CN107744918A - The full-automatic UV photocurings smear process units of one kind experiment - Google Patents
The full-automatic UV photocurings smear process units of one kind experiment Download PDFInfo
- Publication number
- CN107744918A CN107744918A CN201711141903.1A CN201711141903A CN107744918A CN 107744918 A CN107744918 A CN 107744918A CN 201711141903 A CN201711141903 A CN 201711141903A CN 107744918 A CN107744918 A CN 107744918A
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- Prior art keywords
- automatic
- film
- paint film
- curing
- coating device
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- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C—APPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C9/00—Apparatus or plant for applying liquid or other fluent material to surfaces by means not covered by any preceding group, or in which the means of applying the liquid or other fluent material is not important
- B05C9/08—Apparatus or plant for applying liquid or other fluent material to surfaces by means not covered by any preceding group, or in which the means of applying the liquid or other fluent material is not important for applying liquid or other fluent material and performing an auxiliary operation
- B05C9/12—Apparatus or plant for applying liquid or other fluent material to surfaces by means not covered by any preceding group, or in which the means of applying the liquid or other fluent material is not important for applying liquid or other fluent material and performing an auxiliary operation the auxiliary operation being performed after the application
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C—APPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C11/00—Component parts, details or accessories not specifically provided for in groups B05C1/00 - B05C9/00
- B05C11/10—Storage, supply or control of liquid or other fluent material; Recovery of excess liquid or other fluent material
- B05C11/1039—Recovery of excess liquid or other fluent material; Controlling means therefor
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C—APPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C13/00—Means for manipulating or holding work, e.g. for separate articles
- B05C13/02—Means for manipulating or holding work, e.g. for separate articles for particular articles
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C—APPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C5/00—Apparatus in which liquid or other fluent material is projected, poured or allowed to flow on to the surface of the work
- B05C5/02—Apparatus in which liquid or other fluent material is projected, poured or allowed to flow on to the surface of the work the liquid or other fluent material being discharged through an outlet orifice by pressure, e.g. from an outlet device in contact or almost in contact, with the work
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D—PROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D3/00—Pretreatment of surfaces to which liquids or other fluent materials are to be applied; After-treatment of applied coatings, e.g. intermediate treating of an applied coating preparatory to subsequent applications of liquids or other fluent materials
- B05D3/06—Pretreatment of surfaces to which liquids or other fluent materials are to be applied; After-treatment of applied coatings, e.g. intermediate treating of an applied coating preparatory to subsequent applications of liquids or other fluent materials by exposure to radiation
- B05D3/061—Pretreatment of surfaces to which liquids or other fluent materials are to be applied; After-treatment of applied coatings, e.g. intermediate treating of an applied coating preparatory to subsequent applications of liquids or other fluent materials by exposure to radiation using U.V.
- B05D3/065—After-treatment
- B05D3/067—Curing or cross-linking the coating
Landscapes
- Physics & Mathematics (AREA)
- Engineering & Computer Science (AREA)
- Plasma & Fusion (AREA)
- Coating Apparatus (AREA)
- Application Of Or Painting With Fluid Materials (AREA)
Abstract
The invention discloses the full-automatic UV photocurings smear process units of one kind experiment, including automatic feeding, automatic film coating device and automatic UV curing.The automatic feeding includes driving motor, drive screw, sliding shoe, cross-brace beam, the anti-placing box of base material, telescopic cylinder and vacuum cup, and the telescopic cylinder and vacuum cup can realize automatic Picking base material, and carry tally function；Automatic film coating device includes paint film platform, film mechanism, height adjustment mechanism, paint film feed tank and clout disposable box, and the height adjustment mechanism is automatically controlled by motor and range sensor, thereby may be ensured that the thickness and dynamics of film；UV curing includes conveyer belt, UV curing body, exhaust blower, and the UV curing body can realize that light source is adjustable, can control the intensity of light source and the distance between with paint film.The present invention realizes automated production, and efficiency high, working stability is superior in quality, can preferably improve working environment.
Description
Technical field
The present invention relates to UV photocuring film production equipment technologies, more specifically to one kind experiment with automatically
UV photocuring smear process units.
Background technology
UV photocureable coating can on the various base materials such as metal, plastics, leather, timber rapid film-forming, by extensively should
For in production practices.All it is manual operation in the research process of photocureable coating, traditional smear production detection, to thickness
Degree, dynamics, illumination temperature, light application time equally accurate can not ensure, and due in painting process paint vehicle constantly volatilize, to operation
The health of person causes necessarily to endanger.Therefore, the research in photocureable coating, a kind of automation UV photocuring smears of urgent need in production
Process units.
The content of the invention
Produced in view of the above-mentioned problems of the prior art, the present invention provides a kind of experiment with full-automatic UV photocurings smear
Device, including automatic feeding can realize automatic Picking base material, and carry tally function；Automatic film coating device passes through
Motor and range sensor automatically control, and thereby may be ensured that the thickness and dynamics of film；UV curing realizes that light source is adjustable, can
With control the intensity of light source and with the direct distance of paint film.Automatization level is high, and effect is good, can continuously work, production obtains
Smear uniform quality, while can effectively improve working environment, protect health.
In order to solve the above-mentioned technical problem, the technical solution used in the present invention is as follows：
One kind experiment with full-automatic UV photocurings smear process units, including automatic feeding, automatic film coating device with
And automatic UV curing.
Described automatic feeding, including frame, the left and right ends of the front-rear side walls of described frame form extension
Plate, two drive screws are at the front side wall of frame and at rear wall, corresponding to the both ends of described drive screw are hinged on
On extension board, one of extension board is fixed with driving motor.The driving motor is connected with electric control gear, by electric control gear control
Start and stop processed.The electric control gear is placed on UV curing bodies；
Described drive screw is bolted with corresponding sliding shoe, and cross-brace beam is fixed with the top of described sliding shoe.Institute
A telescopic cylinder is provided with the middle part of the top surface for the cross-brace beam stated, the push rod of described telescopic cylinder is straight down through laterally
Support beam is simultaneously fixed with a vacuum cup in its bottom surface；Described vacuum cup is connected with electric control gear, by electric control gear control
System opening and closing；
Base material placing box is provided with the left end of described frame, the base material placing box is corresponding with vacuum cup；
Proximity switch is provided with the right-hand member of described frame, the induction end of the proximity switch is relative with cross-brace beam
Should；There is gap between frame and mobile sliding block described in described frame；
Described automatic film coating device, including coating device body, paint film platform, film mechanism, paint film feed tank, height are adjusted
Mechanism, clout disposable box are saved, horizontal guide rail is fixed with described coating device body front and rear wall.Pacify on described horizontal guide rail
Equipped with guide rail dolly, paint film platform is fixed with the top of described guide rail dolly；
Anti-soil film is equipped with described paint film platform, described anti-soil film is around above paint film platform, and its both ends is respectively with going out
Membrane structure and winder structure consecutive windings；It is described to go out membrane structure and winder structure is separately fixed at front and rear the two of the paint film platform back side
End, and winder structure one end is provided with motor, and driving wheel is connected with motor；Described driving wheel by belt with from
Driving wheel is connected；Described anti-soil film is repeatable to be utilized；The described paint film platform back side is fixedly arranged in the middle of electromagnet；
Described film mechanism, including crossbeam and coating device.Described crossbeam is provided with range sensor；
Described height adjustment mechanism, including side adjustable plate, regulation motor and range sensor.Described side adjustable plate
It is connected to regulation motor and crossbeam；The regulation motor is connected with electric control gear, and its start and stop is controlled by electric control gear；
Described clout disposable box is fixed on the front end of coating device body, and scraper plate is fixed with clout disposable box.It is described
Scraper plate be used for remove coating unnecessary on anti-soil film, working environment is more cleaned；
Described paint film feed tank is fixed on crossbeam, under can conveniently going.Blowing is provided with above described paint film feed tank
Mouthful；
Described paint film feed tank bottom is connected with feed pipe.Described feed pipe is provided with electrically operated valve；Described is electronic
Valve is connected with electric control gear, and its opening and closing is controlled by electric control gear；Described feed pipe one end is provided with nozzle, and described nozzle is set
In the front end of film mechanism；
Described automatic UV curing, including UV curing bodies, described UV curing body be provided with conveyer belt and
UV curing bodies；Described conveyer belt is provided with extinction paper；Described conveyer belt controls speed by electric control gear, so as to control
Smear cure times；
Described UV curing bodies both sides are provided with charging aperture and discharging opening；Described UV curing bodies tops are provided with
Exhaust blower；The exhaust blower is connected with electric control gear, and exhaust blower air force, stable UV curing bodies are controlled by electric control gear
Interior temperature.
Described UV curing bodies, including UV lamp and elevating mechanism；Described elevating mechanism is connected with electric control gear, by
Electric control gear control lifting；
Described UV curing body is provided with temperature-detecting device, for monitoring solidification temperature in real time；
Described UV lamp is connected with electric control gear, and light intensity is controlled by electric control gear.
Brief description of the drawings
Fig. 1 is the top view of the present invention；
Fig. 2 is A-A section views (automatic feeding) figure of the present invention；
Fig. 3 is B-B section views (automatic film coating device) figure of the present invention；
Fig. 4 is the automatic film coating device anti-soil film conveyer composition of the present invention；
Fig. 5 is the Local map of the automatic film coating device plastic film residue collect mechanism of the present invention；
Fig. 6 is the structure chart of the automatic UV curing of the present invention；
In figure, 10-feed device frame；11-driving motor；12-extension board；13-drive screw；14-slide
Block；15-cross-brace beam；16-base material placing box；161-experimental substrate；17-telescopic cylinder；18-vacuum cup；19—
Proximity switch；20-coating device body；21-paint film platform；22-horizontal guide rail；23-film mechanism；231-crossbeam；
232-coating device；24-paint film feed tank；241-drain hole；242-feed pipe；243-electrically operated valve；244-nozzle；
25-height adjustment mechanism；251-side adjustable plate；252-regulation motor；253-range sensor；26-electromagnet；27—
Anti-soil film；271-membrane mechanism；2711-driven pulley；272-plastic film residue collect mechanism；2721-driving wheel；273-motor；
274-belt；28-guide rail dolly；29-clout disposable box；291-scraper plate；30-UV curing bodies；31-UV curing
Conveyer belt；32-UV curing bodies；321-UV lamp；322-elevating mechanism；33-exhaust blower；34-charging aperture；35-go out
Material mouth；40-electric control gear
Embodiment
Embodiment, as shown in Figures 1 to 6, the full-automatic UV photocurings smear process units of one kind experiment, including give automatically
Expect device, automatic film coating device and automatic UV curing.
Described automatic feeding, including frame 10, the left and right ends of the front-rear side walls of described frame 10 form
Extension board 12, two drive screws 13 are at the front side wall of frame 10 and at rear wall, the both ends of described drive screw 13
Corresponding to being hinged on extension board 12, one of extension board 12 is fixed with driving motor 11.The driving motor 11 with it is automatically controlled
Device 40 is connected, and start and stop are controlled by electric control gear 40.The electric control gear 40 is placed on UV curing body 32；
Described drive screw 13 is bolted with corresponding sliding shoe 14, and the described top of sliding shoe 14 is fixed with cross-brace
Beam 15.A telescopic cylinder 17 is provided with the middle part of the top surface of described cross-brace beam 15, the push rod of described telescopic cylinder 17 erects
Directly it is passed down through cross-brace beam 15 and a vacuum cup 18 is fixed with its bottom surface；Described vacuum cup 18 and automatically controlled dress
40 connections are put, opening and closing is controlled by electric control gear 40；
Base material placing box 16 is provided with the left end of described frame, the base material placing box 16 is relative with vacuum cup 18
Should；
Proximity switch 19, induction end and the cross-brace beam of the proximity switch 19 are provided with the right-hand member of described frame 10
15 is corresponding；There is gap between described frame 10 and mobile sliding block 14.
Described automatic film coating device, including coating device body 20, paint film platform 21, film mechanism 23, paint film feed tank
24th, height adjustment mechanism 25, clout disposable box 29；Horizontal guide rail 22 is fixed with the described front and rear wall of coating device body 20.
Guide rail dolly 28 is installed, the top of described guide rail dolly 28 is fixed with paint film platform 21 on described horizontal guide rail 22.
Anti-soil film 27 is equipped with described paint film platform 21, described anti-soil film 27 is around the top of paint film platform 21, its both ends
Respectively with going out membrane structure 271 and the consecutive windings of winder structure 272；It is described to go out membrane structure 271 and winder structure 272 is fixed respectively
In the rear and front end at the back side of paint film platform 21, and the one end of winder structure 272 is provided with motor 273, driving wheel 2721 and driving
Motor 273 is connected；Described driving wheel 2721 is connected by belt 274 with driven pulley 2711；Described anti-soil film 27 is repeatable
Utilize；The described back side of paint film platform 21 is fixedly arranged in the middle of electromagnet 26；
Described film mechanism 23, including crossbeam 231 and coating device 232.Described crossbeam 231 is provided with range sensor
253。
Described height adjustment mechanism 25, including side adjustable plate 251, regulation motor 252 and range sensor 253.Institute
The side adjustable plate 251 stated is connected to regulation motor 252 and crossbeam 231；The regulation motor 252 is connected with electric control gear 40, by electricity
Control device 40 and control start and stop；
Described clout disposable box 29 is fixed on the front end of coating device body 20, and scraper plate is fixed with clout disposable box 29
291；
Described paint film feed tank 24 is fixed on crossbeam 231, can conveniently be removed.The described top of paint film feed tank 24 is set
There is drain hole 241；
The described bottom of paint film feed tank 24 is connected with feed pipe 242.Described feed pipe 242 is provided with electrically operated valve 243；
Described electrically operated valve 243 is connected with electric control gear 40, and opening and closing is controlled by electric control gear 40；Described feed pipe one end is provided with spray
Mouth 244, described nozzle 244 are located at the front end of film mechanism 23；
Described automatic UV curing, including UV curing body 30, described UV curing body 30 are provided with transmission
Band 31 and UV curing body 32；Described conveyer belt 31 is provided with extinction paper；Described conveyer belt 31 is controlled by electric control gear 40
Make it and transmit speed, so as to control smear cure times；
The described both sides of UV curing body 32 are provided with charging aperture 34 and discharging opening 35；Described UV curing body 32 pushes up
Portion is provided with exhaust blower 33；The exhaust blower 33 is connected with electric control gear 40, controls the air quantity of exhaust blower 33 by electric control gear 40, surely
Determine the temperature in UV curing body 32.
Described UV curing body 32, including UV lamp 321 and elevating mechanism 322；Described elevating mechanism 322 with it is automatically controlled
Device 40 is connected, and lifting is controlled by electric control gear 40；Described UV curing body 32 is provided with temperature-detecting device 41, for reality
When monitor solidification temperature；Described UV lamp 321 is connected with electric control gear 40, and light intensity is controlled by electric control gear 40.Operation principle：Will
Experimental substrate 161 is positioned in the anti-placing box 16 of base material, then, is pushed down on by the push rod of telescopic cylinder 17 so that vacuum
Sucker 18 is pressed against on experimental substrate 161, is adsorbed by vacuum cup 18 and is realized fixation, and then, the push rod of telescopic cylinder 17 returns
Contracting, driving motor 11 are run so that sliding shoe 14 is moved, and experimental substrate 161 is moved to the right, by two proximity switches 19
Afterwards, the top of coating device transmission belt 21 is moved to, then, the push rod of telescopic cylinder 17 is pushed down on, and vacuum cup 18 is closed, will
Experimental substrate 161 is placed on paint film platform 21, by being counted during proximity switch 19 to substrate, is conveniently counted and follow-up
Processing.Now, electromagnet 26 is opened, and experimental substrate 161 is fixed, and paint film platform 21 is moved right by guide rail dolly 28.By
During film mechanism 23, sensor 253 is reacted, and electrically operated valve 244 is opened, and UV coating is sprayed on experimental substrate by nozzle 245,
The thickness of film is determined before brushing by the regulation of motor 232 and sensor 253, then, range sensor 253 is to experiment
Substrate is positioned.After the completion of positioning, electrically operated valve 244 is closed, and paint film platform 21 is back and forth brushed twice, so by guide rail dolly 28
Afterwards, paint film platform 21 is moved to the front end of coating device body 20, and electromagnet 26 is closed, and transmission motor 28 is opened, and anti-soil film 27 drives
Brush uniform experimental substrate 161 to deliver on UV curing conveyer belt 31, while scraper plate 291 is by coating unnecessary on anti-soil film 27
Strike off in clout disposable box 29.Then, experimental substrate 161 is entered in UV curing body 32 from charging aperture 34, smear warp
The film-forming of UV photo solidification machines body 32 is crossed, finally, is come out from discharging opening 35.UV curing realizes that light source is adjustable, can control
The intensity of light source and the distance between with paint film.Automatization level is high, and effect is good, can continuously work, and produces obtained smear
Uniform quality；Working environment is simultaneously effective improved, reduces the harm that coating volatilizees to operator.
Claims (6)
1. one kind experiment is with full-automatic UV photocurings smear process units, including automatic feeding, automatic film coating device and
Automatic UV curing, it is characterised in that：Described automatic feeding, including frame 10, driving motor 11, extension board 12, biography
Dynamic screw rod 13, the left end of described frame 10 are provided with base material placing box 16, and the right-hand member of described frame 10 is provided with proximity switch 19,
Described drive screw 13 is bolted with corresponding sliding shoe 14, and the described top of sliding shoe 14 is fixed with cross-brace beam 15, institute
The bottom surface centre position of cross-brace beam 15 stated is provided with a telescopic cylinder 17, and is fixed with a vacuum cup 18.
A kind of 2. full-automatic UV photocurings smear process units of experiment according to claim 1, it is characterised in that：It is described
Automatic film coating device, including coating device body 20, paint film platform 21, film mechanism 23, paint film feed tank 24, height regulation machine
Structure 25, clout disposable box 29, horizontal guide rail 22, described horizontal guide rail is fixed with the described front and rear wall of coating device body 20
Guide rail dolly 28 is installed on 22, paint film platform 21 is fixed with described guide rail dolly 28.
A kind of 3. full-automatic UV photocurings smear process units of experiment according to claim 2, it is characterised in that：It is described
Paint film platform 21 on be equipped with anti-soil film 27, described anti-soil film 27 around the top of paint film platform 21, its both ends respectively with membrane knot
Structure 271 and the consecutive windings of winder structure 272, it is described to go out membrane structure 271 and winder structure 272 is separately fixed at paint film platform 21 and carried on the back
The rear and front end in face, and the one end of winder structure 272 is provided with motor 273, and driving wheel 2721 is connected with motor 273,
Described driving wheel 2721 is connected by belt 274 with driven pulley 2711, and electromagnet is provided with the middle part of the described back side of paint film platform 21
26, ensure the firm of smear in painting process.
A kind of 4. full-automatic UV photocurings smear process units of experiment according to claim 2, it is characterised in that：It is described
Film mechanism 23, including crossbeam 231 and coating device 232；Described crossbeam 231 is provided with range sensor 253, described height
Governor motion 25 is spent, including side adjustable plate 251, regulation motor 252 and range sensor 253, described side adjustable plate 251 connect
There are regulation motor 252 and crossbeam 231, described clout disposable box 29 is fixed on the front end of coating device body 20, and clout is collected
Scraper plate 291 is fixed with box 29.
A kind of 5. full-automatic UV photocurings smear process units of experiment according to claim 2, it is characterised in that：It is described
Paint film feed tank 24 be fixed on crossbeam 231, the top of described paint film feed tank 24 is provided with drain hole 241, described paint film
The bottom of feed tank 24 is connected with feed pipe 242, and described feed pipe 242 is provided with electrically operated valve 243, and described feed pipe top is set
There is nozzle 244, described nozzle 244 is located at the front end of film mechanism 23.
A kind of 6. full-automatic UV photocurings smear process units of experiment according to claim 1, it is characterised in that：It is described
Automatic UV curing, including UV curing body 30, described UV curing body 30 is provided with conveyer belt 31 and UV solidifies
Machine body 32, described UV curing body 32, including UV lamp 321 and elevating mechanism 322,32 liang described of UV curing body
Side is provided with charging aperture 34 and discharging opening 35, and the described top of UV curing body 32 is provided with exhaust blower 33, described UV solidifications
Machine body 32 is provided with temperature-detecting device 41, for monitoring solidification temperature in real time.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201711141903.1A CN107744918A (en) | 2017-11-17 | 2017-11-17 | The full-automatic UV photocurings smear process units of one kind experiment |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201711141903.1A CN107744918A (en) | 2017-11-17 | 2017-11-17 | The full-automatic UV photocurings smear process units of one kind experiment |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN107744918A true CN107744918A (en) | 2018-03-02 |
Family
ID=61252168
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201711141903.1A Pending CN107744918A (en) | 2017-11-17 | 2017-11-17 | The full-automatic UV photocurings smear process units of one kind experiment |
Country Status (1)
| Country | Link |
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| CN (1) | CN107744918A (en) |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111170041A (en) * | 2020-01-14 | 2020-05-19 | 深圳市俊达通办公智能科技有限公司 | Safe and reliable's automatic UV sign printer |
| WO2020259221A1 (en) * | 2019-06-26 | 2020-12-30 | 余姚煜昌电器有限公司 | Curing lamp and curing control method therefor |
| CN113546815A (en) * | 2021-08-16 | 2021-10-26 | 浙江凯立特医疗器械有限公司 | Film coating equipment for producing high-efficiency implantable biosensor |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| WO2020259221A1 (en) * | 2019-06-26 | 2020-12-30 | 余姚煜昌电器有限公司 | Curing lamp and curing control method therefor |
| CN111170041A (en) * | 2020-01-14 | 2020-05-19 | 深圳市俊达通办公智能科技有限公司 | Safe and reliable's automatic UV sign printer |
| CN111170041B (en) * | 2020-01-14 | 2021-05-28 | 张慧 | Safe and reliable's automatic UV sign printer |
| CN113546815A (en) * | 2021-08-16 | 2021-10-26 | 浙江凯立特医疗器械有限公司 | Film coating equipment for producing high-efficiency implantable biosensor |
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