CN214160665U - Automatic cleaning equipment suitable for EMUs vehicle wheel - Google Patents
Automatic cleaning equipment suitable for EMUs vehicle wheel Download PDFInfo
- Publication number
- CN214160665U CN214160665U CN202023092405.2U CN202023092405U CN214160665U CN 214160665 U CN214160665 U CN 214160665U CN 202023092405 U CN202023092405 U CN 202023092405U CN 214160665 U CN214160665 U CN 214160665U
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- wheel
- wheels
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- supporting
- automatic cleaning
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- 238000004140 cleaning Methods 0.000 title claims abstract description 40
- 241000271559 Dromaiidae Species 0.000 title claims abstract description 8
- 230000005540 biological transmission Effects 0.000 claims abstract description 31
- 230000007246 mechanism Effects 0.000 claims abstract description 12
- 239000007788 liquid Substances 0.000 claims description 12
- 238000009434 installation Methods 0.000 claims description 6
- 230000008878 coupling Effects 0.000 claims description 3
- 238000010168 coupling process Methods 0.000 claims description 3
- 238000005859 coupling reaction Methods 0.000 claims description 3
- 238000003466 welding Methods 0.000 claims description 3
- 230000000712 assembly Effects 0.000 claims 1
- 238000000429 assembly Methods 0.000 claims 1
- 238000005406 washing Methods 0.000 abstract description 10
- 239000000463 material Substances 0.000 abstract description 4
- 238000004519 manufacturing process Methods 0.000 abstract description 3
- 239000000126 substance Substances 0.000 abstract description 3
- 238000005507 spraying Methods 0.000 description 7
- 238000001035 drying Methods 0.000 description 6
- 238000012423 maintenance Methods 0.000 description 5
- 239000007921 spray Substances 0.000 description 5
- 238000000034 method Methods 0.000 description 3
- 230000008439 repair process Effects 0.000 description 3
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 3
- 238000010586 diagram Methods 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 238000011012 sanitization Methods 0.000 description 2
- 238000009825 accumulation Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 244000309464 bull Species 0.000 description 1
- 239000000428 dust Substances 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 230000008569 process Effects 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
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Abstract
The utility model discloses an automatic cleaning equipment of EMUs vehicle wheel, including carousel, annular guide rail, washing subassembly, lifting unit and rotation subassembly, the center of carousel is provided with the hollow shaft and the outside is provided with a plurality of brackets, the gyro wheel is installed to the bracket bottom, the gyro wheel and annular guide rail phase-match, the bottom of washing subassembly sets up in the outside of annular guide rail; the hollow shaft is connected with a large gear which is in transmission connection with a motor for driving through a small gear; the axle passes through the hollow shaft and is connected with the motor through the coupler, the top of the axle is connected with a bevel gear disc, the bevel gear disc is meshed with a plurality of bevel gears, each bevel gear is in transmission connection with the self-rotating assembly through a chain wheel transmission mechanism, and the self-rotating assembly is arranged on the bracket; the lifting component is arranged on the turntable. The utility model discloses can be to the recess and the dead angle of wheel clean completely, degree of automation is high, can dock the assembly line of modernized transported substance material, and production efficiency is high, can realize the washing of a large amount of wheels.
Description
Technical Field
The utility model relates to a track traffic vehicle overhauls technical field, especially relates to an automatic cleaning equipment suitable for EMUs vehicle wheel.
Background
In order to ensure the safe operation of the motor train unit vehicle, the parts of the motor train unit, including the wheels, need to be maintained and overhauled regularly. The maintenance and repair of the wheels are one of important contents in the maintenance and repair of motor train vehicles, and before the maintenance and repair of the wheels, dirt on the surfaces of the wheels needs to be cleaned, so that the cleaning of the wheels is an important link. However, the traditional cleaning method is that the cleaning chamber is manually washed by a high-pressure water pipe with a nozzle in the cleaning chamber, and then the cleaning chamber is blown dry, because the grooves of the wheels are more and the cleaning is difficult, the cleaning is incomplete, the labor intensity is high, the efficiency is low, the water consumption is high, and the like, the cleaning dead angle or blind area is easily formed, the accumulation of dust and oil stains is caused, and the efficiency and the quality of the wheel cleaning can not be fully ensured. Meanwhile, the manual cleaning has low automation degree, cannot adapt to the requirement of modern material conveying, and cannot meet the cleaning requirement of a large number of wheels.
SUMMERY OF THE UTILITY MODEL
The utility model aims at providing an automatic cleaning equipment suitable for EMUs vehicle wheel, the washing of solving among the prior art is unclean, has the not thorough problem of decontaminating.
In order to solve the technical problem, the utility model adopts the following technical scheme:
the utility model discloses an automatic cleaning equipment suitable for EMUs vehicle wheel, including carousel, annular guide rail, washing subassembly, lifting unit and rotation subassembly, the center of carousel is provided with the hollow shaft and the outside is provided with a plurality of brackets, the gyro wheel is installed to the bracket bottom, the gyro wheel with the annular guide rail phase-match, the bottom of washing subassembly sets up in the outside of annular guide rail; the hollow shaft is connected with a large gear, and the large gear is in transmission connection with a motor for driving through a small gear; a wheel shaft penetrates through the hollow shaft and is connected with a motor through a coupler, the top of the wheel shaft is connected with a bevel gear disc, the bevel gear disc is meshed with a plurality of bevel gears, each bevel gear is in transmission connection with an autorotation assembly through a chain wheel transmission mechanism, and the autorotation assembly is installed on the bracket; the lifting assembly is mounted on the turntable.
Further, it includes a plurality of high pressure nozzle and collects the liquid chassis to wash the subassembly, it is provided with the splashproof cover to collect liquid chassis top, and is a plurality of high pressure nozzle passes through high pressure joint and installs on the lateral wall of splashproof cover, connect through the hose between the high pressure nozzle, it is provided with the opening for leak form and bottom to collect the liquid chassis.
Further, lifting unit includes apron, splashproof cover and cylinder, cylinder bottom rigid coupling has the installation base, the installation base passes through bolt assembly to be connected on the carousel, the telescopic link of cylinder with the cover connection, the welding of apron bottom has the splashproof cover.
Further, the rotation assembly comprises a supporting wheel, a back supporting plate, a supporting roller and a supporting seat, the supporting wheel is connected with the chain wheel transmission mechanism through a transmission shaft, the supporting wheel is rotatably installed on the supporting seat, the bottom of the back supporting plate is welded on the side edge of the supporting seat, the supporting roller is connected to the top end of the back supporting plate, and the supporting seat is installed on the bracket through a bolt assembly.
Furthermore, the chain wheel transmission mechanism comprises a transmission shaft, a first chain wheel and a second chain wheel, each bevel gear is connected with the first chain wheel through one transmission shaft, the first chain wheel is connected with the second chain wheel through a chain, and the second chain wheel is connected with the supporting wheel (401) through the other transmission shaft.
Further, the motor starts through the pinion drives the gear wheel rotatory, the gear wheel passes through the hollow shaft drives the carousel is in make clockwise rotation on the ring rail, the bottom of ring rail is provided with a plurality of supporting legs.
Compared with the prior art, the utility model discloses a beneficial technological effect:
the utility model discloses an automatic cleaning equipment suitable for EMUs vehicle wheel, including carousel, annular guide, washing subassembly, lifting unit and rotation subassembly, the center of carousel is provided with the hollow shaft and the outside is provided with a plurality of brackets, the gyro wheel is installed to the bracket bottom, the gyro wheel with the annular guide phase-match, the bottom of washing subassembly sets up in the outside of annular guide; the hollow shaft is connected with a large gear which is in transmission connection with a motor for driving through a small gear; the wheel shaft penetrates through the hollow shaft and is connected with the motor through the coupler, the top of the wheel shaft is connected with a bevel gear disc, the bevel gear disc is meshed with a plurality of bevel gears, each bevel gear is in transmission connection with an autorotation assembly through a chain wheel transmission mechanism, and the autorotation assembly is installed on the bracket; the lifting component is arranged on the turntable, the multi-stage power transmission greatly improves the overall synchronism, and the lifting component is arranged above the wheel shaft. The utility model discloses a can the sanitization completely to the recess and the dead angle of wheel, degree of automation is high, can dock the assembly line of modernized transported substance material, and production efficiency is high, can realize the washing of a large amount of wheels.
Drawings
The present invention will be further explained with reference to the following description of the drawings.
FIG. 1 is a schematic overall structure diagram of the automatic cleaning device for the vehicle wheels of the motor train unit according to the present invention;
FIG. 2 is a schematic structural view of a cleaning assembly of the present invention;
fig. 3 is a partial enlarged view of the point a of the present invention;
fig. 4 is a schematic structural view of the rotation assembly of the present invention;
fig. 5 is a schematic structural view of the lifting assembly of the present invention;
fig. 6 is a schematic structural view of the sprocket drive mechanism of the present invention;
fig. 7 is a schematic view of the front structure of the turntable of the present invention;
fig. 8 is a schematic diagram of the structure of the back of the turntable of the present invention.
Description of reference numerals: 1. a turntable; 2. cleaning the assembly; 3. a lifting assembly; 4. a rotation assembly; 5. an annular guide rail; 6. a bracket; 7. a roller; 8. a bull gear; 9. a wheel axle; 10. a bevel gear; 11. a drive shaft; 12. a first sprocket; 13. a second sprocket; 14. a pinion gear; 15. supporting legs; 16. a hollow shaft; 17. a feeding station; 18. cleaning a station; 19. a spraying station; 20. a drying station; 21. a blanking station; 22. A standby station; 201. a high pressure spray head; 202. a high-pressure joint; 203. a liquid collecting chassis; 301. a cover plate; 302. A cylinder; 303. installing a base; 304. a splash guard; 401. a support wheel; 402. a back support plate; 403. Supporting the rollers; 404. and (4) supporting the base.
Detailed Description
As shown in fig. 1 to 8, the automatic cleaning equipment suitable for the wheels of the motor train unit comprises a turntable 1, an annular guide rail 5, a cleaning assembly 2, a lifting assembly 3 and a rotation assembly 4, wherein a hollow shaft 16 is arranged at the center of the turntable 1, a plurality of brackets 6 are arranged on the outer side of the turntable 1, rollers 7 are mounted at the bottoms of the brackets 6, the rollers 7 are matched with the annular guide rail 5, the bottom of the cleaning assembly 2 is arranged on the outer side of the annular guide rail 5, and a plurality of supporting legs 15 are arranged at the bottom of the annular guide rail 5; the cleaning assembly 2 comprises a plurality of high-pressure spray nozzles 201 and a liquid collection chassis 203, a splash guard 304 is arranged above the liquid collection chassis 203, the high-pressure spray nozzles 201 are mounted on the side wall of the splash guard 304 through high-pressure connectors 202, the high-pressure spray nozzles 201 are connected through hoses, the liquid collection chassis 203 is leak-shaped, and an opening is formed in the bottom of the liquid collection chassis 203;
the hollow shaft 16 is connected with a large gear 8, and the large gear 8 is in transmission connection with a motor for driving through a small gear 14; the wheel shaft 9 penetrates through the hollow shaft 16 and is connected with the motor through a coupler, a bevel gear disc is connected to the top of the wheel shaft 9 and is meshed with a plurality of bevel gears 10, each bevel gear 10 is in transmission connection with the self-rotating assembly 4 through a chain wheel transmission mechanism, and the self-rotating assembly 4 is installed on the bracket 6; the lifting assembly 3 is installed on the turntable 1, specifically, the lifting assembly 3 is arranged above the wheel shaft 9, and the high-pressure spray head 201 can also be used for spraying antirust liquid and the like.
As shown in fig. 3, the rotation assembly 4 includes a support wheel 401, a back support plate 402, a support roller 403 and a support base 404, the support wheel 401 is connected to the sprocket transmission mechanism through a transmission shaft 11, the support wheel 401 is rotatably mounted on the support base 404, the bottom of the back support plate 402 is welded to the side edge of the support base 404, the support roller 403 is connected to the top end of the back support plate 402, and the support base 404 is mounted on the bracket 6 through a bolt assembly; the rotation component 4 drives the wheel to be cleaned to rotate, so that the cleaning efficiency is improved, and all parts of the wheel can be cleaned completely.
As shown in fig. 4, lifting unit 3 includes apron 301, splash guard 304 and cylinder 302, cylinder 301 bottom rigid coupling has installation base 303, installation base 303 passes through bolt assembly to be connected on carousel 1, the telescopic link of cylinder 302 with apron 301 is connected, the welding of apron 301 bottom has splash guard 304, cylinder 302 drives splash guard 304 and apron 301 reciprocate, splash guard 304 with the setting up of apron 301 has reduced the waste of water resource and has reduced the pollution.
As shown in fig. 5, the sprocket drive mechanism includes a drive shaft 11, a first sprocket 12 and a second sprocket 13, each of the bevel gears 10 is connected to the first sprocket 12 through one drive shaft 11, the first sprocket 12 is connected to the second sprocket 13 through a chain, and the second sprocket 13 is connected to the support wheel 401 through another drive shaft 11. The utility model discloses a can the sanitization completely to the recess and the dead angle of wheel, degree of automation is high, can dock the assembly line of modernized transported substance material, and production efficiency is high, can realize the washing of a large amount of wheels.
The working process of the utility model is as follows:
1. the manipulator correctly places the wheel to be cleaned and maintained on the feeding station 17, and the air cylinder 302 drives the splash guard 304 and the cover plate 301 to rise;
2. the turntable 1 is driven by a motor to rotate around the hollow shaft 16 clockwise for 60 degrees, and wheels to be cleaned and maintained are rotated to the cleaning station 18;
3. the air cylinder 302 drives the splash guard 304 and the cover plate 301 to descend to the lowest position, and a cleaning and maintenance space is closed;
4. the motor drives a bevel gear 10 at the top of the wheel shaft 9 to rotate, the bevel gear 10 drives a supporting wheel (401)401 to rotate through a transmission shaft 11 and a chain, so that the wheel to be cleaned is driven to rotate, and meanwhile, the high-pressure nozzles 201 on the cleaning station 18, the spraying station 19 and the drying station 20 are started to realize the all-dimensional cleaning of the wheel;
5. after the wheels are cleaned, the splash guard 304 and the cover plate 301 are lifted, the turntable 1 is driven by a motor to rotate clockwise for 60 degrees around the hollow shaft 16, the cleaned wheels are fed into a spraying station 19 for spraying, and the splash guard 304 and the cover plate 301 are lowered to close a spraying space;
6. after the spraying of the wheels is finished, the splash guard 304 and the cover plate 301 are lifted, the turntable 1 is driven by a motor to rotate clockwise by 60 degrees around the hollow shaft 16, the sprayed wheels are transferred to a drying station 20 for drying, and the splash guard 304 and the cover plate 301 are lowered to close a drying space;
7. after drying is finished, the splash guard 304 and the cover plate 301 are lifted, the turntable 1 rotates clockwise for 60 degrees again, the dried wheel is transferred to the blanking station 21, then the wheel is taken out by the manipulator, and maintenance is finished; the wheels are cleaned and maintained according to the above procedures in a circulating manner, and the standby station 22 can be cleaned and maintained at the same time.
The above-mentioned embodiments are only intended to describe the preferred embodiments of the present invention, but not to limit the scope of the present invention, and those skilled in the art should also be able to make various modifications and improvements to the technical solution of the present invention without departing from the spirit of the present invention, and all such modifications and improvements are intended to fall within the scope of the present invention as defined in the appended claims.
Claims (6)
1. The utility model provides an automatic cleaning equipment suitable for EMUs vehicle wheel which characterized in that: the cleaning device comprises a turntable (1), an annular guide rail (5), a cleaning assembly (2), a lifting assembly (3) and a rotation assembly (4), wherein a hollow shaft (16) is arranged at the center of the turntable (1), a plurality of brackets (6) are arranged on the outer side of the turntable (1), rollers (7) are mounted at the bottoms of the brackets (6), the rollers (7) are matched with the annular guide rail (5), and the bottom of the cleaning assembly (2) is arranged on the outer side of the annular guide rail (5); the hollow shaft (16) is connected with a large gear (8), and the large gear (8) is in transmission connection with a driving motor through a small gear (14); a wheel shaft (9) penetrates through the hollow shaft (16) and is connected with a motor through a coupler, the top of the wheel shaft (9) is connected with a bevel gear disc, the bevel gear disc is meshed with a plurality of bevel gears (10), each bevel gear (10) is in transmission connection with the self-rotating assembly (4) through a chain wheel transmission mechanism, and the self-rotating assemblies (4) are installed on the bracket (6); the lifting component (3) is arranged on the turntable (1).
2. The automatic cleaning device suitable for the wheels of the motor train unit vehicle as claimed in claim 1, wherein: wash subassembly (2) including a plurality of high pressure nozzle (201) and collection liquid chassis (203), collection liquid chassis (203) top is provided with splash guard (304), and is a plurality of high pressure nozzle (201) are installed through high-pressure joint (202) on the lateral wall of splash guard (304), connect through the hose between high pressure nozzle (201), collection liquid chassis (203) are described for the leak and the bottom is provided with the opening.
3. The automatic cleaning device suitable for the wheels of the motor train unit vehicle as claimed in claim 1, wherein: lifting unit (3) are including apron (301), splash guard (304) and cylinder (302), cylinder (302) bottom rigid coupling has installation base (303), installation base (303) are connected through bolt assembly on carousel (1), the telescopic link of cylinder (302) with apron (301) are connected, the welding of apron (301) bottom has splash guard (304).
4. The automatic cleaning device suitable for the wheels of the motor train unit vehicle as claimed in claim 1, wherein: the rotation assembly (4) comprises a supporting wheel (401), a back supporting plate (402), a supporting roller (403) and a supporting seat (404), the supporting wheel (401) is connected with the chain wheel transmission mechanism through a transmission shaft (11), the supporting wheel (401) is rotatably installed on the supporting seat (404), the bottom of the back supporting plate (402) is welded on the side edge of the supporting seat (404), the supporting roller (403) is connected to the top end of the back supporting plate (402), and the supporting seat (404) is installed on the bracket (6) through a bolt assembly.
5. The automatic cleaning device suitable for the wheels of the motor train unit vehicle as claimed in claim 4, wherein: the chain wheel transmission mechanism comprises transmission shafts (11), first chain wheels (12) and second chain wheels (13), each bevel gear (10) is connected with the first chain wheel (12) through one transmission shaft (11), the first chain wheels (12) are connected with the second chain wheels (13) through chains, and the second chain wheels (13) are connected with the supporting wheels (401) through the other transmission shaft (11).
6. The automatic cleaning device suitable for the wheels of the motor train unit vehicle as claimed in claim 1, wherein: the motor starts through pinion (14) drive gear wheel (8) rotatory, gear wheel (8) pass through hollow shaft (16) drive carousel (1) is in do clockwise rotation on ring rail (5), the bottom of ring rail (5) is provided with a plurality of supporting legs (15).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202023092405.2U CN214160665U (en) | 2020-12-21 | 2020-12-21 | Automatic cleaning equipment suitable for EMUs vehicle wheel |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202023092405.2U CN214160665U (en) | 2020-12-21 | 2020-12-21 | Automatic cleaning equipment suitable for EMUs vehicle wheel |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN214160665U true CN214160665U (en) | 2021-09-10 |
Family
ID=77607118
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202023092405.2U Active CN214160665U (en) | 2020-12-21 | 2020-12-21 | Automatic cleaning equipment suitable for EMUs vehicle wheel |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN214160665U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114632748A (en) * | 2022-02-23 | 2022-06-17 | 黄石宏和电子材料科技有限公司 | Be used for abluent automation equipment of spool |
-
2020
- 2020-12-21 CN CN202023092405.2U patent/CN214160665U/en active Active
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114632748A (en) * | 2022-02-23 | 2022-06-17 | 黄石宏和电子材料科技有限公司 | Be used for abluent automation equipment of spool |
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