises under lift cylinder driving,
Line slide rail described in the horizontal transplanting cylinder driving lower edge is slid at the lid feeding station of second interlocking equipment.
Preferably, it is described press fitting flange body include be fixed on the processing platform c-type frame, be vertically set on this
Line slide rail in frame and the pneumohydraulic pressure-cylinder slided on the line slide rail, it is additionally provided with below the pneumohydraulic pressure-cylinder
Pressure head.
Preferably, the bearing automatic feeding device includes the frame being fixed on the processing platform, and fixation is set
Put feeding turntable, servo lifting assembly and air cylinder support in the frame；Transplanting cylinder is provided with the air cylinder support, is risen
Sending down abnormally ascending cylinder and the bearing clamping jaw cylinder with a pair of clamping jaws, the bearing clamping jaw cylinder are fixedly installed under the lift cylinder
End, the lift cylinder are moved horizontally to the bearing feeding station of second interlocking equipment in the case where the transplanting cylinder drives.
Preferably, the bearing press-mounting mechanism include be fixed on the processing platform frame, be vertically set on the machine
Line slide rail on frame, the lift cylinder slided on the line slide rail and the press head group for being arranged on the lift cylinder lower end
Part.
Preferably, the shedding mechanism includes the frame being fixed on the processing platform, and is arranged in the frame
Horizontal servo component, lift servo component and the clamping jaw cylinder with a pair of clamping jaws, the clamping jaw cylinder is fixedly installed on described
The lower end of lift servo component；After clamping jaw cylinder gripping product, rise under lift servo component drive, after in institute
State horizontal servo component（252）Moved horizontally under driving.
Preferably, be provided with defective work case below the shedding mechanism, the shedding mechanism side be provided with it is qualified into
Product conveyer belt and the finished product disc cache to connect with the qualified product conveying belt.
Preferably, the horizontal transplantation device includes the first frame and the second frame being fixed on the processing platform,
It is provided with clamp system in first frame, second frame is provided with servo transplanting mechanism, and the clamp system is from institute
State and product is gripped on the first interlocking equipment and is overturn, the feeding of second interlocking equipment is moved to through the servo transplanting mechanism
Station.
Preferably, the clamp system includes the first clamping jaw cylinder, rotary cylinder and lift cylinder, the first clamping jaw gas
Cylinder is fixedly installed on below rotary cylinder, and the rotary cylinder is vertically moved up or down under lift cylinder driving；The servo is moved
Planting mechanism includes horizontal servo component, lift servo component and the second clamping jaw gas for being fixedly installed on the lift servo component lower end
Cylinder, after the second clamping jaw cylinder grips the product on the first clamping jaw cylinder, rise under the lift servo Component driver,
And second interlocking equipment is together moved horizontally under the horizontal servo Component driver with the lift servo component.
Preferably, the damper multistation system of processing also includes at least one lid automatic conveying equipment, the conveying
Equipment is vibrating disc.
According to another aspect of the present invention, there is provided a kind of damper multiplexing position processing method, the processing method make
It is processed, is comprised the following steps with described damper multistation system of processing：
Shock absorber body is put on the carousel conveyor of the first interlocking equipment by step 1, the body automatic charging device
Expect at station, shock absorber body rotates with the carousel conveyor carries out reaming, hole detection, screw thread extruding, thread measurement successively
Manufacturing procedure；
Step 2, the horizontal transplantation device above-mentioned steps 1 are processed after product be moved to from first interlocking equipment it is described
At the carousel conveyor feeding station of second interlocking equipment, meanwhile, the lid feeding device carries out lid feeding；
Step 3, the said goods and lid rotate with the carousel conveyor and carry out press fitting flange, bearing feeding, bearing pressure successively
The manufacturing procedure of loading, unloading material.
, will using carousel conveyor it is an object of the present invention to provide a kind of damper multistation system of processing and its processing method
Each processing unit (plant) or mechanism being independently arranged in damper production process are integrated on two interlocking equipments, are set than multi-drop processing
Standby to save processing, transmission process, automaticity is high, and human cost reduces, and processing efficiency improves.
Brief description of the drawings
By reading the detailed description of following detailed description, it is various other the advantages of and benefit it is common for this area
Technical staff will be clear understanding.Accompanying drawing is only used for showing the purpose of embodiment, and is not considered as to invention
Limitation.In the accompanying drawings：
Fig. 1 is the planar structure general assembly schematic diagram of the present invention.
Fig. 2 is the structural representation of body automatic charging device in the present invention.
Fig. 3 is the structural representation of bearizing mechanism in the present invention.
Fig. 4 is the structural representation of mesopore testing agency of the present invention.
Fig. 5 is the structural representation of Thread extruder structure in the present invention.
Fig. 6 is the structural representation of thread measurement mechanism in the present invention.
Fig. 7 is the structural representation of lid feeding device in the present invention.
Fig. 8 is the structural representation for being pressed flange body in the present invention.
Fig. 9 is the structural representation of middle (center) bearing automatic charging device of the present invention.
Figure 10 is the structural representation of middle (center) bearing press-loading device of the present invention.
Figure 11 is the structural representation of shedding mechanism in the present invention.
Figure 12 is the structural representation of the flat transplantation device of reclaimed water of the present invention.
Wherein part description is as follows：
10th, the first interlocking equipment；20th, the second interlocking equipment；30th, electric cabinet；40th, processing platform；61st, the first carousel conveyor；
62nd, the second carousel conveyor；70th, lid automatic conveying equipment；
11st, body automatic charging device；111st, frame；112nd, feeding turntable；113rd, servo lifting assembly；114th, air cylinder support；
115th, flat-removing air cyclinder；116th, lift cylinder；117th, clamping jaw cylinder；118th, clamping jaw；
12nd, bearizing mechanism；121st, frame；122nd, positioning cylinder；123rd, line slide rail；124th, lift cylinder；125th, cylinder connects
Plate；126th, counter-bore head；
13rd, hole testing agency；131st, frame；132nd, line slide rail；133rd, lift cylinder；134th, cylinder connecting plate；135th, Kong Tong
No-go gage；
14th, Thread extruder structure；141st, frame；142nd, line slide rail；143rd, lift servo motor；144th, unit head motor；
145th, axle unit head；146th, screw thread thread forming tap；
15th, thread measurement mechanism；151st, frame；152nd, line slide rail；153rd, flat-removing air cyclinder；154th, lift cylinder；155th, it is pneumatic
Screw gun；156th, screw gauge；
21st, lid feeding device；211st, the first frame；212nd, the second frame；213rd, horizontal transplanting cylinder；214th, line slide rail；
215th, lift cylinder；216th, clamping jaw cylinder；217th, rotary cylinder；218th, the first transverse cylinder；219th, the second transverse cylinder；
22nd, it is pressed flange body；221st, c-type frame；222nd, line slide rail；223rd, pneumohydraulic pressure-cylinder；224th, pressure head；
23rd, bearing automatic feeding device；231st, frame；232nd, feeding turntable；233rd, servo lifting assembly；234th, air cylinder support；
235th, cylinder is transplanted；236th, lift cylinder；237th, bearing clamping jaw cylinder；238th, clamping jaw；
24th, bearing press-mounting mechanism；241st, frame；242nd, line slide rail；243rd, lift cylinder；244th, pressure head component；
25th, shedding mechanism；251st, frame；252nd, horizontal servo component；253rd, lift servo component；254th, clamping jaw cylinder； 255、
Defective work case；256th, qualified product conveying belt；257th, finished product disc cache；
50th, horizontal transplantation device；51st, the first frame；52nd, the second frame；511st, the first clamping jaw cylinder；512nd, rotary cylinder；
513rd, lift cylinder；521st, horizontal servo component；522nd, lift servo component；523rd, the second clamping jaw cylinder.
Embodiment
The invention provides a kind of damper multistation system of processing used during Automated condtrol and its processing
Method, the present invention is further detailed explanation with specific embodiment below in conjunction with the accompanying drawings.The example of the embodiment
It is shown in the drawings, specific implementation of the specific embodiment described in following embodiments of the present invention only as the present invention
The exemplary illustration of mode, it is intended to for explaining the present invention, and be not configured to limitation of the present invention.
Embodiment：As shown in figure 1, a kind of damper multistation system of processing, including electric cabinet 30, processing platform 40,
One interlocking equipment 10 and the second interlocking equipment 20, the interlocking equipment 20 of the first interlocking equipment 10 and second are arranged at described add
On work platform 40, horizontal transplantation device 50 is provided between the interlocking equipment 20 of the first interlocking equipment 10 and second, for reality
Now from feeding on first interlocking equipment 10 and it is transported on second interlocking equipment 20.
The carousel conveyor of annular, rotating disk conveying are provided with the interlocking equipment 20 of first interlocking equipment 10 and second
The rotation direction of device and the manufacturing procedure order of damper are consistent, and the first rotating disk is provided with first interlocking equipment 10
Conveyer 61, first interlocking equipment 10 are independently set successively along the rotation direction of the first carousel conveyor 61 in its outer circumferential side
It is equipped with body automatic charging device 11, bearizing mechanism 12, hole testing agency 13, Thread extruder structure 14, thread measurement mechanism 15；
The second carousel conveyor 62 is provided with second interlocking equipment 20, second interlocking equipment 20 is defeated along second rotating disk
The rotation direction of device 62 is sent in its outer circumferential side to be independently arranged lid feeding device 21, press fitting flange body 22, bearing successively automatic
Feeding device 23, bearing press-mounting mechanism 24, shedding mechanism 25；The structure and annular rotary table of above-mentioned each operation processing unit (plant) or mechanism
The function of each processing stations on conveyer corresponds.
As shown in Fig. 2 the body automatic charging device 11 in the system includes the machine being fixed on the processing platform 40
Frame 111, and feeding turntable 112, servo lifting assembly 113 and the air cylinder support 114 being fixedly installed in the frame 111, on
Material turntable 112 is artificial feed supplement；Flat-removing air cyclinder 115, lift cylinder 116 and clamping jaw cylinder are provided with the air cylinder support 114
117, the clamping jaw cylinder 117 carries a pair of clamping jaws 118, and the clamping jaw cylinder 117 is fixedly installed under the lift cylinder 116
End, the flat-removing air cyclinder 115 drive the lift cylinder 116 to be moved horizontally to the feeding station of first interlocking equipment 10.
In blowing area by the way that in artificial feed supplement to feeding turntable 112, feeding turntable 112 drives shock absorber body to turn to and watched
Taking at lifting assembly 113, servo lifting assembly 113 drives product to rise, after clamping jaw cylinder 117 drives clamping jaw 118 to grip product,
Rise with lift cylinder 117（Collision free is to servo lifting assembly 113）, after flat-removing air cyclinder 115 driving under be moved horizontally to
On the feeding station of first carousel conveyor 61.
As shown in figure 3, the bearizing mechanism 12 include be fixed on the processing platform 40 frame 121, be vertically arranged
Line slide rail 123 in the frame, the lift cylinder 124 slided on the line slide rail 123 and positioned at the lower end of frame 121
Positioning cylinder 122, the lower section of the lift cylinder 124 is additionally provided with cylinder connecting plate 125, and multiple counter-bore heads 126 are fixedly connected
On the cylinder connecting plate 125.
After first carousel conveyor 61 rotate in place, positioning cylinder 122 rises to be positioned to product, lift cylinder 124
Descending along line slide rail 123, cylinder connecting plate 125 of the driving with multiple counter-bore heads 126 carries out reaming to product.
As shown in figure 4, the hole testing agency 13 include be fixed on the processing platform 40 frame 131, vertically set
Put the line slide rail 132 in the frame and the lift cylinder 133 slided on the line slide rail, the lift cylinder 133
Lower section is additionally provided with cylinder connecting plate 134, and hole go-no go gauge 135 is fixedly connected on the cylinder connecting plate 134.
After first carousel conveyor 61 rotate in place, lift cylinder 133 is descending along line slide rail 132, drives and leads to hole
The hole that the cylinder connecting plate 134 of no-go gage 135 is expanded foregoing sequence is detected, herein hole it is logical only judgement need to be by sensing
Device.
As shown in figure 5, the Thread extruder structure 14 includes being fixed on frame 141 on the processing platform 40, vertical
The line slide rail 142 being arranged in the frame, the lift servo motor 143 slided on the line slide rail, the lift servo
The side of motor 143 is additionally provided with unit head motor 144, and multiple axle unit heads 145 are provided with below the unit head motor, each described
A screw thread thread forming tap 146 is socketed with axle unit head 145.
After first carousel conveyor 61 rotate in place, lift servo motor 143 is descending along line slide rail 142, unit head electricity
The drive shaft power of machine 144 first 145 carries out screw thread extruding by screw thread thread forming tap 146 to product, so as to realize unit head servo
The process of linkage.
As shown in fig. 6, the thread measurement mechanism 15 includes frame 151, the level being fixed on the processing platform 40
Line slide rail 152, flat-removing air cyclinder 153 and the lift cylinder 154 being arranged in the frame, the lift cylinder 154 is described flat
The horizontal slip on the line slide rail 152 under cylinder 153 drives is moved, multiple gas are fixedly connected with the lift cylinder 154
Dynamic screw gun 155, each lower end of Pneumatic screw gun 155 are provided with a screw gauge 156.
After first carousel conveyor 61 rotate in place, moved horizontally under the driving of flat-removing air cyclinder 153 along line slide rail 152,
Lift cylinder 154 drives Pneumatic screw gun 155 and screw gauge 156 thereon descending, at the same Pneumatic screw gun 155 rotate,
Screw gauge 156 carries out the logical only detection of screw thread.
As shown in fig. 7, the lid feeding device 21 includes the He of the first frame 211 being fixed on the processing platform 40
Second frame 212, first frame 211 are provided with the first transverse cylinder 218 and the second transverse cylinder for product sub-material
219, second frame 212 is provided with horizontal transplanting cylinder 213, line slide rail 214 and the liter slided on the line slide rail
Sending down abnormally ascending cylinder 215, the lift cylinder lower section are additionally provided with the clamping jaw cylinder 216 with one group of clamping jaw and drive clamping jaw cylinder rotation
The rotary cylinder 217 turned；The clamping jaw cylinder 216 grips the lid after sub-material in first frame 211, in the rotation
Cylinder 217 is rotated by 90 ° under driving and risen under the lift cylinder 215 driving, in the case where the horizontal transplanting cylinder 213 drives
Slid into along the line slide rail 214 at the lid feeding station of second interlocking equipment 20.
After second carousel conveyor 62 rotate in place, the lid of damper upper and lower cover is completed by the first transverse cylinder 218
First product sub-material, second product sub-material is completed by the second transverse cylinder 219, after the completion of sub-material, clamping jaw cylinder 216 presss from both sides
Take the lid after sub-material, rotary cylinder 217 driving under be rotated by 90 °, lift cylinder 215 driving under rise, after level move
Plant the lid feeding station for sliding into second carousel conveyor 62 under cylinder 213 drives along line slide rail 214.
As shown in figure 8, the press fitting flange body 22 includes being fixed on c-type frame 221 on the processing platform 40, hung down
The line slide rail 222 being directly arranged in the frame and the pneumohydraulic pressure-cylinder 223 slided on the line slide rail, the gas-liquid increase
The lower section of cylinder pressure 223 is additionally provided with pressure head 224.
After second carousel conveyor 62 rotate in place, pneumohydraulic pressure-cylinder 223 is descending along line slide rail 222, band dynamic head 224
Flange press fitting is carried out to product, press fitting process need to ensure press-fit effect and product matter by displacement transducer and force snesor
Amount, after the completion of pneumohydraulic pressure-cylinder 223 reset.
As shown in figure 9, the bearing automatic feeding device 23 includes the frame 231 being fixed on the processing platform 40,
And it is fixedly installed on feeding turntable 232, servo lifting assembly 233 and air cylinder support 234 in the frame 231；The cylinder
Transplanting cylinder 235, lift cylinder 236 and the bearing clamping jaw cylinder 237 with a pair of clamping jaws 238 are provided with support 234, it is described
Bearing clamping jaw cylinder 237 is fixedly installed on the lower end of lift cylinder 236, and the lift cylinder 236 is in the transplanting cylinder 235
The bearing feeding station of second interlocking equipment 20 is moved horizontally under drive.
After second carousel conveyor 62 rotate in place, in blowing area by the way that in artificial feed supplement to feeding turntable 232, feeding turns
Platform 232 is turned at servo lifting assembly 233 with dynamic bearing, and servo lifting assembly 233 rises with dynamic bearing, bearing clamping jaw cylinder
After 237 driving clamping jaws 238 grip bearing, rise with lift cylinder 236（Collision free is to servo lifting assembly 233）, after moving
Plant under cylinder 235 drives and be moved horizontally on the bearing feeding station of second carousel conveyor 62.
As shown in Figure 10, the bearing press-mounting mechanism 24 includes being fixed on frame 241 on the processing platform 40, vertical
The line slide rail 242 that is arranged in the frame, the lift cylinder 243 slided on the line slide rail and it is arranged on the lifting air
The pressure head component 244 of cylinder lower end.
After second carousel conveyor 62 rotate in place, lift cylinder 243 is descending along line slide rail 242, drive ram component
244 pairs of bearings are pressed, and press fitting process need to ensure press-fit effect and product quality by displacement transducer and force snesor,
After the completion of lift cylinder 243 reset.
As described in Figure 11, the shedding mechanism 25 includes the frame 251 being fixed on the processing platform 40, and sets
Horizontal servo component 252, lift servo component 253 in the frame and the clamping jaw cylinder 254 with a pair of clamping jaws, the clamping jaw
Cylinder is fixedly installed on the lower end of the lift servo component 253；After the clamping jaw cylinder 254 grips product, in the lifting
Servopackage 253 drive it is lower rise, after moved horizontally under the horizontal servo component 252 driving.
The lower section of shedding mechanism 25 is provided with the defective work case 255 for holding defective work, the shedding mechanism
25 sides are provided with qualified product conveying belt 256 and the finished product disc cache 257 to connect with the qualified product conveying belt, for qualified
The temporary transient storage of finished product.
After second carousel conveyor 62 rotate in place, clamping jaw cylinder 254 grips substandard product and is put into defective work case 255
In, qualified products lift servo component 253 drive under rise, after horizontal servo component 252 drive under be moved horizontally to conjunction
On lattice product conveying belt 256, qualified products are delivered on finished product disc cache 257 by the conveyer belt and carry out interim storage.
As shown in figure 12, the horizontal transplantation device 50 includes the He of the first frame 51 being fixed on the processing platform 40
Second frame 52, clamp system is provided with first frame 51, second frame 52 is provided with servo transplanting mechanism, institute
State clamp system to grip product from first interlocking equipment 10 and overturn, described is moved to through the servo transplanting mechanism
The feeding station of two interlocking equipments 20.
The clamp system includes the first clamping jaw cylinder 511, rotary cylinder 512 and lift cylinder 513, first clamping jaw
Cylinder 511 is fixedly installed on the lower section of rotary cylinder 512, and the rotary cylinder 512 drives sagging go straight up in the lift cylinder 513
Drop；The servo transplanting mechanism includes horizontal servo component 521, lift servo component 522 and is fixedly installed on the lift servo
Second clamping jaw cylinder 523 of component lower end, after the second clamping jaw cylinder 523 grips the product on the first clamping jaw cylinder 511,
Rise under the lift servo component 522 driving, and with the lift servo component together in the horizontal servo component 521
Second interlocking equipment 20 is moved horizontally under driving.
After first carousel conveyor 61 and the second carousel conveyor 62 rotate in place, lift cylinder 513 is descending to drive the
One clamping jaw cylinder 511 grips product, and lift cylinder 513 returns to original position, and 180 ° are rotated under the driving of rotary cylinder 512, lifting
Servopackage 522 drives the second clamping jaw cylinder 523 to grip the rising of the product after upset, under the driving of horizontal servo component 521
Move at the body feeding station of second carousel conveyor 62.
Involved servopackage in above-mentioned each device, mechanism（Horizontal, lifting）, cylinder（Horizontal, lifting）, clamping jaw cylinder
With hydraulic cylinder etc., all resetted in time after respective processing action is completed, continued cycling through on respective station and carry out the processing step
Suddenly.
Damper multistation system of processing provided by the invention, in addition at least one lid automatic conveying equipment 70, should
Conveying equipment can be vibrating disc.Vibrating disk is connected with lid feeding device 21, realizes on damper the automatic defeated of lid and lower cover
Send, reduce cost of labor, there is provided loading efficiency.
Present invention also offers a kind of damper multiplexing position processing method, the processing method is more using foregoing damper
Station manufacturing system is processed, and is comprised the following steps：
Shock absorber body is put on the carousel conveyor of the first interlocking equipment by step 1, the body automatic charging device
Expect at station, shock absorber body rotates with the carousel conveyor carries out reaming, hole detection, screw thread extruding, thread measurement successively
Manufacturing procedure；
Step 2, the horizontal transplantation device above-mentioned steps 1 are processed after product be moved to from first interlocking equipment it is described
At the carousel conveyor feeding station of second interlocking equipment, meanwhile, the lid feeding device carries out lid feeding；
Step 3, the said goods and lid rotate with the carousel conveyor and carry out press fitting flange, bearing feeding, bearing pressure successively
The manufacturing procedure of loading, unloading material.
In summary, the present invention provides a kind of damper multistation system of processing and its processing method, is conveyed using rotating disk
Each processing unit (plant) or mechanism that are independently arranged in damper production process are integrated on two interlocking equipments by device, than multi-drop plus
Construction equipment saving processing, transmission process, automaticity is high, and human cost reduces, and processing efficiency improves.
It should be noted that above-described embodiment is that the present invention will be described rather than limited the invention, and
Those skilled in the art can design alternative embodiment without departing from the scope of the appended claims.In claim
In, word " comprising " does not exclude the presence of part not listed in the claims or structure.
Claims (16)
- A kind of 1. damper multistation system of processing, it is characterised in that：Including electric cabinet（30）, processing platform（40）, first Dynamic equipment（10）With the second interlocking equipment（20）, first interlocking equipment（10）With the second interlocking equipment（20）It is arranged at institute State processing platform（40）On, first interlocking equipment（10）With the second interlocking equipment（20）Between be provided with horizontal transplantation device （50）, first interlocking equipment（10）On be provided with the first carousel conveyor（61）, second interlocking equipment（20）On set It is equipped with the second carousel conveyor（62）, wherein,First interlocking equipment（10）Along first carousel conveyor（61）Rotation direction has been independently arranged with respectively adding successively The one-to-one organisation of working of work station structure, function, including：Body automatic charging device（11）, bearizing mechanism（12）, Kong Jian Survey mechanism（13）, Thread extruder structure（14）, thread measurement mechanism（15）；Second interlocking equipment（20）Along second carousel conveyor（62）Rotation direction has been independently arranged with respectively adding successively The one-to-one organisation of working of work station structure, function, including：Lid feeding device（21）, press fitting flange body（22）, bearing Automatic charging device（23）, bearing press-mounting mechanism（24）, shedding mechanism（25）.
- 2. damper multistation system of processing according to claim 1, it is characterised in that：The body automatic charging device （11）Including being fixed on the processing platform（40）On frame（111）, and it is fixedly installed on the frame（111）On feeding Turntable（112）, servo lifting assembly（113）And air cylinder support（114）；The air cylinder support（114）On be provided with flat-removing air cyclinder （115）, lift cylinder（116）With with a pair of clamping jaws（118）Clamping jaw cylinder（117）, the clamping jaw cylinder（117）Fixation is set Put in the lift cylinder（116）Lower end, the flat-removing air cyclinder（115）Drive the lift cylinder（116）It is moved horizontally to institute State the first interlocking equipment（10）Feeding station.
- 3. damper multistation system of processing according to claim 1, it is characterised in that：The bearizing mechanism（12）Including It is fixed on the processing platform（40）On frame（121）, the line slide rail that is vertically set in the frame（123）, it is straight at this The lift cylinder slided on line slide rail（124）And the positioning cylinder positioned at frame lower end（122）, the lift cylinder（124） Lower section is additionally provided with cylinder connecting plate（125）, multiple counter-bore heads（126）It is fixedly connected on the cylinder connecting plate（125）On.
- 4. damper multistation system of processing according to claim 1, it is characterised in that：The hole testing agency（13）Bag Include and be fixed on the processing platform（40）On frame（131）, the line slide rail that is vertically set in the frame（132）And The lift cylinder slided on the line slide rail（133）, the lift cylinder（133）Lower section is additionally provided with cylinder connecting plate（134）, Hole go-no go gauge（135）It is fixedly connected on the cylinder connecting plate（134）On.
- 5. damper multistation system of processing according to claim 1, it is characterised in that：The Thread extruder structure（14） Including being fixed on the processing platform（40）On frame（141）, the line slide rail that is vertically set in the frame（142）, The lift servo motor slided on the line slide rail（143）, the lift servo motor（143）Side is additionally provided with unit head electricity Machine（144）, unit head motor lower section is provided with multiple axle unit heads（145）, each axle unit head（145）On be socketed with One screw thread thread forming tap（146）.
- 6. damper multistation system of processing according to claim 1, it is characterised in that：The thread measurement mechanism（15） Including being fixed on the processing platform（40）On frame（151）, the line slide rail that is horizontally set in the frame（152）, it is flat Move cylinder（153）And lift cylinder（154）, the lift cylinder（154）In the flat-removing air cyclinder（153）Described straight under driving Line slide rail（152）Upper horizontal slip, the lift cylinder（154）On be fixedly connected with multiple Pneumatic screw guns（155）, Mei Gesuo State Pneumatic screw gun（155）Lower end is provided with a screw gauge（156）.
- 7. damper multistation system of processing according to claim 1, it is characterised in that：The lid feeding device（21） Including being fixed on the processing platform（40）On the first frame（211）With the second frame（212）, first frame（211） It is provided with the first transverse cylinder for product sub-material（218）With the second transverse cylinder（219）, second frame（212）On Cylinder is transplanted provided with level（213）, line slide rail（214）With the lift cylinder slided on the line slide rail（215）, the liter The clamping jaw cylinder with one group of clamping jaw is additionally provided with below sending down abnormally ascending cylinder（216）With the rotary cylinder for driving clamping jaw cylinder rotation （217）；The clamping jaw cylinder（216）Grip first frame（211）On lid after sub-material, in the rotary cylinder （217）It is rotated by 90 ° under driving and in the lift cylinder（215）Driving is lower to be risen, in the horizontal transplanting cylinder（213）Driving Line slide rail described in lower edge（214）Slide into second interlocking equipment（20）Lid feeding station at.
- 8. damper multistation system of processing according to claim 1, it is characterised in that：The press fitting flange body（22） Including being fixed on the processing platform（40）On c-type frame（221）, the line slide rail that is vertically set in the frame（222） And the pneumohydraulic pressure-cylinder slided on the line slide rail（223）, the pneumohydraulic pressure-cylinder（223）Lower section is additionally provided with pressure head （224）.
- 9. damper multistation system of processing according to claim 1, it is characterised in that：The bearing automatic feeding device （23）Including being fixed on the processing platform（40）On frame（231）, and it is fixedly installed on the frame（231）On feeding Turntable（232）, servo lifting assembly（233）And air cylinder support（234）；The air cylinder support（234）On be provided with transplanting cylinder （235）, lift cylinder（236）With with a pair of clamping jaws（238）Bearing clamping jaw cylinder（237）, the bearing clamping jaw cylinder （237）It is fixedly installed on the lift cylinder（236）Lower end, the lift cylinder（236）In the transplanting cylinder（235）Drive Under be moved horizontally to second interlocking equipment（20）Bearing feeding station.
- 10. damper multistation system of processing according to claim 1, it is characterised in that：The bearing press-mounting mechanism （24）Including being fixed on the processing platform（40）On frame（241）, the line slide rail that is vertically set in the frame （242）, the lift cylinder that slides on the line slide rail（243）And it is arranged on the pressure head component of the lift cylinder lower end （244）.
- 11. damper multistation system of processing according to claim 1, it is characterised in that：The shedding mechanism（25）Bag Include and be fixed on the processing platform（40）On frame（251）, and the horizontal servo component being arranged in the frame（252）、 Lift servo component（253）With the clamping jaw cylinder with a pair of clamping jaws（254）, the clamping jaw cylinder be fixedly installed on it is described lifting watch Take component（253）Lower end；The clamping jaw cylinder（254）After gripping product, in the lift servo component（253）Drive on lower Rise, after in the horizontal servo component（252）Moved horizontally under driving.
- 12. damper multistation system of processing according to claim 11, it is characterised in that：The shedding mechanism（25）Under Side is provided with defective work case（255）, the shedding mechanism（25）Side is provided with qualified product conveying belt（256）With with the conjunction The finished product disc cache that lattice product conveying belt connects（257）.
- 13. damper multistation system of processing according to claim 1, it is characterised in that：The horizontal transplantation device （50）Including being fixed on the processing platform（40）On the first frame（51）With the second frame（52）, first frame（51） On be provided with clamp system, second frame（52）It is provided with servo transplanting mechanism, the clamp system is from described first Dynamic equipment（10）Upper gripping product is simultaneously overturn, and second interlocking equipment is moved to through the servo transplanting mechanism（20）Feeding Station.
- 14. damper multistation system of processing according to claim 13, it is characterised in that：The clamp system includes the One clamping jaw cylinder（511）, rotary cylinder（512）And lift cylinder（513）, the first clamping jaw cylinder（511）It is fixedly installed on Rotary cylinder（512）Lower section, the rotary cylinder（512）In the lift cylinder（513）Driving is lower to be vertically moved up or down；The servo Transplanting mechanism includes horizontal servo component（521）, lift servo component（522）Be fixedly installed on the lift servo component lower end The second clamping jaw cylinder（523）, the second clamping jaw cylinder（523）Grip the first clamping jaw cylinder（511）On product after, The lift servo component（522）Driving is lower to be risen, and with the lift servo component together in the horizontal servo component （521）Second interlocking equipment is moved horizontally under driving（20）.
- 15. the damper multistation system of processing according to any one of claim 1-14, it is characterised in that：Also include extremely A few lid automatic conveying equipment（70）, the conveying equipment is vibrating disc.
- 16. a kind of damper multiplexing position processing method, the processing method uses damper multistation as claimed in claim 1 System of processing is processed, it is characterised in that is comprised the following steps：Step 1, the body automatic charging device（11）Shock absorber body is put into the first interlocking equipment（10）The rotating disk Conveyer（60）At feeding station, shock absorber body is with the carousel conveyor（60）Rotate and carry out reaming, hole detection, spiral shell successively Line extruding, thread measurement manufacturing procedure；Step 2, the horizontal transplantation device（50）Product after above-mentioned steps 1 are processed is from first interlocking equipment（10）Move Move to second interlocking equipment（20）Carousel conveyor feeding station at, meanwhile, the lid feeding device（21）Carry out Lid feeding；Step 3, the said goods and lid are with the carousel conveyor（60）Rotation carries out press fitting flange, bearing feeding, axle successively The manufacturing procedure of pressure-bearing loading, unloading material.
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| CN201711011079.8A CN107756049B (en) | 2017-10-26 | 2017-10-26 | Multi-station processing system and method for shock absorber |
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| CN201711011079.8A CN107756049B (en) | 2017-10-26 | 2017-10-26 | Multi-station processing system and method for shock absorber |
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| CN108581503A (en) * | 2018-03-29 | 2018-09-28 | 宁波洛卡特汽车零部件有限公司 | A kind of pump chamber bearing extruder |
| CN108792611A (en) * | 2018-06-13 | 2018-11-13 | 苏州工业园区格比机电有限公司 | A kind of intelligent robot feeding device |
| CN109128819A (en) * | 2018-10-31 | 2019-01-04 | 江苏迈尔汽车零部件有限公司 | The press fitting production line of automobile absorber |
| CN109366171A (en) * | 2018-12-06 | 2019-02-22 | 苏州贝亚特精密自动化机械有限公司 | Shock absorber support assembles equipment |
| CN109909841A (en) * | 2019-03-01 | 2019-06-21 | 杭州趣家科技有限公司 | Cup body wheel load equipment and its control method |
| CN110076571A (en) * | 2019-05-27 | 2019-08-02 | 无锡翼友机车科技有限公司 | A kind of electric bicycle damper cylinder barrel multistation flexible processing unit |
| CN110108241A (en) * | 2019-05-08 | 2019-08-09 | 常熟希那基汽车零件有限公司 | A kind of rotating disc type check machine |
| CN110202376A (en) * | 2019-07-05 | 2019-09-06 | 义乌市欧格自动化科技股份有限公司 | A kind of fast fitting process equipment of pipe washer |
| CN110524065A (en) * | 2019-07-19 | 2019-12-03 | 苏州中日兴通讯有限公司 | Turntable processing unit (plant) |
| CN110666512A (en) * | 2019-10-28 | 2020-01-10 | 无锡翼友机车科技有限公司 | Automatic assembly production line for wheel hydraulic shock absorbers |
| CN110883631A (en) * | 2019-12-26 | 2020-03-17 | 浙江大学台州研究院 | Automatic burr-grinding machine for umbrella tooth blank |
| CN113060543A (en) * | 2021-03-18 | 2021-07-02 | 浙江屹立机器人科技有限公司 | Automatic tooth piece feeding device |
| CN113231826A (en) * | 2021-06-07 | 2021-08-10 | 顺德职业技术学院 | Bar cutting and processing machine with chamfering device |
| CN114523312A (en) * | 2022-03-11 | 2022-05-24 | 沧州德安防爆特种工具制造有限公司 | Multi-station machining equipment for explosion-proof self-locking borrowing wrench |
| CN115401410A (en) * | 2022-08-16 | 2022-11-29 | 洛阳中重铸锻有限责任公司 | Near-net forming method of large aluminum alloy thin-wall square ring forging |
| CN115533482A (en) * | 2022-11-24 | 2022-12-30 | 石家庄信息工程职业学院 | Full-automatic assembly tool for MEMS gyroscope |
| CN116175162A (en) * | 2023-02-17 | 2023-05-30 | 苏州天准科技股份有限公司 | Intelligent assembly production line and assembly method for automobile air damper |
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| CN108534694A (en) * | 2018-03-15 | 2018-09-14 | 苏州贝亚特精密自动化机械有限公司 | Damper detection device |
| CN108534694B (en) * | 2018-03-15 | 2024-02-13 | 苏州贝亚特精密自动化机械有限公司 | Shock absorber detection device |
| CN108581503A (en) * | 2018-03-29 | 2018-09-28 | 宁波洛卡特汽车零部件有限公司 | A kind of pump chamber bearing extruder |
| CN108581503B (en) * | 2018-03-29 | 2023-12-08 | 宁波洛卡特汽车零部件有限公司 | Pump chamber bearing extruder |
| CN108792611A (en) * | 2018-06-13 | 2018-11-13 | 苏州工业园区格比机电有限公司 | A kind of intelligent robot feeding device |
| CN108792611B (en) * | 2018-06-13 | 2023-09-01 | 苏州工业园区格比机电有限公司 | Robot intelligence loading attachment |
| CN109128819A (en) * | 2018-10-31 | 2019-01-04 | 江苏迈尔汽车零部件有限公司 | The press fitting production line of automobile absorber |
| CN109128819B (en) * | 2018-10-31 | 2023-12-08 | 江苏迈尔汽车零部件有限公司 | Press mounting production line of automobile shock absorber |
| CN109366171B (en) * | 2018-12-06 | 2024-03-29 | 苏州贝亚特精密自动化机械有限公司 | Shock absorber support assembling equipment |
| CN109366171A (en) * | 2018-12-06 | 2019-02-22 | 苏州贝亚特精密自动化机械有限公司 | Shock absorber support assembles equipment |
| CN109909841A (en) * | 2019-03-01 | 2019-06-21 | 杭州趣家科技有限公司 | Cup body wheel load equipment and its control method |
| CN109909841B (en) * | 2019-03-01 | 2023-11-24 | 杭州趣家科技有限公司 | Cup body wheel pressing equipment and control method thereof |
| CN110108241A (en) * | 2019-05-08 | 2019-08-09 | 常熟希那基汽车零件有限公司 | A kind of rotating disc type check machine |
| CN110076571A (en) * | 2019-05-27 | 2019-08-02 | 无锡翼友机车科技有限公司 | A kind of electric bicycle damper cylinder barrel multistation flexible processing unit |
| CN110076571B (en) * | 2019-05-27 | 2021-05-11 | 无锡翼友机车科技有限公司 | Multi-station flexible machining unit for cylinder barrel of shock absorber of electric bicycle |
| CN110202376A (en) * | 2019-07-05 | 2019-09-06 | 义乌市欧格自动化科技股份有限公司 | A kind of fast fitting process equipment of pipe washer |
| CN110202376B (en) * | 2019-07-05 | 2024-01-26 | 义乌市欧格自动化科技股份有限公司 | Processing equipment for quick connector of washing machine pipeline |
| CN110524065B (en) * | 2019-07-19 | 2022-05-20 | 苏州中日兴通讯有限公司 | Turntable processing device |
| CN110524065A (en) * | 2019-07-19 | 2019-12-03 | 苏州中日兴通讯有限公司 | Turntable processing unit (plant) |
| CN110666512A (en) * | 2019-10-28 | 2020-01-10 | 无锡翼友机车科技有限公司 | Automatic assembly production line for wheel hydraulic shock absorbers |
| CN110666512B (en) * | 2019-10-28 | 2020-12-22 | 无锡翼友机车科技有限公司 | Automatic assembly production line for wheel hydraulic shock absorbers |
| CN110883631A (en) * | 2019-12-26 | 2020-03-17 | 浙江大学台州研究院 | Automatic burr-grinding machine for umbrella tooth blank |
| CN113060543A (en) * | 2021-03-18 | 2021-07-02 | 浙江屹立机器人科技有限公司 | Automatic tooth piece feeding device |
| CN113231826A (en) * | 2021-06-07 | 2021-08-10 | 顺德职业技术学院 | Bar cutting and processing machine with chamfering device |
| CN114523312B (en) * | 2022-03-11 | 2023-05-23 | 沧州德安防爆特种工具制造有限公司 | Multi-station processing equipment for explosion-proof self-locking force-borrowing wrench |
| CN114523312A (en) * | 2022-03-11 | 2022-05-24 | 沧州德安防爆特种工具制造有限公司 | Multi-station machining equipment for explosion-proof self-locking borrowing wrench |
| CN115401410B (en) * | 2022-08-16 | 2023-08-11 | 洛阳中重铸锻有限责任公司 | Near-net forming method of large aluminum alloy thin-wall square ring forging |
| CN115401410A (en) * | 2022-08-16 | 2022-11-29 | 洛阳中重铸锻有限责任公司 | Near-net forming method of large aluminum alloy thin-wall square ring forging |
| CN115533482B (en) * | 2022-11-24 | 2023-03-24 | 石家庄信息工程职业学院 | Full-automatic assembly tool for MEMS gyroscope |
| CN115533482A (en) * | 2022-11-24 | 2022-12-30 | 石家庄信息工程职业学院 | Full-automatic assembly tool for MEMS gyroscope |
| CN116175162B (en) * | 2023-02-17 | 2023-11-03 | 苏州天准科技股份有限公司 | Intelligent assembly production line and assembly method for automobile air damper |
| CN116175162A (en) * | 2023-02-17 | 2023-05-30 | 苏州天准科技股份有限公司 | Intelligent assembly production line and assembly method for automobile air damper |
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