CN107755170A - One kind automation coating unit - Google Patents
One kind automation coating unit Download PDFInfo
- Publication number
- CN107755170A CN107755170A CN201710965337.XA CN201710965337A CN107755170A CN 107755170 A CN107755170 A CN 107755170A CN 201710965337 A CN201710965337 A CN 201710965337A CN 107755170 A CN107755170 A CN 107755170A
- Authority
- CN
- China
- Prior art keywords
- coating
- post core
- film
- automation
- coating post
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
- 239000011248 coating agent Substances 0.000 title claims abstract description 86
- 238000000576 coating method Methods 0.000 title claims abstract description 86
- 230000007246 mechanism Effects 0.000 claims abstract description 11
- 239000002131 composite material Substances 0.000 claims abstract description 10
- 239000007921 spray Substances 0.000 claims abstract description 9
- 238000006477 desulfuration reaction Methods 0.000 claims abstract description 6
- 230000023556 desulfurization Effects 0.000 claims abstract description 6
- 238000006073 displacement reaction Methods 0.000 claims abstract description 4
- 238000000034 method Methods 0.000 claims description 9
- 229910000831 Steel Inorganic materials 0.000 claims description 7
- 239000010959 steel Substances 0.000 claims description 7
- 230000008569 process Effects 0.000 claims description 5
- 230000033001 locomotion Effects 0.000 claims description 2
- 230000001680 brushing effect Effects 0.000 abstract description 4
- 230000008901 benefit Effects 0.000 abstract description 2
- 239000010408 film Substances 0.000 description 29
- 238000010586 diagram Methods 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- 239000000463 material Substances 0.000 description 2
- 239000012528 membrane Substances 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000008859 change Effects 0.000 description 1
- 238000009833 condensation Methods 0.000 description 1
- 230000005494 condensation Effects 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 238000010422 painting Methods 0.000 description 1
- 238000007591 painting process Methods 0.000 description 1
- 239000010409 thin film Substances 0.000 description 1
- 239000002023 wood Substances 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C—APPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C1/00—Apparatus in which liquid or other fluent material is applied to the surface of the work by contact with a member carrying the liquid or other fluent material, e.g. a porous member loaded with a liquid to be applied as a coating
- B05C1/04—Apparatus in which liquid or other fluent material is applied to the surface of the work by contact with a member carrying the liquid or other fluent material, e.g. a porous member loaded with a liquid to be applied as a coating for applying liquid or other fluent material to work of indefinite length
- B05C1/06—Apparatus in which liquid or other fluent material is applied to the surface of the work by contact with a member carrying the liquid or other fluent material, e.g. a porous member loaded with a liquid to be applied as a coating for applying liquid or other fluent material to work of indefinite length by rubbing contact, e.g. by brushes, by pads
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C—APPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C11/00—Component parts, details or accessories not specifically provided for in groups B05C1/00 - B05C9/00
- B05C11/10—Storage, supply or control of liquid or other fluent material; Recovery of excess liquid or other fluent material
- B05C11/1002—Means for controlling supply, i.e. flow or pressure, of liquid or other fluent material to the applying apparatus, e.g. valves
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C—APPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C13/00—Means for manipulating or holding work, e.g. for separate articles
- B05C13/02—Means for manipulating or holding work, e.g. for separate articles for particular articles
Landscapes
- Casting Devices For Molds (AREA)
- Spray Control Apparatus (AREA)
Abstract
The invention discloses one kind to automate coating unit, including the coating post core laterally set, for the drive mechanism for driving coating post core to rotate, it is connected by film with coating post core and with coating post core the film batcher that rotates, and the controller electrically connected with drive mechanism；At least one set of intelligent coating machine, the stroke dolly that every group of intelligence coating machine includes being electrically connected with the controller and moved reciprocatingly along coating post core length direction, and the mechanical arm on stroke dolly are provided with the front side of coating post core；A film applying brush for being built-in with spray gun is provided with mechanical arm, desulfurization is sprayed on to wrap up in and spread on the film of coating post core outer surface by spray gun with composite, and carries out displacement coating in film surface by the film applying brush with stroke moving of car；It the advantage is that, be not only simple in structure, be easy to use, and complete the automation brushing work with the viscosity environment protection desulphurization composite poor compared with strong, mobility, coating efficiency is higher.
Description
Technical field
The present invention relates to thin film coated field, and coating unit is automated more particularly, to one kind.
Background technology
Needing to coat one layer on the surface of the membrane during the production or use of film in the prior art has work(
Can property environment protection desulphurization composite, the function more diversification of film can be caused, but current coating unit, it is used
Manually or semi-automatic operation, operating efficiency is low, and the viscosity of environment protection desulphurization composite compared with it is strong, mobility is poor,
It is unsatisfactory during coated film, cause the uneven of coating.
The content of the invention
It is not only simple in structure it is an object of the present invention to provide one kind, is easy to use, and completes to have that viscosity is relatively strong, flowing
Property poor environment protection desulphurization composite automation brushing work, coating efficiency is higher, at the same save man-hour and manpower into
This automation coating unit.
The technical scheme is that：One kind automation coating unit, including the coating post core laterally set, for driving
The drive mechanism that post core rotates is coated, is connected by film with the coating post core and with coating post core the film that rotates
Batcher, and the controller electrically connected with the drive mechanism；
At least one set of intelligent coating machine is provided with the front side of the coating post core, every group of intelligence coating machine includes and the controller
Electrical connection and the stroke dolly to be moved reciprocatingly along coating post core length direction, and the machinery on the stroke dolly
Arm；A film applying brush for being built-in with spray gun is provided with the mechanical arm, the spray gun sprays desulfurization with composite
It is coated in wrap up in and spreads on the film of coating post core outer surface, and is carried out by the film applying brush with stroke moving of car in film surface
Displacement coating.
As preferable technical scheme, the stroke dolly is located at the rail being be arranged in parallel with the coating post core length direction
On road, and a limit sensors are respectively provided with the track both ends, while the limit sensors electrically connect with the controller,
By the spacing completion left and right sidesing shifting in orbit of stroke dolly, and pass through the stroke control that both ends limit sensors carry out stroke dolly
System, and the linkage shift range of actual each stroke dolly is 2.5m, makes coating procedure more intelligent.
As preferable technical scheme, the drive mechanism includes the motor electrically connected with the controller, fixed
Driving wheel in the driving motor output shaft end, and the driven pulley being connected by belt with the driving wheel；It is described driven
Wheel is fixed in a rotating shaft, and described coating post core one end, and the driven pulley, the rotating shaft and the painting are fixed in the rotating shaft
Cover the concentric setting of post core.
As preferable technical scheme, a clout collecting tank is correspondingly provided with immediately below the coating post core, is applied swiped through
Caused clout will be collected using this clout collecting tank in journey, to reuse.
As preferable technical scheme, the coating post core is hexagonal steel column, and the total length of the hexagonal steel column is
5m, the length of side of its hexagon is 30cm.
As preferable technical scheme, two groups of intelligence coating machines are provided with the front side of the coating post core, two groups of intelligence apply
Cover the stroke carriage linkage design of machine.
As preferable technical scheme, on the membrane provided with the circular hole that several are process by random sequence, i.e.,
The aperture coordinate and diameter of the circular hole generate by the random sequence of restrictive condition, so as to the desulfurization composite wood strong to viscosity
Material is effectively coated.
The specific work process of the present invention is as follows：Coating post core is controlled to be rotated with certain speed by motor（Coating
The rotary speed classification of post core is controllable）, and drive film batcher is servo-actuated to complete automatic charging function by film, it can also lead to
Cross controller to provide power supply for motor and be coated post core speed governing, while controller also carries out left and right shifting to stroke dolly
Position control, and speed is adjustable, to complete the uniform coating of film surface, and controls brushing thickness by brushing-stroke velocity.
It is an advantage of the invention that：
1. the present invention is not only simple in structure, is easy to use, and completes with the viscosity environment protection desulphurization poor compared with strong, mobility
With the automation brushing work of composite, coating efficiency is higher, is easy to promote the use of, while save man-hour and human cost.
2. the present invention is limited the spacing completion left and right sidesing shifting in orbit of stroke dolly by both ends limit sensors
Position, and the linkage shift range of actual each stroke dolly is 2.5m, makes coating procedure more intelligent；
3. present invention design carries out downhole parameter setting by random sequence to film, it is possible to reduce the stronger desulfurization of viscosity is answered
The coating difficulty of condensation material, and film is prevented in the overlapping of coating procedure central hole structure, increase the uniformity of coating.
Brief description of the drawings
Below in conjunction with the accompanying drawings and embodiment the invention will be further described：
Fig. 1 is the structural representation of the present invention；
Fig. 2 is the connection diagram of present invention coating post core and film batcher；
Fig. 3 is the film schematic diagram of the present invention.
Wherein：1 coating post core, 2 films, 3 film batchers, 4 controllers, 5 stroke dollies, 6 mechanical arms, 7 film applying brushs,
8 tracks, 9 limit sensors, 10 motors, 11 driving wheels, 12 belts, 13 driven pulleys, 14 rotating shafts, 15 clout collecting tanks, 16
Circular hole.
Embodiment
Embodiment：With reference to shown in Fig. 1 and 2, one kind automation coating unit, including the coating post core 1 laterally set, it is used for
The drive mechanism for driving coating post core 1 to rotate, it is connected by film 2 with coating post core 1 and as coating post core 1 is and rotation
Film batcher 3, and the controller 4 electrically connected with drive mechanism；Two groups of intelligence are provided with the front side of coating post core 1 to coat
Machine, the stroke that every group of intelligence coating machine includes electrically connecting with controller 4 and moved reciprocatingly along the coating length direction of post core 1 are small
Car 5, and the mechanical arm 6 on stroke dolly 5；A film applying brush 7 for being built-in with spray gun is provided with mechanical arm 6,
Desulfurization is sprayed on to wrap up in and spread on the film 2 of the outer surface of coating post core 1 by spray gun with composite, and by with stroke dolly
The film applying brush 7 of 5 motions carries out displacement coating on the surface of film 2.
The stroke dolly 5 of the present invention be located at on the track 8 that be arranged in parallel of the coating length direction of post core 1, and in 8 liang of track
End is respectively provided with a limit sensors 9, while limit sensors 9 electrically connect with controller 4, and stroke dolly 5 is spacing on track 8
Left and right sidesing shifting is completed, and the Stroke Control of stroke dolly 5 is carried out by both ends limit sensors 9, and actual each stroke dolly 5
Linkage shift range be 2.5m, make coating procedure more intelligent.
The drive mechanism of the present invention includes the motor 10 electrically connected with controller 4, is fixed on motor 10 and exports
The driving wheel 11 of shaft end, and the driven pulley 13 being connected by belt 12 with driving wheel 11；Driven pulley 13 is fixed on a rotating shaft 14
On, the one end of coating post core 1, and the 1 concentric setting of driven pulley 13, rotating shaft 14 and coating post core are fixed in the rotating shaft 14.
The present invention is correspondingly provided with a clout collecting tank 15 in the underface of coating post core 1, caused clout in painting process
It will be collected using this clout collecting tank 15, to reuse.
The coating post core 1 of the present invention is hexagonal steel column, and the total length of the hexagonal steel column is 5m, the side of its hexagon
A length of 30cm.
Shown in reference picture 3, several circular holes 16 being process by random sequence, the i.e. circular hole 16 are provided with film 2
Aperture coordinate and diameter by restrictive condition random sequence generate, downhole parameter（x,y, ø）By random sequence=Rand
[H1, H2] is generated, wherein H1=l/16, H2=1/2 (l is determined by the steel column hexangle type length of side)；Coordinate parameters are determined by following equation
It is fixed, x=Rand [l/16, L-l/16], y=Rand [l/16, l-l/16].
The specific work process of the present invention is as follows：Coating post core 1 is controlled to be rotated with certain speed by motor 10（Apply
The rotary speed classification for covering post core 1 is controllable）, and drive film batcher 3 is servo-actuated to complete automatic charging function by film 2, also
Can be that motor 10 provides power supply and is coated the speed governing of post core 1 by controller 4, while controller 4 is also small to stroke
Car 5 carries out left and right sidesing shifting control, and speed is adjustable, to complete the uniform coating on the surface of film 2, and is controlled and applied by brushing-stroke velocity
Brush thickness.
The above-described embodiments merely illustrate the principles and effects of the present invention, not for the limitation present invention.It is any ripe
Know the personage of this technology all can carry out modifications and changes under the spirit and scope without prejudice to the present invention to above-described embodiment.Cause
This, those of ordinary skill in the art is complete without departing from disclosed spirit and institute under technological thought such as
Into all equivalent modifications or change, should by the present invention claim be covered.
Claims (7)
1. one kind automation coating unit, it is characterised in that including the coating post core laterally set（1）, post is coated for driving
Core（1）The drive mechanism of rotation, passes through film（2）With the coating post core（1）Connect and with coating post core（1）And rotate
Film batcher（3）, and the controller electrically connected with the drive mechanism（4）；
In the coating post core（1）Front side be provided with least one set of intelligent coating machine, every group of intelligence coating machine includes and the control
Device processed（4）Electrical connection and along coating post core（1）The stroke dolly that length direction moves reciprocatingly（5）, and located at the stroke
Dolly（5）On mechanical arm（6）；In the mechanical arm（6）It is provided with a film applying brush for being built-in with spray gun（7）, it is described
Desulfurization is sprayed on to wrap up in by spray gun with composite spreads on coating post core（1）The film of outer surface（2）On, and by with stroke
Dolly（5）The film applying brush of motion（7）In film（2）Surface carries out displacement coating.
2. automation coating unit according to claim 1, it is characterised in that the stroke dolly（5）Located at it is described
Coat post core（1）The track that length direction be arranged in parallel（8）On, and in the track（8）Both ends are respectively provided with a limit sensors
（9）, while the limit sensors（9）With the controller（4）Electrical connection.
3. automation coating unit according to claim 1, it is characterised in that the drive mechanism includes and the control
Device（4）The motor of electrical connection（10）, it is fixed on the motor（10）The driving wheel of output shaft end（11）, and pass through
Belt（12）With the driving wheel（11）The driven pulley of connection（13）；The driven pulley（13）It is fixed on a rotating shaft（14）On, should
Rotating shaft（14）It is fixed on the coating post core（1）One end, and the driven pulley（13）, the rotating shaft（14）And the coating post
Core（1）Concentric setting.
4. automation coating unit according to claim 1, it is characterised in that in the coating post core（1）Underface
It is correspondingly provided with a clout collecting tank（15）.
5. automation coating unit according to claim 1, it is characterised in that the coating post core（1）For hexagonal shaped steel
Post, the total length of the hexagonal steel column is 5m, and the length of side of its hexagon is 30cm.
6. automation coating unit according to claim 1, it is characterised in that in the coating post core（1）Front side set
There are two groups of intelligence coating machines.
7. automation coating unit according to claim 1, it is characterised in that in the film（2）It is provided with several
The circular hole being process by random sequence（16）.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710965337.XA CN107755170B (en) | 2017-10-17 | 2017-10-17 | Automatic change coating device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710965337.XA CN107755170B (en) | 2017-10-17 | 2017-10-17 | Automatic change coating device |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN107755170A true CN107755170A (en) | 2018-03-06 |
| CN107755170B CN107755170B (en) | 2023-11-28 |
Family
ID=61269638
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201710965337.XA Active CN107755170B (en) | 2017-10-17 | 2017-10-17 | Automatic change coating device |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN107755170B (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108607766A (en) * | 2018-04-20 | 2018-10-02 | 芜湖鸣人热能设备有限公司 | Hot-water line finish coatings device |
| CN110833961A (en) * | 2019-12-06 | 2020-02-25 | 怀化宇隆电工材料有限公司 | Enameled wire surface lubrication hot wax coating device |
Citations (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2004160310A (en) * | 2002-11-11 | 2004-06-10 | Ricoh Co Ltd | Coating film forming apparatus and fixing roller |
| CN101002113A (en) * | 2004-08-04 | 2007-07-18 | 富士胶片株式会社 | Method for manufacturing an optical film, apparatus for manufacturing the same, optical film, polarizing plate and image display device |
| JP2014188382A (en) * | 2013-03-26 | 2014-10-06 | Dainippon Screen Mfg Co Ltd | Coating apparatus, and coating film formation system |
| CN104709748A (en) * | 2015-01-09 | 2015-06-17 | 西安交通大学 | FPGA-based thin film rolling tension control system and method |
| CN105817384A (en) * | 2016-05-04 | 2016-08-03 | 马春阳 | Device for coating adhesive materials on surfaces of roll products |
| CN205868642U (en) * | 2016-08-02 | 2017-01-11 | 河北新兴铸管有限公司 | Nodular cast -iron pipe spouts zinc device with stop gear |
| CN206273376U (en) * | 2016-12-19 | 2017-06-23 | 重庆市帅之盾门业有限公司 | A kind of painting plastic structure of plate joggling apparatus |
| CN207343158U (en) * | 2017-10-17 | 2018-05-11 | 苏州大学 | One kind automation coating unit |
-
2017
- 2017-10-17 CN CN201710965337.XA patent/CN107755170B/en active Active
Patent Citations (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2004160310A (en) * | 2002-11-11 | 2004-06-10 | Ricoh Co Ltd | Coating film forming apparatus and fixing roller |
| CN101002113A (en) * | 2004-08-04 | 2007-07-18 | 富士胶片株式会社 | Method for manufacturing an optical film, apparatus for manufacturing the same, optical film, polarizing plate and image display device |
| JP2014188382A (en) * | 2013-03-26 | 2014-10-06 | Dainippon Screen Mfg Co Ltd | Coating apparatus, and coating film formation system |
| CN104709748A (en) * | 2015-01-09 | 2015-06-17 | 西安交通大学 | FPGA-based thin film rolling tension control system and method |
| CN105817384A (en) * | 2016-05-04 | 2016-08-03 | 马春阳 | Device for coating adhesive materials on surfaces of roll products |
| CN205868642U (en) * | 2016-08-02 | 2017-01-11 | 河北新兴铸管有限公司 | Nodular cast -iron pipe spouts zinc device with stop gear |
| CN206273376U (en) * | 2016-12-19 | 2017-06-23 | 重庆市帅之盾门业有限公司 | A kind of painting plastic structure of plate joggling apparatus |
| CN207343158U (en) * | 2017-10-17 | 2018-05-11 | 苏州大学 | One kind automation coating unit |
Non-Patent Citations (1)
| Title |
|---|
| 羊箭锋，肖圣兵，周怡: "《依托电子竞赛平台，推进实验教学改革》", 《实验科学与技术》, vol. 9, no. 3, pages 165 - 166 * |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108607766A (en) * | 2018-04-20 | 2018-10-02 | 芜湖鸣人热能设备有限公司 | Hot-water line finish coatings device |
| CN110833961A (en) * | 2019-12-06 | 2020-02-25 | 怀化宇隆电工材料有限公司 | Enameled wire surface lubrication hot wax coating device |
Also Published As
| Publication number | Publication date |
|---|---|
| CN107755170B (en) | 2023-11-28 |
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