CN104959595B - Robot workstation's system for square magnetic material die-cast formation - Google Patents
Robot workstation's system for square magnetic material die-cast formation Download PDFInfo
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Abstract
The present invention relates to a kind of robot workstation's system for square magnetic material die-cast formation, including robot, mechanical hand, pay-off, storage device, material-clearing device, die cavity cleaning plant, automatic weighing system, forcing press, electric control system.Robot overlaps pay-offs, storage device, material-clearing device, die cavity cleaning plant, automatic weighing system, forcing press matching coordinative operation with two respectively, improves robot utilization rate, accelerates productive temp；Electric control system is respectively at robot, automatic weighing system, forcing press, for realizing cooperating and coordinative operation between whole work station.Native system can be automatically obtained square magnetic material die-cast formation operation, reduces production cost, it is ensured that the production efficiency of product and quality.
Description
Technical field
The present invention relates to automatic die-casting technique field, particularly devise a kind of robot workstation's system for square magnetic material die-cast formation.
Background technology
In prior art, square magnetic material die-cast formation is mainly completed by manual work, manual work is by the manual cloth in a mold of workman, die casting in forcing press, then the manual square that takes out, cleaning mould, pack molding square, during this sequence of operations, manual operations is difficult to ensure that magnetic powder cloth in a mold uniformly affects the product quality of magnetic piece.Additionally neodymium-iron-boron magnetic material is powder, is easily directly sucked in human body, although workman when operation with protective mast, but still can not avoid completely sucking in lung.And manual operation there is also following deficiency: 1. labor intensity is big, and cost of labor is high；2. cloth is uneven, and percent defective is high；3. working environment is poor, big to harm.
In existing device, including the automatic weighing system for weighing magnetic powder, and for magnetic powder being cast into the forcing press of square.Automatic weighing system includes top hopper, automatic weighing machine, control chamber and bottom hopper.Described top hopper is used for holding magnetic powder；Automatic weighing machine is gone out, by control chamber control, precise, the magnetic powder weight set；Described bottom hopper is for realizing load weighted magnetic powder stone in mould.
It is to realize by being located at the mould of pressing machine die intracavity by magnetic powder die cast；Being loaded by magnetic powder in mould, press through forcing press, the magnetic powder in mould is just cast into square, and now the square magnetic material pressed can be risen by forcing press automatically, is then manually taken out by magnetic piece, is sintered, just obtains the magnetic product of square block.The bottom of die cavity can also be opened, and conveniently clears up mold cavity.
Summary of the invention
The present invention solves that at present at present the big cost of labor of labor intensity is high, stone is uneven during magnetic materials production and cause the technical problem that percent defective is high and working environment difference is big to harm, it is provided that a kind of robot workstation's system for square magnetic material die-cast formation.
The present invention realizes by the following technical solutions: a kind of robot workstation's system for square magnetic material die-cast formation, including robot, the robot control cabinet supporting with robot, mechanical hand, the most a set of pay-off, the most a set of storage device, the most a set of automatic weighing system, sets the forcing press of die cavity and controls the electric control system of said apparatus at least one；Described mechanical hand includes mechanical paw, paw cylinder, cylinder mounting plate, ring flange catcher, scraper plate installing plate, scraper plate, stirring rod installing plate and stirring rod；Described robot performs end flange and is connected with ring flange catcher；Described cylinder mounting plate, scraper plate installing plate and stirring rod installing plate is both connected to ring flange catcher and above and is each perpendicular to robot execution end axis；The other end of described cylinder mounting plate fixes a paw cylinder；Described mechanical paw is bolted in the actuating station being fixed on paw cylinder, by paw air cylinder driven, it is achieved the opening and closing of mechanical paw；Described scraper plate is vertically fixed on the other end of scraper plate installing plate by bolt, and described stirring rod is vertically fixed on the other end bottom of stirring rod installing plate；
Described pay-off, including bracing frame, station switching mechanism, distribution device and mold release agent spraying device；Described bracing frame includes the support being vertically arranged, the screw rod being connected to cantilever tip and the grillage being connected with screw rod；
Described station switching mechanism, including station switching mechanism installing plate, the first motor being arranged on station switching mechanism installing plate, tooth bar, article two, the parallel and horizontally arranged line slideway being arranged on station switching mechanism installing plate about, slide the slide block being located on line slideway；Described station switching mechanism installing plate is bolted and is fixed on grillage；Described tooth bar is slidably supported between two line slideways by slide block, and tooth bar is driven by gear engagement by the first motor, it is achieved move back and forth；
Described distribution device, including distribution device installing plate, motor plate, the second motor, leading screw, the traveling nut being located on leading screw, hopper, opens and closes the hatch door and vibrating motor coordinated with hopper discharging opening；Described distribution device installing plate is fixed on tooth bar front end；Described motor plate is bolted and is fixed on distribution device installing plate；The second described motor and leading screw are bolted and are fixed on motor plate；Hatch door is fixed on traveling nut, the second motor drive realization to move back and forth by leading screw；Described vibrating motor is bolted and is fixed on hopper side.
Described mold release agent spraying device includes demoulding shower nozzle installing plate and releasing agent shower nozzle；Demoulding shower nozzle installing plate is arranged on distribution device installing plate and is positioned at the front of hopper, releasing agent shower nozzle be arranged on demoulding shower nozzle installing plate and spout down；
Described storage device is positioned at above automatic weighing system, including the elevating hopper for storing magnetic powder, it is connected to the blanking valve body below elevating hopper, the blade being located in baiting valve body, drives the rotating cylinder of blade and be connected to the feed opening below blanking valve body；
Described automatic weighing system is positioned at above pay-off, and the charging aperture of automatic weighing system is positioned at below feed opening, and the discharging opening of automatic weighing system is positioned at the top of hopper.
Mechanical hand is for capturing die casting square and realizing its conversion between different station and the material powder using scraper plate to strike off in mould；Electric control system respectively with robot, mechanical hand, pay-off, storage device, automatic weighing system, forcing press communication, for realizing cooperating and coordinative operation between each system of whole work station；Described forcing press completes the mould of magnetic material for die casting, makes magnetic material be cast into square；Described pay-off is for realizing directly over by load weighted material powder transport to mould, and carries out uniform distribution；And according to different model square requirement, it is achieved different distributing modes；
Described storage device is used for realizing storing material powder and controlling blanking；Described automatic weighing system is fixed on directly over pay-off, for automatically weighing a certain amount of magnetic powder, and realizes a magnetic powder and successfully transfers in hopper from weighing machine.
Described mechanical paw is bolted in the actuating station being fixed on paw cylinder, by paw air cylinder driven, it is achieved the opening and closing of paw, in order to captures and discharges square material；Stirring rod, for stirring the material powder completed back and forth, can make material powder more uniformly spread, it is to avoid the generation of local caking；Described scraper plate strikes off material powder in mould after cloth, it is ensured that cloth uniform ground.Mold release agent spraying device sprays a certain amount of releasing agent in giving mould before cloth, makes molding square easily complete break away from moulds, improves yield rate.
Tooth bar is driven by gear by the first motor (containing decelerator), it is achieved move back and forth, it is achieved the station conversion of blowing and stone and cooperation distribution device uniform distribution.Second motor drives traveling nut by leading screw, plays the effect opening and closing hatch door.
Described vibrating motor is bolted and is fixed on hopper side, produces out-of-balance force, by changing frequency of vibration, jointly regulates blanking velocity and uniform blanking degree with door-down switch size.
Described elevating hopper is used for storing magnetic powder；Described rotating cylinder drives blade, it is achieved the beginning of blanking and stopping, controlling the falling amount of material powder；Described feed opening is used for guiding material powder to drop down onto automatic weighing system.After material powder is weighed by automatic weighing system, material powder is thrown in hopper.Hopper is according to actual die casting progress, under the driving of the first motor, is transmitted by the power of wheel and rack, runs above the die cavity of forcing press, by opening and closing hatch door, and coordinates vibrating motor, and material powder is spread the mould being positioned in forcing press die cavity.
The square magnetic material that die casting is good is taken away by mechanical paw, is placed in the most ready collection device, workman takes away and be sintered.
Further, described pay-off, storage device and automatic weighing system are two sets, and forcing press is two, and forcing press is two；Forcing press is placed on the both sides of robot, and pay-off is located at the forcing press side away from robot.
Two set pay-offs, storage device and automatic weighing system, such configuration can make robot replace between two forcing presses work, substantially increase production efficiency.
Further, the die cavity cleaning plant matched with forcing press die cavity is also included；Described die cavity cleaning plant includes lower piece and upper piece；Lower piece and upper piece between be from bottom to top fixed with and organize cleaning assembly more.
Die cavity cleaning plant is captured by mechanical paw, puts into pressing machine die intracavity, clears up mould intracavity wall, is cleaned out by material powder remaining in die cavity, can be effectively improved the quality of follow-up die casting.
Further, the material-clearing device being positioned at robot front and being controlled by electric control system is also included；Described material-clearing device includes expecting clearly support, down feather filling mechanism, expects powder reclaiming bag and expects clearly station switching mechanism；Clear material station switching mechanism includes dynamic plate, box, pressing plate, base plate and cylinder；Described dynamic plate, in the groove that pressing plate and base plate are formed, is reciprocatingly slided by air cylinder driven, it is achieved station converts；Described material powder reclaiming bag is for collecting the magnetic powder of cleaning.
Described material-clearing device is for realizing cleaning and the station conversion of die casting square.
Further, described mechanical paw includes a pair claw, a pair elastomer block installing plate, a pair elastomer block and an adjustable limit bolt；A pair described claw is fixed in the actuating station of paw cylinder；An elastomer block installing plate all it has been bolted inside each claw；An elastomer block is all fixed on each elastomer block installing plate；Described adjustable limit bolt and a pair claw are threaded connection.Elastomer block can slow down the crawl strength of claw, makes square magnetic material keep high-quality.Adjustable limit bolt can limit the minimum range of two claws, prevents the most excessive, and the other side's block of material damages.
Further, cylinder mounting plate, scraper plate installing plate and stirring rod installing plate are the most annularly-distributed for axle with ring flange catcher center.
As it is shown in figure 5, three installing plates are the most annularly-distributed in ring flange catcher, be equivalent to the axis around robot actuating station the most annularly-distributed, so when robot runs, can accomplish non-interference between three installing plates to greatest extent, improve working (machining) efficiency, also allow for the layout of package unit.
Further, often group cleaning assembly includes squeegee, middle piece and the felt brush from bottom to top stacked；Lower piece, squeegee, middle piece, felt brush and upper piece all have a connecting hole, lower piece, squeegee, middle piece, felt brush and upper piece between by connecting through the cleaning bolt of connecting hole is fixing up and down.
Die cavity can be effectively cleared up in the up and down motion being combined through in die cavity of squeegee and felt brush, is thoroughly cleaned out by the magnetic powder that mould intracavity wall is remaining.
Electric control system includes power supply, PLC, input module, output module, position control module, relay, driver；For controlling pay-off, storage device, material-clearing device, die cavity cleaning plant, automatic weighing system, forcing press and robot control cabinet；PLC is its power supply by power supply, receives the relevant detection signal from input module input, through PLC process, output signal is exported via output module, is sent to position control module and relay, in order to drive driver or electromagnetic valve work.Described robot control cabinet is for controlling the motion of robot and the action of mechanical hand.
The relevant detection signal of input module input includes the startup of cylinder, rotating cylinder, automatic weighing system and forcing press and stops signal that each motor limit of sports record position detection signal detects signal and emergent stop signal with presence or absence of in relative stations.The method of attachment of above-mentioned electric control system and control process are the control technology that this area is conventional；The control of the work process of described robot and each cylinder and motor, vibrating motor is all realized by corresponding software；Those skilled in the art are by reading structure of the present invention and work process, it is possible to realize connection and the control of each parts easily, and write out corresponding software easily and know the method for operating of each parts.
Robot workstation's system of the present invention, uses following operation during specific works:
1) rotating cylinder of forcing press I storage device drives blade, it is achieved blanking is to automatic weighing system；
2) automatic weighing system weighing honest material powder is transferred to hopper；
3) station switching mechanism moves above shower nozzle cause mould, sprays releasing agent；
4) station switching mechanism and distribution device work in coordination with cloth operation；
5) magnetic powder in die of press is stirred by robot by the stirring rod of mechanical hand so that it is be evenly distributed, and then scraper plate strikes off operation to the mould that forcing press I cloth is complete；
6) forcing press I carries out die casting operation；
7) gripper of manipulator takes the good square of forcing press I die casting, delivers to down feather filling mechanism cleaning station, square is carried out prune job；
8) square of crawl is put to moving box by mechanical hand；
9) mechanical hand captures die cavity cleaning plant according to electric control system instruction, is placed on above mould, and forcing press I carries out mold cleaning operation；
10) square is moved to station to be packed by clear material station switching mechanism；
11) forcing press I is according to above-mentioned 1) to 10) step cycle；
12) robot alternately operating between forcing press I and forcing press II successively.
The described method for square magnetic material die-cast formation, has two set pay-offs, storage device, material-clearing device, die cavity cleaning plant, automatic weighing system, forcing press.Robot and two covering device coordinating operations, improve robot utilization rate, improve production efficiency.
The described method for square magnetic material die-cast formation, two covering device each independently workings, set of device breaks down, and another set of device is not affected, and can continue operation, reduces fault to greatest extent and impacts.
The described method for square magnetic material die-cast formation, station switching mechanism and distribution device are worked in coordination with cloth operation, can be realized corresponding optimum distributing mode according to die casting square specification, substantially increase square Forming Quality.
Owing to have employed above-mentioned technical scheme, the present invention is compared with prior art, have the advantages that: selection standard industrial robot forms a kind of robot workstation's system for square magnetic material die-cast formation, achieves entire roboticized work in the operations such as scale material, feeding, die casting, cleaning；Robot workstation's system has very strong adaptability, for processing different size square, only need to simply adjust；Two complete equipment alternately operatings, decrease the robot waiting time, improve production efficiency；Farthest decrease the dust injury to operator, improve product quality.
Accompanying drawing explanation
Fig. 1 is the main TV structure schematic diagram of the present invention.
Fig. 2 is the plan structure schematic diagram of the present invention.
Fig. 3 is one of mechanical hand main TV structure schematic diagram.
Fig. 4 is the two of mechanical hand main TV structure schematic diagram.
Fig. 5 is one of mechanical hand plan structure schematic diagram.
The two of Fig. 6 mechanical paw plan structure schematic diagram.
Fig. 7 feeder structure schematic diagram.
Fig. 8 is station switching mechanism and distribution device main TV structure schematic diagram.
Fig. 9 is station switching mechanism and distribution device plan structure schematic diagram.
Figure 10 is distribution device partial enlargement structural representation.
Figure 11 is storage device main TV structure schematic diagram.
Figure 12 is storage device side-looking structural representation.
Figure 13 is material-clearing device main TV structure schematic diagram.
Figure 14 is material-clearing device left view structural representation.
Figure 15 is material-clearing device plan structure schematic diagram.
Figure 16 is die cavity cleaning plant main TV structure schematic diagram.
Figure 17 is die cavity cleaning plant plan structure schematic diagram.
1-robot, 2-mechanical hand, 3-pay-off, 4-storage device, 5-material-clearing device, 6-die cavity cleaning plant, 7-automatic weighing system, 8-forcing press, 9-electric control system, 10-robot control cabinet, 11-hydraulic workstation, 12-square magnetic material, 13-die cavity；
21-mechanical paw, 22-paw cylinder, 23-cylinder mounting plate, 24-ring flange catcher, 25-scraper plate installing plate, 26-scraper plate, 27-stirring rod installing plate, 28-stirring rod；
211-claw, 212-elastomer block installing plate, 213-elastomer block, 214-adjustable limit bolt；271-the first connecting plate, 272-the second connecting plate；
31-bracing frame, 311-support, 312-screw rod, 313-grillage；
32-station switching mechanism, 321-station switching mechanism installing plate, 322-the first motor, 323-tooth bar, 324-line slideway, 325-slide block, 326-gear；
33-distribution device, 331-distribution device installing plate, 332-motor plate, 333-the second motor, 334-leading screw, 335-traveling nut, 336-hopper, 337-hatch door, 338-vibrating motor；
34-mold release agent spraying device；341-demoulding shower nozzle installing plate, 342-releasing agent shower nozzle,
41-elevating hopper, 42-blanking valve body, 43-blade, 44-rotating cylinder, 45-feed opening；
51-expects clearly support, 52-down feather filling mechanism, and 53-expects powder reclaiming bag；541-moves plate, 542-box, 543-pressing plate, 544-base plate, 545 cylinders；
Block under 61-, 62-squeegee, block in 63-, 64 felt brushes, the upper block of 65-, 66-clears up bolt.
Detailed description of the invention
Below in conjunction with specific embodiment, explain the present invention further.Should be understood that these embodiments are merely to illustrate the present invention and are not used in restriction the scope of the present invention.Robot work station is not limited to die casting magnetic material, it is also possible to die casting other materials molding.In addition, it is to be understood that after reading the content that the present invention lectures, the present invention can be made various changes or modifications by those skilled in the art, and these equivalent form of values fall within the application appended claims limited range equally.
Fig. 1, Fig. 2 are structural representation and the layout of whole system.A kind of robot workstation's system for square magnetic material die-cast formation, including robot 1, the robot control cabinet 10 supporting with robot 1, mechanical hand 2, the most a set of pay-off 3, the most a set of storage device 4, the most a set of automatic weighing system 7, sets the forcing press 8 of die cavity 13 and controls the electric control system 9 of said apparatus at least one；Described mechanical hand 2 includes mechanical paw 21, paw cylinder 22, cylinder mounting plate 23, ring flange catcher 24, scraper plate installing plate 25, scraper plate 26, stirring rod installing plate 27 and stirring rod 28；Described robot 1 performs end flange and is connected with ring flange catcher 24；Described cylinder mounting plate 23, scraper plate installing plate 25 and stirring rod installing plate 27 is both connected on ring flange catcher 24 and is each perpendicular to robot 1 perform end axis, as shown in Figure 5；The other end of described cylinder mounting plate 23 fixes a paw cylinder 22；Described mechanical paw 21 is bolted in the actuating station being fixed on paw cylinder 22, paw cylinder 22 drive, it is achieved the opening and closing of mechanical paw 21；Described scraper plate 26 is vertically fixed on the other end of scraper plate installing plate 25 by bolt, and described stirring rod 28 is vertically fixed on the other end bottom of stirring rod installing plate 27；As shown in Figure 3,4.
As shown in Fig. 7,8,9, described pay-off 3, including bracing frame 31, station switching mechanism 32, distribution device 33 and mold release agent spraying device 34；Described bracing frame 31 includes the support 311 being vertically arranged, the screw rod 312 being connected to support 311 top and the grillage 313 being connected with screw rod 312.
Described station switching mechanism 32, including station switching mechanism installing plate 321, the first motor 322 being arranged on station switching mechanism installing plate 321, tooth bar 323, about two parallel and horizontally arranged be arranged on station switching mechanism installing plate 321 line slideway 324, slide the slide block 325 that is located on line slideway 324；Described station switching mechanism installing plate 321 is bolted and is fixed on grillage 313；Described tooth bar 323 is slidably supported between two line slideways 324 by slide block 325, and tooth bar 323 is engaged driving by the first motor 322 by gear 326, it is achieved move back and forth.
As shown in Figure 8,9, 10, described distribution device 33, including distribution device installing plate 331, motor plate 332, the second motor 333, leading screw 334, the traveling nut 335 being located on leading screw 334, hopper 336, the hatch door 337 and vibrating motor 338 coordinated is opened and closed with hopper 336 discharging opening；Described distribution device installing plate 331 is fixed on tooth bar 323 front end；Described motor plate 332 is bolted and is fixed on distribution device installing plate 331；The second described motor 333 and leading screw 334 are bolted and are fixed on motor plate 332；Hatch door 337 is fixed on traveling nut 335, the second motor 333 drive realization to move back and forth by leading screw 334, control hatch door 337 switch size, control hopper 336 blanking velocity；Described vibrating motor 338 is bolted and is fixed on hopper 336 side, produces out-of-balance force, by changing frequency of vibration, jointly regulates blanking velocity and uniform blanking degree with hatch door 337 switch size.
As it is shown in figure 9, described mold release agent spraying device 34 includes demoulding shower nozzle installing plate 341 and releasing agent shower nozzle 342；Demoulding shower nozzle installing plate 341 is arranged on distribution device installing plate 331 and is positioned at the front of hopper 336, releasing agent shower nozzle 342 be arranged on demoulding shower nozzle installing plate 341 and spout down.
As shown in Figure 11,12, described storage device 4 is positioned at above automatic weighing system 7, including the elevating hopper 41 for storing magnetic powder, the blade 43 be connected to the blanking valve body 42 below elevating hopper 41, being located in blanking valve body 42, drive the rotating cylinder 44 of blade 43 and be connected to the feed opening 45 below blanking valve body 42.
Described automatic weighing system 7 is positioned at above pay-off 3, and the charging aperture of automatic weighing system 7 is positioned at below feed opening 45, and the discharging opening of automatic weighing system 7 is positioned at the top of hopper 336.
Fig. 1, shown in 2, described pay-off 3, storage device 4 and automatic weighing system 7 are two sets, and forcing press 8 is two；Forcing press 8 is placed on the both sides of robot, and pay-off 3 is located at the forcing press 8 side away from robot.
Such as Figure 16, shown in 17, also include the die cavity cleaning plant 6 matched with forcing press 8 die cavity 13；Described die cavity cleaning plant 6 includes lower piece 61 and upper piece 65；Lower piece 61 and upper piece be from bottom to top fixed with between 65 and organize cleaning assembly more.
Shown in Figure 13,14,15, also include the material-clearing device 5 being positioned at robot 1 front and being controlled by electric control system 9；Described material-clearing device 5 includes expecting clearly support 51, down feather filling mechanism 52, expects powder reclaiming bag 53 and expects clearly station switching mechanism；Clear material station switching mechanism includes dynamic plate 541, box 542, pressing plate 543, base plate 544 and cylinder 545；Described dynamic plate 541, in the groove that pressing plate 543 and base plate 544 are formed, is driven by cylinder 545 and reciprocatingly slides, it is achieved station converts；Described material powder reclaiming bag 53 is for collecting the magnetic powder of cleaning.
As shown in Figure 6, described mechanical paw 21 includes a pair claw 211, a pair elastomer block installing plate 212, a pair elastomer block 213 and an adjustable limit bolt 214；Described a pair claw 211 is fixed in the actuating station of paw cylinder 22；An elastomer block installing plate 212 all it has been bolted inside each claw 211；An elastomer block 213 is all fixed on each elastomer block installing plate 212；Described adjustable limit bolt 214 is threaded connection with a pair claw 211.
Shown in Fig. 5, it is the most annularly-distributed for axle that cylinder mounting plate 23, scraper plate installing plate 25 and stirring rod installing plate 27 take over 24 centers with ring flange.
Often group cleaning assembly includes squeegee 62, middle piece 63 and the felt brush 64 from bottom to top stacked；Lower piece 61, squeegee 62, middle piece 63, felt brush 64 and upper piece 65 all have a connecting hole, lower piece 61, squeegee 62, middle piece 63, felt brush 64 and upper piece between 65 by connecting through the cleaning bolt 66 of connecting hole is fixing up and down.
Pay-off height matches with forcing press, is sent at forcing press die cavity by material powder；Automatic weighing system is positioned at directly over pay-off, and storage device is positioned at the surface of automatic weighing system, is equipped with corresponding pillar and supports；In the most integrated airtight operating room with an interior inflated with nitrogen of all devices, free from the influence of the external environment to guarantee, improve yield rate；Operating room is provided with material taking mouth for feeding.Hydraulic workstation 11 is for providing power to forcing press 8.
Described stirring rod installing plate 27 includes interconnective first connecting plate 271 and the second connecting plate 272；One end of described first connecting plate 271 is connected with ring flange catcher 24 by screw, nine connecting holes are had on one side of the first connecting plate 271, having 20 connecting holes on one side of the second connecting plate 272, first, second connecting plate is fixedly connected by the screw through connecting hole；Thus can be according to the distance between practical situation regulation stirring rod and ring flange catcher；Described stirring rod 28 is fixed by screws in one end that the second connecting plate 272 is connected with the first connecting plate 271 away from it.
Claims (9)
1. the robot workstation's system for square magnetic material die-cast formation, including robot (1), the robot control cabinet (10) supporting with robot (1), mechanical hand (2), the most a set of pay-off (3), the most a set of storage device (4), the most a set of automatic weighing system (7), sets the forcing press (8) of die cavity (13) and controls the electric control system (9) of said apparatus at least one；It is characterized in that, described mechanical hand (2) includes mechanical paw (21), paw cylinder (22), cylinder mounting plate (23), ring flange catcher (24), scraper plate installing plate (25), scraper plate (26), stirring rod installing plate (27) and stirring rod (28)；Described robot (1) performs end flange and is connected with ring flange catcher (24)；Described cylinder mounting plate (23), scraper plate installing plate (25) and stirring rod installing plate (27) is both connected to ring flange catcher (24) and above and is each perpendicular to robot (1) execution end axis；The other end of described cylinder mounting plate (23) fixes a paw cylinder (22)；Described mechanical paw (21) is bolted in the actuating station being fixed on paw cylinder (22), paw cylinder (22) drive, it is achieved the opening and closing of mechanical paw (21)；Described scraper plate (26) is vertically fixed on the other end of scraper plate installing plate (25) by bolt, and described stirring rod (28) is vertically fixed on the other end bottom of stirring rod installing plate (27)；
Described pay-off (3), including bracing frame (31), station switching mechanism (32), distribution device (33) and mold release agent spraying device (34)；Described bracing frame (31) includes the support (311) being vertically arranged, be connected to support (311) top screw rod (312) and the grillage (313) being connected with screw rod (312)；
Described station switching mechanism (32), including station switching mechanism installing plate (321), the first motor (322) being arranged on station switching mechanism installing plate (321), tooth bar (323), article two, the parallel and horizontally arranged line slideway (324) being arranged on station switching mechanism installing plate (321) about, slide the slide block (325) being located on line slideway (324)；Described station switching mechanism installing plate (321) is bolted and is fixed on grillage (313)；Described tooth bar (323) is slidably supported between two line slideways (324) by slide block (325), and tooth bar (323) is driven by gear (326) engagement by the first motor (322), it is achieved move back and forth；
Described distribution device (33), including distribution device installing plate (331), motor plate (332), second motor (333), leading screw (334), the traveling nut (335) being located on leading screw (334), hopper (336), the hatch door (337) and vibrating motor (338) coordinated is opened and closed with hopper (336) discharging opening；Described distribution device installing plate (331) is fixed on tooth bar (323) front end；Described motor plate (332) is bolted and is fixed on distribution device installing plate (331)；Described the second motor (333) and leading screw (334) are bolted and are fixed on motor plate (332)；Hatch door (337) is fixed on traveling nut (335), the second motor (333) drive realization to move back and forth by leading screw (334)；Described vibrating motor (338) is bolted and is fixed on hopper (336) side；
Described mold release agent spraying device (34) includes demoulding shower nozzle installing plate (341) and releasing agent shower nozzle (342)；It is upper and be positioned at the front of hopper (336) that demoulding shower nozzle installing plate (341) is arranged on distribution device installing plate (331), releasing agent shower nozzle (342) be arranged on that demoulding shower nozzle installing plate (341) is upper and spout down；
Described storage device (4) is positioned at automatic weighing system (7) top, including the elevating hopper (41) for storing magnetic powder, it is connected to the blanking valve body (42) of elevating hopper (41) lower section, the blade (43) being located in blanking valve body (42), drives the rotating cylinder (44) of blade (43) and be connected to the feed opening (45) of blanking valve body (42) lower section；
Described automatic weighing system (7) is positioned at pay-off (3) top, and the charging aperture of automatic weighing system (7) is positioned at feed opening (45) lower section, and the discharging opening of automatic weighing system (7) is positioned at the top of hopper (336).
Robot workstation's system for square magnetic material die-cast formation the most according to claim 1, it is characterised in that described pay-off (3), storage device (4) and automatic weighing system (7) are two sets, forcing press (8) is two；Forcing press (8) is placed on the both sides of robot (1), and pay-off (3) is located at the forcing press (8) side away from robot.
Robot workstation's system for square magnetic material die-cast formation the most according to claim 1 and 2, it is characterised in that also include the die cavity cleaning plant (6) matched with forcing press (8) die cavity (13)；Described die cavity cleaning plant (6) includes lower piece (61) and upper piece (65)；From bottom to top it is fixed with between lower piece (61) and upper piece (65) and organizes cleaning assembly more.
Robot workstation's system for square magnetic material die-cast formation the most according to claim 1 and 2, it is characterised in that also include the material-clearing device (5) being positioned at robot (1) front and being controlled by electric control system (9)；Described material-clearing device (5) includes expecting clearly support (51), down feather filling mechanism (52), expects powder reclaiming bag (53) and expects clearly station switching mechanism；Clear material station switching mechanism includes dynamic plate (541), box (542), pressing plate (543), base plate (544) and cylinder (545)；Described dynamic plate (541), in the groove that pressing plate (543) and base plate (544) are formed, is driven by cylinder (545) and reciprocatingly slides, it is achieved station converts；Described material powder reclaiming bag (53) is for collecting the magnetic powder of cleaning.
Robot workstation's system for square magnetic material die-cast formation the most according to claim 1 and 2, it is characterised in that described mechanical paw (21) includes a pair claw (211), a pair elastomer block installing plate (212), a pair elastomer block (213) and an adjustable limit bolt (214)；Described a pair claw (211) is fixed in the actuating station of paw cylinder (22)；Each claw (211) inner side has all been bolted an elastomer block installing plate (212)；An elastomer block (213) is all fixed on each elastomer block installing plate (212)；Described adjustable limit bolt (214) is threaded connection with a pair claw (211).
Robot workstation's system for square magnetic material die-cast formation the most according to claim 3, it is characterized in that, described mechanical paw (21) includes a pair claw (211), a pair elastomer block installing plate (212), a pair elastomer block (213) and an adjustable limit bolt (214)；Described a pair claw (211) is fixed in the actuating station of paw cylinder (22)；Each claw (211) inner side has all been bolted an elastomer block installing plate (212)；An elastomer block (213) is all fixed on each elastomer block installing plate (212)；Described adjustable limit bolt (214) is threaded connection with a pair claw (211).
Robot workstation's system for square magnetic material die-cast formation the most according to claim 1 and 2, it is characterized in that, cylinder mounting plate (23), scraper plate installing plate (25) and stirring rod installing plate (27) are that axle is the most annularly-distributed with ring flange catcher (24) center.
Robot workstation's system for square magnetic material die-cast formation the most according to claim 3, it is characterised in that often group cleaning assembly includes the squeegee (62) from bottom to top stacked, middle piece (63) and felt brush (64)；Lower piece (61), squeegee (62), middle piece (63), felt brush (64) and upper piece (65) all have a connecting hole, lower piece (61), squeegee (62), middle piece (63), between felt brush (64) and upper piece (65) by connecting through the cleaning bolt (66) of connecting hole is fixing up and down.
Robot workstation's system for square magnetic material die-cast formation the most according to claim 1, it is characterised in that described stirring rod installing plate (27) includes interconnective first connecting plate (271) and the second connecting plate (272)；One end of described first connecting plate (271) is connected with ring flange catcher (24) by screw, nine connecting holes are had on one side of the first connecting plate (271), having 20 connecting holes on one side of the second connecting plate (272), first, second connecting plate is fixedly connected by the screw through connecting hole；Described stirring rod (28) is fixed by screws in one end that the second connecting plate (272) is connected with the first connecting plate (271) away from it.
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| CN201510391481.8A CN104959595B (en) | 2015-07-07 | 2015-07-07 | Robot workstation's system for square magnetic material die-cast formation |
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| CN201510391481.8A CN104959595B (en) | 2015-07-07 | 2015-07-07 | Robot workstation's system for square magnetic material die-cast formation |
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| CN104959595B true CN104959595B (en) | 2017-01-04 |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
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| FR3106905A1 (en) * | 2020-01-31 | 2021-08-06 | Thierry sa | MACHINE FOR MANUFACTURING GLASS BRANCHES AND MANUFACTURING PROCESS IMPLEMENTED BY THE SAID MACHINE |
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111816438B (en) * | 2020-08-17 | 2024-06-25 | 山西通远科技有限公司 | Neodymium iron boron magnet preparation facilities |
| CN118123019B (en) * | 2024-05-07 | 2024-08-20 | 江苏巨鑫磁业有限公司 | Magnetic powder forming and processing device and processing method |
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| JP3639584B1 (en) * | 2003-09-26 | 2005-04-20 | Ｔｄｋ株式会社 | Magnetic field orientation molding device and orientation magnetic field generator |
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Inventor after: Chi Anmin Inventor after: Li Yaolin Inventor after: He Chunyan Inventor before: Chi Anmin Inventor before: Li Yaolin |
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Effective date of registration: 20170725 Address after: 044000 Southern District of Yuncheng new airport, Shanxi Patentee after: Shanxi Zhongsheng constant magnetic materials Co. Ltd. Address before: 044000 Shanxi province Yuncheng City Airport District Zhongsheng constant magnetic material Co. hospital Patentee before: SHANXI ZHONGTAIYUAN INDUSTRIAL AUTOMATION EQUIPMENT CO., LTD. |
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