CN210500730U - Hydraulic horizontal die for urban comprehensive pipe gallery - Google Patents
Hydraulic horizontal die for urban comprehensive pipe gallery Download PDFInfo
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- CN210500730U CN210500730U CN201920984585.3U CN201920984585U CN210500730U CN 210500730 U CN210500730 U CN 210500730U CN 201920984585 U CN201920984585 U CN 201920984585U CN 210500730 U CN210500730 U CN 210500730U
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Abstract
The utility model discloses a hydraulic horizontal die for an urban comprehensive pipe gallery, wherein the front side and the rear side of a bottom die (1) are respectively provided with a side die (2), and the side die (2) comprises a side die guide rail (5), a side die oil cylinder (6), a side die trolley (7), a side die template (8) and a supporting oil cylinder (9); the left side and the right side of the bottom die (1) are respectively provided with an end die (3), and the end die (3) comprises an end die guide rail (12), an end die trolley (13), an end die oil cylinder (14) and an end die template (15); the right side of the bottom die (1) is provided with an inner die (4), and the inner die (4) comprises an inner die guide rail (17), an inner die trolley (18), an inner die support (19), an upper die plate (20), a lower die plate (21), an inner die side die plate (22), an inner die upper oil cylinder (23), an inner die lower oil cylinder (24) and an inner die side oil cylinder (25). The utility model has the advantages that: compact structure, high efficiency of construction, greatly alleviate workman intensity of labour, easy operation.
Description
Technical Field
The utility model relates to a technical field of utility tunnel production, especially a horizontal mould of city utility tunnel hydraulic pressure.
Background
At present, along with city construction's development, the utility tunnel etc. has received extensive concern, and the outside of piping lane is the rectangle form, and the inside of piping lane is the cavity rectangle form. With the trend of advocating the use of underground spaces, many cities have begun to conduct underground pipe gallery construction. The construction of underground pipe gallery needs to adopt the pipe gallery to build, and the shaping of pipe gallery needs to use the steel form. The steps of producing the pipe gallery comprise erecting a mould and demoulding, wherein the operation of erecting the mould is to adopt a plurality of steel templates to enclose an outer mould frame with a rectangular shape, then an inner mould plate enclosed into a rectangular shape is inserted into the rectangular frame, an annular pouring cavity is formed between the outer mould frame and the inner mould frame, finally cement is poured from the annular cavity, the cement is filled in the annular pouring cavity, and after the cement is solidified for a period of time, a worker dismantles the outer mould frame and the inner mould frame, so that a finished product pipe gallery is obtained. However, when the mold frame is built, the number of steel templates which need to be built and used manually is large, so that the labor intensity of workers is increased undoubtedly, and the production efficiency of a pipe gallery is reduced. In addition, when demoulding, workers are required to separate the inner mould frame and the outer mould frame from the product, and the product pipe gallery is tightly attached to the steel moulding plate, so that the labor intensity of the workers is further increased undoubtedly.
SUMMERY OF THE UTILITY MODEL
An object of the utility model is to overcome prior art's shortcoming, provide a compact structure, efficiency of construction is high, greatly alleviate workman intensity of labour, easy operation's the horizontal mould of city utility tunnel hydraulic pressure.
The purpose of the utility model is realized through the following technical scheme: a hydraulic horizontal die for an urban comprehensive pipe gallery comprises a bottom die, side dies, end dies and an inner die; the front side and the rear side of the bottom die are respectively provided with a side die, the side die comprises a side die guide rail, a side die oil cylinder, a side die trolley, a side die template and a supporting oil cylinder, the side die guide rail is longitudinally arranged, the side die trolley capable of sliding along the length direction of the side die guide rail is slidably mounted on the side die guide rail, a cylinder barrel of the side die oil cylinder is hinged on the side die guide rail, a piston rod of the side die oil cylinder is hinged on the side die trolley, the bottom end of the side die template is hinged on the side die trolley through a hinge seat A, the cylinder barrel of the supporting oil cylinder is hinged on the side die trolley through a hinge seat B, and a piston rod; the left side and the right side of the bottom die are respectively provided with an end die, the end die comprises an end die guide rail, an end die trolley, an end die oil cylinder and an end die template, the end die guide rail is horizontally arranged, the end die trolley capable of sliding along the length direction is slidably mounted on the end die guide rail, a cylinder barrel of the end die oil cylinder is hinged on the end die guide rail, a piston rod of the end die oil cylinder is hinged on the end die trolley, the end die template is vertically arranged, the bottom of the end die template is fixedly arranged on the end die trolley, and an inner groove is formed in the end die template; the right side of die block is provided with the centre form, the centre form includes the centre form guide rail, the centre form dolly, the centre form support, the upper portion template, the lower part template, the centre form side template, hydro-cylinder on the centre form, centre form lower cylinder and centre form side hydro-cylinder, centre form guide rail level sets up, slidable mounting has the gliding centre form dolly of its length direction of following on the centre form guide rail, set firmly the centre form support that can run through two inside grooves on the centre form dolly, the top surface and the basal surface of centre form support are fixed mounting respectively has hydro-cylinder and centre form lower cylinder on the centre form, the effect end of the last cylinder piston rod of centre form is held and is equipped with the upper portion template, the effect end of the hydro-cylinder piston rod is held and is equipped with the lower part template under the.
And an end mould bracket is fixedly arranged between the end mould trolley and the end mould template.
And a balancing weight is arranged at the top of the inner mold trolley.
The inner groove is rectangular.
The inner mold support is in a strip shape, and the cross section of the inner mold support is rectangular or square.
The inner die upper oil cylinder and the inner die lower oil cylinder are both vertically arranged, and the inner die side oil cylinder is horizontally arranged.
The utility model has the advantages of it is following: the utility model discloses compact structure, efficiency of construction are high, greatly alleviate workman intensity of labour, easy operation.
Drawings
Fig. 1 is a schematic structural view of the present invention;
FIG. 2 is a left side view of FIG. 1;
FIG. 3 is a schematic illustration of inner mold stripping;
FIG. 4 is a schematic illustration of end mold stripping;
FIG. 5 is a schematic illustration of the demolding of a side mold;
in the figure, 1-bottom die, 2-side die, 3-end die, 4-inner die, 5-side die guide rail, 6-side die oil cylinder, 7-side die trolley, 8-side die plate, 9-supporting oil cylinder, 10-hinge seat A, 11-hinge seat B, 12-end die guide rail, 13-end die trolley, 14-end die oil cylinder, 15-end die plate, 16-inner groove, 17-inner die guide rail, 18-inner die trolley, 19-inner die bracket, 20-upper die plate, 21-lower die plate, 22-inner die side die plate, 23-inner die upper oil cylinder, 24-inner die lower oil cylinder, 25-inner die side oil cylinder, 26-end die bracket and 27-counterweight block.
Detailed Description
The invention will be further described with reference to the accompanying drawings, without limiting the scope of the invention to the following:
as shown in fig. 1-5, the hydraulic horizontal die for the urban comprehensive pipe gallery comprises a bottom die 1, a side die 2, an end die 3 and an inner die 4; the front side and the rear side of the bottom die 1 are respectively provided with a side die 2, the side die 2 comprises a side die guide rail 5, a side die oil cylinder 6, a side die trolley 7, a side die template 8 and a supporting oil cylinder 9, the side die guide rail 5 is longitudinally arranged, the side die trolley 7 capable of sliding along the length direction of the side die guide rail 5 is slidably mounted on the side die guide rail 5, a cylinder barrel of the side die oil cylinder 6 is hinged on the side die guide rail 5, a piston rod of the side die oil cylinder 6 is hinged on the side die trolley 7, the bottom end of the side die template 8 is hinged on the side die trolley 7 through a hinge seat A10, a cylinder barrel of the supporting oil cylinder 9 is hinged on the side die trolley 7 through a hinge seat B11, and a piston rod of.
The die comprises a bottom die 1 and is characterized in that end dies 3 are respectively arranged on the left side and the right side of the bottom die 1, each end die 3 comprises an end die guide rail 12, an end die trolley 13, an end die oil cylinder 14 and an end die template 15, the end die guide rails 12 are horizontally arranged, the end die trolley 13 capable of sliding along the length direction is slidably mounted on the end die guide rails 12, a cylinder barrel of the end die oil cylinder 14 is hinged to the end die guide rails 12, a piston rod of the end die oil cylinder 14 is hinged to the end die trolley 13, the end die templates 15 are vertically arranged, the bottoms of the end die templates are fixedly arranged on the end die trolley 13, inner grooves 16 are formed in the end die templates.
The right side of the bottom die 1 is provided with an inner die 4, the inner die 4 comprises an inner die guide rail 17, an inner die trolley 18, an inner die support 19 and an upper die plate 20, the inner die comprises a lower die plate 21, an inner die side die plate 22, an inner die upper oil cylinder 23, an inner die lower oil cylinder 24 and an inner die side oil cylinder 25, wherein the inner die guide rail 17 is horizontally arranged, an inner die trolley 18 capable of sliding along the length direction of the inner die guide rail 17 is slidably mounted on the inner die guide rail 17, an inner die support 19 capable of penetrating through two inner grooves 16 is fixedly arranged on the inner die trolley 18, the upper surface and the bottom surface of the inner die support 19 are fixedly provided with the inner die upper oil cylinder 23 and the inner die lower oil cylinder 24 respectively, an upper die plate 20 is fixedly arranged at the action end of a piston rod of the inner die upper oil cylinder 23, a lower die plate 21 is fixedly arranged at the action end of a piston rod of the inner die lower oil cylinder 24, the inner.
And an end mould bracket 26 is fixedly arranged between the end mould trolley 13 and the end mould template 15. The top of the inner mold trolley 18 is provided with a balancing weight 27. The inner mold support 19 is in a strip shape, and the cross section thereof is rectangular or square. The inner die upper oil cylinder 23 and the inner die lower oil cylinder 24 are both vertically arranged, and the inner die side oil cylinder 25 is horizontally arranged.
The working process of the utility model is as follows:
the steps of erecting the mould are as follows:
step one, erecting the two side molds 2: a worker firstly introduces hydraulic oil into rodless cavities of side die oil cylinders 6 of two side dies 2, piston rods of the side die oil cylinders 6 extend out, the piston rods drive a side die trolley 7 to move along the length direction of a side die guide rail 5, the worker introduces hydraulic oil into the rodless cavities of a supporting oil cylinder 9 in the moving process, the piston rods of the supporting oil cylinders 9 extend out, the piston rods drive a side die plate 8 to rotate around a hinge seat A10, when the worker observes that the side die plate 8 is in a vertical state, the worker stops introducing the hydraulic oil into the supporting oil cylinder 9, the worker stops introducing the hydraulic oil into the side die oil cylinders 6 along with the continuous movement of the side die oil cylinders 6, and when the side die plate 8 abuts against the front end face and the rear end face of a bottom die 1, so that the vertical dies of the two side dies 2 are finally realized, as shown;
step two, erecting the end mold 3: a worker introduces hydraulic oil into rodless cavities of end mold oil cylinders 14 of the two end molds 3, piston rods of the end mold oil cylinders 14 extend out, the piston rods drive the end mold trolley 13 to move along the length direction of the end mold guide rails 12, and when the end mold templates 15 abut against the left end surface and the right end surface of the bottom mold 1, the worker stops introducing the hydraulic oil into the end mold oil cylinders 14, so that mold erection of the two end molds is realized, as shown in fig. 1; at the moment, a large rectangular cavity is formed among the two end die templates 15, the bottom die 1 and the two side die templates 8, and the top of the large rectangular cavity is open, namely a pouring opening is formed;
step three, erecting the inner mold 4: a worker moves the inner mold trolley 18 leftwards, the inner mold trolley 18 drives the inner mold support 19 to move leftwards along the inner mold guide rail 17, the inner mold support 19 sequentially penetrates through the inner grooves 16 in the right side end mold plate 15, after the upper mold plate 20, the lower mold plate 21 and the inner mold side mold plate 22 enter the rectangular cavity, the worker stops moving the inner mold trolley, then the worker introduces hydraulic oil into rodless cavities of the inner mold upper oil cylinder 23, the inner mold lower oil cylinder 24 and the two inner mold side oil cylinders 25, the inner mold upper oil cylinder 23 drives the upper mold plate 20 to move upwards, and the upper mold plate 20 abuts against the top edges of the two inner grooves 16; the internal mold lower oil cylinder 24 drives the lower template 21 to move downwards, and the lower template 21 is abutted against the bottom edges of the two inner grooves 16; the two inner die side oil cylinders 25 respectively drive the inner die side die plates 22 to abut against the front and rear edges of the two inner grooves 16, so that the die erection of the inner die 4 is realized; at the moment, a small rectangular cavity is formed among the upper template 20, the lower template 21 and the two inner mold side templates 22, and a pouring annular gap is formed between the small rectangular cavity and the large rectangular cavity as shown in figures 1-2;
pumping cement slurry into the casting annular gap through the casting opening by a grouting pump by a worker, filling the cement slurry into the casting annular gap, and forming a required pipe gallery after casting for a period of time;
the mold opening steps are as follows:
step five, demoulding of the inner die 4: a worker firstly introduces hydraulic oil into rod cavities of the inner mold upper oil cylinder 23, the inner mold lower oil cylinder 24 and the two inner mold side oil cylinders 25, and the inner mold upper oil cylinder 23 drives the upper template 20 to move downwards to realize the separation of the upper template from a product; the internal mold lower oil cylinder 24 drives the lower template 21 to move downwards, so that the lower template is separated from a product; meanwhile, the two inner die side oil cylinders 25 drive the two inner die side templates 22 to retract, so that the inner die templates are separated from the product; the worker then moves the inner mold car 18 to the right, and when the inner mold support 19 is removed from the product, the inner mold is demolded as shown in fig. 3;
step six, demoulding of the end mould 3: a worker introduces hydraulic oil into rod cavities of the two end die oil cylinders 14, the end die oil cylinders 14 drive the end die trolley 13 to move reversely along the end die guide rail 12, so that the end die template 15 is separated from a product, and the end die stripping is completed as shown in fig. 4;
step seven, demolding of the side mold 2: a worker introduces hydraulic oil into the rod cavity of the support oil cylinder 9, the support oil cylinder 9 drives the side die plates 8 to reversely rotate around the hinge seat A10, meanwhile, the worker introduces hydraulic oil into the rod cavities of the two side die oil cylinders 6, the end die oil cylinder 14 drives the end die trolley 13 to reversely move along the end die guide rail 12, so that the side die plates 8 are separated from a product, and the demolding of the side dies is completed as shown in FIG. 5;
and step eight, supporting the formed pipe gallery on the top of the bottom die 1, and lifting away the product after a period of time to prepare for subsequent production. Therefore, the horizontal die is compared with a traditional manual template, manual template construction is not needed, the template construction is carried out through a plurality of hydraulic oil cylinders, the labor intensity of workers is greatly reduced, and the production efficiency of the pipe gallery is further improved.
Claims (6)
1. The utility model provides a horizontal mould of city utility tunnel hydraulic pressure which characterized in that: the device comprises a bottom die (1), a side die (2), an end die (3) and an inner die (4); the front side and the rear side of the bottom die (1) are respectively provided with a side die (2), the side die (2) comprises a side die guide rail (5), a side die oil cylinder (6), a side die trolley (7), a side die template (8) and a supporting oil cylinder (9), the side die guide rail (5) is longitudinally arranged, the side die trolley (7) capable of sliding along the length direction of the side die guide rail is slidably arranged on the side die guide rail (5), a cylinder barrel of the side die oil cylinder (6) is hinged on the side die guide rail (5), a piston rod of the side die oil cylinder (6) is hinged on the side die trolley (7), the bottom end of the side die template (8) is hinged on the side die trolley (7) through a hinge seat A (10), the cylinder barrel of the supporting oil cylinder (9) is hinged on the side die trolley (7) through a hinge seat B (11), and the piston rod of the supporting oil cylinder (9) is hinged on; the end die comprises a bottom die (1), wherein the left side and the right side of the bottom die (1) are respectively provided with an end die (3), the end die (3) comprises an end die guide rail (12), an end die trolley (13), an end die oil cylinder (14) and an end die template (15), the end die guide rail (12) is horizontally arranged, the end die trolley (13) capable of sliding along the length direction is slidably arranged on the end die guide rail (12), a cylinder barrel of the end die oil cylinder (14) is hinged on the end die guide rail (12), a piston rod of the end die oil cylinder (14) is hinged on the end die trolley (13), the end die template (15) is vertically arranged, the bottom of the end die template is fixedly arranged on the end die trolley (13), and an inner groove (16) is formed in; the right side of the bottom die (1) is provided with an inner die (4), the inner die (4) comprises an inner die guide rail (17), an inner die trolley (18), an inner die support (19), an upper template (20), a lower template (21), an inner die side template (22), an inner die upper oil cylinder (23), an inner die lower oil cylinder (24) and an inner die side oil cylinder (25), the inner die guide rail (17) is horizontally arranged, the inner die trolley (18) capable of sliding along the length direction of the inner die guide rail is slidably mounted on the inner die guide rail (17), the inner die support (19) capable of penetrating through two inner grooves (16) is fixedly arranged on the inner die trolley (18), the top surface and the bottom surface of the inner die support (19) are respectively and fixedly provided with the inner die upper oil cylinder (23) and the inner die lower oil cylinder (24), the action end of a piston rod of the inner die upper oil cylinder (23) is, an inner die side oil cylinder (25) is fixedly arranged on the front side and the rear side of the inner die support (19), and an inner die side template (22) is fixedly arranged at the action end of a piston rod of the inner die side oil cylinder (25).
2. The hydraulic horizontal die for the urban comprehensive pipe gallery according to claim 1, characterized in that: an end mould bracket (26) is fixedly arranged between the end mould trolley (13) and the end mould template (15).
3. The hydraulic horizontal die for the urban comprehensive pipe gallery according to claim 1, characterized in that: and a balancing weight (27) is arranged at the top of the inner mold trolley (18).
4. The hydraulic horizontal die for the urban comprehensive pipe gallery according to claim 1, characterized in that: the inner groove (16) is rectangular.
5. The hydraulic horizontal die for the urban comprehensive pipe gallery according to claim 1, characterized in that: the inner mold support (19) is in a strip shape, and the section of the inner mold support is rectangular or square.
6. The hydraulic horizontal die for the urban comprehensive pipe gallery according to claim 1, characterized in that: the inner die upper oil cylinder (23) and the inner die lower oil cylinder (24) are both vertically arranged, and the inner die side oil cylinder (25) is horizontally arranged.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201920984585.3U CN210500730U (en) | 2019-06-27 | 2019-06-27 | Hydraulic horizontal die for urban comprehensive pipe gallery |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201920984585.3U CN210500730U (en) | 2019-06-27 | 2019-06-27 | Hydraulic horizontal die for urban comprehensive pipe gallery |
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| Publication Number | Publication Date |
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| CN210500730U true CN210500730U (en) | 2020-05-12 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201920984585.3U Active CN210500730U (en) | 2019-06-27 | 2019-06-27 | Hydraulic horizontal die for urban comprehensive pipe gallery |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114193586A (en) * | 2021-12-10 | 2022-03-18 | 中交二公局第六工程有限公司 | Formula of sinking piping lane pouring system |
-
2019
- 2019-06-27 CN CN201920984585.3U patent/CN210500730U/en active Active
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114193586A (en) * | 2021-12-10 | 2022-03-18 | 中交二公局第六工程有限公司 | Formula of sinking piping lane pouring system |
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