CN107672013B - Production line for high-pressure grouting molding of closestool - Google Patents
Production line for high-pressure grouting molding of closestool Download PDFInfo
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- CN107672013B CN107672013B CN201710973678.1A CN201710973678A CN107672013B CN 107672013 B CN107672013 B CN 107672013B CN 201710973678 A CN201710973678 A CN 201710973678A CN 107672013 B CN107672013 B CN 107672013B
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- seat body
- seat ring
- blank
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- 238000004519 manufacturing process Methods 0.000 title claims abstract description 33
- 238000000465 moulding Methods 0.000 title claims abstract description 13
- 230000007246 mechanism Effects 0.000 claims abstract description 75
- 239000002002 slurry Substances 0.000 claims abstract description 19
- 239000000853 adhesive Substances 0.000 claims abstract description 12
- 230000001070 adhesive effect Effects 0.000 claims abstract description 12
- 239000011248 coating agent Substances 0.000 claims abstract description 4
- 238000000576 coating method Methods 0.000 claims abstract description 4
- 230000001360 synchronised effect Effects 0.000 claims description 53
- 238000007596 consolidation process Methods 0.000 claims description 9
- 229910000831 Steel Inorganic materials 0.000 claims description 2
- 238000007569 slipcasting Methods 0.000 claims description 2
- 239000010959 steel Substances 0.000 claims description 2
- 230000008602 contraction Effects 0.000 claims 1
- 239000011347 resin Substances 0.000 description 20
- 229920005989 resin Polymers 0.000 description 20
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 9
- 238000003825 pressing Methods 0.000 description 4
- 230000005484 gravity Effects 0.000 description 3
- 238000010586 diagram Methods 0.000 description 2
- 238000000034 method Methods 0.000 description 2
- 239000000919 ceramic Substances 0.000 description 1
- 238000004140 cleaning Methods 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000001035 drying Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000002347 injection Methods 0.000 description 1
- 239000007924 injection Substances 0.000 description 1
- 229920006395 saturated elastomer Polymers 0.000 description 1
- 230000007723 transport mechanism Effects 0.000 description 1
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Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B15/00—General arrangement or layout of plant ; Industrial outlines or plant installations
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B1/00—Producing shaped prefabricated articles from the material
- B28B1/26—Producing shaped prefabricated articles from the material by slip-casting, i.e. by casting a suspension or dispersion of the material in a liquid-absorbent or porous mould, the liquid being allowed to soak into or pass through the walls of the mould; Moulds therefor ; specially for manufacturing articles starting from a ceramic slip; Moulds therefor
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02A—TECHNOLOGIES FOR ADAPTATION TO CLIMATE CHANGE
- Y02A50/00—TECHNOLOGIES FOR ADAPTATION TO CLIMATE CHANGE in human health protection, e.g. against extreme weather
- Y02A50/30—Against vector-borne diseases, e.g. mosquito-borne, fly-borne, tick-borne or waterborne diseases whose impact is exacerbated by climate change
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- Engineering & Computer Science (AREA)
- Chemical & Material Sciences (AREA)
- Ceramic Engineering (AREA)
- Mechanical Engineering (AREA)
- Dispersion Chemistry (AREA)
- Manufacturing & Machinery (AREA)
- Producing Shaped Articles From Materials (AREA)
- Moulds, Cores, Or Mandrels (AREA)
Abstract
The invention discloses a production line for high-pressure grouting molding of a closestool, which comprises a die, a die loading mechanism, a conveying mechanism, a die locking mechanism, a blank taking mechanism, a mounting frame and a grouting pipe, wherein the die is fixed on the mounting frame; the mold comprises a seat body mold and a seat ring mold; the die-filling mechanism and the conveying mechanism are arranged on the mounting frame; the conveying mechanism is connected with the die-filling mechanism, and drives a die arranged on the die-filling mechanism to be closed through the conveying mechanism; the mold locking mechanism is connected with the mold and locks the mold through the mold locking mechanism; the grouting pipe is connected with the die; the seat body mold and the seat ring mold are respectively subjected to grouting through grouting pipes to generate a seat body blank and a seat ring blank; manually coating the adhesive slurry on the adhesive position of the base body blank; the seat ring blank is driven to move to the upper part of the seat body blank by the conveying mechanism and the bonding is completed; and taking out the bonded seat ring blank and the seat body blank through a blank taking mechanism. The invention realizes automatic production, reduces the labor intensity of workers and improves the production efficiency.
Description
Technical Field
The invention relates to the field of ceramic manufacture, in particular to a production line for high-pressure grouting molding of a closestool.
Background
Along with the development of society and the continuous improvement of living standard of people, the demands of people on life are also continuously improved, and the closestool is used as an indispensable device for a toilet, and has the characteristics of attractive appearance and easy cleaning, so that the closestool is popular with people. However, the price of toilets on the market is generally high at present, mainly because of the long time, low efficiency and low yield of producing one toilet product. On most closestool slip casting production lines, the mould is still closed, locked, opened and demoulded through manual operation, the operation is complex and the yield is low, besides, the mode of manual operation is needed for carrying the mould and carrying the finished blank, a large amount of labor force is needed for workers, and the production efficiency is low.
Disclosure of Invention
Aiming at the defects, the invention aims to provide a production line for high-pressure grouting molding of a closestool, which realizes automatic production, reduces the labor intensity of workers and improves the production efficiency.
To achieve the purpose, the invention adopts the following technical scheme:
a production line for high-pressure grouting molding of a closestool comprises a die, a die loading mechanism, a conveying mechanism, a die locking mechanism, a blank taking mechanism, a mounting frame and a grouting pipe; the mold comprises a seat body mold and a seat ring mold; the die-filling mechanism and the conveying mechanism are arranged on the mounting frame; the conveying mechanism is connected with the die-filling mechanism, and drives a die arranged on the die-filling mechanism to be closed through the conveying mechanism; the mold locking mechanism is connected with the mold and locks the mold through the mold locking mechanism; the grouting pipe is connected with the die; the seat body mold and the seat ring mold are respectively subjected to grouting through grouting pipes to generate a seat body blank and a seat ring blank; manually coating the adhesive slurry on the adhesive position of the base body blank; the seat ring blank is driven to move to the upper part of the seat body blank by the conveying mechanism and the bonding is completed; and taking out the bonded seat ring blank and the seat body blank through a blank taking mechanism.
The invention has the technical effects that: the production line only needs manual operation to smear the adhesive slurry, other measures and processes all adopt an automatic mode, so that automatic transportation of the die, automatic die opening and closing, automatic die locking, automatic high-pressure grouting and automatic transportation of formed toilet blanks are realized, the labor force of workers is greatly liberated, and compared with manual operation, the automation of equipment further improves the production efficiency.
Drawings
FIG. 1 is a front view of a production line of one embodiment of the present invention;
FIG. 2 is a schematic view of the structure of a locking lever lock according to one embodiment of the present invention;
FIG. 3 is a schematic view of the release of the lock lever according to one embodiment of the present invention;
FIG. 4 is a side view of a production line of one embodiment of the present invention;
FIG. 5 is a schematic diagram of a seat body clamp according to one embodiment of the present invention;
FIG. 6 is a schematic illustration of race clamping in accordance with one embodiment of the present invention;
FIG. 7 is a schematic illustration of the bonding of a seat ring blank to a seat body blank in accordance with one embodiment of the invention;
FIG. 8 is a second schematic illustration of the bonding of a seat ring blank to a seat body blank in accordance with one embodiment of the present invention;
FIG. 9 is a schematic illustration three of the bonding of a seat ring blank to a seat body blank in accordance with one embodiment of the invention;
FIG. 10 is a schematic illustration of a back mold closing of one embodiment of the present invention;
FIG. 11 is a schematic illustration of a back mold opening of one embodiment of the present invention;
FIG. 12 is an enlarged view of a portion of FIG. 6E;
FIG. 13 is an enlarged view of a portion of FIG. 6D;
FIG. 14 is a schematic view of the ejection of a latch according to one embodiment of the present invention;
FIG. 15 is a schematic view of the retraction of a latch according to one embodiment of the present invention;
FIG. 16 is an enlarged view of a portion of FIG. 1B;
FIG. 17 is an enlarged view of a portion of FIG. 5C;
FIG. 18 is a schematic view of a blank extracting mechanism according to one embodiment of the present invention;
fig. 19 is a schematic diagram of a blank taking mechanism according to one embodiment of the present invention.
FIG. 20 is a schematic view of a blank-fetching tray closure according to one embodiment of the present invention;
fig. 21 is a schematic view of a blank-extracting tray of one embodiment of the invention separated.
Wherein: mold 1, mold loading mechanism 2, transport mechanism 3, mold locking mechanism 4, blank taking mechanism 5, mounting frame 6, grouting pipe 7, seat mold 10, seat mold 11, seat mold tractor 20, seat upper mold holder 21, seat rear mold mounting plate 22, seat mold tractor 23, seat upper mold fixing plate 24, seat traction motor 30, seat synchronizing wheel 31, rear mold cylinder 32, lift cylinder 33, seat synchronizing belt 34, seat traction motor 35, seat synchronizing belt 36, revolving cylinder 37, seat mold locking assembly 40, seat mold locking cylinder 41, blank taking manipulator 50, blank taking tray 51, blank taking synchronizing belt 52, moving bracket 53, fixing bracket 54, blank taking cylinder 55, blank taking guide rail 56, first table 60, second table 61, bracket 62, lift bracket 63, lift guide rail 64, left and right guide rail 65, front and rear guide rail 66, left and right guide rail 67, chain 67, and the like front and rear balance chain 68, seat upper die 100, seat lower die 101, seat outer cover die 102, seat rear die 103, seat upper die 110, seat lower die 111, left tractor 200, right tractor 201, seat upper die positioning bolt 230, seat upper die up and down lock cylinder 400, seat left and right lock cylinder 401, cross beam 402, stopper cylinder 403, stopper 404, gas spring 405, lock lever positioning sleeve 406, lock lever 407, latch cylinder 408, latch 409, first blank-taking timing belt 520, second blank-taking timing belt 521, third blank-taking timing belt 522, first blank-taking cylinder 550, second blank-taking cylinder 551, third blank-taking cylinder 552, fourth blank-taking cylinder 553, first blank-taking guide rail 560, second blank-taking guide rail 561, tripod 620, seat upper die positioning bolt 621, first front and rear 660, second front and rear guide roller 661, and third front and rear guide roller 662.
Detailed Description
The technical scheme of the invention is further described below by the specific embodiments with reference to the accompanying drawings.
A production line for high-pressure grouting molding of a closestool comprises a die 1, a die loading mechanism 2, a conveying mechanism 3, a die locking mechanism 4, a blank taking mechanism 5, a mounting frame 6 and a grouting pipe 7; the mold 1 comprises a seat body mold 10 and a seat ring mold 11; the die-filling mechanism 2 and the conveying mechanism 3 are arranged on the mounting frame 6; the conveying mechanism 3 is connected with the die loading mechanism 2, and drives the die 1 arranged on the die loading mechanism 2 to be clamped through the conveying mechanism 3; the mold locking mechanism 4 is connected with the mold 1, and the mold 1 is locked by the mold locking mechanism 4; the grouting pipe 7 is connected with the die 1; the seat body mold 10 and the seat ring mold 11 are respectively subjected to grouting through a grouting pipe 7 to generate a seat body blank body and a seat ring blank body; manually coating the adhesive slurry on the adhesive position of the base body blank; the seat ring blank is driven to move to the upper part of the seat body blank by the conveying mechanism 3 and the bonding is completed; the bonded seat ring blank and seat body blank are taken out by a blank taking mechanism 5.
The mold 1 comprises a seat body mold 10 and a seat ring mold 11, the seat body mold 10 and the seat ring mold 11 are driven to be separated and clamped through a conveying mechanism 3, then the seat body mold 10 and the seat ring mold 11 are correspondingly locked through a mold locking mechanism 4, when the seat body mold 10 and the seat ring mold 11 are respectively injected through a grouting pipe 7 to generate a seat body blank and a seat ring blank, after the seat body upper mold 100 and the seat ring upper mold 110 are respectively opened, adhesive slurry is uniformly coated on an adhesive position at the top of the seat body blank through manpower, and the seat ring mold 110 and the seat ring blank connected with the seat ring upper mold 110 are driven to move to the upper side of the seat body blank through the conveying mechanism 3 and are adhered with the seat body blank to form a complete toilet body; taking out the toilet body formed by the bonded seat ring blank and the seat body blank through the blank taking mechanism 5, and then returning the seat body mold 10 and the seat ring mold 11 to the original positions through the conveying mechanism 3 to prepare for the next production cycle;
The production line only needs manual operation to smear the adhesive slurry, other measures and processes all adopt an automatic mode, so that automatic transportation of the die 1, automatic die opening and closing, automatic die locking, automatic high-pressure grouting and automatic transportation of formed toilet blanks are realized, the labor force of workers is greatly liberated, and compared with manual operation, the automation of equipment further improves the production efficiency.
To illustrate further, the seat mold 10 includes a seat upper mold 100, a seat lower mold 101, a seat outer mold 102, and a seat rear mold 103; the die-filling mechanism 2 comprises a seat body die tractor 20, a seat body upper die fixing frame 21, a seat body rear body die mounting plate 22, a seat ring die tractor 23 and a seat ring upper die fixing plate 24; the mounting frame 6 comprises a first workbench 60, a second workbench 61, brackets 62 arranged on the side edge of the first workbench 60, a lifting frame 63 arranged between the brackets 62 and a lifting guide rail 64; the transportation mechanism 3 comprises a seat body traction motor 30, a seat body synchronous wheel 31, a rear body mold cylinder 32, a lifting cylinder 33, a seat body synchronous belt 34, a seat ring traction motor 35 and a seat ring synchronous belt 36;
the plurality of groups of the lower seat body die 101 and the outer seat body wrapping die 102 are arranged on the seat body die tractor 20; the seat body mold tractors 20 are respectively arranged at two ends of the first workbench 60 and are connected with each other through connecting rods; the seat body synchronizing wheel 31 is installed in the first workbench 60; one end of the seat body synchronous belt 34 is connected with the seat body synchronous wheel 31, and the other end is connected with the seat body model tractor 20; the seat body traction motor 30 is mounted on the first workbench 60 and is positioned outside the seat body mold tractor 20, and the seat body traction motor 30 drives a seat body lower mold 101 and a seat body outer wrapping mold 102 on the seat body mold tractor 20 to be assembled towards the middle through rotation of the transportation seat body synchronous wheel 31; the back mold cylinder 32 is connected with the base back mold mounting plate 22, and the base back mold 103 mounted on the base back mold mounting plate 22 is driven to advance by the transportation back mold cylinder 32 to be matched with the base lower mold 101; the seat upper die fixing frame 21 is arranged on the lifting frame 63; the lifting cylinder 33 is installed in the middle of the first workbench 60 and is connected with the lifting frame 63; the lifting cylinder 33 is unlocked to drive the lifting frame 63 to descend so that the upper base die 100 arranged on the upper base die fixing frame 21 descends to perform die assembly;
The seat ring mold 11 includes a seat ring mold 110 and a seat ring lower mold 111; the seat ring die tractor 23 is arranged on the second workbench 61; the seat ring lower die 111 is mounted on a seat ring die tractor 23; the seat ring upper die fixing plate 24 is movably connected with the lifting guide rail 64, and a seat ring upper die 110 is arranged on the seat ring upper die fixing plate 24; the seat ring traction motor 35 is mounted on one end of the lifting guide rail 64; the seat ring synchronous belt 36 is arranged in the lifting guide rail 64; the lifting guide rail 64 is connected with the lifting frame 63, and the lifting frame 63 descends to drive the lifting guide rail 64 to synchronously descend, so that the seat ring upper die 110 mounted on the seat ring upper die fixing plate 24 synchronously descends to be matched with the seat ring lower die 111.
Firstly, a transportation seat body tractor drives a seat body outer die 102 and a seat body lower die 101 to move towards the middle for die assembly, a seat body rear die 103 is pushed to move forward for die assembly with the seat body lower die 101 by a rear die cylinder 32, the lifting cylinder 33 is unlocked to enable the lifting frame 63 to move downwards, and because a seat body upper die fixing frame 21 is arranged on the lifting frame 63, the seat body upper die 100 is arranged on the seat body upper die fixing frame 21, namely, when the lifting frame 63 moves downwards, the seat body upper die 100 moves downwards synchronously with the rest seat body dies 10 for die assembly, and the clamped seat body dies 10 are locked; the lifting guide rail 64 is connected with the lifting frame 63, so that the lifting guide rail 64 and the lifting frame 63 move synchronously, the seat ring upper die fixing plate 24 is arranged on the lifting guide rail 64, the seat ring upper die 110 is arranged on the seat ring upper die fixing plate 24, namely, the seat ring upper die 110 moves synchronously along with the lifting frame 63, and when the lifting frame 63 descends, the seat ring upper die 110 and the seat ring lower die 111 are clamped;
The production line separates the seat body die 10 and the seat ring die 11 from different positions to carry out die assembly, so that the seat body die 10 and the seat ring die 11 are ensured not to be mutually affected when in die assembly, in addition, the seat body upper die 100 and the seat ring upper die 110 are both connected with the lifting frame 63 relatively, a processing mode with two strips is realized, the lifting frame 63 drives the seat body upper die 100 and the seat ring upper die 110 to carry out die assembly simultaneously, equipment is simplified, and meanwhile, the die assembly consistency of the seat body die 10 and the seat ring die 11 is realized.
To illustrate further, the mold locking mechanism 4 includes a seat mold locking assembly 40 and a seat mold locking cylinder 41;
the seat lock module assembly 40 comprises a seat mold up-and-down locking cylinder 400, a seat mold left-and-right locking cylinder 401, a cross beam 402, a stop block cylinder 403, a stop block 404, a gas spring 405, a positioning sleeve 406, a locking rod 407, a bolt cylinder 408 and a bolt 409;
the seat body mold tractor 20 comprises a left tractor 200 and a right tractor 201; the left and right locking cylinders 401 of the seat body mold are respectively arranged in the left tractor 200 and the right tractor 201, the left and right directions of the seat body mold 10 are locked by pushing out the left and right locking cylinders of the seat body mold, and the mold locking force is 350000N-600000N; the cross beams 402 are arranged at two ends of the lifting frame 63, and the lifting frame 63 descends into a groove of the seat body model tractor 20 for limiting the up-and-down movement of the lifting frame 63;
The block cylinder 403 is mounted at the bottom of the seat body mold tractor 20, and the block cylinder 403 clamps the seat body mold tractor 20 by pushing out the block 404, so as to limit the seat body mold tractor 20 left and right;
one end of the gas spring 405 is connected with the lifting frame 63, and the other end is connected with the upper die fixing frame 21 of the seat body; the locking rod 407 is arranged on the seat body die tractor 20, and the positioning sleeve 406 is arranged on two feet of the seat body upper die fixing frame 21; the air spring 405 contracts to enable the upper die fixing frame 21 of the base body to descend, and then the positioning sleeve 406 is aligned with the pin hole of the locking rod 407; the bolt cylinder 408 pushes the bolt 409 to pass through the pin hole so that the upper die fixing frame 21 of the base body is connected with the locking rod 407; the upper and lower locking cylinder 400 of the seat body die is arranged in the upper seat body die fixing frame 21 and corresponds to the upper seat body die 100, and the upper seat body die 100 descends by unlocking the upper and lower locking cylinder 400 of the seat body die; the up-down locking cylinder 400 of the base mold applies downward pressure, the locking block is locked and pulled up to lock the base mold 10 in the up-down direction, and the mold locking force is 350000N-600000N;
the seat ring traction motor 35 disconnects the seat ring synchronous belt 36 through an electromagnetic clutch; the seat ring mold locking cylinder 41 is installed on one side of the seat ring mold tractor 23, the seat ring mold 110 and the seat ring lower mold 111 are clamped and locked by pushing the seat ring mold locking cylinder 41, and the mold clamping force is 350000N-600000N.
After the seat body die 10 is clamped, the seat body die 10 is clamped and limited by adopting the seat body die clamping assembly 40, when the lifting frame 63 descends to the proper position, the seat body upper die 100 and the rest seat body die 10 are clamped, at the moment, the transverse beams 402 at the left end and the right end of the lifting frame 63 are embedded into the grooves of the seat body tractor, and at the moment, the baffle is arranged above the embedded grooves, so that the phenomenon that the lifting frame 63 moves up and down under stress during high-pressure grouting is avoided;
on the other hand, the air spring 405 contracts to enable the upper die fixing frame 21 of the base body to descend, so that the positioning sleeve 406 is aligned with the pin hole of the locking rod 407; at this time, the bolt cylinder 408 pushes the bolt 409 to pass through the pin hole so that the positioning sleeve 406 is fixedly connected with the locking lever 407, i.e. the upper die fixing frame 21 of the base body is connected with the locking lever 407; then, the base mold 10 is locked in the up-down direction by locking and pulling up the locking piece by pressing downwards through the base mold up-down locking cylinder 400, and the mold locking force is 350000N-600000N; pushing out a stop 404 through the stop cylinder 403 to clamp the seat body die tractor 20, wherein the seat body die tractor 20 is used for limiting left and right, and pushing out and locking the seat body die 10 in the left and right direction through the seat body die left and right locking cylinder, and the die locking force is 350000N-600000N;
After the seat ring mold 11 is closed, the seat ring mold locking cylinder 41 pushes the seat ring upper mold 110 and the seat ring lower mold 111 to be closed and locked, and the mold locking force is 350000N-600000N; the production line adopts a high-pressure grouting mode to produce a toilet blank, because of high pressure, the gravity of the lifting frame 63 and the gravity of the seat body die tractor 20 are not fixed and the seat body die 10 is locked, and because the clamping force in the right direction and the up-down direction of the seat body die 10 Shi Jiazuo is reacted with the force applied object when the seat body is clamped, the seat body die 10 is required to be subjected to limit fixing treatment in the up-down direction and the left-right direction in order to prevent the phenomenon of loose locking when the seat body die 10 is clamped and locked;
the two ends of the lifting frame 63 are embedded into the grooves of the seat body mold tractor 20, the grooves are provided with baffles for preventing the lifting frame 63 from being forced to bounce, and in addition, the lifting frame 63 and the seat body mold tractor 20 are fixedly connected through the bolts 409, so that the lifting frame 63 and the seat body mold tractor 20 are locked, and the lifting frame 63 and the seat body mold tractor 20 cannot be moved by the reactive force during high-pressure grouting unless the bolts 409 are damaged by the force;
Meanwhile, the stoppers 404 are arranged at the left and right ends of the seat body mold tractor 20 to prevent the seat body mold tractor 20 from moving left and right, and when high-pressure grouting is ensured by implementing left and right and up and down limiting on the seat body mold 10, the seat body mold 10 is fixedly locked and the force application equipment cannot rebound and deviate when a large mold locking force is applied to the seat body mold 10.
To further illustrate, the seat mold 10 and the seat ring mold 11 are provided with an exhaust pipe and a consolidation air pipe; the exhaust pipe comprises a seat body upper die exhaust pipe, a seat body outer die exhaust pipe, a seat body lower die exhaust pipe, a seat body rear body die exhaust pipe, a seat ring upper die exhaust pipe and a seat ring lower die exhaust pipe; the grouting pipe 7 is respectively connected with the seat body die 10 and the seat ring die 11; the consolidation air pipe is added with compressed air to enable moisture in the seat body blank body and the seat ring blank body to flow out along the exhaust pipe; the consolidation air pipe is added with compressed air to enable the redundant slurry in the seat body mold 10 and the seat ring mold 11 to be discharged along the grouting pipe 7; the exhaust pipe is filled with compressed air to drain the seat mold 10 and the seat mold 11.
The seat body mold 10 and the seat ring mold 11 are both made of closed resin and porous resin, a mold 1 cavity for grouting forming is arranged in the mold 1, the mold 1 cavity corresponds to the size and shape of a toilet seat body to be produced, slurry is firstly injected into the mold 1 cavity in the mold 1 through a grouting pipe 7, the slurry is injected into the mold 1 cavity, a consolidation air pipe is opened, water in the slurry is pressed and filtered into the porous resin through the consolidation air pipe, after the water in the porous resin is saturated, redundant water in the porous resin flows out along a gas net and an exhaust pipe in the mold 1, the thickness of a mud blank is thicker when the pressing time is longer, then, the slurry is stopped from being input and discharged through a grouting pipe 7 by adding compressed air into the slurry cavity of the mold 1 through the consolidation air pipe, the slurry is continuously added into a compressed air to consolidate the blank, the compressed air is added into the mold through the exhaust pipe when the mold is opened, the periphery is closed resin, so that the water in the porous resin is discharged between the water pressure in the porous resin and the porous resin is smoothly reserved for grouting the blank 1, and then, and the mud blank is smoothly discharged after the mud blank is smoothly poured into the mold 1;
The mold 1 can rapidly dry and generate mud blanks by extruding water in slurry in a pressing mode, and the mold 1 is made of closed resin and porous resin, when the pressure is applied to the porous resin by conveying compressed air, the water in the porous resin cannot flow out of the closed resin and is extruded between the mud blanks and the porous resin, so that the mud blanks are smoothly demolded, and meanwhile, the water in the porous resin is extruded by pressing the porous resin, the water in the mold 1 can be discharged after the mud blanks are demolded, and the next grouting can be prepared, so that the drying speed of the mold 1 is greatly increased, and the production efficiency is improved; and a certain part can be independently opened through the air net and the exhaust pipe, for example, when the upper die needs to be opened, compressed air is only applied to the exhaust pipe of the upper die on the base, namely, moisture in the porous resin of the upper die on the base is extruded between the mud blank and the porous resin of the upper die on the base, so that the upper die 100 on the base can be conveniently opened independently.
To further illustrate, the upper and lower locking cylinder 400 of the base mold releases pressure and unlocks, so that the upper base mold fixing frame 21 and the locking lever 407 are lowered; retracting the latch 409 by retraction of the latch cylinder 408; compressed air is added through the air spring 405 to drive the upper die 100 of the base body to synchronously move upwards along with the fixed frame 21 of the upper die of the base body; compressed air is added through the exhaust pipe of the upper die of the base body to enable the upper die 100 of the base body to drain;
Retracting and opening the seat ring upper die 110 and the seat ring blank synchronously by the seat ring die locking cylinder 41 and opening the movable seat ring traction motor 35; compressed air is added through the seat ring lower die exhaust pipe to drain the seat ring lower die 111; the lifting cylinder 33 drives the lifting frame 63 to move upwards to move the seat body upper die 100 and the seat ring upper die 110 upwards into position; compressed air is added through the seat ring upper die exhaust pipe and the lifting frame 63 moves upwards so that the seat ring upper die 110 moves upwards and is separated from the seat ring blank; the outer cover die 102 of the seat body is separated from the lower die 101 of the seat body by the shrinkage of the left and right locking cylinders of the seat body and the pushing-out of the cylinder of the lower die of the seat body; compressed air is added through the exhaust pipe of the seat outer wrapping die to enable the seat outer wrapping die 102 to drain; compressed air is added through the exhaust pipe of the seat back body die to drain the seat back body die 103, and the cylinder of the seat back body die is pushed out to drive the seat back body die 103 to separate from the seat blank.
The upper die 100 is drained by adding compressed air into the upper die exhaust pipe, and simultaneously the upper die 100 is driven to synchronously move upwards along with the upper die fixing frame 21 by adding compressed air into the air spring 405 so as to realize the demoulding of the upper die 100; compressed air is added into the exhaust pipe of the lower seat ring die to drain the lower seat ring die 111, and simultaneously the upper seat ring die 110 and the seat ring blank synchronously retract by starting the traction motor 35 of the movable seat ring die so as to realize the demoulding of the lower seat ring die 111; the seat ring upper die exhaust pipe is added with compressed air to drain the seat ring upper die 110, and the lifting frame 63 moves upwards to enable the seat ring upper die 110 to move upwards and separate from the seat ring blank; the outer cover die 102 of the seat body is separated from the lower die 101 of the seat body by the shrinkage of the left and right locking cylinders of the seat body and the pushing-out of the cylinder of the lower die of the seat body; the exhaust pipe of the outer cover die of the seat body is added with compressed air to drain the outer cover die 102 of the seat body, and meanwhile, the outer cover die 102 of the seat body is separated from the lower die 101 of the seat body by pushing out the cylinder of the lower die of the seat body, so that the die opening of the outer cover die 102 of the seat body is realized; the exhaust pipe of the seat back body mold is added with compressed air to drain the seat back body mold 103, and simultaneously the seat back body mold 103 is driven to separate from the seat blank body by pushing out the cylinder of the seat back body mold, so that the demolding of the seat back body mold 103 is realized;
According to the mold opening device and the mold opening mode, compressed air is applied to the exhaust pipe during mold opening, so that the corresponding mold 1 is drained, moisture is extruded between the green body and the porous resin at the moment, the green body is protected from being damaged by the compressed air of the exhaust pipe, and the green body is smoothly demoulded; in addition, through arranging corresponding exhaust pipes at the mould 1 of each part, the targeted mould opening is realized, thereby meeting the requirement of the adhesion of the seat body blank and the seat ring blank.
To further illustrate, the brackets 62 on both sides of the first table 60 are provided with a tripod 620, and the tripod 620 is provided with a positioning bolt 621 for positioning the upper die of the base; the distance between the seat upper die positioning bolt 621 and the lifting frame 63 is equal to the descending distance required by the die assembly of the seat upper die 100; the top of one end of the seat ring mold tractor 23 is provided with a seat ring mold positioning bolt 230 which is positioned above the seat ring mold locking cylinder 41; the distance between the seat ring upper die positioning bolts 230 and the lifting guide rails 64 is equal to the descending distance required for the seat ring upper die 110 and the seat ring lower die 111 to be clamped.
After the lifting cylinder 33 is unlocked, the lifting frame 63 descends under the self gravity, and stops when the lifting frame 63 contacts the seat upper die positioning bolt 621, at this time, the lifting frame 63 descends in place, and the seat upper die 100 and the rest of the seat die 10 are just matched; in addition, when the lifting frame 63 drives the lifting guide rail 64 to synchronously descend, the lifting guide rail 64 stops when contacting the seat ring upper die positioning bolt 230, at this time, the lifting guide rail 64 descends to the proper position, and the seat ring upper die 110 moves downwards into the seat ring die tractor 23 and is just opposite to the seat ring lower die 111 for die assembly; by providing the seat upper mold positioning bolts 621 and the seat upper mold positioning bolts 230, it is ensured that the lowering distance of the lifter 63 and the lifter rail 64 is limited, and the seat upper mold 100 and the seat upper mold 110 are stopped when the lifter 63 and the lifter rail 64 are lowered to the corresponding positioning bolts, and the seat upper mold 100 and the seat upper mold 110 are exactly and correspondingly clamped.
To illustrate further, the lifting frame 63 is provided with left and right guide wheels 65 and front and rear guide wheels 66; the left and right guide wheels 65 are divided into a first left and right guide wheel, a second left and right guide wheel, a third left and right guide wheel and a fourth left and right guide wheel; the first left and right guide wheels are fixedly mounted on the left side of the lifting frame 63; the fourth left and right guide wheels are fixedly arranged on the right side of the lifting frame 63; the second left and right guide wheels are fixedly arranged at one end of the upper die fixing frame 21 of the base body; the third left and right guide wheels are fixedly arranged on the other end of the upper die fixing frame 21 of the other seat body; the second left and right guide wheels and the third left and right guide wheels are oppositely arranged and positioned in the middle of the lifting frame 63; the distance between the first left and right guide wheels and the second left and right guide wheels is equal to the distance between the fourth left and right guide wheels and the third left and right guide wheels; the left guide wheel 65 and the right guide wheel 65 are connected through left and right balance chains, one section of the left and right balance chains is connected with a fixed steel frame arranged in the middle of the first workbench 60, and the other end is connected with the top of the bracket 62;
the front and rear guide wheels 66 include a first front and rear guide wheel 660, a second front and rear guide wheel 661, and a third front and rear guide wheel 662; the first front and rear guide wheels 660, the second front and rear guide wheels 661 and the third front and rear guide wheels 662 are all installed on the bracket 62; the front and rear guide wheels 66 are connected by front and rear balance chains, one end of which is connected to the top of the lifting frame 63 and the other end of which is connected to the lifting guide rail 64.
The two ends of the lifting frame 63 are respectively and fixedly provided with a first left and right guide wheel and a fourth left and right guide wheel, and a second left and right guide wheel and a third left and right guide wheel are respectively arranged at opposite ends of two adjacent upper die fixing frames 21 of the base body, meanwhile, the second left and right guide wheel and the third left and right guide wheel are positioned at the middle part of the first workbench 60, namely the middle part of the lifting frame 63, the distance from the first left and right guide wheel to the second left and right guide wheel is equal to the distance from the fourth left and right guide wheel to the third left and right guide wheel, namely the two opposite phases are arranged, meanwhile, the first left and right guide wheels at the left and right ends of the lifting frame 63 and the fourth left and right guide wheel are respectively provided with a left and right balance chain, the left and right balance chain is fixedly connected with a bracket 62 above the lifting frame 63, in addition, the second left and right guide wheels and the third left and right guide chains are fixedly connected with the middle part of the first workbench 60, the left and right balance chain and the left and right guide chains are fixedly connected with the left and right balance chain at the middle part of the lifting frame 63, and the lifting frame 63 is guaranteed to move at a lower end of the lifting frame 63, which is lower than the upper die fixing frame 21 is stably and stably moved, and the lifting frame is prevented from moving at a high end, and the lifting frame is stably;
The first front and rear guide wheels 660, the second front and rear guide wheels 661 and the third front and rear guide wheels 662 are all mounted on the bracket 62; the front and rear guide wheels 66 are connected through front and rear balance chains, one ends of the front and rear balance chains are connected with the top of the lifting frame 63, the other ends of the front and rear balance chains are connected with the lifting guide rail 64, the stability of the lifting frame 63 during movement is further ensured through the front and rear guide wheels 66 and the front and rear balance chains, and in addition, synchronous movement of the lifting guide rail 64 and the lifting frame 63 is ensured, and the movement distance is the same.
To illustrate further, a rotary cylinder 37 is disposed under the seat ring upper die fixing plate 24; one end of the rotary cylinder 37 is movably arranged on the seat ring upper die fixing plate 24, and the other end is connected with the seat ring upper die 110; the upper die 110 is pushed to rotate 90 degrees by the transport rotary cylinder 37; the seat ring traction motor 35 is started to drive the seat ring die 110 and the seat ring blank body to move above the seat body die 10; the lifting frame 63 is lowered to enable the seat ring upper die 110 and the seat body die 10 to be matched, and the seat ring blank body and the seat body blank body are bonded; the seat ring traction motor 35 is started to drive the seat ring die 110 to move above the seat ring die 11, and the seat ring upper die 110 is rotated by 90 degrees through shrinkage of the rotary cylinder 37; the inclination angles of the first workbench 60 and the second workbench 61 are consistent; the tilt angles of the lift frame 63 and the lift rail 64 are identical to those of the first table 60.
Because the inclination angles of the first working table 60 and the second working table 61 are consistent, the inclination angles of the lifting frame 63 and the lifting guide rail 64 are consistent with the inclination angle of the first working table 60, the seat ring upper die 110 is rotated by 90 degrees through the rotary air cylinder 37, namely, the inclination angle of the seat ring upper die 110 is consistent with the inclination angle of the seat body blank, so that the seat ring blank and the seat body blank are correspondingly bonded, after bonding is completed, the seat ring upper die 110 is demolded, the seat ring upper die 110 is driven by the seat ring traction motor 35 to move above the seat ring lower die 111, and the seat ring upper die 110 is rotated by 90 degrees through the rotary air cylinder 37, so that the seat ring upper die 110 returns to the original position; the production line realizes the rotation and transportation of the seat ring blank, and ensures that the seat ring blank is consistent with the inclination angle of the seat body blank when being transported to the upper part of the seat body blank along with the lifting guide rail 64 through the consistency of the inclination angle.
To illustrate further, the blank taking mechanism 5 includes a blank taking manipulator 50, a blank taking tray 51, a blank taking synchronous belt 52, a movable bracket 53, a fixed bracket 54, a blank taking cylinder 55 and a blank taking guide rail 56; the blank taking tray 51 is connected with the blank taking manipulator 50; one end of the fixed bracket 54 is fixedly arranged on the ground, and the other end is fixedly connected with the bracket 62; the movable support 53 includes a vertical surface and a lateral surface; the movable support 53 is arranged below the fixed support 54, and the transverse surface of the movable support is connected with the fixed support 54;
The blank taking synchronous belt 52 comprises a first blank taking synchronous belt 520, a second blank taking synchronous belt 521 and a third blank taking synchronous belt 522; the first blank taking synchronous belt 520 is installed on the fixed bracket 54 and is connected with the movable bracket 53, and the movable bracket 53 is driven to advance or retreat by the first blank taking synchronous belt 520; the second blank taking synchronous belt 521 and the third blank taking synchronous belt 522 are respectively installed on the transverse surface and the vertical surface of the movable bracket 53, and the third blank taking synchronous belt 522 is also connected with a manipulator, and the manipulator is driven to ascend or descend by the second blank taking synchronous belt 521 and the third blank taking synchronous belt 522;
the blank taking cylinder 55 comprises a first blank taking cylinder 550, a second blank taking cylinder 551, a third blank taking cylinder 552 and a fourth blank taking cylinder 553; the third blank taking cylinder 552 and the fourth blank taking cylinder 553 are connected with a manipulator, and the blank taking tray 51 is closed or separated by the third blank taking cylinder 552 and the fourth blank taking cylinder 553 contracting or pushing out together; the second blank taking cylinder 551 is connected with the blank taking tray 51, and the blank taking tray 51 is fixedly clamped on the manipulator or loosened by the shrinkage or pushing out of the second blank taking cylinder 551; the first blank taking cylinder 550 is disposed at the back of the vertical surface of the movable support 53, and the inclination angle of the blank taking tray 51 is consistent with the inclination angle of the first workbench 60 by pushing the first blank taking cylinder 550;
The blank-taking guide 56 includes a first blank-taking guide 560 and a second blank-taking guide 561; the first blank taking guide rail 560 is disposed on the fixed bracket 54 and above the first blank taking synchronous belt 520; the second blank taking guide 561 is disposed on the vertical surface of the moving frame 53 and parallel to the third blank taking timing belt 522.
The second blank taking synchronous belt 521, the third blank taking synchronous belt 522 and the control motor are started to drive the manipulator to ascend until the blank taking tray 51 exceeds the height of the blank body and then stops; then, the first blank taking synchronous belt 520 and the control motor are started to enable the blank taking mechanical arm 50 to advance above the blank, and the second blank taking synchronous belt 521 and the third blank taking synchronous belt 522 and the control motor are started to drive the blank taking mechanical arm 50 to descend so that the blank taking tray 51 stops moving when reaching the lower end of the bottom of the blank;
at this time, the third blank taking cylinder 552 and the fourth blank taking cylinder 553 are contracted together to enable the blank taking tray 51 to be closed, the blank taking tray 51 can support 15-20mm of the periphery of the bottom of the blank, compressed air is added into an exhaust pipe of the lower base mold, the lower base mold 101 is drained, and then the second blank taking synchronous belt 521, the third blank taking synchronous belt 522 and the control motor are started to drive the manipulator to ascend, namely, the blank taking tray 51 drives the blank to be separated from the lower base mold 101; then the first blank taking synchronous belt 520 and the control motor reversely rotate to drive the blank taking mechanical arm 50 to move above the conveying line, and simultaneously the first blank taking cylinder 550 is contracted to enable the second blank taking guide rail 561 to be vertical, the blank taking mechanical arm 50 is descended until the blank taking tray 51 is 5-10mm away from the conveying line, the second blank taking cylinder 551 is deflated, and the blank is dropped on the conveying line together with the blank taking tray 51 by the dead weight of the blank; finally, the third blank taking cylinder 5523 and the fourth blank taking cylinder 553 push the mechanical arm away and rise to exceed the height of the blank, and blank taking is completed; automatic carrying after the blank is formed is realized through the blank taking mechanism 5, manual carrying is not needed, and the production efficiency is improved.
To illustrate further, the grouting pipe 7 is connected to the lower seat mold 101 and the lower seat mold 111, respectively, and the connection is located at the lowest of the seat mold 10 and the seat mold 11, respectively.
One end of the grouting pipe 7 is positioned outside the seat body die 10 and the seat ring die 11 and respectively stretches into the seat body lower die 101 and the seat ring lower die 111, so that slurry is injected from the bottom of the die 1, stable injection of the slurry is realized on one hand, and the phenomenon that the die 1 is damaged due to impact on the die 1 when the slurry is injected from a high position is avoided on the other hand.
The technical principle of the present invention is described above in connection with the specific embodiments. The description is made for the purpose of illustrating the general principles of the invention and should not be taken in any way as limiting the scope of the invention. Other embodiments of the invention will be apparent to those skilled in the art from consideration of this specification without undue burden.
Claims (7)
1. A production line for closestool high pressure slip casting, its characterized in that: comprises a mould, a mould loading mechanism, a conveying mechanism, a mould locking mechanism, a blank taking mechanism, a mounting frame and a grouting pipe; the mold comprises a seat body mold and a seat ring mold; the die-filling mechanism and the conveying mechanism are arranged on the mounting frame; the conveying mechanism is connected with the die-filling mechanism, and drives a die arranged on the die-filling mechanism to be closed through the conveying mechanism; the mold locking mechanism is connected with the mold and locks the mold through the mold locking mechanism; the grouting pipe is connected with the die; the seat body mold and the seat ring mold are respectively subjected to grouting through grouting pipes to generate a seat body blank and a seat ring blank; manually coating the adhesive slurry on the adhesive position of the base body blank; the seat ring blank is driven to move to the upper part of the seat body blank by the conveying mechanism and the bonding is completed; taking out the bonded seat ring blank and the seat body blank through a blank taking mechanism;
The seat body die comprises a seat body upper die, a seat body lower die, a seat body outer wrapping die and a seat body rear body die; the die loading mechanism comprises a base die tractor, a base upper die fixing frame, a base rear die mounting plate, a seat ring die tractor and a seat ring upper die fixing plate; the mounting frame comprises a first workbench, a second workbench, brackets arranged on the side edges of the first workbench, and a lifting frame and a lifting guide rail which are arranged between the brackets; the conveying mechanism comprises a seat body traction motor, a seat body synchronous wheel, a rear body mold cylinder, a lifting oil cylinder, a seat body synchronous belt, a seat ring traction motor and a seat ring synchronous belt;
the plurality of groups of lower seat body molds and outer seat body wrapping molds are arranged on the seat body mold tractor; the seat body die tractors are respectively arranged at two ends of the first workbench and are connected with each other through connecting rods; the seat body synchronizing wheel is arranged in the first workbench; one end of the seat body synchronous belt is connected with a seat body synchronous wheel, and the other end of the seat body synchronous belt is connected with a seat body model tractor; the seat body traction motor is arranged on the first workbench and is positioned outside the seat body die tractor, and the seat body traction motor drives a seat body lower die and a seat body outer wrapping die on the seat body die tractor to be matched with each other in the middle through rotation of a transportation seat body synchronous wheel; the back mold cylinder is connected with the seat back mold mounting plate, and drives the seat back mold arranged on the seat back mold mounting plate to advance and mold with the seat lower mold through the transportation back mold cylinder; the seat upper die fixing frame is arranged on the lifting frame; the lifting oil cylinder is arranged in the middle of the first workbench and is connected with the lifting frame; the lifting cylinder is unlocked to drive the lifting frame to descend so that the upper base die arranged on the upper base die fixing frame descends to carry out die assembly;
The seat ring die comprises a seat ring die and a seat ring lower die; the seat ring die tractor is arranged on the second workbench; the seat ring lower die is arranged on the seat ring die tractor; the seat ring upper die fixing plate is movably connected with the lifting guide rail, and a seat ring upper die is arranged on the seat ring upper die fixing plate; the seat ring traction motor is arranged at one end of the lifting guide rail; the seat ring synchronous belt is arranged in the lifting guide rail; the lifting guide rail is connected with the lifting frame, and the lifting frame descends to drive the lifting guide rail to synchronously descend, so that the seat ring upper die arranged on the seat ring upper die fixing plate synchronously descends to be matched with the seat ring lower die;
the mold locking mechanism comprises a seat body mold locking assembly and a seat ring mold locking oil cylinder;
the seat body locking module assembly comprises a seat body module up-and-down locking oil cylinder, a seat body module left-and-right locking oil cylinder, a cross beam, a stop block air cylinder, a stop block, a gas spring, a locking rod positioning sleeve, a locking rod, a bolt air cylinder and a bolt; the seat body model tractor comprises a left tractor and a right tractor; the left and right locking cylinders of the seat body die are respectively arranged in the left tractor and the right tractor, the left and right directions of the seat body die are locked by pushing out the left and right locking cylinders of the seat body die, and the die locking force is 350000N-600000N;
The cross beams are arranged at two ends of the lifting frame, and the lifting frame descends into the groove of the seat body model tractor and is used for limiting the lifting frame to move up and down; the block cylinder is arranged at the bottom of the seat body die tractor and clamps the seat body die tractor through pushing out the block, and is used for limiting the seat body die tractor left and right; one end of the gas spring is connected with the lifting frame, and the other end of the gas spring is connected with the upper die fixing frame of the seat body; the locking rod is arranged on the seat body die tractor, and the locking rod positioning sleeve is arranged on two feet of the seat body upper die fixing frame; the upper die fixing frame of the seat body is lowered through shrinkage of the gas spring, and then the locking rod positioning sleeve is aligned with the locking rod pin hole; the bolt cylinder pushes the bolt to pass through the pin hole so that the upper die fixing frame of the seat body is connected with the locking rod; the upper and lower locking oil cylinders of the seat body die are arranged in the upper seat body die fixing frame and correspond to the upper seat body die, and the upper seat body die is lowered through unlocking of the upper and lower locking oil cylinders of the seat body die; the upper and lower locking oil cylinders of the seat body mold are pressed downwards, the locking block is locked and pulled up to lock the seat body mold in the up-down direction, and the mold locking force is 350000N-600000N;
The seat ring traction motor is used for disconnecting the seat ring synchronous belt through an electromagnetic clutch; the seat ring die locking oil cylinder is arranged on one side of the seat ring die tractor, the seat ring die is clamped and locked with the seat ring lower die by pushing the seat ring die locking oil cylinder, and the die locking force is 350000N-600000N;
a tripod is arranged on the brackets at two sides of the first workbench, and a seat upper die positioning bolt is arranged on the tripod; the distance between the positioning bolt of the upper die of the base body and the lifting frame is equal to the descending distance required by die closing of the upper die of the base body; the top of one end of the seat ring die tractor is provided with a seat ring die positioning bolt and is positioned above the seat ring die locking cylinder; the distance between the seat ring upper die positioning bolt and the lifting guide rail is equal to the descending distance required by die assembly of the seat ring upper die and the seat ring lower die.
2. A production line for high-pressure grouting molding of a toilet bowl according to claim 1, wherein: the seat body mold and the seat ring mold are both provided with an exhaust pipe and a consolidation air pipe; the exhaust pipe comprises a seat body upper die exhaust pipe, a seat body outer die exhaust pipe, a seat body lower die exhaust pipe, a seat body rear body die exhaust pipe, a seat ring upper die exhaust pipe and a seat ring lower die exhaust pipe; the grouting pipe is respectively connected with the seat body die and the seat ring die; the consolidation air pipe is added with compressed air to enable moisture in the seat body blank body and the seat ring blank body to flow out along the exhaust pipe; the consolidation air pipe is added with compressed air to enable the surplus slurry in the seat body mold and the seat ring mold to be discharged along the grouting pipe; the exhaust pipe is added with compressed air to drain the seat body mold and the seat ring mold.
3. A production line for high-pressure grouting molding of a toilet bowl according to claim 2, wherein: the upper and lower locking oil cylinders of the seat body die release pressure and unlock so that the seat body upper die fixing frame and the locking rod descend; the bolt is retracted by the shrinkage of the bolt cylinder; compressed air is added into the air spring to drive the upper die of the base body to synchronously move upwards along with the fixing frame of the upper die of the base body; compressed air is added into the exhaust pipe of the upper die of the base body to drain the upper die of the base body;
the seat ring die locking oil cylinder is retracted, a movable seat ring traction motor is started, so that the seat ring upper die and the seat ring blank synchronously retract and open; compressed air is added into the exhaust pipe of the lower seat ring die to drain the lower seat ring die; the lifting frame is driven to move upwards through the lifting oil cylinder to move the seat upper die and the seat upper die in place; compressed air is added into the seat ring die exhaust pipe and the lifting frame moves upwards, so that the seat ring die moves upwards and is separated from the seat ring blank; the outer wrapping die of the seat body is separated from the lower die of the seat body by the shrinkage of the left locking cylinder and the right locking cylinder of the seat body and the pushing out of the cylinder of the lower die of the seat body; compressed air is added into the exhaust pipe of the outer cover die of the seat body to drain the outer cover die of the seat body; compressed air is added into the exhaust pipe of the seat back die to drain the seat back die, and the cylinder of the seat back die is pushed out to drive the seat back die to separate from the seat blank.
4. A production line for high-pressure grouting molding of a toilet bowl according to claim 1, wherein: the lifting frame is provided with a left guide wheel, a right guide wheel, a front guide wheel and a rear guide wheel; the left guide wheel and the right guide wheel are divided into a first left guide wheel and a right guide wheel, a second left guide wheel and a right guide wheel, a third left guide wheel and a right guide wheel; the first left guide wheel and the first right guide wheel are fixedly arranged on the left side of the lifting frame; the fourth left and right guide wheels are fixedly arranged on the right side of the lifting frame; the second left guide wheel and the second right guide wheel are fixedly arranged at one end of the upper die fixing frame of the seat body; the third left and right guide wheels are fixedly arranged at the other end of the upper die fixing frame of the other seat body; the second left and right guide wheels and the third left and right guide wheels are oppositely arranged and positioned in the middle of the lifting frame; the distance between the first left and right guide wheels and the second left and right guide wheels is equal to the distance between the fourth left and right guide wheels and the third left and right guide wheels; the left guide wheel and the right guide wheel are connected through a left balance chain and a right balance chain, one section of the left balance chain and the right balance chain is connected with a fixed steel frame arranged in the middle of the first workbench, and the other end of the left balance chain and the right balance chain is connected with the top of the bracket;
the front and rear guide wheels comprise a first front and rear guide wheel, a second front and rear guide wheel and a third front and rear guide wheel; the first front and rear guide wheels, the second front and rear guide wheels and the third front and rear guide wheels are all arranged on the bracket; the front guide wheel and the rear guide wheel are connected through a front balance chain and a rear balance chain, one end of the front balance chain and one end of the rear balance chain are connected with the top of the lifting frame, and the other end of the front balance chain and the rear balance chain are connected with the lifting guide rail.
5. A production line for high-pressure grouting molding of a toilet bowl according to claim 1, wherein: a rotary cylinder is arranged below the seat ring upper die fixing plate; one end of the rotary cylinder is movably arranged on the seat ring upper die fixing plate, and the other end of the rotary cylinder is connected with the seat ring upper die; pushing the upper die of the seat ring to rotate by 90 degrees through a transportation rotary cylinder; driving the seat ring die and the seat ring blank to move above the seat body die by starting the seat ring traction motor; the lifting frame is lowered to enable the seat ring upper die and the seat body die to be matched, and the seat ring blank body and the seat body blank body are bonded; the seat ring traction motor is started to drive the seat ring upper die to move to the position above the seat ring die, and the seat ring upper die is rotated by 90 degrees through shrinkage of the rotary cylinder; the inclination angles of the first workbench and the second workbench are consistent; the inclination angle of the lifting frame and the lifting guide rail is consistent with that of the first workbench.
6. The production line for high-pressure grouting molding of a toilet bowl according to claim 5, wherein: the blank taking mechanism comprises a blank taking manipulator, a blank taking tray, a blank taking synchronous belt, a movable bracket, a fixed bracket, a blank taking cylinder and a blank taking guide rail; the blank taking tray is connected with a blank taking manipulator; one end of the fixed support is fixedly arranged on the ground, and the other end of the fixed support is fixedly connected with the support; the movable bracket comprises a vertical surface and a transverse surface; the movable support is arranged below the fixed support, and the transverse surface of the movable support is connected with the fixed support;
The blank taking synchronous belt comprises a first blank taking synchronous belt, a second blank taking synchronous belt and a third blank taking synchronous belt; the first blank taking synchronous belt is arranged on the fixed support, is connected with the movable support and drives the movable support to move forwards or backwards through the first blank taking synchronous belt; the second blank taking synchronous belt and the third blank taking synchronous belt are respectively arranged on the transverse surface and the vertical surface of the movable support, the third blank taking synchronous belt is also connected with a manipulator, and the manipulator is driven to ascend or descend by the second blank taking synchronous belt and the third blank taking synchronous belt;
the blank taking cylinder comprises a first blank taking cylinder, a second blank taking cylinder, a third blank taking cylinder and a fourth blank taking cylinder; the third blank taking cylinder and the fourth blank taking cylinder are connected with the manipulator, and the blank taking tray is closed or separated by the common contraction or pushing-out of the third blank taking cylinder and the fourth blank taking cylinder; the second blank taking cylinder is connected with the blank taking tray, and the blank taking tray is fixedly clamped on the manipulator or loosened by contracting or pushing out the second blank taking cylinder; the first blank taking cylinder is arranged at the back of the vertical surface of the movable bracket, and the inclination angle of the blank taking tray is consistent with the inclination angle of the first workbench by pushing the first blank taking cylinder;
The blank taking guide rail comprises a first blank taking guide rail and a second blank taking guide rail; the first blank taking guide rail is arranged on the fixed bracket and is positioned above the first blank taking synchronous belt; the second blank taking guide rail is arranged on the vertical surface of the movable support and is parallel to the third blank taking synchronous belt.
7. A production line for high-pressure grouting molding of a toilet bowl according to claim 1, wherein: the grouting pipe is respectively connected with the lower die of the seat body and the lower die of the seat ring, and the connection parts are respectively positioned at the lowest parts of the die of the seat body and the die of the seat ring.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710973678.1A CN107672013B (en) | 2017-10-19 | 2017-10-19 | Production line for high-pressure grouting molding of closestool |
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| Application Number | Priority Date | Filing Date | Title |
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| CN201710973678.1A CN107672013B (en) | 2017-10-19 | 2017-10-19 | Production line for high-pressure grouting molding of closestool |
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| CN107672013A CN107672013A (en) | 2018-02-09 |
| CN107672013B true CN107672013B (en) | 2023-06-13 |
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| CN108789784B (en) * | 2018-07-09 | 2020-03-17 | 中国建材检验认证集团(陕西)有限公司 | Mould carrying device suitable for sanitary ceramic automatic production line |
| TR201812853A2 (en) * | 2018-09-07 | 2018-09-21 | Genesis Teknolojik Ueruenler Sanayi Ve Ticaret A S | TWO PIECES VITRIFIED PRODUCT CASTING MACHINE |
| CN109333757A (en) * | 2018-11-21 | 2019-02-15 | 杜拉维特（中国）洁具有限公司 | A kind of reversible sanitary ware production line |
| CN109808037A (en) * | 2019-03-19 | 2019-05-28 | 惠达卫浴股份有限公司 | A kind of multiple wire system toilet seat production line and production technology |
| CN109808036A (en) * | 2019-03-19 | 2019-05-28 | 惠达卫浴股份有限公司 | A kind of single-line type toilet seat production line and production technology |
| CN111531678B (en) * | 2020-05-21 | 2024-10-11 | 佛山市鸣门卫浴科技有限公司 | Sanitary ware high-pressure grouting molding production equipment |
| CN111805695B (en) * | 2020-07-29 | 2021-10-08 | 上海际领环保科技有限公司 | Quantitative slip casting device with drying function for ceramic manufacture |
| CN112160190B (en) * | 2020-07-31 | 2022-07-29 | 广西福斯派环保科技有限公司 | Hot-pressing demoulding mould |
| CN112405776B (en) * | 2020-11-03 | 2022-05-24 | 唐山森兰瓷科技有限公司 | Four-demolding mechanism and four-demolding horizontal grouting machine |
| IT202100010322A1 (en) * | 2021-04-23 | 2022-10-23 | Paolo PALOZZI | MOLD TRANSFER STRUCTURE FOR A CASTING APPARATUS |
| TR2022001389A2 (en) * | 2022-02-03 | 2022-02-21 | Unimak Makina Sanayi Ve Ticaret Anonim Sirketi | AN EXTRACTING TROLLEY FOR VITRIFIED CASTING MACHINES |
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