CN107716396A - A kind of shaft coupling automated cleaning equipment - Google Patents
A kind of shaft coupling automated cleaning equipment Download PDFInfo
- Publication number
- CN107716396A CN107716396A CN201710955100.3A CN201710955100A CN107716396A CN 107716396 A CN107716396 A CN 107716396A CN 201710955100 A CN201710955100 A CN 201710955100A CN 107716396 A CN107716396 A CN 107716396A
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- China
- Prior art keywords
- shaft coupling
- station
- cleaning equipment
- water tank
- connecting plate
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Links
- 238000004140 cleaning Methods 0.000 title claims abstract description 100
- 230000008878 coupling Effects 0.000 title claims abstract description 77
- 238000010168 coupling process Methods 0.000 title claims abstract description 77
- 238000005859 coupling reaction Methods 0.000 title claims abstract description 77
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 57
- 230000005540 biological transmission Effects 0.000 claims abstract description 41
- 239000012530 fluid Substances 0.000 claims abstract description 32
- 238000005406 washing Methods 0.000 claims abstract description 29
- 238000010926 purge Methods 0.000 claims abstract description 20
- 239000000463 material Substances 0.000 claims description 19
- 239000004519 grease Substances 0.000 claims description 16
- 239000002351 wastewater Substances 0.000 claims description 8
- 238000001035 drying Methods 0.000 claims description 6
- 238000011010 flushing procedure Methods 0.000 claims description 6
- 238000001914 filtration Methods 0.000 claims description 3
- 239000003350 kerosene Substances 0.000 abstract description 14
- 239000012459 cleaning agent Substances 0.000 description 8
- 238000000034 method Methods 0.000 description 6
- 239000012535 impurity Substances 0.000 description 5
- 230000033001 locomotion Effects 0.000 description 5
- 239000000428 dust Substances 0.000 description 4
- 230000008569 process Effects 0.000 description 4
- 239000004576 sand Substances 0.000 description 4
- 239000002360 explosive Substances 0.000 description 3
- 230000003862 health status Effects 0.000 description 3
- 239000007788 liquid Substances 0.000 description 3
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 2
- 230000003028 elevating effect Effects 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- JEIPFZHSYJVQDO-UHFFFAOYSA-N iron(III) oxide Inorganic materials O=[Fe]O[Fe]=O JEIPFZHSYJVQDO-UHFFFAOYSA-N 0.000 description 2
- 239000000314 lubricant Substances 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 239000007921 spray Substances 0.000 description 2
- 239000000725 suspension Substances 0.000 description 2
- 101100346171 Arabidopsis thaliana MORC3 gene Proteins 0.000 description 1
- 101100168604 Candida albicans (strain SC5314 / ATCC MYA-2876) CRH12 gene Proteins 0.000 description 1
- 241000271559 Dromaiidae Species 0.000 description 1
- 101100168607 Saccharomyces cerevisiae (strain ATCC 204508 / S288c) UTR2 gene Proteins 0.000 description 1
- 239000003795 chemical substances by application Substances 0.000 description 1
- 230000003749 cleanliness Effects 0.000 description 1
- 239000003245 coal Substances 0.000 description 1
- 230000007423 decrease Effects 0.000 description 1
- 238000005238 degreasing Methods 0.000 description 1
- 238000007654 immersion Methods 0.000 description 1
- 230000006872 improvement Effects 0.000 description 1
- 230000002452 interceptive effect Effects 0.000 description 1
- 229910052742 iron Inorganic materials 0.000 description 1
- 239000010687 lubricating oil Substances 0.000 description 1
- 238000012423 maintenance Methods 0.000 description 1
- 238000012544 monitoring process Methods 0.000 description 1
- 239000003921 oil Substances 0.000 description 1
- 230000000149 penetrating effect Effects 0.000 description 1
- 230000000737 periodic effect Effects 0.000 description 1
- 238000004064 recycling Methods 0.000 description 1
- 230000008439 repair process Effects 0.000 description 1
- 238000005096 rolling process Methods 0.000 description 1
- 238000009288 screen filtration Methods 0.000 description 1
- 238000002791 soaking Methods 0.000 description 1
- 239000002689 soil Substances 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B3/00—Cleaning by methods involving the use or presence of liquid or steam
- B08B3/02—Cleaning by the force of jets or sprays
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B3/00—Cleaning by methods involving the use or presence of liquid or steam
- B08B3/04—Cleaning involving contact with liquid
- B08B3/08—Cleaning involving contact with liquid the liquid having chemical or dissolving effect
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B3/00—Cleaning by methods involving the use or presence of liquid or steam
- B08B3/04—Cleaning involving contact with liquid
- B08B3/10—Cleaning involving contact with liquid with additional treatment of the liquid or of the object being cleaned, e.g. by heat, by electricity or by vibration
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B3/00—Cleaning by methods involving the use or presence of liquid or steam
- B08B3/04—Cleaning involving contact with liquid
- B08B3/10—Cleaning involving contact with liquid with additional treatment of the liquid or of the object being cleaned, e.g. by heat, by electricity or by vibration
- B08B3/14—Removing waste, e.g. labels, from cleaning liquid; Regenerating cleaning liquids
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B27/00—Other grinding machines or devices
- B24B27/033—Other grinding machines or devices for grinding a surface for cleaning purposes, e.g. for descaling or for grinding off flaws in the surface
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B2203/00—Details of cleaning machines or methods involving the use or presence of liquid or steam
- B08B2203/007—Heating the liquid
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Chemical & Material Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- General Chemical & Material Sciences (AREA)
- Cleaning By Liquid Or Steam (AREA)
- Vehicle Cleaning, Maintenance, Repair, Refitting, And Outriggers (AREA)
Abstract
The invention discloses a kind of shaft coupling automated cleaning equipment, including support body and it is connected to the purging system, liquid-supplying system and transmission system of the support body, the purging system has some washing stations, the liquid-supplying system is connected with the purging system, so as to which cleaning fluid is passed through into the corresponding washing station, shaft coupling to be cleaned can be sent to each washing station by the transmission system, also include control system, for automatically controlling the purging system, the liquid-supplying system and the transmission system co-operating；The cleaning fluid is the water for being heated to predetermined temperature.Above-mentioned shaft coupling automated cleaning equipment, as cleaning fluid, is avoided using kerosene, has the advantages of safe, cost is low using water.The shaft coupling automated cleaning equipment can also realize automatic running, so as to reduce the operation intensity of operating personnel, and improve cleaning efficiency, improve cleaning performance.
Description
Technical field
The present invention relates to rail vehicle technical field, more particularly to a kind of shaft coupling automated cleaning equipment.
Background technology
, it is necessary to be overhauled to individual parts after rail vehicle operation a period of time.Shaft coupling is to be used to couple different machines
Two axles (driving shaft and driven shaft) in structure, common rotation is allowed to transmit the part of moment of torsion.When shaft coupling overhauls, need to remove
The impurity such as lubricating oil, sand and dust soil and surface rusty stain inside shaft coupling.
At present, the cleaning that rail vehicle shaft coupling uses is cleaned for artificial hairbrush, and specific cleaning step is：Make first
Time immersion is fixed to each part of shaft coupling with kerosene, then manually uses hairbrush lubricant removal fat and shaft coupling surface
Rusty stain.
There are the following problems for above-mentioned cleaning：
1st, kerosene has strong volatility, certain potential safety hazard to Health Status For Workers Exposed be present, must wear specialty during operation
Safety device；
2nd, shaft coupling grease, palpus high-frequency, periodic replacement kerosene, maintenance repair cost height are cleaned using kerosene；
3rd, kerosene belongs to combustible and explosive articles, must be equipped between the special explosion-proof cleaning of kerosene, requires higher to factory building；
4th, after soaking shaft coupling using kerosene, operating personnel must use hairbrush to be carried out one by one to each component surface of shaft coupling
Lubricant grease is removed, and employee's operation intensity is larger and cleaning efficiency is low.
In view of this, how a kind of automation shaft coupling cleaning equipment is provided, automatic cleaning shaft coupling can be realized, and not
It, so as to improve security, reduce cost, is that those skilled in the art's technology urgently to be resolved hurrily is asked as cleaning agent that kerosene, which need to be used,
Topic.
The content of the invention
In order to solve the above technical problems, the purpose of the present invention is a kind of shaft coupling automated cleaning equipment of offer, including frame
Body and the purging system, liquid-supplying system and transmission system for being connected to the support body, the purging system have some washing stations,
The liquid-supplying system is connected with the purging system, so as to which cleaning fluid is passed through into the corresponding washing station, the power train
Shaft coupling to be cleaned can be sent to each washing station, in addition to control system by system, described clear for automatically controlling
Wash system, the liquid-supplying system and the transmission system co-operating；
The cleaning fluid is the water for being heated to predetermined temperature.
In shaft coupling automated cleaning equipment in the present invention, using water as cleaning fluid, with using coal in the prior art
Oil is compared as cleaning fluid, and the security of water is significantly larger than kerosene, therefore, it is possible to substantially reduce cleaning fluid to Health Status For Workers Exposed
Influence, without wearing professional safety device during operating personnel's operation；And water is not belonging to combustible and explosive articles, therefore without
It is equipped between special cleaning, the requirement to factory building reduces, so as to reduce the cost of cleaning factory building；Meanwhile compared with kerosene, water is made
For cleaning agent when cleaning agent cost in itself substantially reduce.Therefore, the shaft coupling automated cleaning equipment have it is safe, into
The advantages of this is low.
In addition, the shaft coupling automated cleaning equipment in the present invention can also realize automatic running, so as to reduce operation people
The operation intensity of member, and improve cleaning efficiency, improve cleaning performance.
Alternatively, the predetermined temperature is 50~100 DEG C.
Alternatively, in addition to it is used for the materials vehicle for placing shaft coupling to be cleaned, the materials vehicle connects with the transmission system
Connect, to move to each washing station successively under the driving of the transmission system；
The shaft coupling is demountable structure, and the materials vehicle includes vehicle frame and end cover bracket located at the vehicle frame, interior
Tooth support and outer tube stent, so as to corresponding end cap, internal tooth and the outer barrel for supporting the shaft coupling.
Alternatively, the transmission system includes along its transmission direction being located at the drive at the support body both ends and is connected to two
The chain of the drive, the drive can drive the chain movement, the support body tool under the driving of motor
There is the slide rail extended along the transmission direction；
The vehicle frame is provided with the axletree of the slide rail extension, and the axletree is connected with wheel, and the wheel being capable of edge
The slide rail motion.
Alternatively, along the transmission direction of the transmission system, the washing station includes slightly washing station, fine purifiation work successively
Position, derusting station, rinse station and drying station, the liquid-supplying system cleaning fluid can be passed through it is described it is thick wash station,
The fine purifiation station and the flushing station；
Grease remover is added into the thick cleaning fluid for washing station and the fine purifiation station.
Alternatively, thick station, the fine purifiation station and the purging system corresponding to the flushing station washed exports
High-pressure nozzle provided with adjustable angle.
Alternatively, the liquid-supplying system includes the first water tank and the second water tank, the washing station outlet and described first
Water tank connects, and enters first water tank, first water tank and second water to complete the waste water of corresponding cleaning operation
There is screen pack, the waste water in first water tank enters second water tank after the filter screen filtration, described between case
Second water tank is connected with the purging system by water pump.
Alternatively, second water tank sets having heaters, for the cleaning fluid to be heated into the predetermined temperature.
Alternatively, in addition to the derusting system located at the derusting station, the derusting system include being located at the support body
Drive component and scaling brush, the drive component includes lifting unit and rotation section.
Alternatively, the rotation section includes derusting motor and is fixed on the rotating shaft of the scaling brush, in addition to gear train, its
Driving wheel is fixed on the output shaft of the derusting motor, and driven pulley is fixed on the rotating shaft；
The support body upper end has the first connecting plate, and the lower section of first connecting plate has the second connecting plate, and described
Two connecting plates are fixed on the rotating shaft by bearing block, and second connecting plate is connected with lifting pulley group, the lifting pulley
Group can drive second connecting plate to lift under the driving of lifting motor, and the lifting motor is with the lifting pulley group
The lifting unit.
Alternatively, connected between first connecting plate and second connecting plate by some line slideways, described
Two connecting plates can lift along the line slideway.
Brief description of the drawings
Fig. 1 is a kind of stereogram of the shaft coupling automated cleaning equipment provided by the present invention in specific embodiment；
Fig. 2 is Fig. 1 front view；
Fig. 3 is Fig. 1 top view；
Fig. 4 is the partial enlarged drawing of I part in Fig. 1；
Fig. 5 is the structural representation of materials vehicle in Fig. 1；
Fig. 6 is the sectional view of derusting system in Fig. 1.
In Fig. 1-6：
Station, 15 fine purifiation stations, 16 derusting works are slightly washed in 1 support body, 11 slide rails, 12 first connecting plates, 13 the 3rd connecting plates, 14
Station, 18 drying stations are rinsed in position, 17；
2 transmission systems, 21 drives, 22 chains；
3 materials vehicles, 31 vehicle frames, 32 end cover brackets, 33 internal tooth supports, 34 outer tube stents, 35 end plates, 36 axletrees, 361 cars
Wheel, 37 connecting shafts；
4 liquid-supplying systems, 41 first water tanks, 42 second water tanks, 43 screen packs, 44 blow-off pipes；
5 derusting systems, 51 scaling brush, 511 rotating shafts, 512 second connecting plates, 513 swivel joints, 514 derusting covers, 515 axles
Bearing, 52 derusting motors, 53 driving wheels, 54 driven pulleys, 55 line slideways, 551 linear bearings, 56 lifting pulley groups, 57 suspension ring,
58 lifting motors.
Embodiment
In order that those skilled in the art more fully understands technical scheme, it is below in conjunction with the accompanying drawings and specific real
Applying example, the present invention is described in further detail.
Accompanying drawing 1-3 is refer to, wherein, Fig. 1 is shaft coupling automated cleaning equipment provided by the present invention a kind of specific real
Apply the stereogram in example；Fig. 2 is Fig. 1 front view；Fig. 3 is Fig. 1 top view.
In a kind of specific embodiment, the present invention provides a kind of shaft coupling automated cleaning equipment, for cleaning railcar
Operation a period of time after shaft coupling.As Figure 1-3, the shaft coupling automated cleaning equipment includes support body 1 and is connected to
Transmission system 2, liquid-supplying system 4 and the purging system of support body 1, wherein, the purging system has some washing stations, transmission system
Shaft coupling to be cleaned can be transported to corresponding washing station by 2, to carry out corresponding cleaning operation；Liquid-supplying system 4 with
Purging system is connected, so as to which cleaning fluid is passed through into corresponding washing station.
Meanwhile the shaft coupling automated cleaning equipment in the present invention also includes control system, for automatically controlling power train
System 2, liquid-supplying system 4 and purging system co-operating, to complete the automatic cleaning of shaft coupling.In addition, the cleaning in liquid-supplying system 4
Liquid is the water for being heated to predetermined temperature.
In shaft coupling automated cleaning equipment in the present invention, kerosene is not used, but uses water as cleaning fluid, so that
Influence of the cleaning fluid to Health Status For Workers Exposed is substantially reduced, without wearing professional safety device during operating personnel's operation；And water
Combustible and explosive articles are not belonging to, therefore without between the special cleaning of outfit, the requirement to factory building reduces；Compared with kerosene, water
Cost during as cleaning agent substantially reduces.In addition, the shaft coupling automated cleaning equipment in the present invention can also be realized automatically
Operation, so as to reduce the operation intensity of operating personnel, and improves cleaning efficiency.
Specifically, in the present invention, the predetermined temperature of cleaning agent is 50~100 DEG C.Preferably, the predetermined temperature of cleaning agent
For 60 DEG C, cleaning agent at this temperature has good cleaning performance, and the power consumption of heated wash agent is relatively low.
It is appreciated that the predetermined temperature of above-mentioned cleaning agent can be also not construed as limiting herein according to any setting is actually needed.
Please continue to refer to accompanying drawing 4-5, wherein, Fig. 4 is the partial enlarged drawing of I part in Fig. 1；Fig. 5 is materials vehicle in Fig. 1
Structural representation,
Further, as shown in figure 1, the shaft coupling automated cleaning equipment also includes being used to place shaft coupling to be cleaned
Materials vehicle 3, the materials vehicle 3 is connected with transmission system 2, to move to each washing station successively under the driving of transmission system 2,
So that shaft coupling to be cleaned can be located at each washing station.
CRH2 EMUs bogie mainly uses WN and ESCO shaft couplings, and both shaft couplings belong to drum-shaped tooth type shaft coupling
Section, including end cap, internal tooth and outer barrel three parts, when Integral cleaning, the greasy dirt of internal tooth can not be removed, cause cleaning performance compared with
Difference.Based on this, in the present invention, before cleaning, the shaft coupling is disassembled into end cap, internal tooth and outer barrel three parts, Ran Houfen first
Qing Xi not above three parts.
Specifically, as shown in figure 5, the materials vehicle 3 includes vehicle frame 31 and end cover bracket 32, internal tooth support located at vehicle frame 31
33 and outer tube stent 34, so as to end cap, internal tooth and the outer barrel of corresponding support shaft coupling.When the materials vehicle 3 is in the drive of transmission system 2
When moving to each washing station under dynamic, the cleaning of each part can be realized, so as to improve cleaning performance.
More specifically, as Figure 1-3, above-mentioned transmission system 2 includes the drive 21 and chain 22 located at support body 1, its
In, the both ends of the longitudinal direction of support body 1 are equipped with drive 21, and chain 22 is located at two drives 21, and along the longitudinal direction (power train of support body 1
The transmission direction of system 2) extension, the two forms transmission component, meanwhile, the transverse ends of support body 1 include above-mentioned transmission component.Work
When making, drive 21 can drive chain 22 to move under the driving of motor, so as to drive materials vehicle 3 along longitudinal transmission.
It should be noted that the above-mentioned noun of locality " longitudinal direction " and " transverse direction " are with the transmission direction of chain 22 in transmission system 2
Definition, wherein, " longitudinal direction " refers to the transmission direction identical direction with chain 22, i.e., side from right to left as shown in Figure 3
To " transverse direction " is referred to perpendicular to the direction of the transmission direction of chain 22, i.e., above-below direction as shown in Figure 3.
Based on this, as shown in Figure 4 and Figure 5, the both ends of the vehicle frame 31 of materials vehicle 3 transversely are respectively provided with end plate 35, wherein, two
End plate 35 is provided with connecting shaft 37, is fixed by the connecting shaft 37 with chain 22, the end plate 35 at both ends is equipped with two directions
The axletree 36 that slide rail 11 extends, the end of axletree 36 is connected with wheel 361；Meanwhile as shown in Figure 1 and Figure 4, support body 1 has edge
The slide rail 11 of transmission direction (longitudinal direction) extension, above-mentioned each wheel 361 can move along slide rail 11 and (slide or roll).
During work, motor driving drive 21 rotates, and drives chain 22 along longitudinal transmission, so as to by being fixed on
Connecting shaft 37 thereon drives materials vehicle 3 to vertically move, and in the moving process of materials vehicle 3, wheel 361 moves along slide rail 11.
In the present embodiment, wheel 361 can be the rolling bearing located at the end of axletree 36, certainly, or it is commonly used in the art
Other wheels, be not construed as limiting herein.
In various embodiments above, as shown in Fig. 2 along the transmission direction (direction of right-to-left) of transmission system 2, it is above-mentioned clear
Washing the washing station of system includes slightly washing station 14, fine purifiation station 15, derusting station 16, flushing station 17 and drying station successively
18.Wherein, slightly wash station 14 to be used to tentatively clean shaft coupling, to remove part sand and dust and the grease on shaft coupling, fine purifiation station
15 are used to further clean shaft coupling, and so as to further remove the sand and dust and grease on shaft coupling, derusting station 16 is used to remove
The rusty stain on shaft coupling surface, rinse station 17 and be used to further clean on shaft coupling the impurity such as the cleaning fluid remained, rusty stain, drying
Station 18 is used to dry the shaft coupling after cleaning.Therefore, grease is added in the cleaning fluid slightly washed in station 14 and fine purifiation station 15
Remover, to promote to decompose or except degreasing, so as to improve cleaning performance.
Therefore, liquid-supplying system 4 can will warm up the cleaning fluid of predetermined temperature and be passed through and slightly wash station 14, the and of fine purifiation station 15
Station 17 is rinsed, wherein, the cleaning fluid is adding grease remover into thick wash before station 14 and fine purifiation station 15, and rinses work
Grease remover is not contained in the cleaning fluid of position 18, therefore, the cleaning fluid of the station can also remove the grease of shaft coupling residual
Remover.
Specifically, in above-mentioned purging system, station 14, fine purifiation station 15 is slightly washed and rinses purging system corresponding to station 17
Outlet is provided with high-pressure nozzle, and cleaning fluid sprays into shaft coupling through the high-pressure nozzle, and the high-pressure nozzle can adjust cleaning fluid penetrating
Angle.
In summary, the shaft coupling automated cleaning equipment in the present invention is not sharp in the grease on removing shaft coupling
Grease is dissolved in kerosene with " similar compatibility principle " in the prior art, in a manner of removing grease, but utilizes " water jet original
Reason ", by cleaning fluid spray caused by high pressure the grease on shaft coupling is washed out, meanwhile, have predetermined temperature cleaning fluid
Grease can also be promoted further to remove.
Specifically, as Figure 1-3, the liquid-supplying system 4 includes the first water tank 41 and the second water tank 42, wherein, each cleaning
Station outlet connects with the first water tank 41, enters the first water tank 41 to complete the waste water of cleaning operation, the first water tank 41 and the
There is screen pack 43, the screen pack 43 can be filtered to remove the impurity such as sand and dust and the grease in waste water, and between two water tanks 42
Waste water in one water tank 41 enters the second water tank 42, therefore, what the water in second water tank 42 contained after the filtering of filter screen 43
Impurity is less, meanwhile, the second water tank 42 passes through water pump with slightly washing the high-pressure nozzle of station 14, fine purifiation station 15 and flushing station 17
Connection, so as to which the cleaning fluid in the second water tank 42 is passed through into above-mentioned corresponding station.And the second pipeline between water tank 42 and water pump
Some Y types strainer valves can be also provided with, further to filter the waste water in the first water tank 41, are cleaned so as to improve in the second water tank 42
The cleanliness factor of liquid.
Therefore, the liquid-supplying system 4 in the present invention can also realize the recycling of cleaning fluid.
More specifically, above-mentioned second water tank 42 sets having heaters, for the cleaning fluid for entering each washing station to be heated
To above-mentioned predetermined temperature.Meanwhile second water tank 42 be additionally provided with blow-off pipe 44 and leve monitor, wherein, blow-off pipe 44 is used for
Impurity after discharge filtering, leve monitor are used for the liquid level for monitoring the second water tank 42.
Please continue to refer to accompanying drawing 6, wherein, Fig. 6 is the sectional view of derusting system in Fig. 1.
Shaft coupling automated cleaning equipment in the various embodiments described above further comprises the derusting system located at derusting station 16
System 5, as shown in fig. 6, the derusting system 5 includes the drive component and scaling brush 51 located at support body 1, wherein, the drive component bag
Lifting unit and rotation section are included, lifting unit is used to drive scaling brush 51 to lift, and rotation section is used to drive scaling brush 51 to rotate, and rotates
The rusty stain of each parts surface of shaft coupling is removed in journey.
Specifically, as shown in fig. 6, above-mentioned rotation section includes derusting motor 52 and is fixed on the rotating shaft 511 of scaling brush 51, also
Including gear train, wherein, the driving wheel 53 of the gear train is fixed on the output shaft of derusting motor 52, and driven pulley 54 is fixed on rotating shaft
54, realized and be driven by belt between driving wheel 53 and driven pulley 54.When the output shaft rotation for the motor 52 that derusts, driving wheel 53
Driven pulley 54 is driven to rotate, so as to drive rotating shaft 54 and scaling brush 51 to rotate.
Meanwhile as shown in fig. 6, the upper end of support body 1 has the first connecting plate 12, the bearing block 515 of above-mentioned rotating shaft 511 is fixed with
Second connecting plate 512, and first connecting plate 12 is connected with the second connecting plate 512 by above-mentioned lifting unit, so that second
Connecting plate 512 can rise or fall under the driving of lifting unit relative to the first connecting plate 12, so as to drive rotating shaft 511 and remove
The lifting of rust brush 51.
Wherein, as shown in Figure 2 and Figure 6, lifting unit includes lifting motor 58 and connected lifting pulley group 56, together
When, lifting pulley group 56 is connected to the second connecting plate 512 by suspension ring 57, to drive the second connecting plate 512 to lift.Meanwhile
Above-mentioned rotating shaft 511 is connected to the first connecting plate 12 by swivel joint 513, and the rotating shaft 51 can be relative to swivel joint 513
Freely rotate, additionally it is possible to be freely lifted relative to swivel joint 513.
Specifically, when materials vehicle 3 is sent to the derusting station 16, lifting motor 58 and the control of lifting pulley group 56 second
Connecting plate 512 declines, and so as to drive scaling brush 51 to decline, after scaling brush 51 drops to precalculated position, derusting motor 52 starts, and
Rotated by gear train drive shaft 511 and scaling brush 51, so as to realize derusting, after the completion of shaft coupling derusting, derust motor
52 is out of service, and lifting motor 58 starts, and drives the second connecting plate 512 to drive rotating shaft 511 and remove by lifting pulley group 56
Rust brush 51 rises, so as to avoid interfering in the transmit process of materials vehicle 3 with scaling brush 51.
Further, as shown in fig. 6, passing through some line slideways 55 between the first connecting plate 12 and the second connecting plate 512
Connection, and the junction of 55 and second connecting plate of each line slideway 512 is provided with linear bearing 551.When the second connecting plate 512 exists
Under the driving of lifting unit during elevating movement, line slideway 55 can play a part of guiding, so as to improve the lifting fortune of scaling brush 51
Dynamic stability.
Meanwhile support body 1 is additionally provided with the 3rd connecting plate 13 positioned at the first connecting plate 12 and the lower section of the second connecting plate 512,
Rotating shaft 511 passes through the 3rd connecting plate 13, and can be relative to the elevating movement of the 3rd connecting plate 13 and rotation.3rd connecting plate
13 setting can further improve the stability of the motion of rotating shaft 511.
Further, as shown in fig. 6, above-mentioned 3rd connecting plate 13 is connected with derusting cover 514, for preventing in descaling process
Scrap iron from splashing.
In summary, when cleaning shaft coupling using the shaft coupling automated cleaning equipment in the present invention, including following 7 works
Sequence, it is followed successively by：Feeding, slightly wash, fine purifiation, derusting, flushing, drying, blanking, as described above, in above-mentioned 7 processes, only feeding and
Blanking procedure needs manual work to realize, remaining each operation can realize automation, strong so as to reduce the operation of operating personnel
Degree, and improve cleaning efficiency and cleaning performance.
A kind of shaft coupling automated cleaning equipment provided by the present invention is described in detail above.It is used herein
Specific case is set forth to the principle and embodiment of the present invention, and the explanation of above example is only intended to help and understands
The method and its core concept of the present invention.It should be pointed out that for those skilled in the art, this is not being departed from
On the premise of inventive principle, some improvement and modification can also be carried out to the present invention, these are improved and modification also falls into the present invention
In scope of the claims.
Claims (11)
1. a kind of shaft coupling automated cleaning equipment, it is characterised in that including support body (1) and be connected to the clear of the support body (1)
System, liquid-supplying system (4) and transmission system (2) are washed, the purging system has some washing stations, the liquid-supplying system (4)
It is connected with the purging system, so as to which cleaning fluid is passed through into the corresponding washing station, the transmission system (2) will can treat
The shaft coupling of cleaning is sent to each washing station, in addition to control system, for automatically controlling the purging system, described
Liquid-supplying system (4) and the transmission system (2) co-operating；
The cleaning fluid is the water for being heated to predetermined temperature.
2. shaft coupling automated cleaning equipment according to claim 1, it is characterised in that the predetermined temperature be 50~
100℃。
3. shaft coupling automated cleaning equipment according to claim 1, it is characterised in that also include to be cleaned for placing
The materials vehicle (3) of shaft coupling, the materials vehicle (3) is connected with the transmission system (2), so as in the transmission system (2)
Each washing station is moved under driving successively；
The shaft coupling is demountable structure, and the materials vehicle (3) includes vehicle frame (31) and the end cap located at the vehicle frame (31)
Support (32), internal tooth support (33) and outer tube stent (34), so as to corresponding end cap, internal tooth and the outer barrel for supporting the shaft coupling.
4. shaft coupling automated cleaning equipment according to claim 3, it is characterised in that the transmission system (2) includes
It is located at the drive (21) at the support body (1) both ends along its transmission direction and is connected to the chain of two drives (21)
(22), the drive (21) can drive the chain (22) to move under the driving of motor, and the support body (1) has
The slide rail (11) extended along the transmission direction；
The vehicle frame (31) is provided with the axletree (36) of the slide rail (11) extension, and the axletree (36) is connected with wheel
(361), the wheel (361) can be moved along the slide rail (11).
5. the shaft coupling automated cleaning equipment according to any one of claim 1-4, it is characterised in that along the transmission
The transmission direction of system (2), the washing station include successively it is thick wash station (14), fine purifiation station (15), derusting station (16),
Rinse station (17) and drying station (18), the cleaning fluid can be passed through by the liquid-supplying system (4) described slightly washes station
(14), the fine purifiation station (15) and the flushing station (17)；
Grease remover is added into the thick cleaning fluid for washing station (14) and the fine purifiation station (15).
6. shaft coupling automated cleaning equipment according to claim 5, it is characterised in that described slightly to wash station (14), institute
State fine purifiation station (15) and the high-pressure nozzle for rinsing the purging system outlet corresponding to station (17) and being provided with adjustable angle.
7. shaft coupling automated cleaning equipment according to claim 5, it is characterised in that the liquid-supplying system (4) includes
First water tank (41) and the second water tank (42), washing station outlet connect with first water tank (41), to complete pair
Answer the waste water of cleaning operation to enter first water tank (41), have between first water tank (41) and second water tank (42)
There is a screen pack (43), the waste water in first water tank (41) enters second water tank after the screen pack (43) filtering
(42), second water tank (42) is connected with the purging system by water pump.
8. shaft coupling automated cleaning equipment according to claim 7, it is characterised in that second water tank (42) is set
Having heaters, for the cleaning fluid to be heated into the predetermined temperature.
9. shaft coupling automated cleaning equipment according to claim 5, it is characterised in that also include being located at the derusting work
The derusting system (5) of position (16), the derusting system (5) include the drive component and scaling brush (51) located at the support body (1),
The drive component includes lifting unit and rotation section.
10. shaft coupling automated cleaning equipment according to claim 9, it is characterised in that the rotation section includes derusting
Motor (52) and the rotating shaft (511) for being fixed on the scaling brush (51), in addition to gear train, its driving wheel (53) are fixed on described
The output shaft of derusting motor (52), driven pulley (54) are fixed on the rotating shaft (511)；
Support body (1) upper end has the first connecting plate (12), and the lower section of first connecting plate (12) has the second connecting plate
(512), second connecting plate (512) is fixed on the rotating shaft (511), second connecting plate by bearing block (515)
(512) it is connected with lifting pulley group (56), the lifting pulley group (56) can drive institute under the driving of lifting motor (58)
The second connecting plate (512) lifting is stated, the lifting motor (58) and the lifting pulley group (56) are the lifting unit.
11. shaft coupling automated cleaning equipment according to claim 10, it is characterised in that first connecting plate (12)
It is connected between second connecting plate (512) by some line slideways (55), second connecting plate (512) can be along institute
State line slideway (55) lifting.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710955100.3A CN107716396A (en) | 2017-10-13 | 2017-10-13 | A kind of shaft coupling automated cleaning equipment |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710955100.3A CN107716396A (en) | 2017-10-13 | 2017-10-13 | A kind of shaft coupling automated cleaning equipment |
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| CN107716396A true CN107716396A (en) | 2018-02-23 |
Family
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201710955100.3A Pending CN107716396A (en) | 2017-10-13 | 2017-10-13 | A kind of shaft coupling automated cleaning equipment |
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| Country | Link |
|---|---|
| CN (1) | CN107716396A (en) |
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