CN107674780A - 一种阀门表面除油清洗剂及其清洗装置 - Google Patents
一种阀门表面除油清洗剂及其清洗装置 Download PDFInfo
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- 239000012459 cleaning agent Substances 0.000 title claims abstract description 38
- 238000004140 cleaning Methods 0.000 title abstract description 32
- CDBYLPFSWZWCQE-UHFFFAOYSA-L Sodium Carbonate Chemical compound [Na+].[Na+].[O-]C([O-])=O CDBYLPFSWZWCQE-UHFFFAOYSA-L 0.000 claims abstract description 16
- 239000002994 raw material Substances 0.000 claims abstract description 14
- FQENQNTWSFEDLI-UHFFFAOYSA-J sodium diphosphate Chemical compound [Na+].[Na+].[Na+].[Na+].[O-]P([O-])(=O)OP([O-])([O-])=O FQENQNTWSFEDLI-UHFFFAOYSA-J 0.000 claims abstract description 9
- 229940048086 sodium pyrophosphate Drugs 0.000 claims abstract description 9
- 235000019818 tetrasodium diphosphate Nutrition 0.000 claims abstract description 9
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- 235000010234 sodium benzoate Nutrition 0.000 claims abstract description 8
- 229910000029 sodium carbonate Inorganic materials 0.000 claims abstract description 8
- 235000017550 sodium carbonate Nutrition 0.000 claims abstract description 6
- -1 Polyoxyethylene Polymers 0.000 claims description 22
- PMZURENOXWZQFD-UHFFFAOYSA-L Sodium Sulfate Chemical compound [Na+].[Na+].[O-]S([O-])(=O)=O PMZURENOXWZQFD-UHFFFAOYSA-L 0.000 claims description 11
- 229920003171 Poly (ethylene oxide) Polymers 0.000 claims description 10
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- 235000011152 sodium sulphate Nutrition 0.000 claims description 10
- ICLYJLBTOGPLMC-KVVVOXFISA-N (z)-octadec-9-enoate;tris(2-hydroxyethyl)azanium Chemical compound OCCN(CCO)CCO.CCCCCCCC\C=C/CCCCCCCC(O)=O ICLYJLBTOGPLMC-KVVVOXFISA-N 0.000 claims description 9
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 9
- 239000004299 sodium benzoate Substances 0.000 claims description 7
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- IZPNTDOWOBGHEG-UHFFFAOYSA-M sodium benzene formate Chemical compound [Na+].[O-]C=O.C1=CC=CC=C1 IZPNTDOWOBGHEG-UHFFFAOYSA-M 0.000 claims 1
- 239000008233 hard water Substances 0.000 abstract description 8
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- MREOOEFUTWFQOC-UHFFFAOYSA-M potassium;5-chloro-4-hydroxy-1h-pyridin-2-one;4,6-dioxo-1h-1,3,5-triazine-2-carboxylate;5-fluoro-1-(oxolan-2-yl)pyrimidine-2,4-dione Chemical compound [K+].OC1=CC(=O)NC=C1Cl.[O-]C(=O)C1=NC(=O)NC(=O)N1.O=C1NC(=O)C(F)=CN1C1OCCC1 MREOOEFUTWFQOC-UHFFFAOYSA-M 0.000 abstract 1
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- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 description 1
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- 229910001208 Crucible steel Inorganic materials 0.000 description 1
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- DGAQECJNVWCQMB-PUAWFVPOSA-M Ilexoside XXIX Chemical compound C[C@@H]1CC[C@@]2(CC[C@@]3(C(=CC[C@H]4[C@]3(CC[C@@H]5[C@@]4(CC[C@@H](C5(C)C)OS(=O)(=O)[O-])C)C)[C@@H]2[C@]1(C)O)C)C(=O)O[C@H]6[C@@H]([C@H]([C@@H]([C@H](O6)CO)O)O)O.[Na+] DGAQECJNVWCQMB-PUAWFVPOSA-M 0.000 description 1
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- 238000005260 corrosion Methods 0.000 description 1
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- ZZVUWRFHKOJYTH-UHFFFAOYSA-N diphenhydramine Chemical compound C=1C=CC=CC=1C(OCCN(C)C)C1=CC=CC=C1 ZZVUWRFHKOJYTH-UHFFFAOYSA-N 0.000 description 1
- 239000000428 dust Substances 0.000 description 1
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- 229910052750 molybdenum Inorganic materials 0.000 description 1
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- 229910052708 sodium Inorganic materials 0.000 description 1
- 239000011734 sodium Substances 0.000 description 1
- 239000007787 solid Substances 0.000 description 1
- 239000000243 solution Substances 0.000 description 1
- 230000000087 stabilizing effect Effects 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
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Classifications
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- C—CHEMISTRY; METALLURGY
- C11—ANIMAL OR VEGETABLE OILS, FATS, FATTY SUBSTANCES OR WAXES; FATTY ACIDS THEREFROM; DETERGENTS; CANDLES
- C11D—DETERGENT COMPOSITIONS; USE OF SINGLE SUBSTANCES AS DETERGENTS; SOAP OR SOAP-MAKING; RESIN SOAPS; RECOVERY OF GLYCEROL
- C11D1/00—Detergent compositions based essentially on surface-active compounds; Use of these compounds as a detergent
- C11D1/66—Non-ionic compounds
- C11D1/83—Mixtures of non-ionic with anionic compounds
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B3/00—Cleaning by methods involving the use or presence of liquid or steam
- B08B3/02—Cleaning by the force of jets or sprays
- B08B3/022—Cleaning travelling work
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B3/00—Cleaning by methods involving the use or presence of liquid or steam
- B08B3/04—Cleaning involving contact with liquid
- B08B3/08—Cleaning involving contact with liquid the liquid having chemical or dissolving effect
-
- C—CHEMISTRY; METALLURGY
- C11—ANIMAL OR VEGETABLE OILS, FATS, FATTY SUBSTANCES OR WAXES; FATTY ACIDS THEREFROM; DETERGENTS; CANDLES
- C11D—DETERGENT COMPOSITIONS; USE OF SINGLE SUBSTANCES AS DETERGENTS; SOAP OR SOAP-MAKING; RESIN SOAPS; RECOVERY OF GLYCEROL
- C11D3/00—Other compounding ingredients of detergent compositions covered in group C11D1/00
- C11D3/02—Inorganic compounds ; Elemental compounds
- C11D3/04—Water-soluble compounds
- C11D3/046—Salts
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- C—CHEMISTRY; METALLURGY
- C11—ANIMAL OR VEGETABLE OILS, FATS, FATTY SUBSTANCES OR WAXES; FATTY ACIDS THEREFROM; DETERGENTS; CANDLES
- C11D—DETERGENT COMPOSITIONS; USE OF SINGLE SUBSTANCES AS DETERGENTS; SOAP OR SOAP-MAKING; RESIN SOAPS; RECOVERY OF GLYCEROL
- C11D3/00—Other compounding ingredients of detergent compositions covered in group C11D1/00
- C11D3/02—Inorganic compounds ; Elemental compounds
- C11D3/04—Water-soluble compounds
- C11D3/06—Phosphates, including polyphosphates
-
- C—CHEMISTRY; METALLURGY
- C11—ANIMAL OR VEGETABLE OILS, FATS, FATTY SUBSTANCES OR WAXES; FATTY ACIDS THEREFROM; DETERGENTS; CANDLES
- C11D—DETERGENT COMPOSITIONS; USE OF SINGLE SUBSTANCES AS DETERGENTS; SOAP OR SOAP-MAKING; RESIN SOAPS; RECOVERY OF GLYCEROL
- C11D3/00—Other compounding ingredients of detergent compositions covered in group C11D1/00
- C11D3/02—Inorganic compounds ; Elemental compounds
- C11D3/04—Water-soluble compounds
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- C—CHEMISTRY; METALLURGY
- C11—ANIMAL OR VEGETABLE OILS, FATS, FATTY SUBSTANCES OR WAXES; FATTY ACIDS THEREFROM; DETERGENTS; CANDLES
- C11D—DETERGENT COMPOSITIONS; USE OF SINGLE SUBSTANCES AS DETERGENTS; SOAP OR SOAP-MAKING; RESIN SOAPS; RECOVERY OF GLYCEROL
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- C—CHEMISTRY; METALLURGY
- C11—ANIMAL OR VEGETABLE OILS, FATS, FATTY SUBSTANCES OR WAXES; FATTY ACIDS THEREFROM; DETERGENTS; CANDLES
- C11D—DETERGENT COMPOSITIONS; USE OF SINGLE SUBSTANCES AS DETERGENTS; SOAP OR SOAP-MAKING; RESIN SOAPS; RECOVERY OF GLYCEROL
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- C11D3/16—Organic compounds
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- C—CHEMISTRY; METALLURGY
- C11—ANIMAL OR VEGETABLE OILS, FATS, FATTY SUBSTANCES OR WAXES; FATTY ACIDS THEREFROM; DETERGENTS; CANDLES
- C11D—DETERGENT COMPOSITIONS; USE OF SINGLE SUBSTANCES AS DETERGENTS; SOAP OR SOAP-MAKING; RESIN SOAPS; RECOVERY OF GLYCEROL
- C11D1/00—Detergent compositions based essentially on surface-active compounds; Use of these compounds as a detergent
- C11D1/008—Polymeric surface-active agents
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- C—CHEMISTRY; METALLURGY
- C11—ANIMAL OR VEGETABLE OILS, FATS, FATTY SUBSTANCES OR WAXES; FATTY ACIDS THEREFROM; DETERGENTS; CANDLES
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- C11D—DETERGENT COMPOSITIONS; USE OF SINGLE SUBSTANCES AS DETERGENTS; SOAP OR SOAP-MAKING; RESIN SOAPS; RECOVERY OF GLYCEROL
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- C11D1/66—Non-ionic compounds
- C11D1/667—Neutral esters, e.g. sorbitan esters
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- C—CHEMISTRY; METALLURGY
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- C11D—DETERGENT COMPOSITIONS; USE OF SINGLE SUBSTANCES AS DETERGENTS; SOAP OR SOAP-MAKING; RESIN SOAPS; RECOVERY OF GLYCEROL
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Abstract
本发明公开了一种阀门表面除油清洗剂及其清洗装置，清洗剂通过专用的TS‑1、碳酸钠、焦磷酸钠、苯甲酸钠等原料按比例配比而成，其使用温度低，泡沫少，洗净效果好，并有相当的抗硬水能力，密度小于硬水的密度，相比传统阀门用的高温碱液相比，其用量小、成本低、操作简便、无毒，对环境无污染，可回收再利用；另外，通过设置的装有该清洗剂的专用清洗装置，配备有阀门吊具、清洗组件和回收箱，对阀门表面进行全方位冲洗，原料可回收再利用，其结构简单，操作方便，采用机械化的清洗设备，提高工作效率。
Description
技术领域
本发明涉及阀门清洗技术领域，具体为一种阀门表面除油清洗剂及其清洗装置。
背景技术
阀门是流体输送系统中的控制部件，具有截止、调节、导流、防止逆流、稳压、分流或溢流泄压等功能。用于流体控制系统的阀门，从最简单的截止阀到极为复杂的自控系统中所用的各种阀门，其品种和规格相当繁多。阀门可用于控制空气、水、蒸汽、各种腐蚀性介质、泥浆、油品、液态金属和放射性介质等各种类型流体的流动。阀门根据材质还分为铸铁阀门，铸钢阀门，不锈钢阀门，铬钼钢阀门，铬钼钒钢阀门，双相钢阀门，塑料阀门，非标订制等阀门材质。而阀门在加工的过程中其内部会有大量的灰尘、废屑，如果不及时的处理，在后续的加工中容易出现问题。而且针对阀门表面残存的油污问题，光用水清洗无法达到完全除油的效果，专用的清洗剂原料配比不当，也容易影响阀门表面的耐腐蚀性，及表面的抗氧化能力。
发明内容
本发明的目的在于提供一种阀门表面除油清洗剂及其清洗装置，通过全新的原料配比调和出阀门表面除油用的专用清洗剂，同时配上结构简单的清洗装置，具有高效率清洗除油的效果，以解决上述背景技术中提出的问题。
为实现上述目的，本发明提供如下技术方案：一种阀门表面除油清洗剂，包括以下原料：聚醚、油酸三乙醇胺、RX-10、聚氧乙烯脂肪醚、硫酸钠、碳酸钠、焦磷酸钠、苯甲酸钠和水，并按以下重量份数配比：聚醚、油酸三乙醇胺、RX-10、聚氧乙烯脂肪醚硫酸钠15-25%、碳酸钠10-25%、焦磷酸钠10-25%、苯甲酸钠0.5-1％和水100％。
优选的，所述清洗剂由上述原料按比例添加，搅拌混匀制成。
优选的，所述清洗剂外观为淡黄色透明液体，PH值为9-9.5。
本发明提供另一种技术方案：一种阀门表面除油清洗剂的清洗装置，包括由立柱和框架组成的支架，支架上设置有阀门吊具、清洗组件和回收箱；所述阀门吊具由气缸、气动杆、吊环组成；所述气缸固定安装在框架的上端面；所述气动杆贯穿框架垂直插接在气缸上，气动杆的另一端设置在框架内，并与吊环固定连接；所述清洗组件由清洗泵、喷射嘴和清洗剂装载箱组成；所述清洗剂装载箱安装在框架的侧壁上，清洗剂装载箱的出口端通过管道与清洗泵连通；所述清洗泵安装在框架的底部，清洗泵的出口端插接有管道，管道的另一端安装有喷射嘴；所述喷射嘴设置在框架的内壁上；所述回收箱安装在支架的两立柱之间，回收箱内盛装有定量的水溶液。
优选的，所述气动杆为一种可伸缩的构件，气动杆与气缸气动连接。
优选的，所述清洗组件设置有两组，分别对称安装在框架的两侧。
优选的，所述喷射嘴呈斜向45°设置，喷射嘴的清洗剂喷射路线与吊环的位置相对应。
优选的，所述回收箱设置为敞口式结构，回收箱的上端口设置在框架的底部。
与现有技术相比，本发明的有益效果是：本阀门表面除油清洗剂及其清洗装置，通过专用的聚醚、油酸三乙醇胺、RX-10、聚氧乙烯脂肪醚硫酸钠、碳酸钠、焦磷酸钠、苯甲酸钠等原料按比例配比出的专用除油清洗剂，其使用温度低，泡沫少，洗净效果好，并有相当的抗硬水能力，密度小于硬水的密度，相比传统阀门用的高温碱液相比，其用量小、成本低、操作简便、无毒，对环境无污染，可回收再利用；另外，通过设置的装有该清洗剂的专用清洗装置，配备有阀门吊具、清洗组件和回收箱，对阀门表面进行全方位冲洗，原料可回收再利用，其结构简单，操作方便，采用机械化的清洗设备，提高工作效率。
具体实施方式
下面将结合本发明实施例对本发明实施例中的技术方案进行清楚、完整地描述，显然，所描述的实施例仅仅是本发明一部分实施例，而不是全部的实施例。基于本发明中的实施例，本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例，都属于本发明保护的范围。
一种阀门表面除油清洗剂，包括以下原料：聚醚、油酸三乙醇胺、RX-10、聚氧乙烯脂肪醚硫酸钠、碳酸钠、焦磷酸钠、苯甲酸钠和水，并按以下重量份数配比：聚醚、油酸三乙醇胺、RX-10、聚氧乙烯脂肪醚硫酸钠15-25%、碳酸钠10-25%、焦磷酸钠10-25%、苯甲酸钠0.5-1％和水100％，其中，聚醚、油酸三乙醇胺、RX-10、聚氧乙烯脂肪醚硫酸钠由聚醚、油酸三乙醇胺、RX-10、聚氧乙烯脂肪醚硫酸钠复配而成；将上述原料按比例添加到容器内，用搅拌棒混匀即制成针对阀门表面除油专用的清洗剂，该清洗剂外观为淡黄色透明液体，PH值为9-10，其使用温度低，泡沫少，洗净效果好，并有相当的抗硬水能力，密度小于硬水的密度，其相比传统阀门用的高温碱液相比，其用量小、成本低、操作简便、无毒，对环境无污染，可回收再利用。
一种阀门表面除油清洗剂的清洗装置，包括由立柱和框架组成的支架1，支架1上设置有阀门吊具2、清洗组件3和回收箱4；阀门吊具2由气缸21、气动杆22、吊环23组成；气缸21固定安装在框架的上端面；气动杆22贯穿框架垂直插接在气缸21上，气动杆22为一种可伸缩的构件，气动杆22与气缸21气动连接，气动杆22的另一端设置在框架内，并与吊环23固定连接，吊环23用于悬挂固定阀门用，阀门的位置通过气缸21带动气动杆22上下运动，进行位置的调整；所述清洗组件3由清洗泵31、喷射嘴32和清洗剂装载箱33组成，清洗组件3设置有两组，分别对称安装在框架的两侧，对阀门进行多角度的清洗；清洗剂装载箱33安装在框架的侧壁上，清洗剂装载箱33内装载有上述原料配比的阀门专用清洗剂，清洗剂装载箱33的出口端通过管道与清洗泵31连通；清洗泵31安装在框架的底部，清洗泵31的出口端插接有管道，管道的另一端安装有喷射嘴32；喷射嘴32设置在框架的内壁上，并呈斜向45°设置，喷射嘴32的清洗剂喷射路线与吊环23的位置相对应，从而对吊环23上悬挂的阀门进行表面除油清洗；回收箱4安装在支架1的两立柱之间，回收箱4设置为敞口式结构，回收箱4的上端口设置在框架的底部，回收箱4内盛装有定量的水溶液，当清洗剂在通过喷射嘴32对阀门表面清洗时，多余的清洗剂悬浮在回收箱4上的水溶液中，便于提取再利用，避免材料的浪费。
综上所述：本阀门表面除油清洗剂及其清洗装置，通过专用的聚醚、油酸三乙醇胺、RX-10、聚氧乙烯脂肪醚硫酸钠、碳酸钠、焦磷酸钠、苯甲酸钠等原料按比例配比出的专用除油清洗剂，其使用温度低，泡沫少，洗净效果好，并有相当的抗硬水能力，密度小于硬水的密度，相比传统阀门用的高温碱液相比，其用量小、成本低、操作简便、无毒，对环境无污染，可回收再利用；另外，通过设置的装有该清洗剂的专用清洗装置，配备有阀门吊具2、清洗组件3和回收箱4，对阀门表面进行全方位冲洗，原料可回收再利用，其结构简单，操作方便，采用机械化的清洗设备，提高工作效率。
以上所述，仅为本发明较佳的具体实施方式，但本发明的保护范围并不局限于此，任何熟悉本技术领域的技术人员在本发明揭露的技术范围内，根据本发明的技术方案及其发明构思加以等同替换或改变，都应涵盖在本发明的保护范围之内。
Claims (3)
1.一种阀门表面除油清洗剂，其特征在于，包括以下原料：聚醚、油酸三乙醇胺、RX-10、聚氧乙烯脂肪醚、硫酸钠、碳酸钠、焦磷酸钠、苯甲酸钠和水，并按以下重量份数配比：聚醚、油酸三乙醇胺、RX-10、聚氧乙烯脂肪醚硫酸钠 15-25%、碳酸钠10-25%、焦磷酸钠10-25%、苯甲酸钠0.5-1％和水100％。
2.根据权利要求1所述的一种阀门表面除油清洗剂，其特征在于，所述清洗剂由上述原料按比例添加，搅拌混匀制成。
3.根据权利要求1或2所述的一种阀门表面除油清洗剂，其特征在于，所述清洗剂外观为淡黄色透明液体，PH值为9-9.5。
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| CN108485831A (zh) * | 2018-04-18 | 2018-09-04 | 安徽斯瑞尔阀门有限公司 | 一种阀门表面除油清洗剂及其清洗装置 |
| CN112834206A (zh) * | 2021-01-06 | 2021-05-25 | 芜湖优能自动化设备有限公司 | 一种压力阀全自动调压测试设备 |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN108485831A (zh) * | 2018-04-18 | 2018-09-04 | 安徽斯瑞尔阀门有限公司 | 一种阀门表面除油清洗剂及其清洗装置 |
| CN112834206A (zh) * | 2021-01-06 | 2021-05-25 | 芜湖优能自动化设备有限公司 | 一种压力阀全自动调压测试设备 |
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